GTO/GTD : Friday Weekly Result-Week 37/2016

Group Operation Technology Development

Midstream Technology Development
Item
Project
1

heat loss
FUR 1,2,3

Objective

Milestone

This week result 12 - 16 Sep 2016

Next step

1.Heat loss
2. [Furnace and recuperator
efficiency]

1.1) Flow Heat loss 4%

Cooling Skid & Post Optimum.

1. 1260 m3/Hr 100 m3/H

800 m3/H T < 10'C
2. 2559
3. 2559

1.

1.Monthly monitoring Cost Saving

Dec'16

1.2) Microterm 1.
Discharge
2. 30%
.
3. 3

1. Microterm
2.
3.
4. Operation Team.

1) Microterm Multi Layer Ceramic paper Ins.Board

2) Promalite 1000X Insulation Board Thermal Condtivity Microterm

1
2. Furnace O&M 2560

1.3) 1.
[Refractory
2.
Coating] 2
Suppliers

1. Suppliers
2. Furnace 1&2 (Site Survey)
3.
3.

1.Supplier Refractories Coating

2. Supplier

1.
2. Supplier Coating

Monitor Demand charge

On Peak

1. Monitoring Demand Charge

2. Cosview Monitor
3. Forecast Demand Charge Monitor

- Monitor
3
50,800 KW
3,766,312 ) 2 56,000 KW (
4,15,1840 )

Special assigned (One Belt)

/ Technology

Redundancy Equipment
BSP area

Slab Slitting Project

Develop Innovate Chassis Product

4 routes
a. BF-BOF
b. COREX-BOF
c. BF/COREX-BOF
d. EAF

1. Pros and Cons
2. Mass Balance
3. Process Operation COREX

Waste
SSI can buy stock slabs which have width 4.

Slab
more than 1550 mm. with capability to do 5. COREX Slag Properties and Application
width-slitting.

Draft proposal SSI Baosteel Baosteel Cooperate

2
1.Pre-feasibility study Process technology/route SSI
Slab SSI Product mix SSI
2.Full feasibility study Available

SSI

- WCE

Concept Design for Chassis,Cross frame and

Side frame

1. Consumption Sinter plant

Pellet plant
2.Break down Sinter
Pellet

- Rework tool Debeard

- Spec
-
WCE

- Entry Mandrel Shearing line no.2 BSM Coil

write off

Station Coil Cooling

Station (CYS)

cooling

Improvement Nozzle Descaling

Descaling

Nozzle flow rate

- nozzle rinse nozzle

- Supplier Suppler
specification

- cooling

Surface
measurement in real time
Supplier

W1
W2
W3
W4

Date
7-Jan-16
14-Jan-16
18-Jan-16
18-Jan-16

Time
11:00 a.m.
14:45 p.m.
11:45 a.m.
11:45 a.m.

Demand Charge (KW)

8,223
33,622
41,356
41,356

Cost (Baht)
609,662
2,492,698
3,066,169
3,066,169

W1
W2
W3
W4

Date
1-Feb-16
1-Feb-16
18-Feb-16
18-Feb-16

Time
12:45 p.m.
12:45 p.m.
11:45 a.m.
11:45 a.m.

Demand Charge (KW)

32,914
32,914
44,000
44,000

Cost (Baht)
2,440,244
2,440,244
3,262,160
3,262,160

W1
W2
W3
W4

Date
1-Mar-16
10-Mar-16
10-Mar-16
10-Mar-16

Time
10:45 a.m.
10:00 a.m.
10:00 a.m.
10:00 a.m.

Demand Charge (KW)

40,400
44,000
44,000
44,000

Cost (Baht)
2,995,256
3,262,160
3,262,160
3,262,160

W1
W2
W3
W4
W5

Date
3-Jun-16
3-Jun-16
3-Jun-16
22-Jun-16
30-Jun-16

Time
16:00 p.m.
16:00 p.m.
16:00 p.m.
16:45 p.m.
16:45 p.m.

Demand Charge (KW)

37,600
37,600
37,600
40,000
40,000

Cost (Baht)
2,787,664
2,787,664
2,787,664
2,965,600
2,965,600

W1
W2
W3
W4

Date
4-Jul-16
4-Jul-16
4-Jul-16
4-Jul-16

Time
10:45 a.m.
10:45 a.m.
10:45 a.m.
10:45 a.m.

Demand Charge (KW)

37,600
37,600
37,600
37,600

Cost (Baht)
2,787,664
2,787,664
2,787,664
2,787,664

Date
Time
W1 2-Aug-16 11:45 a.m.
W2 2-Aug-16 11:45 a.m.
W3 18-Aug-16 15:30 p.m.
W4 26-Aug-16 16:30 p.m.
W5 29-Aug-16 16:30 p.m.

Demand Charge (KW)

35,600
35,600
39,600
48,400
49,600
56000

Cost (Baht)
2,639,384
2,639,384
2,935,944
3,588,376
3,677,344
4151840

Date
Time
W1 1-Sep-16 21:00 p.m.
W2 1-Sep-16 21:00 p.m.
W3 15-Sep-16 20:45 p.m.
W4
W5

Demand Charge (KW)

47,600
47,600
50,800

Cost (Baht)
3,529,064
3,529,064
3,766,312

7,735
573,471

160
140
120
100

Frequency

80
60
40
20
0
2000

4000

6000

8000 10000 12000 14000 16000 1800

1
1
1
2
2

2
1
2

RATE A
KWh
5,304,503
5,218,239
8,628,561

RATE B
KWh
4,950,067
5,040,269
8,400,618

RATE C
KWh
4,998,409
6,111,124
6,665,469

Total
KWh
15,252,980
16,369,633
23,694,648

6,031,149
5,664,937
6,402,005
4,056,131

5,922,769
5,440,943
6,199,704
4,163,764

8,531,305
5,994,952
4,894,816
6,829,721

20,485,222
17,100,832
17,496,525
15,049,616

2,873,459

2,643,706

1,844,418

7,361,583

KW
42,400
44,000
48,400
58,800
42,800
40,000
37,600

Baht
3,143,536
3,262,160
3,588,376
4,359,432
3,173,192
2,965,600
2,787,664

 2559

10000 12000 14000 16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000 44000 More

15 (KW)

KW
42,400
44,000
48,400

Date/time
29/01/2016 12.00
18/02/2016 11.45
25/03/2016 20.30

KW
45,200
46,800
47,200

Date/time
15/01/2016 05.15
18/02/2016 06.30
11/03/2016 03.30

KW
46,400
46,000
46,800

58,800
42,800
40,000
37,600

04/04/2016
12/05/2016
20/06/2016
04/07/2016

13.00
16.15
13.45
10.45

60,800
46,000
42,800
39,600

05/04/2016
12/05/2016
20/06/2016
28/07/2016

08.45
04.45
00.45
04.30

62,800
44,000
43,600
39,200

38,400

16/08/2016 14.30

44,400

16/08/2016 03.00

39,200

559

Frequency

0 38000 40000 42000 44000 More

Date/time
16/01/2016 10.45
22/02/2016 13.15
12/03/2016 13.15

02/04/2016
15/05/2016
19/06/2016
02/07/2016

10.45
07.00
12.30
03.15

07/08/2016 20.30

Monthly Demanad Charge Monitoring

4,500,000

65,000
4,359,432
60,000

58,800
4,000,000

55,000
3,588,376
3,500,000
50,000

48,400
3,262,160

KW
3,000,000

Baht

3,173,192

3,143,536
44,000

45,000
42,800

42,400

2,965,600
40,000

2,787,664
40,000
37,600

2,500,000
35,000

2,000,000

KW

Baht

30,000