Prodigy Engineering Group LLC: 4400A Ambassador Caffery PMB 579 Lafayette, LA 70508

Prodigy Engineering Group LLC
4400A Ambassador Caffery

PMB 579
Lafayette, LA 70508
Item: Falling Film Transform Evaporator

Vessel No: 235-11-001
Customer: ------------------------Contract: ------------------------Designer: Jeffrey Lancon PE
Date: -------------------------Location: -------------------------Purchaser: --------------------------Vessel Name: Evaporator.CW6
Service: Tranformer Evaporator
Tag Number: ----------------------------
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Deficiencies Summary
Deficiencies for Heat Exchanger
TEMA Table R-4.41, Table CB-4.41: The baffle thickness (0.3750") is less than the minimum baffle thickness (0.7500").
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Nozzle Schedule
Nozzle
mark
Materials
Service
Size
Nozzle
Impact
Norm
Fine
Grain
Pad
Impact
Norm
Fine
Grain
Flange
M1
Bottom Manway
24" X Heavy
SA-312 TP304L Wld

pipe
No
No
No
SA-516
70
No
No
No
SO A105 Class 150
M2
Calandria Manway
24" Sch 20 (Std)
SA-312 TP304L Wld

pipe
No
No
No
SA-516
70
No
No
No
SO A105 Class 150
N10.1
Spray Nozzle Inlet
3" Sch 40S (Std)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N10.2
Spray Nozzle Inlet
3" Sch 40S (Std)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
WN A182 F304L Class

150
N11
Vapor By-Pass
12" Sch 40S

(Std)
SA-312 TP304L Wld

pipe
No
No
No
SA-516
70
No
No
No
SO A105 Class 150
N2.1
Condensate Outlet
8" Sch 80S (XS)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105 Class 150
N2.2
Condensate Nozzle
8" Sch 80S (XS)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N3
Circulation Juice Inlet
12" Sch 40S

(Std)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A105 Class 150
N4
Circulation Juice
Outlet
14" Sch 30 (Std)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A105 Class 150
N5.1
Vapor Outlet
20" Sch 20 (Std)
SA-312 TP304L Wld

pipe
No
No
No
SA-516
70
No
No
No
SO A105 Class 150
N5.2
Vapor Outlet
20" Sch 20 (Std)
SA-106 B Smls pipe
No
No
No
SA-516
70
No
No
No
SO A105 Class 150
N6.1
Air & Gas Vent
4" Sch 80S (XS)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N6.2
Air & Gas Vent
4" Sch 80S (XS)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N6.3
Air & Gas Vent
4" Sch 80 (XS)
SA-106 B Smls pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304 Class

150
N6.4
Air & Gas Vent
3" Sch 40S (Std)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N6.5
Air & Gas Vent
3" Sch 40S (Std)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N6.6
Air & Gas Vent
3.07 IDx0.22
SA-240 304L
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N7
Juice Outlet
10" Sch 80S

(XS)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N8
Juice Inlet
10" Sch 80S

(XS)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A105 Class 150
N9.1
Upper Level Sensor
3" Sch 40S (Std)
SA-312 TP304L Wld

pipe
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
N9.2
Lower Level
Connection
3" Sch 40S (Std)
SA-249 TP304L Wld

tube
No
No
No
N/A
N/A
N/A
N/A
SO A182 F304L Class

150
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Nozzle Summary
Reinforcement
Pad
Shell
Nozzle
mark
OD
(in)
t
n
(in)
Req t
n
(in)
A1?
A2?
Nom t
(in)
tn:
Design t
(in)
User t
(in)
Width
(in)
t
pad
(in)
Corr
(in)
A /A
a r
(%)
M1
24.00
0.5000
0.3088
Yes
Yes
0.3750
0.3609
4.2500
0.5000
0.0000
100.0
M2
24.00
0.3750
0.2691
Yes
Yes
0.3750
0.3140
3.0000
0.3750
0.0000
100.0
N10.1
3.50
0.2160
0.2160
Yes
Yes
0.3750
N/A
N/A
N/A
0.0000
Exempt
N10.2
3.50
0.2160
0.2160
Yes
Yes
0.3750
N/A
N/A
N/A
0.0000
Exempt
N11
12.75
0.3750
0.2807
Yes
Yes
0.3750
0.3272
2.0000
0.2500
0.0000
100.0
N2.1
8.63
0.5000
0.2219
Yes
Yes
0.3750
0.3131
N/A
N/A
0.0000
100.0
N2.2
8.63
0.5000
0.2219
Yes
Yes
0.3750
0.3131
N/A
N/A
0.0000
100.0
N3
12.75
0.3750
0.3087
Yes
Yes
0.3750*
0.3249
N/A
N/A
0.0000
100.0
N4
14.00
0.3750
0.3058
Yes
Yes
0.4375*
0.3207
N/A
N/A
0.0000
100.0
N5.1
20.00
0.3750
0.3097
Yes
Yes
0.3750
0.3617
3.5000
0.3750
0.0000
100.0
N5.2
20.00
0.3750
0.3181
Yes
Yes
0.3750
0.3707
3.5000
0.3750
0.0000
100.0
N6.1
4.50
0.3370
0.2370
Yes
Yes
0.3750
0.3416
N/A
N/A
0.0000
100.0
N6.2
4.50
0.3370
0.2370
Yes
Yes
0.3750
0.3416
N/A
N/A
0.0000
100.0
N6.3
4.50
0.3370
0.2370
Yes
Yes
0.3750
0.3620
N/A
N/A
0.0000
100.0
N6.4
3.50
0.2160
0.2160
Yes
Yes
0.3750
N/A
N/A
N/A
0.0000
Exempt
N6.5
3.50
0.2160
0.2160
Yes
Yes
0.3750
N/A
N/A
N/A
0.0000
Exempt
N6.6
3.50
0.2160
0.1890
Yes
Yes
0.3750
N/A
N/A
N/A
0.0000
Exempt
N7
10.75
0.5000
0.3378
Yes
Yes
0.4375*
0.3550
N/A
N/A
0.0000
100.0
N8
10.75
0.5000
0.3161
Yes
Yes
0.3750
0.3693
N/A
N/A
0.0000
100.0
N9.1
3.50
0.2160
0.2160
Yes
Yes
0.3750
N/A
N/A
N/A
0.0000
Exempt
N9.2
3.50
0.2160
0.1288
Yes
Yes
0.3750
N/A
N/A
N/A
0.0000
Exempt
Nozzle thickness
Req tn:
Nozzle thickness required per UG-45/UG-16
Nom t:
Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t:
Local vessel wall thickness (near opening)
Aa:
Area available per UG-37, governing condition
Ar:
Area required per UG-37, governing condition
Corr:
Corrosion allowance on nozzle wall
Head minimum thickness after forming
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Pressure Summary
Pressure Summary for Tube side chamber
Total
Identifier
Front Head
Design
( psi)
Design
(F)
50.0
325.0
MAWP
( psi)
MAP
( psi)
109.03
110.52
MAEP
( psi)
19.12
external
(F)
325.0
MDMT
(F)
-320.0
MDMT
Exemption
Note 1
Corrosion
Allowance
(in)
0.000
Impact
Test
No
Straight Flange on Front Head
50.0
325.0
108.67
110.16
25.14
325.0
-320.0
Note 2
0.000
No
Front Channel
50.0
325.0
108.67
110.16
25.14
325.0
-320.0
Note 2
0.000
No
(see Maximum Pressure

Rating note)
65.0
325.0
106.53
108.00
102.29
325.0
-320.0
Note 2
0.000
No

Rating note)
65.0
325.0
106.53
108.00
102.29
325.0
-320.0
Note 2
0.000
No
Rear Channel
50.0
325.0
73.49
77.11
17.48
325.0
-320.0
Note 2
0.000
No
Straight Flange on Rear Channel Head
50.0
325.0
142.07
146.68
30.71
325.0
-320.0
Note 2
0.000
No
Tubesheet
Rear Tubesheet
Rear Channel Head
50.0
325.0
123.43
128.93
23.62
325.0
-320.0
Note 3
0.000
No
Tubes
65.0
325.0
987.50
1001.60
336.64
325.0
-320.0
Note 4
0.000
No
Bottom Channel Section Stiffener
N/A
N/A
N/A
N/A
15.00
325.0
N/A
N/A
0.125
No
Vessel Support Lugs
50.0
325.0
50.00
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Bottom Manway (M1)
50.0
325.0
77.10
79.45
16.11
325.0
-55.0
Nozzle Note 2; Pad note

5
0.000
No
Spray Nozzle Inlet (N10.1)
50.0
325.0
107.77
110.12
17.48
325.0
-55.0
Note 6
0.000
No
50.0
325.0
107.77
110.12
17.48
325.0
-55.0
Note 6
0.000
No
Circulation Juice Inlet (N3)
50.0
325.0
78.54
79.61
15.69
325.0
-55.0
Note 7
0.000
No
Circulation Juice Outlet (N4)
50.0
325.0
73.61
78.85
15.41
325.0
-55.0
Note 8
0.000
No
Vapor Outlet (N5.1)
50.0
325.0
78.62
79.68
16.19
325.0
-55.0

10
0.000
No
Vapor Outlet (N5.2)
50.0
325.0
80.74
81.81
17.06
325.0
-55.0
Nozzle Note 11; Pad

note 10
0.000
No
Juice Outlet (N7)
50.0
325.0
81.73
87.12
17.73
325.0
-55.0
Note 6
0.000
No
Juice Inlet (N8)
50.0
325.0
78.09
81.35
16.93
325.0
-55.0
Note 12
0.000
No
Upper Level Sensor (N9.1)
50.0
325.0
107.77
110.12
17.48
325.0
-55.0
Note 6
0.000
No
Lower Level Connection (N9.2)
50.0
325.0
167.44
230.00
15.41
325.0
-55.0
Note 6
0.000
No
Chamber design MDMT is 20.00F

Chamber rated MDMT is -55.00F @ 50.00 psi
Chamber MAWP was used in the MDMT determination
Chamber MAWP hot & corroded is 50.00 psi @ 325.0F
Chamber MAP cold & new is 77.11 psi @ 70.0F
Chamber MAEP is 15.00 psi @ 325.0F
External pressure rating was governed by the vacuum ring Bottom Channel Section Stiffener.
Pressure Summary for Shell side chamber
Total
Identifier

Rating note)
Tubesheet
2/10/2007 10:33:19 AM
Design
( psi)
Design
(F)
65.0
325.0
MAWP
( psi)
MAP
( psi)
MAEP
( psi)
102.29
148.67
106.53
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external
(F)
325.0
MDMT
(F)
-320.0
MDMT
Exemption
Note 2
Corrosion
Allowance
(in)
0.000
Impact
Test
No
Shell
50.0
325.0
75.57
77.11
21.74
325.0
-320.0
Note 2
0.000
No

Rating note)
65.0
325.0
102.29
148.67
106.53
325.0
-320.0
Note 2
0.000
No
Tubes
65.0
325.0
336.64
336.64
987.50
325.0
N/A
N/A
0.000
No
Top Plate of Expanded Chamber
N/A
N/A
N/A
N/A
15.00
325.0
N/A
N/A
0.000
No
Bottom Plate of Expanded Chamber
N/A
N/A
N/A
N/A
15.00
325.0
N/A
N/A
0.000
No
Lower Calandria Stiffener RIngs
N/A
N/A
N/A
N/A
15.00
325.0
N/A
N/A
0.125
No
Upper Calandria Stiffener Ring
N/A
N/A
N/A
N/A
15.00
325.0
N/A
N/A
0.125
No
Calandria Manway (M2)
50.0
325.0
68.29
69.28
15.43
325.0
-55.0
Nozzle Note 13; Pad

note 14
0.000
No
Vapor By-Pass (N11)
50.0
325.0
71.26
72.24
17.15
325.0
-55.0

15
0.000
No
Condensate Outlet (N2.1)
50.0
325.0
55.92
57.14
15.30
325.0
-55.0
Note 16
0.000
No
Condensate Nozzle (N2.2)
50.0
325.0
55.92
57.14
15.30
325.0
-55.0
Note 6
0.000
No
Air & Gas Vent (N6.1)
50.0
325.0
74.14
75.43
18.98
325.0
-55.0
Note 6
0.000
No
50.0
325.0
74.14
75.43
18.98
325.0
-55.0
Note 6
0.000
No
50.0
325.0
79.38
80.67
20.67
325.0
-55.0
Note 6
0.000
No
50.0
325.0
108.60
110.12
21.74
325.0
-55.0
Note 6
0.000
No
50.0
325.0
108.60
110.12
21.74
325.0
-55.0
Note 6
0.000
No
50.0
325.0
108.60
110.12
21.74
325.0
-55.0
Note 6
0.000
No
Rear Tubesheet
Chamber design MDMT is 20.00F

Chamber rated MDMT is -55.00F @ 55.92 psi
Chamber MAWP was used in the MDMT determination
Chamber MAWP hot & corroded is 55.92 psi @ 325.0F
Chamber MAP cold & new is 57.14 psi @ 70.0F
Chamber MAEP is 15.00 psi @ 325.0F
External pressure rating was governed by the vacuum ring Top Plate of Expanded Chamber.
Notes for Maximum Pressure Rating:
Note
#
Details
1.
The largest tubesheet MAWP/MAP values have been selected from the multiple design conditions to maximize the hydrotest pressure and to comply with UG-20(b). The
MAWP/MAP selected for the shell side may not be coincident with the MAWP/MAP selected for the tube side (and vice versa).
2.
The chamber MAWP listed above is based on the largest tubesheet MAWP values from the multiple design conditions. The lowest tubesheet MAWP values should be
considered when determining the final chamber MAWP. Refer to the Tubesheet Maximum Pressure Report for the lowest tubesheet maximum pressure ratings.
Notes for MDMT Rating:

Note #
1.
Exemption
Details
Straight Flange governs MDMT
2.
Rated MDMT per UHA-51(d)(1)(a) = -320 F
3.
4.
Impact test exempt per UHA-51(d)
5.
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F

Fig UCS-66.1 MDMT reduction = 70.2 F, (coincident ratio = 0.46461)
Rated MDMT is governed by UCS-66(b)(2)
UCS-66 governing thickness = 0.5 in.
6.
Flange rating governs:

Flange rated MDMT = -320 F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F
Per UHA-51(d)(1)(a)
7.

UCS-66(b)(3): Coincident ratio = 0.1754386
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8.

9.
Impact test exempt per UHA-51(g)(coincident ratio = 0.10351)
10.
11.
Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0.08592).
12.

13.
Impact test exempt per UHA-51(g)(coincident ratio = 0.13985)
14.
Fig UCS-66.1 MDMT reduction = 58 F, (coincident ratio = 0.50664)
15.
16.

Design notes are available on the Settings Summary page.
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Revision History
No.
2/10/2007 10:33:19 AM
Date
1/ 9/2007
Operator
Notes
Prodigy New vessel created Heat Exchanger. [Build 6252]
9/368
Settings Summary
COMPRESS Build 6252
Units: U.S. Customary
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2004 Edition, A06 Addenda
Design or Rating:
Get Thickness from Pressure
Minimum thickness:
1/16" per UG-16(b)
Design for cold shut down only:
No
Design for lethal service (full radiography required):
No
Design nozzles for:
Design P, find nozzle MAWP and

MAP
Corrosion weight loss:
100% of theoretical loss
UG-23 Stress Increase:
1.20
Skirt/legs stress increase:
1.0
Minimum nozzle projection:
6.0000"
Juncture calculations for > 30 only:
Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick:

Butt welds are tapered per Figure UCS-66.3(a).
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
1.3 times vessel

MAWP
Test liquid specific gravity:
1.00
Maximum stress during test:
90% of yield
Required Marking - UG-116

Shell Side
UG-116 (e) Radiography:
None
UG-116 (f) Postweld heat treatment: None

Tube Side
UG-116 (e) Radiography:
RT4
UG-116 (f) Postweld heat treatment: None

Code Interpretations
Use Code Case 2547:
No
Apply interpretation VIII-1-83-66:
Yes
Apply interpretation VIII-1-86-175: Yes

Apply interpretation VIII-1-83-115: Yes
Apply interpretation VIII-1-01-37:
Yes
Disallow UG-20(f) exemptions:
No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :
Yes
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:
Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):
No
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UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
Yes
UG-22 (f) Wind reactions:
Yes
UG-22 (f) Seismic reactions:

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
Yes
2/10/2007 10:33:19 AM
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Thickness Summary
Component
Identifier
Diameter
(in)
Material
Length
(in)
Nominal t
(in)
Design t
(in)
Joint
E
Load
Front Head
SA-240 304L
113.25 ID
28.69
0.3750*
0.3144
1.0000
External
SA-240 304L
113.25 ID
1.50
0.3750
0.2617
1.0000
External
Front Channel
SA-240 304L
113.25 ID
33.00
0.3750
0.2617
1.0000
External
Tubesheet
SA-240 304
116.00 OD
1.50
1.5000
0.2898
1.0000
Unknown
Tubes
SA-249 TP316L Wld tube
1.2500 OD
275.75
0.0490
0.0184
1.0000
External
Shell
SA-240 304L
113.25 ID
272.75
0.3750
0.3108
0.7000
External
Rear Tubesheet
SA-240 304
116.00 OD
1.50
1.5000
0.2898
1.0000
Unknown
Rear Channel
SA-240 304L
113.25 ID
139.00
0.3750
0.3496
0.7000
External
SA-240 304L
113.25 ID
1.50
0.5000
0.3500
1.0000
External
Rear Channel Head
SA-240 304L
113.25 ID
28.75
0.4375*
0.3144
1.0000
External
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
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Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component
Metal
New*
Metal
Insulation &
Supports
Corroded*
Lining
Piping
+ Liquid
Operating
Liquid
Test
Liquid
Front Head
1,664.35
1,664.35
0.00
0.00
0.00
0.00
7,431.57
Front Channel
1,281.05
1,281.05
0.00
0.00
0.00
0.00
11,999.21
Tubesheet
2,777.94
2,777.94
0.00
0.00
0.00
0.00
0.00
Shell
10,503.98
10,503.98
0.00
0.00
0.00
3,014.62
58,231.25
Tubes
50,385.12
50,385.12
0.00
0.00
0.00
0.00
35,357.55
Rear Tubesheet
2,777.94
2,777.94
0.00
0.00
0.00
0.00
0.00
Rear Channel
5,265.41
5,265.41
0.00
0.00
0.00
26,191.04
50,919.58
7,508.44
Rear Channel Head
1,939.29
1,939.29
0.00
0.00
0.00
8,254.39
Vessel Support Lugs
2,041.70
2,041.70
0.00
0.00
0.00
0.00
0.00
TOTAL:
78,636.78
78,636.78
0.00
0.00
0.00
37,460.04
171,447.58
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
Front Head
New
Corroded
0.00
0.00
New
94.36
Packed
Beds
Ladders &
Platforms
Trays &
Supports
Rings &
Clips
Vertical
Loads
0.00
0.00
0.00
0.00
0.00
Corroded
94.36
Front Channel
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Tubesheet
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Shell
0.00
0.00
1,183.83
1,183.83
0.00
0.00
1,492.61
1,613.45
0.00
Rear Tubesheet
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Rear Channel
0.00
0.00
1,554.12
1,554.12
0.00
0.00
0.00
396.75
0.00
Rear Channel Head
0.00
0.00
275.86
275.86
0.00
0.00
0.00
0.00
0.00
TOTAL:
0.00
0.00
3,108.17
3,108.17
0.00
0.00
1,492.61
2,010.20
0.00
Vessel operating weight, Corroded: 122,708 lb

Vessel operating weight, New:
122,708 lb
Vessel empty weight, Corroded:
85,248 lb
Vessel empty weight, New:
85,248 lb
Vessel test weight, New:
256,695 lb
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 85,247 lb
Center of Gravity:
252.25"
Vessel Capacity
Shell side Capacity** (New):
6,956 US gal
Shell side Capacity** (Corroded): 6,956 US gal

Tube side Capacity** (New):
13,518 US gal
Tube side Capacity** (Corroded): 13,518 US gal

**The shell and tube capacity does not include volume of nozzle, piping or other attachments.
Baffle weights are approximated.
2/10/2007 10:33:19 AM
13/368
Hydrostatic Test
Shop test pressure determination for Tube side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 65.000 psi at 70.00 F (the chamber MAWP = 50.000 psi)
The shop test is performed with the vessel in the horizontal position.
Local test
pressure
psi
Test liquid
static head
psi
UG-99
UG-99
stress pressure
factor
ratio
Stress
during test
psi
Allowable
test stress
psi
Front Head
69.463
4.463
1.0137
1.30
9,440
22,500
No
69.463
4.463
1.0137
1.30
10,524
22,500
No
Identifier
Stress
excessive?
Front Channel
69.463
4.463
1.0137
1.30
10,524
22,500
No
Rear Channel
69.463
4.463
1.0137
1.30
10,524
22,500
No
69.463
4.463
1.0137
1.30
7,901
22,500
No
Rear Channel Head
69.463
4.463
1.0137
1.30
8,091
22,500
No
Tubes
69.362
4.362
1.0143
1.30
966
22,500
No
Tubesheet
69.463
4.463
1.0667
1.30
See tubesheet report
Rear Tubesheet
69.463
4.463
1.0667
1.30
Bottom Manway (M1)
66.109
1.109
1.0000
1.30
15,354
33,750
No
67.635
2.635
1.0143
1.30
14,179
33,750
No
68.578
3.578
1.0143
1.30
16,051
33,750
No
Juice Inlet (N8)
69.837
4.837
1.0143
1.30
14,756
33,750
No
Juice Outlet (N7)
67.595
2.595
1.0143
1.30
12,090
33,750
No
68.953
3.953
1.0143
1.30
2,433
33,750
No
67.474
2.474
1.0143
1.30
16,791
33,750
No
67.474
2.474
1.0143
1.30
16,791
33,750
No
65.361
0.361
1.0143
1.30
16,265
33,750
No
Vapor Outlet (N5.1) (2)
66.209
1.209
1.0000
1.30
15,363
33,750
No
Vapor Outlet (N5.2)
69.374
4.374
1.0000
1.30
16,098
47,250
No
Notes:
(1) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(2) Vapor Outlet (N5.1) limits the UG-99 stress ratio.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated for the Tube side chamber.
The test temperature of 70.00 F is warmer than the minimum recommended temperature of -25.00 F so the brittle fracture
provision of UG-99(h) has been met.
Shop test pressure determination for Shell side chamber based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 72.698 psi at 70.00 F (the chamber MAWP = 55.921 psi)
The shop test is performed with the vessel in the horizontal position.
Identifier
Local test
pressure
2/10/2007 10:33:19 AM
Test liquid
static head
UG-99
UG-99
stress pressure
14/368
Stress
during test
Allowable
test stress
Stress
excessive?
psi
psi
ratio
factor
psi
11,690
psi
Shell
77.160
4.463
1.0137
1.30
Tubes
77.060
4.362
N/A
1.30
22,500
Tubesheet
77.160
4.463
1.0667
1.30
Rear Tubesheet
77.160
4.463
1.0667
1.30
74.147
1.450
1.0143
1.30
NI
16,920
No
NI
33,750
NI
No
77.137
4.439
1.0143
1.30
17,602
33,750
No
Air & Gas Vent (N6.3) (3)
74.147
1.450
1.0000
1.30
16,920
33,750
No
74.135
1.438
1.0143
1.30
18,448
33,750
No
77.535
4.837
1.0143
1.30
19,294
33,750
No
74.135
1.438
1.0137
1.30
18,448
33,750
No
73.810
1.112
1.0000
1.30
26,572
30,462
No
77.535
4.837
1.0143
1.30
17,818
33,750
No
73.059
0.361
1.0143
1.30
16,789
33,750
No
Vapor By-Pass (N11)
77.535
4.837
1.0000
1.30
21,150
33,750
No
Notes:
(1) NI indicates that test stress was not investigated.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) Air & Gas Vent (N6.3) limits the UG-99 stress ratio.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated for the Shell side chamber.
The test temperature of 70.00 F is warmer than the minimum recommended temperature of -25.00 F so the brittle fracture
provision of UG-99(h) has been met.
2/10/2007 10:33:19 AM
15/368
Vacuum Summary
Component
Front Head
Line of Support
Elevation
Length
above Datum
(in)
Le
(in)
477.94
N/A
1/3 depth of Front Head
458.69
N/A
Straight Flange on Front Head Top
449.25
44.69
Straight Flange on Front Head Bottom
447.75
44.69
Front Channel Top
447.75
44.69
Front Channel Bottom
414.75
44.69
Tubesheet
414.75
N/A
Shell Top
413.25
71.88
397.38
31.81
350.38
59.44
278.50
70.44
209.50
69.38
Shell Bottom
140.50
71.88
Rear Tubesheet
139.00
N/A
Rear Channel Top
139.00
94.94
84.00
75.34
Rear Channel Bottom
0.00
94.94
Straight Flange on Rear Channel Head Top
0.00
94.94
Straight Flange on Rear Channel Head Bottom
-1.50
94.94
1/3 depth of Rear Channel Head
-10.94
N/A
Rear Channel Head
-30.25
N/A
Notes
For main components, the listed value of 'Le' is the largest unsupported length for the component.
For Rings, the listed value of 'Le' is Ls per UG-29.
2/10/2007 10:33:19 AM
16/368
Engineering Notes
Note:
Due to restriction within the Compress Program, certain items of the Falling Film Evaporator have to be modeled separately and/or
calculations done by hand.
Top Body Flange
Expanded Steam Chamber
Top/Bottom Plates of Expanded Steam Chamber
2/10/2007 10:33:19 AM
17/368
Front Channel
Component:
Material specification:
Cylinder
SA-240 304L (II-D p. 78, ln. 29)
Internal design pressure: P = 50 psi @ 325F

External design pressure: Pe = 15 psi @ 325F
Static liquid head:
Ps = 0.0000 psi (SG=1.1000, Hs=0.0000" Operating head)
Pth = 4.4625 psi (SG=1.0000, Hs=123.6250", Horizontal test head)
Corrosion allowance:
Inner C = 0.0000"
Design MDMT = 20.00F

Rated MDMT = -320.00F
Radiography:
Outer C = 0.0000"
No impact test performed
Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Longitudinal joint Top circumferential joint Bottom circumferential joint -
Estimated weight: New = 1281.0526 lb

Capacity:
New = 1439.0248 gal
ID = 113.2500"
Length Lc = 33.0000"
t = 0.3750"
Full UW-11(a) Type 1

Spot UW-11(a)(5)b Type 1
Full UW-11(a) Type 1
corr = 1281.0526 lb
corr = 1439.0248 gal
Design thickness, (at 325.00F) UG-27(c)(1)

t
=
=
=
P*R/(S*E - 0.60*P) + Corrosion

50.00*56.6250/(16475*1.00 - 0.60*50.00) + 0.0000
0.1722"
Maximum allowable working pressure, (at 325.00F) UG-27(c)(1)

P
=
=
=
S*E*t/(R + 0.60*t) - Ps
16475*1.00*0.3750 / (56.6250 + 0.60*0.3750) - 0.0000
108.6741 psi
Maximum allowable pressure, (at 70.00F) UG-27(c)(1)

P
=
=
=
S*E*t/(R + 0.60*t)
16700*1.00*0.3750 / (56.6250 + 0.60*0.3750)
110.1583 psi
External Pressure, (Corroded & at 325.00F) UG-28(c)

L/Do = 44.6875/114.0000 = 0.3920
Do/t = 114.0000/0.261721 = 435.5780
From table G:
A = 0.000393
From table HA-3: B = 4900.2603 psi

Pa = 4*B/(3*(Do/t))
= 4*4900.2603/(3*(114.0000/0.261721))
= 15.0000 psi
2/10/2007 10:33:19 AM
18/368
Design thickness for external pressure Pa = 15.0000 psi

= t + Corrosion = 0.261721 + 0.0000 = 0.2617"
Maximum Allowable External Pressure, (Corroded & at 325.00F) UG-28(c)
L/Do = 44.6875/114.0000 = 0.3920
Do/t = 114.0000/0.3750 = 304.0000
From table G:
A = 0.000671

Pa = 4*B/(3*(Do/t))
= 4*5731.3779/(3*(114.0000/0.3750))
= 25.1376 psi
% Forming Strain - UHA-44(a)(2)(a)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / )
= 0.3300 %
External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv
= W / (2**Rm) + M / (*Rm2)
= 3053.65 / (2**56.8125) + 12856.70 / (*56.81252)
= 9.8224 lb/in
= Pv / (Pe*Do)
= 9.822423 / (15.0000*114.0000)
= 0.0057
= 10
= 1.23 / (L/Do)2
= 1.23 / (44.687500/114.0000)2
= 8.0047
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (102 - 1 + 8.004657 + 8.004657*0.005744) / (102 - 1 + 8.004657)
= 1.0004
Ratio Pe * Pe MAEP design cylinder thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv
= (1 + 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 1.0933*3053.65 / (2**56.8125) + 52096.57 / (*56.81252)
= 14.4907 lb/in
= Pv / (Pe*Do)
= 14.490655 / (15.0000*114.0000)
= 0.0085
= 10
= 1.23 / (L/Do)2
= 1.23 / (44.687500/114.0000)2
= 8.0047
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (102 - 1 + 8.004657 + 8.004657*0.008474) / (102 - 1 + 8.004657)
2/10/2007 10:33:19 AM
19/368
= 1.0006
Design thickness = 0.2617"
The governing condition is due to external pressure.
The cylinder thickness of 0.3750" is adequate.
Thickness Required Due to Pressure + External Loads
Pressure P (
psi)
Condition
Operating, Hot & Corroded
50.00
Operating, Hot & New
50.00
Hot Shut Down, Corroded
0.00
Hot Shut Down, New
0.00
Empty, Corroded
0.00
Empty, New
0.00
Vacuum
-15.00
Hot Shut Down, Corroded, Weight &

Eccentric Moments Only
0.00
Allowable Stress
Before UG-23
Stress Increase (
psi)
St
Sc
16475.00
5946.94
16475.00
16475.00
16475.00
16700.00
16700.00
16475.00
16475.00
5946.94
5946.94
5946.94
8301.36
8301.36
5946.94
5946.94
Temperature
(F)
325.00
325.00
325.00
325.00
0.00
0.00
325.00
325.00
Corrosion C
(in)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3)

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScHC
Allowable Compressive Stress, Hot and New- ScHN

ScHN
ScHC
5946.9448 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-3)

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
8301.3643 psi
16700.0000 / 1.0000
2/10/2007 10:33:19 AM
20/368
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.0714
0.0711
Seismic
0.0716
0.0708
Wind
0.0714
0.0711
Seismic
0.0716
0.0708
Wind
0.0005
0.0014
Seismic
0.0000
0.0020
Wind
0.0005
0.0014
Seismic
0.0000
0.0020
Wind
0.0004
0.0010
Seismic
0.0000
0.0014
Wind
0.0004
0.0010
Seismic
0.0000
0.0014
Wind
0.0600
0.0609
Seismic
0.0594
0.0615
Weight
0.0014
0.0014
ScCN
16700.0000 psi
8301.3643 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC
ScCN
8301.3643 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3)

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScVC
Operating, Hot & Corroded, Wind, Bottom Seam

tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
(Pressure)
0.0716"
M/(*Rm2*St*Ks*Ec)
12857/(*56.81252*16475*1.2000*1.00)
0.0001"
0.6*W/(2**Rm*St*Ks*Ec)
0.6000*3054/(2**56.8125*16475*1.2000*1.00)
0.0003"
tp + tm - tw
0.071569 + 0.000064 - (0.000260)
0.0714"
W/(2**Rm*St*Ks*Ec)
3054/(2**56.8125*16475*1.2000*1.00)
0.0004"
|tmc + twc - tpc|
|0.000064 + (0.000433) - (0.071569)|
0.0711"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
= 2*16475*1.2000*1.00*(0.3750-0.000064+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000064+(0.000433)))
= 262.81 psi
Operating, Hot & New, Wind, Bottom Seam
tp
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
0.0716"
2/10/2007 10:33:19 AM
(Pressure)
21/368
tm
tw
tt
twc
tc
M/(*Rm2*St*Ks*Ec)
12857/(*56.81252*16475*1.2000*1.00)
0.0001"
0.6000*3054/(2**56.8125*16475*1.2000*1.00)
0.0003"
tp + tm - tw
0.071569 + 0.000064 - (0.000260)
0.0714"
W/(2**Rm*St*Ks*Ec)
3054/(2**56.8125*16475*1.2000*1.00)
0.0004"
|tmc + twc - tpc|
|0.000064 + (0.000433) - (0.071569)|
0.0711"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.000064+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000064+(0.000433)))
= 262.81 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
12857/(*56.81252*5947*1.2000)
= 0.0002"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*3054/(2**56.8125*5947*1.2000)
= 0.0007"
tt
= |tp + tm - tw|
(total, net compressive)
= |0.000000 + 0.000178 - (0.000719)|

= 0.0005"
twc = W/(2**Rm*Sc*Ks)
(Weight)
= 3054/(2**56.8125*5947*1.2000)
= 0.0012"
tc
= tmc + twc - tpc
(total required, compressive)
= 0.000178 + (0.001199) - (0.000000)

= 0.0014"
Hot Shut Down, New, Wind, Bottom Seam
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
12857/(*56.81252*5947*1.2000)
= 0.0002"
tw = 0.6*W/(2**Rm*Sc*Ks)
2/10/2007 10:33:19 AM
(Weight)
22/368
= 0.6000*3054/(2**56.8125*5947*1.2000)
= 0.0007"
tt
= |tp + tm - tw|
= |0.000000 + 0.000178 - (0.000719)|

= 0.0005"
(Weight)
= 3054/(2**56.8125*5947*1.2000)
= 0.0012"
tc
= tmc + twc - tpc
= 0.000178 + (0.001199) - (0.000000)

= 0.0014"
Empty, Corroded, Wind, Bottom Seam
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
12857/(*56.81252*8301*1.2000)
= 0.0001"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*3054/(2**56.8125*8301*1.2000)
= 0.0005"
tt
= |tp + tm - tw|
= |0.000000 + 0.000127 - (0.000515)|

= 0.0004"
(Weight)
= 3054/(2**56.8125*8301*1.2000)
= 0.0009"
tc
= tmc + twc - tpc
= 0.000127 + (0.000859) - (0.000000)

= 0.0010"
Empty, New, Wind, Bottom Seam
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 12857/(*56.81252*8301*1.2000)
= 0.0001"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*3054/(2**56.8125*8301*1.2000)
= 0.0005"
tt
= |tp + tm - tw|
= |0.000000 + 0.000127 - (0.000515)|

= 0.0004"
(Weight)
= 3054/(2**56.8125*8301*1.2000)
= 0.0009"
tc
= tmc + twc - tpc
= 0.000127 + (0.000859) - (0.000000)

= 0.0010"
2/10/2007 10:33:19 AM
23/368
Vacuum, Wind, Bottom Seam

tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 12857/(*56.81252*5947*1.2000)
= 0.0002"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*3054/(2**56.8125*5947*1.2000)
= 0.0007"
tt
= |tp + tm - tw|
= |-0.059486 + 0.000178 - (0.000719)|

= 0.0600"
(Weight)
= 3054/(2**56.8125*5947*1.2000)
= 0.0012"
tc
= tmc + twc - tpc
= 0.000178 + (0.001199) - (-0.059486)

= 0.0609"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp
0.0000"
(Pressure)
tm
M/(*Rm2*Sc*Ks)
(bending)
0/(*56.81252*5947*1.0000)
0.0000"
tw
tt
tc
W/(2**Rm*Sc*Ks)
3054/(2**56.8125*5947*1.0000)
0.0014"
|tp + tm - tw|
|0.000000 + 0.000000 - (0.001438)|
0.0014"
tmc + twc - tpc
0.000000 + (0.001438) - (0.000000)
0.0014"
(Weight)
(total, net
compressive)
(total required,
compressive)
Operating, Hot & Corroded, Seismic, Bottom Seam

tp
tm
tw
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
0.0716"
M/(*Rm2*St*Ks*Ec)
52097/(*56.81252*16475*1.2000*1.00)
0.0003"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*3054/(2**56.8125*16475*1.2000*1.00)
0.0002"
2/10/2007 10:33:19 AM
(Pressure)
(bending)
(Weight)
24/368
tt
twc
tc
tp + tm - tw
0.071569 + 0.000260 - (0.000219)
0.0716"
(total required,
tensile)
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*3054/(2**56.8125*16475*1.2000*1.00)
0.0005"
|tmc + twc - tpc|
|0.000260 + (0.000473) - (0.071569)|
0.0708"
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.000260+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000260+(0.000433)))
= 262.67 psi
Operating, Hot & New, Seismic, Bottom Seam
tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
(Pressure)
0.0716"
M/(*Rm2*St*Ks*Ec)
52097/(*56.81252*16475*1.2000*1.00)
0.0003"
(bending)
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*3054/(2**56.8125*16475*1.2000*1.00)
(Weight)
0.0002"
tp + tm - tw
0.071569 + 0.000260 - (0.000219)
0.0716"
(total required,
tensile)
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*3054/(2**56.8125*16475*1.2000*1.00)
(Weight)
0.0005"
|tmc + twc - tpc|
|0.000260 + (0.000473) - (0.071569)|
0.0708"
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.000260+(0.000433)) / (56.6250 - 0.40*(0.3750-0.000260+(0.000433)))
= 262.67 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp
= 0.0000"
tm = M/(*Rm2*St*Ks*Ec)
=
(Pressure)
(bending)
52097/(*56.81252*16475*1.2000*1.00)
2/10/2007 10:33:19 AM
25/368
= 0.0003"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*3054/(2**56.8125*16475*1.2000*1.00)
= 0.0002"
tt
= t p + tm - t w
(total required, tensile)
= 0.000000 + 0.000260 - (0.000219)

= 0.0000"
tmc = M/(*Rm2*Sc*Ks)
(bending)
= 52097/(*56.81252*5947*1.2000)
= 0.0007"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*3054/(2**56.8125*5947*1.2000)
= 0.0013"
tc
= tmc + twc - tpc
= 0.000720 + (0.001311) - (0.000000)

= 0.0020"
Hot Shut Down, New, Seismic, Bottom Seam
tp
= 0.0000"
(Pressure)
(bending)
= 52097/(*56.81252*16475*1.2000*1.00)
= 0.0003"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*3054/(2**56.8125*16475*1.2000*1.00)
= 0.0002"
tt
= t p + tm - t w
= 0.000000 + 0.000260 - (0.000219)

= 0.0000"
(bending)
= 52097/(*56.81252*5947*1.2000)
= 0.0007"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*3054/(2**56.8125*5947*1.2000)
= 0.0013"
tc
= tmc + twc - tpc
= 0.000720 + (0.001311) - (0.000000)

= 0.0020"
Empty, Corroded, Seismic, Bottom Seam
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 42195/(*56.81252*8301*1.2000)
= 0.0004"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*3054/(2**56.8125*8301*1.2000)
= 0.0004"
2/10/2007 10:33:19 AM
26/368
tt
= |tp + tm - tw|
= |0.000000 + 0.000418 - (0.000435)|

= 0.0000"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*3054/(2**56.8125*8301*1.2000)
= 0.0009"
tc
= tmc + twc - tpc
= 0.000418 + (0.000939) - (0.000000)

= 0.0014"
Empty, New, Seismic, Bottom Seam
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
42195/(*56.81252*8301*1.2000)
= 0.0004"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*3054/(2**56.8125*8301*1.2000)
= 0.0004"
tt
= |tp + tm - tw|
= |0.000000 + 0.000418 - (0.000435)|

= 0.0000"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*3054/(2**56.8125*8301*1.2000)
= 0.0009"
tc
= tmc + twc - tpc
= 0.000418 + (0.000939) - (0.000000)

= 0.0014"
Vacuum, Seismic, Bottom Seam
tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 52097/(*56.81252*5947*1.2000)
= 0.0007"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*3054/(2**56.8125*5947*1.2000)
= 0.0006"
tt
= |tp + tm - tw|
= |-0.059486 + 0.000720 - (0.000607)|

= 0.0594"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*3054/(2**56.8125*5947*1.2000)
= 0.0013"
tc
= tmc + twc - tpc
= 0.000720 + (0.001311) - (-0.059486)

= 0.0615"
2/10/2007 10:33:19 AM
27/368
Shell
Component:
Cylinder
SA-240 304L (II-D p. 78, ln. 29)

Static liquid head:
Inner C = 0.0000"

Radiography:
Outer C = 0.0000"

Capacity:
New = 6955.6304 gal
ID = 113.2500"
Length Lc = 272.7500"
t = 0.3750"
None UW-11(c) Type 1

corr = 10588.0947 lb
corr = 6955.6304 gal

t
=
=
=

50.51*56.6250/(16475*0.70 - 0.60*50.51) + 0.0000
0.2487"

P
=
=
=
S*E*t/(R + 0.60*t) - Ps
16475*0.70*0.3750 / (56.6250 + 0.60*0.3750) - 0.5054
75.5665 psi

P
=
=
=
S*E*t/(R + 0.60*t)
16700*0.70*0.3750 / (56.6250 + 0.60*0.3750)
77.1108 psi

L/Do = 71.8750/114.0000 = 0.6305
Do/t = 114.0000/0.310785 = 366.8131
From table G:
A = 0.000314

Pa = 4*B/(3*(Do/t))
= 4*4126.6396/(3*(114.0000/0.310785))
= 15.0000 psi
2/10/2007 10:33:19 AM
28/368

= t + Corrosion = 0.310785 + 0.0000 = 0.3108"
L/Do = 71.8750/114.0000 = 0.6305
Do/t = 114.0000/0.3750 = 304.0000
From table G:
A = 0.000405

Pa = 4*B/(3*(Do/t))
= 4*4955.7554/(3*(114.0000/0.3750))
= 21.7358 psi
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / )
= 0.3300 %
Pv
= W / (2**Rm) + M / (*Rm2)
= 74109.30 / (2**56.8125) + 482077.44 / (*56.81252)
= 255.1525 lb/in
= Pv / (Pe*Do)
= 255.152512 / (15.0000*114.0000)
= 0.1492
= 8
= 1.23 / (L/Do)2
= 1.23 / (71.875000/114.0000)2
= 3.0943
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (82 - 1 + 3.094277 + 3.094277*0.149212) / (82 - 1 + 3.094277)
= 1.0070
Pv
= (1 + 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 1.0933*74109.30 / (2**56.8125) + 3532457.75 / (*56.81252)
= 575.3561 lb/in
= Pv / (Pe*Do)
= 575.356140 / (15.0000*114.0000)
= 0.3365
= 8
= 1.23 / (L/Do)2
= 1.23 / (71.875000/114.0000)2
= 3.0943
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (82 - 1 + 3.094277 + 3.094277*0.336466) / (82 - 1 + 3.094277)
2/10/2007 10:33:19 AM
29/368
= 1.0158
Pressure P (
psi)
Condition
50.00
50.00
0.00
Hot Shut Down, New
0.00
Empty, Corroded
0.00
Empty, New
0.00
Vacuum
-15.00

0.00
Allowable Stress
Before UG-23
Stress Increase (
psi)
St
Sc
16475.00
5946.94
16475.00
16475.00
16475.00
16700.00
16700.00
16475.00
16475.00
5946.94
5946.94
5946.94
8301.36
8301.36
5946.94
5946.94
Temperature
(F)
325.00
325.00
325.00
325.00
0.00
0.00
325.00
325.00
Corrosion C
(in)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScHC

ScHN
ScHC
5946.9448 psi

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
8301.3643 psi
16700.0000 / 1.0000
2/10/2007 10:33:19 AM
30/368
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.0967
0.0838
Seismic
0.1198
0.0606
Wind
0.0967
0.0838
Seismic
0.1198
0.0606
Wind
0.0108
0.0358
Seismic
0.0176
0.0806
Wind
0.0108
0.0358
Seismic
0.0176
0.0806
Wind
0.0072
0.0248
Seismic
0.0129
0.0502
Wind
0.0072
0.0248
Seismic
0.0129
0.0502
Wind
0.0703
0.0952
Seismic
0.0254
0.1401
Weight
0.0341
0.0357
ScCN
16700.0000 psi
8301.3643 psi

ScCC
ScCN
8301.3643 psi

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScVC

tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
(Pressure)
0.1022"
M/(*Rm2*St*Ks*Ec)
482077/(*56.81252*16475*1.2000*0.70)
0.0034"
0.6000*74109/(2**56.8125*16475*1.2000*0.70)
0.0090"
tp + tm - tw
0.102219 + 0.003435 - (0.009001)
0.0967"
W/(2**Rm*St*Ks*Ec)
74109/(2**56.8125*16475*1.2000*0.70)
0.0150"
|tmc + twc - tpc|
|0.003435 + (0.015002) - (0.102219)|
0.0838"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.70*(0.3750-0.003435+(0.015002)) / (56.6250 - 0.40*(0.3750-0.003435+(0.015002)))
= 189.47 psi
tp
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
0.1022"
2/10/2007 10:33:19 AM
(Pressure)
31/368
tm
tw
tt
twc
tc
M/(*Rm2*St*Ks*Ec)
482077/(*56.81252*16475*1.2000*0.70)
0.0034"
0.6000*74109/(2**56.8125*16475*1.2000*0.70)
0.0090"
tp + tm - tw
0.102219 + 0.003435 - (0.009001)
0.0967"
W/(2**Rm*St*Ks*Ec)
74109/(2**56.8125*16475*1.2000*0.70)
0.0150"
|tmc + twc - tpc|
|0.003435 + (0.015002) - (0.102219)|
0.0838"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.70*(0.3750-0.003435+(0.015002)) / (56.6250 - 0.40*(0.3750-0.003435+(0.015002)))
= 189.47 psi
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
482077/(*56.81252*5947*1.2000)
= 0.0067"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*74109/(2**56.8125*5947*1.2000)
= 0.0175"
tt
= |tp + tm - tw|
= |0.000000 + 0.006662 - (0.017455)|

= 0.0108"
(Weight)
= 74109/(2**56.8125*5947*1.2000)
= 0.0291"
tc
= tmc + twc - tpc
= 0.006662 + (0.029092) - (0.000000)

= 0.0358"
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
482077/(*56.81252*5947*1.2000)
= 0.0067"
tw = 0.6*W/(2**Rm*Sc*Ks)
2/10/2007 10:33:19 AM
(Weight)
32/368
= 0.6000*74109/(2**56.8125*5947*1.2000)
= 0.0175"
tt
= |tp + tm - tw|
= |0.000000 + 0.006662 - (0.017455)|

= 0.0108"
(Weight)
= 74109/(2**56.8125*5947*1.2000)
= 0.0291"
tc
= tmc + twc - tpc
= 0.006662 + (0.029092) - (0.000000)

= 0.0358"
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
482077/(*56.81252*8301*1.2000)
= 0.0048"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*71095/(2**56.8125*8301*1.2000)
= 0.0120"
tt
= |tp + tm - tw|
= |0.000000 + 0.004773 - (0.011996)|

= 0.0072"
(Weight)
= 71095/(2**56.8125*8301*1.2000)
= 0.0200"
tc
= tmc + twc - tpc
= 0.004773 + (0.019993) - (0.000000)

= 0.0248"
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 482077/(*56.81252*8301*1.2000)
= 0.0048"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*71095/(2**56.8125*8301*1.2000)
= 0.0120"
tt
= |tp + tm - tw|
= |0.000000 + 0.004773 - (0.011996)|

= 0.0072"
(Weight)
= 71095/(2**56.8125*8301*1.2000)
= 0.0200"
tc
= tmc + twc - tpc
= 0.004773 + (0.019993) - (0.000000)

= 0.0248"
2/10/2007 10:33:19 AM
33/368

tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 482077/(*56.81252*5947*1.2000)
= 0.0067"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*74109/(2**56.8125*5947*1.2000)
= 0.0175"
tt
= |tp + tm - tw|
= |-0.059486 + 0.006662 - (0.017455)|

= 0.0703"
(Weight)
= 74109/(2**56.8125*5947*1.2000)
= 0.0291"
tc
= tmc + twc - tpc
= 0.006662 + (0.029092) - (-0.059486)

= 0.0952"
tp
0.0000"
(Pressure)
tm
M/(*Rm2*Sc*Ks)
(bending)
48493/(*56.81252*5947*1.0000)
0.0008"
tw
tt
tc
W/(2**Rm*Sc*Ks)
74109/(2**56.8125*5947*1.0000)
0.0349"
|tp + tm - tw|
|0.000000 + 0.000804 - (0.034910)|
0.0341"
tmc + twc - tpc
0.000804 + (0.034910) - (0.000000)
0.0357"
(Weight)
(total, net
compressive)
(total required,
compressive)

tp
tm
tw
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
0.1022"
M/(*Rm2*St*Ks*Ec)
3532458/(*56.81252*16475*1.2000*0.70)
0.0252"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*74109/(2**56.8125*16475*1.2000*0.70)
0.0076"
2/10/2007 10:33:19 AM
(Pressure)
(bending)
(Weight)
34/368
tt
twc
tc
tp + tm - tw
0.102219 + 0.025173 - (0.007601)
0.1198"
(total required,
tensile)
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*74109/(2**56.8125*16475*1.2000*0.70)
0.0164"
|tmc + twc - tpc|
|0.025173 + (0.016402) - (0.102219)|
0.0606"
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.70*(0.3750-0.025173+(0.015002)) / (56.6250 - 0.40*(0.3750-0.025173+(0.015002)))
= 178.79 psi
tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.70 + 0.40*|50.0000|)
(Pressure)
0.1022"
M/(*Rm2*St*Ks*Ec)
3532458/(*56.81252*16475*1.2000*0.70)
0.0252"
(bending)
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*74109/(2**56.8125*16475*1.2000*0.70)
(Weight)
0.0076"
tp + tm - tw
0.102219 + 0.025173 - (0.007601)
0.1198"
(total required,
tensile)
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*74109/(2**56.8125*16475*1.2000*0.70)
(Weight)
0.0164"
|tmc + twc - tpc|
|0.025173 + (0.016402) - (0.102219)|
0.0606"
(total, net
tensile)

= 2*16475*1.2000*0.70*(0.3750-0.025173+(0.015002)) / (56.6250 - 0.40*(0.3750-0.025173+(0.015002)))
= 178.79 psi
tp
= 0.0000"
=
(Pressure)
(bending)
3532458/(*56.81252*16475*1.2000*0.70)
2/10/2007 10:33:19 AM
35/368
= 0.0252"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*74109/(2**56.8125*16475*1.2000*0.70)
= 0.0076"
tt
= t p + tm - t w
= 0.000000 + 0.025173 - (0.007601)

= 0.0176"
(bending)
= 3532458/(*56.81252*5947*1.2000)
= 0.0488"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*74109/(2**56.8125*5947*1.2000)
= 0.0318"
tc
= tmc + twc - tpc
= 0.048816 + (0.031807) - (0.000000)

= 0.0806"
tp
= 0.0000"
(Pressure)
(bending)
= 3532458/(*56.81252*16475*1.2000*0.70)
= 0.0252"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*74109/(2**56.8125*16475*1.2000*0.70)
= 0.0076"
tt
= t p + tm - t w
= 0.000000 + 0.025173 - (0.007601)

= 0.0176"
(bending)
= 3532458/(*56.81252*5947*1.2000)
= 0.0488"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*74109/(2**56.8125*5947*1.2000)
= 0.0318"
tc
= tmc + twc - tpc
= 0.048816 + (0.031807) - (0.000000)

= 0.0806"
tp
= 0.0000"
tm =
M/(*Rm2*St*Ks*Ec)
(Pressure)
(bending)
= 2860781/(*56.81252*16700*1.2000*0.70)
= 0.0201"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*71095/(2**56.8125*16700*1.2000*0.70)
= 0.0072"
2/10/2007 10:33:19 AM
36/368
tt
= t p + tm - tw
= 0.000000 + 0.020112 - (0.007193)

= 0.0129"
=
(bending)
2860781/(*56.81252*8301*1.2000)
= 0.0283"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*71095/(2**56.8125*8301*1.2000)
= 0.0219"
tc
= tmc + twc - tpc
= 0.028321 + (0.021859) - (0.000000)

= 0.0502"
tp
= 0.0000"
tm =
M/(*Rm2*St*Ks*Ec)
(Pressure)
(bending)
= 2860781/(*56.81252*16700*1.2000*0.70)
= 0.0201"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*71095/(2**56.8125*16700*1.2000*0.70)
= 0.0072"
tt
= t p + tm - t w
= 0.000000 + 0.020112 - (0.007193)

= 0.0129"
=
(bending)
2860781/(*56.81252*8301*1.2000)
= 0.0283"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*71095/(2**56.8125*8301*1.2000)
= 0.0219"
tc
= tmc + twc - tpc
= 0.028321 + (0.021859) - (0.000000)

= 0.0502"
tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
=
(bending)
3532458/(*56.81252*5947*1.2000)
= 0.0488"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*74109/(2**56.8125*5947*1.2000)
= 0.0147"
tt
= |tp + tm - tw|
= |-0.059486 + 0.048816 - (0.014740)|

= 0.0254"
2/10/2007 10:33:19 AM
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twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*74109/(2**56.8125*5947*1.2000)
= 0.0318"
tc
= tmc + twc - tpc
= 0.048816 + (0.031807) - (-0.059486)

= 0.1401"
2/10/2007 10:33:19 AM
38/368
Rear Channel
Component:
Cylinder
SA-240 304L (II-D p. 78, ln. 29)

Static liquid head:
Inner C = 0.0000"

Radiography:
Outer C = 0.0000"

Capacity:
New = 6061.3469 gal
ID = 113.2500"
Length Lc = 139.0000"
t = 0.3750"

corr = 5395.9487 lb
corr = 6061.3469 gal

t
=
=
=

52.58*56.6250/(16475*0.70 - 0.60*52.58) + 0.0000
0.2589"

P
=
=
=
S*E*t/(R + 0.60*t) - Ps
16475*0.70*0.3750 / (56.6250 + 0.60*0.3750) - 2.5809
73.4910 psi

P
=
=
=
S*E*t/(R + 0.60*t)
16700*0.70*0.3750 / (56.6250 + 0.60*0.3750)
77.1108 psi

L/Do = 94.9375/114.0000 = 0.8328
Do/t = 114.0000/0.349571 = 326.1136
From table G:
A = 0.000279

Pa = 4*B/(3*(Do/t))
= 4*3668.7749/(3*(114.0000/0.349571))
= 15.0000 psi
2/10/2007 10:33:19 AM
39/368

= t + Corrosion = 0.349571 + 0.0000 = 0.3496"
L/Do = 94.9375/114.0000 = 0.8328
Do/t = 114.0000/0.3750 = 304.0000
From table G:
A = 0.000303

Pa = 4*B/(3*(Do/t))
= 4*3986.1138/(3*(114.0000/0.3750))
= 17.4830 psi
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / )
= 0.3300 %
Pv
= W / (2**Rm) + M / (*Rm2)
= 79438.45 / (2**56.8125) + 632810.25 / (*56.81252)
= 284.9468 lb/in
= Pv / (Pe*Do)
= 284.946808 / (15.0000*114.0000)
= 0.1666
= 7
= 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (72 - 1 + 1.773533 + 1.773533*0.166636) / (72 - 1 + 1.773533)
= 1.0059
External Pressure + Weight + Wind Loading Check at Bottom Seam (Bergman, ASME paper 54-A-104)
Pv
= 0.6*W / (2**Rm) + M / (*Rm2)

= 0.6000*-41404.86 / (2**56.8125) + 99965.09 / (*56.81252)
= -59.7366 lb/in
= Pv / (Pe*Do)
= -59.736637 / (15.0000*114.0000)
= -0.0349
= 7
= 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (72 - 1 + 1.773533 + 1.773533*-0.034934) / (72 - 1 + 1.773533)
2/10/2007 10:33:19 AM
40/368
= 1.0000
Pv
= (1 + 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 1.0933*79438.45 / (2**56.8125) + 4564252.50 / (*56.81252)
= 693.4336 lb/in
= Pv / (Pe*Do)
= 693.433594 / (15.0000*114.0000)
= 0.4055
= 7
= 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (72 - 1 + 1.773533 + 1.773533*0.405517) / (72 - 1 + 1.773533)
= 1.0144
External Pressure + Weight + Seismic Loading Check at Bottom Seam(Bergman, ASME paper 54-A-104)
Pv
= (0.6 - 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 0.5067*-41404.86 / (2**56.8125) + 312756.97 / (*56.81252)
= -27.9253 lb/in
= Pv / (Pe*Do)
= -27.925318 / (15.0000*114.0000)
= -0.0163
= 7
= 1.23 / (L/Do)2
= 1.23 / (94.937500/114.0000)2
= 1.7735
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (72 - 1 + 1.773533 + 1.773533*-0.016331) / (72 - 1 + 1.773533)
= 1.0000
Condition
Pressure P (
psi)
Allowable Stress
Before UG-23
Stress Increase (
psi)
St
Sc
16475.00
5946.94
Temperature
(F)
Corrosion C
(in)
Location
Top
50.00
325.00
0.0000
Bottom
2/10/2007 10:33:19 AM
41/368
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.0680
0.0572
Seismic
0.0886
0.0365
Wind
0.0779
0.0746
Top
50.00
16475.00
5946.94
325.00
0.0000
Bottom
Top
0.00
16475.00
5946.94
325.00
0.0000
Bottom
Top
Hot Shut Down, New
0.00
16475.00
5946.94
325.00
0.0000
Bottom
0.00
16700.00
8301.36
0.00
16700.00
8301.36
0.00
16475.00
5946.94
325.00
0.00
16475.00
5946.94
325.00
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScHC
ScHN
ScHC
5946.9448 psi

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
8301.3643 psi
16700.0000 / 1.0000
2/10/2007 10:33:19 AM
42/368
0.0746
Seismic
0.0795
0.0730
Wind
0.0100
0.0399
Seismic
0.0171
0.0972
Wind
0.0064
0.0030
Seismic
0.0080
0.0014
Wind
0.0100
0.0399
Seismic
0.0171
0.0972
Wind
0.0064
0.0030
0.0599
Wind
0.0015
0.0001
Seismic
0.0015
0.0001
Wind
0.0066
0.0278
Seismic
0.0127
0.0599
Wind
0.0015
0.0001
Seismic
0.0015
0.0001
Wind
0.0695
0.0994
Seismic
0.0122
0.1567
Wind
0.0419
0.0511
Seismic
0.0374
0.0556
Top
Weight
0.0366
0.0382
Bottom
Weight
0.0073
0.0067
0.0000
0.0365
0.0779
0.0127
0.0000
0.0886
Wind
Seismic
0.0000
0.0000
Seismic
0.0014
Bottom
Hot Shut Down, Corroded, Weight

& Eccentric Moments Only
0.0572
0.0278
Top
-15.00
0.0680
0.0080
Bottom
Vacuum
Wind
0.0066
Top
0.00
0.0730
Seismic
Bottom
Empty, New
0.0795
Wind
Top
Empty, Corroded
Seismic
ScCN
16700.0000 psi
8301.3643 psi

ScCC
ScCN
8301.3643 psi

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScVC
Operating, Hot & Corroded, Wind, Above Support Point

tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
(Pressure)
0.0716"
M/(*Rm2*St*Ks*Ec)
632810/(*56.81252*16475*1.2000*1.00)
0.0032"
0.6000*79438/(2**56.8125*16475*1.2000*1.00)
0.0068"
tp + tm - tw
0.071569 + 0.003157 - (0.006754)
0.0680"
W/(2**Rm*St*Ks*Ec)
79438/(2**56.8125*16475*1.2000*1.00)
0.0113"
|tmc + twc - tpc|
|0.003157 + (0.011256) - (0.071569)|
0.0572"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.003157+(0.011256)) / (56.6250 - 0.40*(0.3750-0.003157+(0.011256)))
= 268.24 psi
Operating, Hot & New, Wind, Above Support Point
tp
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
0.0716"
2/10/2007 10:33:19 AM
(Pressure)
43/368
tm
tw
tt
twc
tc
M/(*Rm2*St*Ks*Ec)
632810/(*56.81252*16475*1.2000*1.00)
0.0032"
0.6000*79438/(2**56.8125*16475*1.2000*1.00)
0.0068"
tp + tm - tw
0.071569 + 0.003157 - (0.006754)
0.0680"
W/(2**Rm*St*Ks*Ec)
79438/(2**56.8125*16475*1.2000*1.00)
0.0113"
|tmc + twc - tpc|
|0.003157 + (0.011256) - (0.071569)|
0.0572"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.003157+(0.011256)) / (56.6250 - 0.40*(0.3750-0.003157+(0.011256)))
= 268.24 psi
Hot Shut Down, Corroded, Wind, Above Support Point
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
632810/(*56.81252*5947*1.2000)
= 0.0087"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*79438/(2**56.8125*5947*1.2000)
= 0.0187"
tt
= |tp + tm - tw|
= |0.000000 + 0.008745 - (0.018710)|

= 0.0100"
(Weight)
= 79438/(2**56.8125*5947*1.2000)
= 0.0312"
tc
= tmc + twc - tpc
= 0.008745 + (0.031184) - (0.000000)

= 0.0399"
Hot Shut Down, New, Wind, Above Support Point
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
632810/(*56.81252*5947*1.2000)
= 0.0087"
tw = 0.6*W/(2**Rm*Sc*Ks)
2/10/2007 10:33:19 AM
(Weight)
44/368
= 0.6000*79438/(2**56.8125*5947*1.2000)
= 0.0187"
tt
= |tp + tm - tw|
= |0.000000 + 0.008745 - (0.018710)|

= 0.0100"
(Weight)
= 79438/(2**56.8125*5947*1.2000)
= 0.0312"
tc
= tmc + twc - tpc
= 0.008745 + (0.031184) - (0.000000)

= 0.0399"
Empty, Corroded, Wind, Above Support Point
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
632810/(*56.81252*8301*1.2000)
= 0.0063"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*76424/(2**56.8125*8301*1.2000)
= 0.0129"
tt
= |tp + tm - tw|
= |0.000000 + 0.006265 - (0.012895)|

= 0.0066"
(Weight)
= 76424/(2**56.8125*8301*1.2000)
= 0.0215"
tc
= tmc + twc - tpc
= 0.006265 + (0.021492) - (0.000000)

= 0.0278"
Empty, New, Wind, Above Support Point
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 632810/(*56.81252*8301*1.2000)
= 0.0063"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*76424/(2**56.8125*8301*1.2000)
= 0.0129"
tt
= |tp + tm - tw|
= |0.000000 + 0.006265 - (0.012895)|

= 0.0066"
(Weight)
= 76424/(2**56.8125*8301*1.2000)
= 0.0215"
tc
= tmc + twc - tpc
= 0.006265 + (0.021492) - (0.000000)

= 0.0278"
2/10/2007 10:33:19 AM
45/368
Vacuum, Wind, Above Support Point

tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 632810/(*56.81252*5947*1.2000)
= 0.0087"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*79438/(2**56.8125*5947*1.2000)
= 0.0187"
tt
= |tp + tm - tw|
= |-0.059486 + 0.008745 - (0.018710)|

= 0.0695"
(Weight)
= 79438/(2**56.8125*5947*1.2000)
= 0.0312"
tc
= tmc + twc - tpc
= 0.008745 + (0.031184) - (-0.059486)

= 0.0994"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp
0.0000"
(Pressure)
tm
M/(*Rm2*Sc*Ks)
(bending)
48494/(*56.81252*5947*1.0000)
0.0008"
tw
tt
tc
W/(2**Rm*Sc*Ks)
79438/(2**56.8125*5947*1.0000)
0.0374"
|tp + tm - tw|
|0.000000 + 0.000804 - (0.037421)|
0.0366"
tmc + twc - tpc
0.000804 + (0.037421) - (0.000000)
0.0382"
(Weight)
(total, net
compressive)
(total required,
compressive)
Operating, Hot & Corroded, Wind, Below Support Point

tp
tm
tw
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
0.0716"
M/(*Rm2*St*Ks*Ec)
99965/(*56.81252*16475*1.2000*1.00)
0.0005"
W/(2**Rm*St*Ks*Ec)
-41405/(2**56.8125*16475*1.2000*1.00)
-0.0059"
2/10/2007 10:33:19 AM
(Pressure)
(bending)
(Weight)
46/368
tt
twc
tc
(total required,
tensile)
tp + tm - tw
0.071569 + 0.000499 - (-0.005867)
0.0779"
0.6000*-41405/(2**56.8125*16475*1.2000*1.00)
-0.0035"
|tmc + twc - tpc|
|0.000499 + (-0.003520) - (0.071569)|
0.0746"
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.000499+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.000499+(-0.005867)))
= 258.08 psi
Operating, Hot & New, Wind, Below Support Point
tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
(Pressure)
0.0716"
M/(*Rm2*St*Ks*Ec)
99965/(*56.81252*16475*1.2000*1.00)
0.0005"
W/(2**Rm*St*Ks*Ec)
-41405/(2**56.8125*16475*1.2000*1.00)
-0.0059"
tp + tm - tw
0.071569 + 0.000499 - (-0.005867)
0.0779"
0.6000*-41405/(2**56.8125*16475*1.2000*1.00)
-0.0035"
|tmc + twc - tpc|
|0.000499 + (-0.003520) - (0.071569)|
0.0746"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.000499+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.000499+(-0.005867)))
= 258.08 psi
Hot Shut Down, Corroded, Wind, Below Support Point
tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
99965/(*56.81252*16475*1.2000*1.00)
2/10/2007 10:33:19 AM
47/368
tw
tt
twc
tc
0.0005"
W/(2**Rm*St*Ks*Ec)
-41405/(2**56.8125*16475*1.2000*1.00)
-0.0059"
tp + tm - tw
0.000000 + 0.000499 - (-0.005867)
0.0064"
0.6000*-41405/(2**56.8125*16475*1.2000*1.00)
-0.0035"
|tmc + twc - tpc|
|0.000499 + (-0.003520) - (0.000000)|
0.0030"
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
Hot Shut Down, New, Wind, Below Support Point

tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
99965/(*56.81252*16475*1.2000*1.00)
0.0005"
W/(2**Rm*St*Ks*Ec)
-41405/(2**56.8125*16475*1.2000*1.00)
-0.0059"
tp + tm - tw
0.000000 + 0.000499 - (-0.005867)
0.0064"
0.6000*-41405/(2**56.8125*16475*1.2000*1.00)
-0.0035"
|tmc + twc - tpc|
|0.000499 + (-0.003520) - (0.000000)|
0.0030"
tw
tt
twc
tc
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
Empty, Corroded, Wind, Below Support Point

tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
99965/(*56.81252*16700*1.2000*1.00)
0.0005"
W/(2**Rm*St*Ks*Ec)
-7042/(2**56.8125*16700*1.2000*1.00)
-0.0010"
tp + tm - tw
0.000000 + 0.000492 - (-0.000984)
0.0015"
tw
tt
2/10/2007 10:33:19 AM
(Weight)
(total required,
tensile)
48/368
twc
tc
0.6000*-7042/(2**56.8125*16700*1.2000*1.00)
(Weight)
-0.0006"
|tmc + twc - tpc|
|0.000492 + (-0.000591) - (0.000000)|
0.0001"
(total, net
tensile)
Empty, New, Wind, Below Support Point

tp
tm
tw
tt
twc
tc
0.0000"
(Pressure)
(bending)
M/(*Rm2*St*Ks*Ec)
99965/(*56.81252*16700*1.2000*1.00)
0.0005"
W/(2**Rm*St*Ks*Ec)
-7042/(2**56.8125*16700*1.2000*1.00)
-0.0010"
tp + tm - tw
0.000000 + 0.000492 - (-0.000984)
0.0015"
0.6000*-7042/(2**56.8125*16700*1.2000*1.00)
-0.0006"
|tmc + twc - tpc|
|0.000492 + (-0.000591) - (0.000000)|
0.0001"
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
Vacuum, Wind, Below Support Point

tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
=
(bending)
99965/(*56.81252*5947*1.2000)
= 0.0014"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= -41405/(2**56.8125*5947*1.2000)
= -0.0163"
tt
= |tp + tm - tw|
= |-0.059486 + 0.001381 - (-0.016254)|

= 0.0419"
twc = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*-41405/(2**56.8125*5947*1.2000)
= -0.0098"
tc
= tmc + twc - tpc
= 0.001381 + (-0.009752) - (-0.059486)

= 0.0511"
2/10/2007 10:33:19 AM
49/368
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
51074/(*56.81252*16475*1.0000*1.00)
0.0003"
W/(2**Rm*St*Ks*Ec)
-41405/(2**56.8125*16475*1.0000*1.00)
-0.0070"
tp + tm - tw
0.000000 + 0.000306 - (-0.007040)
0.0073"
|tmc + twc - tpc|
|0.000306 + (-0.007040) - (0.000000)|
0.0067"
tw
tt
tc
(Weight)
(total required,
tensile)
(total, net
tensile)
Operating, Hot & Corroded, Seismic, Above Support Point

tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
0.0716"
M/(*Rm2*St*Ks*Ec)
4564253/(*56.81252*16475*1.2000*1.00)
0.0228"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*79438/(2**56.8125*16475*1.2000*1.00)
0.0057"
tp + tm - tw
0.071569 + 0.022768 - (0.005703)
0.0886"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*79438/(2**56.8125*16475*1.2000*1.00)
0.0123"
|tmc + twc - tpc|
|0.022768 + (0.012307) - (0.071569)|
0.0365"
(Pressure)
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.022768+(0.011256)) / (56.6250 - 0.40*(0.3750-0.022768+(0.011256)))
= 254.47 psi
Operating, Hot & New, Seismic, Above Support Point
tp
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
2/10/2007 10:33:19 AM
(Pressure)
50/368
tm
tw
tt
twc
tc
0.0716"
M/(*Rm2*St*Ks*Ec)
4564253/(*56.81252*16475*1.2000*1.00)
0.0228"
(bending)
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*79438/(2**56.8125*16475*1.2000*1.00)
(Weight)
0.0057"
tp + tm - tw
0.071569 + 0.022768 - (0.005703)
0.0886"
(total required,
tensile)
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*79438/(2**56.8125*16475*1.2000*1.00)
(Weight)
0.0123"
|tmc + twc - tpc|
|0.022768 + (0.012307) - (0.071569)|
0.0365"
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.022768+(0.011256)) / (56.6250 - 0.40*(0.3750-0.022768+(0.011256)))
= 254.47 psi
Hot Shut Down, Corroded, Seismic, Above Support Point
tp
= 0.0000"
tm =
M/(*Rm2*St*Ks*Ec)
(Pressure)
(bending)
= 4564253/(*56.81252*16475*1.2000*1.00)
= 0.0228"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*79438/(2**56.8125*16475*1.2000*1.00)
= 0.0057"
tt
= t p + tm - t w
= 0.000000 + 0.022768 - (0.005703)

= 0.0171"
=
(bending)
4564253/(*56.81252*5947*1.2000)
= 0.0631"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*79438/(2**56.8125*5947*1.2000)
= 0.0341"
tc
= tmc + twc - tpc
= 0.063075 + (0.034095) - (0.000000)

= 0.0972"
2/10/2007 10:33:19 AM
51/368
Hot Shut Down, New, Seismic, Above Support Point

tp
= 0.0000"
(Pressure)
(bending)
= 4564253/(*56.81252*16475*1.2000*1.00)
= 0.0228"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*79438/(2**56.8125*16475*1.2000*1.00)
= 0.0057"
tt
= t p + tm - t w
= 0.000000 + 0.022768 - (0.005703)

= 0.0171"
(bending)
= 4564253/(*56.81252*5947*1.2000)
= 0.0631"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*79438/(2**56.8125*5947*1.2000)
= 0.0341"
tc
= tmc + twc - tpc
= 0.063075 + (0.034095) - (0.000000)

= 0.0972"
Empty, Corroded, Seismic, Above Support Point
tp
= 0.0000"
tm =
M/(*Rm2*St*Ks*Ec)
(Pressure)
(bending)
= 3681590/(*56.81252*16700*1.2000*1.00)
= 0.0181"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*76424/(2**56.8125*16700*1.2000*1.00)
= 0.0054"
tt
= t p + tm - t w
= 0.000000 + 0.018118 - (0.005413)

= 0.0127"
=
(bending)
3681590/(*56.81252*8301*1.2000)
= 0.0364"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*76424/(2**56.8125*8301*1.2000)
= 0.0235"
tc
= tmc + twc - tpc
= 0.036447 + (0.023498) - (0.000000)

= 0.0599"
Empty, New, Seismic, Above Support Point
tp
= 0.0000"
tm =
M/(*Rm2*St*Ks*Ec)
(Pressure)
(bending)
= 3681590/(*56.81252*16700*1.2000*1.00)
2/10/2007 10:33:19 AM
52/368
= 0.0181"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 0.5067*76424/(2**56.8125*16700*1.2000*1.00)
= 0.0054"
tt
= t p + tm - t w
= 0.000000 + 0.018118 - (0.005413)

= 0.0127"
(bending)
= 3681590/(*56.81252*8301*1.2000)
= 0.0364"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*76424/(2**56.8125*8301*1.2000)
= 0.0235"
tc
= tmc + twc - tpc
= 0.036447 + (0.023498) - (0.000000)

= 0.0599"
Vacuum, Seismic, Above Support Point
tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 4564253/(*56.81252*5947*1.2000)
= 0.0631"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*79438/(2**56.8125*5947*1.2000)
= 0.0158"
tt
= |tp + tm - tw|
= |-0.059486 + 0.063075 - (0.015800)|

= 0.0122"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*79438/(2**56.8125*5947*1.2000)
= 0.0341"
tc
= tmc + twc - tpc
= 0.063075 + (0.034095) - (-0.059486)

= 0.1567"
Operating, Hot & Corroded, Seismic, Below Support Point
tp
tm
tw
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
(Pressure)
0.0716"
M/(*Rm2*St*Ks*Ec)
(bending)
312757/(*56.81252*16475*1.2000*1.00)
0.0016"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-41405/(2**56.8125*16475*1.2000*1.00)
2/10/2007 10:33:19 AM
(Weight)
53/368
tt
twc
tc
-0.0064"
tp + tm - tw
0.071569 + 0.001560 - (-0.006415)
0.0795"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-41405/(2**56.8125*16475*1.2000*1.00)
-0.0030"
|tmc + twc - tpc|
|0.001560 + (-0.002973) - (0.071569)|
0.0730"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.001560+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.001560+(-0.005867)))
= 257.34 psi
Operating, Hot & New, Seismic, Below Support Point
tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
(Pressure)
50.00*56.6250/(2*16475*1.2000*1.00 + 0.40*|50.0000|)
0.0716"
M/(*Rm2*St*Ks*Ec)
(bending)
312757/(*56.81252*16475*1.2000*1.00)
0.0016"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-41405/(2**56.8125*16475*1.2000*1.00)
-0.0064"
tp + tm - tw
0.071569 + 0.001560 - (-0.006415)
0.0795"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-41405/(2**56.8125*16475*1.2000*1.00)
-0.0030"
|tmc + twc - tpc|
|0.001560 + (-0.002973) - (0.071569)|
0.0730"
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*1.00*(0.3750-0.001560+(-0.005867)) / (56.6250 - 0.40*(0.3750-0.001560+(-0.005867)))
= 257.34 psi
Hot Shut Down, Corroded, Seismic, Below Support Point
tp
tm
0.0000"
(Pressure)
M/(*Rm2*St*Ks*Ec)
(bending)
2/10/2007 10:33:19 AM
54/368
tw
tt
twc
tc
312757/(*56.81252*16475*1.2000*1.00)
0.0016"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-41405/(2**56.8125*16475*1.2000*1.00)
(Weight)
-0.0064"
tp + tm - tw
0.000000 + 0.001560 - (-0.006415)
0.0080"
(total required,
tensile)
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-41405/(2**56.8125*16475*1.2000*1.00)
(Weight)
-0.0030"
|tmc + twc - tpc|
|0.001560 + (-0.002973) - (0.000000)|
0.0014"
(total, net
tensile)
Hot Shut Down, New, Seismic, Below Support Point

tp
tm
tw
tt
twc
tc
0.0000"
(Pressure)
(bending)
M/(*Rm2*St*Ks*Ec)
312757/(*56.81252*16475*1.2000*1.00)
0.0016"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-41405/(2**56.8125*16475*1.2000*1.00)
(Weight)
-0.0064"
tp + tm - tw
0.000000 + 0.001560 - (-0.006415)
0.0080"
(total required,
tensile)
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-41405/(2**56.8125*16475*1.2000*1.00)
(Weight)
-0.0030"
|tmc + twc - tpc|
|0.001560 + (-0.002973) - (0.000000)|
0.0014"
(total, net
tensile)
Empty, Corroded, Seismic, Below Support Point

tp
tm
tw
tt
0.0000"
(Pressure)
(bending)
M/(*Rm2*St*Ks*Ec)
89803/(*56.81252*16700*1.2000*1.00)
0.0004"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-7042/(2**56.8125*16700*1.2000*1.00)
-0.0011"
tp + tm - tw
0.000000 + 0.000442 - (-0.001076)
2/10/2007 10:33:19 AM
(Weight)
(total required,
tensile)
55/368
twc
tc
0.0015"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-7042/(2**56.8125*16700*1.2000*1.00)
-0.0005"
|tmc + twc - tpc|
|0.000442 + (-0.000499) - (0.000000)|
0.0001"
(Weight)
(total, net
tensile)
Empty, New, Seismic, Below Support Point

tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
89803/(*56.81252*16700*1.2000*1.00)
0.0004"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-7042/(2**56.8125*16700*1.2000*1.00)
-0.0011"
tp + tm - tw
0.000000 + 0.000442 - (-0.001076)
0.0015"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-7042/(2**56.8125*16700*1.2000*1.00)
-0.0005"
|tmc + twc - tpc|
|0.000442 + (-0.000499) - (0.000000)|
0.0001"
tw
tt
twc
tc
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
Vacuum, Seismic, Below Support Point

tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 312757/(*56.81252*5947*1.2000)
= 0.0043"
tw = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*-41405/(2**56.8125*5947*1.2000)
= -0.0178"
tt
= |tp + tm - tw|
= |-0.059486 + 0.004322 - (-0.017771)|

= 0.0374"
twc = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*-41405/(2**56.8125*5947*1.2000)
= -0.0082"
tc
= tmc + twc - tpc
= 0.004322 + (-0.008235) - (-0.059486)
2/10/2007 10:33:19 AM
56/368
= 0.0556"
2/10/2007 10:33:19 AM
57/368
Front Head
ASME Section VIII, Division 1, 2004 Edition, A06 Addenda
Component:
Material Specification:
Ellipsoidal Head
SA-240 304L (II-D p.78, ln. 29)
Internal design pressure: P = 50 psi @ 325 F

External design pressure: Pe = 15 psi @ 325 F
Static liquid head:
Ps= 0 psi (SG=1.1, Hs=0" Operating head)
Pth= 4.4625 psi (SG=1, Hs=123.625" Horizontal test head)
Inner C = 0"
Design MDMT = 20F

Rated MDMT = -320F
Radiography:
Outer C = 0"

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Seamless No RT
Spot UW-11(a)(5)(b) Type 1
Estimated weight*:
new = 1,664.40 lb
Capacity*:
new = 888.5 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
=
=
=
=
=
=
corr = 1,664.40 lb
corr = 888.5 US gal
113.25"
0.375"
2 (new)
2 (corroded)
1.5"
0.375"
Insulation thk*:
0"
Insulation support ring spacing: 0"
Lining/ref thk*:
0"
* includes straight flange if applicable
density: 0 lb/ft3
individual weight: 0 lb
density: 0 lb/ft3
Results Summary
The governing condition is external pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)
=
=
=
=
=
=
0.0625" + 0" = 0.0625"

0.172"
0.3144"
109.0338 psi
110.5228 psi
19.1157 psi
Design thickness for internal pressure, (Corroded at 325 F) UG-32(d)(1)

t
=
=
=
P*D/(2*S*E - 0.20*P) + Corrosion

50*113.25/(2*16475*1 - 0.20*50) + 0
0.1719"
The head internal pressure design thickness is 0.172".
2/10/2007 10:33:19 AM
58/368
weight: 0 lb
total weight: 0 lb
weight: 0 lb
Maximum allowable working pressure, (Corroded at 325 F) UG-32(d)(1)

P
=
=
=
2*S*E*t/(D + 0.20*t) - Ps
2*16475*1*0.375/(113.25 +0.20*0.375) - 0
109.0338 psi
The maximum allowable working pressure (MAWP) is 109.0338 psi.

Maximum allowable pressure, (New at 70 F) UG-32(d)(1)
P
=
=
=
2*S*E*t/(D + 0.20*t) - Ps
2*16700*1*0.375/(113.25 +0.20*0.375) - 0
110.5228 psi
The maximum allowable pressure (MAP) is 110.5228 psi.

Design thickness for external pressure, (Corroded at 325 F) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro
=
Ko*Do
=
0.8941 * 114
=
101.9294 in
A
=
=
=
0.125 / (Ro/t)
0.125 / (101.9294/0.314394)
0.000386
From Table HA-3: B=4,863.1357 psi

Pa
=
=
=
B/(Ro/t)
4863.136/(101.9294/0.314394)
15 psi
t
=
0.3144" + Corrosion = 0.3144" + 0" = 0.3144"
Check the external pressure per UG-33(a)(1) UG-32(d)(1)
t
=
=
=
1.67*Pe*D/(2*S*E - 0.20*1.67*Pe) + Corrosion

1.67*15*113.25/(2*16475*1 - 0.20*1.67*15) + 0
0.0861"
The head external pressure design thickness (te) is 0.314394".

Maximum Allowable External Pressure, (Corroded at 325 F) UG-33(d)
Ro
=
Ko*Do
=
0.8941 * 114
=
101.9294 in
A
=
=
=
0.125 / (Ro/t)
0.125 / (101.9294/0.375)
0.00046

Pa
=
=
=
B/(Ro/t)
5195.862/(101.9294/0.375)
19.1157 psi
Check the Maximum External Pressure, UG-33(a)(1) UG-32(d)(1)
2/10/2007 10:33:19 AM
59/368
=
=
=
2*S*E*t/((D + 0.20*t)*1.67) - Ps2

2*16475*1*0.375/((113.25 +0.20*0.375)*1.67) - 0
65.2897 psi
The maximum allowable external pressure (MAEP) is 19.1157 psi.

% Forming strain - UHA-44(a)(2)(a)
=
(75*t / Rf)*(1 - Rf / Ro)
(75*0.375 / 19.44)*(1 - 19.44 / )
1.4468%
2/10/2007 10:33:19 AM
60/368

Component:
Straight Flange
SA-240 304L (II-D p. 78, ln. 29)

Static liquid head:
Inner C = 0.0000"

Radiography:
Outer C = 0.0000"
Longitudinal joint Circumferential joint -

Capacity:
New = 65.4102 gal
ID = 113.2500"
Length Lc = 1.5000"
t = 0.3750"
Seamless No RT
corr = 58.2297 lb
corr = 65.4102 gal

t
=
=
=

50.00*56.6250/(16475*1.00 - 0.60*50.00) + 0.0000
0.1722"

P
=
=
=
S*E*t/(R + 0.60*t) - Ps
16475*1.00*0.3750 / (56.6250 + 0.60*0.3750) - 0.0000
108.6741 psi

P
=
=
=
S*E*t/(R + 0.60*t)
16700*1.00*0.3750 / (56.6250 + 0.60*0.3750)
110.1583 psi

L/Do = 44.6875/114.0000 = 0.3920
Do/t = 114.0000/0.261721 = 435.5780
From table G:
A = 0.000393

Pa = 4*B/(3*(Do/t))
= 4*4900.2603/(3*(114.0000/0.261721))
= 15.0000 psi
2/10/2007 10:33:19 AM
61/368

= t + Corrosion = 0.261721 + 0.0000 = 0.2617"
L/Do = 44.6875/114.0000 = 0.3920
Do/t = 114.0000/0.3750 = 304.0000
From table G:
A = 0.000671

Pa = 4*B/(3*(Do/t))
= 4*5731.3779/(3*(114.0000/0.3750))
= 25.1376 psi
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.3750 / 56.8125) * (1 - 56.8125 / )
= 0.3300 %
Condition
Hot Shut Down, New
Empty, Corroded
Empty, New
Vacuum

2/10/2007 10:33:19 AM
Pressure P (
psi)
50.00
50.00
0.00
0.00
0.00
0.00
-15.00
0.00
Allowable Stress
Before UG-23
Stress Increase (
psi)
St
Sc
16475.00
5946.94
16475.00
16475.00
16475.00
16700.00
16700.00
16475.00
16475.00
5946.94
5946.94
5946.94
8301.36
8301.36
5946.94
5946.94
Temperature
(F)
325.00
325.00
325.00
325.00
0.00
0.00
325.00
325.00
62/368
Corrosion C
(in)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.0840
0.0839
Seismic
0.0841
0.0838
Wind
0.0840
0.0839
Seismic
0.0841
0.0838
Wind
0.0004
0.0007
Seismic
0.0002
0.0010
Wind
0.0004
0.0007
Seismic
0.0002
0.0010
Wind
0.0003
0.0005
Seismic
0.0001
0.0007
Wind
0.0003
0.0005
Seismic
0.0001
0.0007
Wind
0.0599
0.0602
Seismic
0.0596
0.0604
Weight
0.0008
0.0008

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScHC

ScHN
ScHC
5946.9448 psi

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
8301.3643 psi
16700.0000 / 1.0000
16700.0000 psi
8301.3643 psi
ScCN

ScCC
ScCN
8301.3643 psi

A
0.125 / (Ro / t)
0.125 / (57.0000 / 0.3750)
0.000822
5946.9448 psi
16475.0000 / 1.0000
16475.0000 psi
5946.9448 psi
ScVC

tp
tm
tw
tt
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
0.0842"
M/(*Rm2*St*Ks*Ec)
2373/(*56.81252*16475*1.2000*0.85)
0.0000"
0.6000*1773/(2**56.8125*16475*1.2000*0.85)
0.0002"
tp + tm - tw
0.084191 + 0.000014 - (0.000177)
2/10/2007 10:33:19 AM
(Pressure)
(bending)
(Weight)
(total required,
tensile)
63/368
twc
tc
0.0840"
W/(2**Rm*St*Ks*Ec)
1773/(2**56.8125*16475*1.2000*0.85)
0.0003"
|tmc + twc - tpc|
|0.000014 + (0.000296) - (0.084191)|
0.0839"
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.3750-0.000014+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000014+(0.000296)))
= 223.34 psi
tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
(Pressure)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
0.0842"
M/(*Rm2*St*Ks*Ec)
2373/(*56.81252*16475*1.2000*0.85)
0.0000"
0.6000*1773/(2**56.8125*16475*1.2000*0.85)
0.0002"
tp + tm - tw
0.084191 + 0.000014 - (0.000177)
0.0840"
W/(2**Rm*St*Ks*Ec)
1773/(2**56.8125*16475*1.2000*0.85)
0.0003"
|tmc + twc - tpc|
|0.000014 + (0.000296) - (0.084191)|
0.0839"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.3750-0.000014+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000014+(0.000296)))
= 223.34 psi
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 2373/(*56.81252*5947*1.2000)
= 0.0000"
tw = 0.6*W/(2**Rm*Sc*Ks)
2/10/2007 10:33:19 AM
(Weight)
64/368
= 0.6000*1773/(2**56.8125*5947*1.2000)
= 0.0004"
tt
= |tp + tm - tw|
= |0.000000 + 0.000033 - (0.000418)|

= 0.0004"
(Weight)
= 1773/(2**56.8125*5947*1.2000)
= 0.0007"
tc
= tmc + twc - tpc
= 0.000033 + (0.000696) - (0.000000)

= 0.0007"
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
2373/(*56.81252*5947*1.2000)
= 0.0000"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*1773/(2**56.8125*5947*1.2000)
= 0.0004"
tt
= |tp + tm - tw|
= |0.000000 + 0.000033 - (0.000418)|

= 0.0004"
(Weight)
= 1773/(2**56.8125*5947*1.2000)
= 0.0007"
tc
= tmc + twc - tpc
= 0.000033 + (0.000696) - (0.000000)

= 0.0007"
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 2373/(*56.81252*8301*1.2000)
= 0.0000"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*1773/(2**56.8125*8301*1.2000)
= 0.0003"
tt
= |tp + tm - tw|
= |0.000000 + 0.000023 - (0.000299)|

= 0.0003"
(Weight)
= 1773/(2**56.8125*8301*1.2000)
= 0.0005"
tc
= tmc + twc - tpc
= 0.000023 + (0.000498) - (0.000000)

= 0.0005"
2/10/2007 10:33:19 AM
65/368

tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 2373/(*56.81252*8301*1.2000)
= 0.0000"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*1773/(2**56.8125*8301*1.2000)
= 0.0003"
tt
= |tp + tm - tw|
= |0.000000 + 0.000023 - (0.000299)|

= 0.0003"
(Weight)
= 1773/(2**56.8125*8301*1.2000)
= 0.0005"
tc
= tmc + twc - tpc
= 0.000023 + (0.000498) - (0.000000)

= 0.0005"
tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
=
(bending)
2373/(*56.81252*5947*1.2000)
= 0.0000"
tw = 0.6*W/(2**Rm*Sc*Ks)
(Weight)
= 0.6000*1773/(2**56.8125*5947*1.2000)
= 0.0004"
tt
= |tp + tm - tw|
= |-0.059486 + 0.000033 - (0.000418)|

= 0.0599"
(Weight)
= 1773/(2**56.8125*5947*1.2000)
= 0.0007"
tc
= tmc + twc - tpc
= 0.000033 + (0.000696) - (-0.059486)

= 0.0602"
tp
0.0000"
(Pressure)
tm
M/(*Rm2*Sc*Ks)
(bending)
0/(*56.81252*5947*1.0000)
0.0000"
W/(2**Rm*Sc*Ks)
1773/(2**56.8125*5947*1.0000)
0.0008"
tw
2/10/2007 10:33:19 AM
(Weight)
66/368
tt
tc
|tp + tm - tw|
|0.000000 + 0.000000 - (0.000835)|
0.0008"
tmc + twc - tpc
0.000000 + (0.000835) - (0.000000)
0.0008"
(total, net
compressive)
(total required,
compressive)

tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
(Pressure)
0.0842"
M/(*Rm2*St*Ks*Ec)
13798/(*56.81252*16475*1.2000*0.85)
0.0001"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*1773/(2**56.8125*16475*1.2000*0.85)
0.0001"
tp + tm - tw
0.084191 + 0.000081 - (0.000150)
0.0841"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*1773/(2**56.8125*16475*1.2000*0.85)
0.0003"
|tmc + twc - tpc|
|0.000081 + (0.000323) - (0.084191)|
0.0838"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.3750-0.000081+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000081+(0.000296)))
= 223.30 psi
tp
tm
tw
tt
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
0.0842"
M/(*Rm2*St*Ks*Ec)
13798/(*56.81252*16475*1.2000*0.85)
0.0001"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*1773/(2**56.8125*16475*1.2000*0.85)
0.0001"
tp + tm - tw
2/10/2007 10:33:19 AM
(Pressure)
(bending)
(Weight)
(total required,
tensile)
67/368
twc
tc
0.084191 + 0.000081 - (0.000150)
0.0841"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*1773/(2**56.8125*16475*1.2000*0.85)
(Weight)
0.0003"
|tmc + twc - tpc|
|0.000081 + (0.000323) - (0.084191)|
0.0838"
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.3750-0.000081+(0.000296)) / (56.6250 - 0.40*(0.3750-0.000081+(0.000296)))
= 223.30 psi
tp
= 0.0000"
tm = M/(*Rm2*Sc*Ks)
=
(Pressure)
(bending)
13798/(*56.81252*5947*1.2000)
= 0.0002"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*1773/(2**56.8125*5947*1.2000)
= 0.0004"
tt
= |tp + tm - tw|
= |0.000000 + 0.000191 - (0.000353)|

= 0.0002"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*1773/(2**56.8125*5947*1.2000)
= 0.0008"
tc
= tmc + twc - tpc
= 0.000191 + (0.000761) - (0.000000)

= 0.0010"
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 13798/(*56.81252*5947*1.2000)
= 0.0002"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*1773/(2**56.8125*5947*1.2000)
= 0.0004"
tt
= |tp + tm - tw|
= |0.000000 + 0.000191 - (0.000353)|

= 0.0002"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*1773/(2**56.8125*5947*1.2000)
= 0.0008"
2/10/2007 10:33:19 AM
68/368
tc
= tmc + twc - tpc
= 0.000191 + (0.000761) - (0.000000)

= 0.0010"
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 11176/(*56.81252*8301*1.2000)
= 0.0001"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*1773/(2**56.8125*8301*1.2000)
= 0.0003"
tt
= |tp + tm - tw|
= |0.000000 + 0.000111 - (0.000253)|

= 0.0001"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*1773/(2**56.8125*8301*1.2000)
= 0.0005"
tc
= tmc + twc - tpc
= 0.000111 + (0.000545) - (0.000000)

= 0.0007"
tp
= 0.0000"
tm =
M/(*Rm2*Sc*Ks)
(Pressure)
(bending)
= 11176/(*56.81252*8301*1.2000)
= 0.0001"
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*1773/(2**56.8125*8301*1.2000)
= 0.0003"
tt
= |tp + tm - tw|
= |0.000000 + 0.000111 - (0.000253)|

= 0.0001"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*1773/(2**56.8125*8301*1.2000)
= 0.0005"
tc
= tmc + twc - tpc
= 0.000111 + (0.000545) - (0.000000)

= 0.0007"
tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*5947*1.2000 + 0.40*|15.0000|)
= -0.0595"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 13798/(*56.81252*5947*1.2000)
= 0.0002"
2/10/2007 10:33:19 AM
69/368
tw = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*1773/(2**56.8125*5947*1.2000)
= 0.0004"
tt
= |tp + tm - tw|
= |-0.059486 + 0.000191 - (0.000353)|

= 0.0596"
twc = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*1773/(2**56.8125*5947*1.2000)
= 0.0008"
tc
= tmc + twc - tpc
= 0.000191 + (0.000761) - (-0.059486)

= 0.0604"
2/10/2007 10:33:19 AM
70/368

Component:
Straight Flange
SA-240 304L (II-D p. 78, ln. 29)

Static liquid head:
Inner C = 0.0000"

Radiography:
Outer C = 0.0000"
Longitudinal joint Circumferential joint -

Capacity:
New = 65.4102 gal
ID = 113.2500"
Length Lc = 1.5000"
t = 0.5000"
Seamless No RT
corr = 77.7250 lb
corr = 65.4102 gal

t
=
=
=

52.64*56.6250/(16475*1.00 - 0.60*52.64) + 0.0000
0.1813"

P
=
=
=
S*E*t/(R + 0.60*t) - Ps
16475*1.00*0.5000 / (56.6250 + 0.60*0.5000) - 2.6405
142.0674 psi

P
=
=
=
S*E*t/(R + 0.60*t)
16700*1.00*0.5000 / (56.6250 + 0.60*0.5000)
146.6842 psi

L/Do = 94.9375/114.2500 = 0.8310
Do/t = 114.2500/0.349986 = 326.4416
From table G:
A = 0.000280

Pa = 4*B/(3*(Do/t))
= 4*3672.4646/(3*(114.2500/0.349986))
= 15.0000 psi
2/10/2007 10:33:19 AM
71/368

= t + Corrosion = 0.349986 + 0.0000 = 0.3500"
L/Do = 94.9375/114.2500 = 0.8310
Do/t = 114.2500/0.5000 = 228.5000
From table G:
A = 0.000476

Pa = 4*B/(3*(Do/t))
= 4*5263.2686/(3*(114.2500/0.5000))
= 30.7120 psi
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0.5000 / 56.8750) * (1 - 56.8750 / )
= 0.4396 %
Condition
Hot Shut Down, New
Empty, Corroded
Empty, New
Vacuum

2/10/2007 10:33:19 AM
Pressure P (
psi)
50.00
50.00
0.00
0.00
0.00
0.00
-15.00
0.00
Allowable Stress
Before UG-23
Stress Increase (
psi)
St
Sc
16475.00
6264.73
16475.00
16475.00
16475.00
16700.00
16700.00
16475.00
16475.00
6264.73
6264.73
6264.73
8841.18
8841.18
6264.73
6264.73
Temperature
(F)
325.00
325.00
325.00
325.00
0.00
0.00
325.00
325.00
72/368
Corrosion C
(in)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.0906
0.0875
Seismic
0.0912
0.0869
Wind
0.0906
0.0875
Seismic
0.0912
0.0869
Wind
0.0064
0.0033
Seismic
0.0070
0.0027
Wind
0.0064
0.0033
Seismic
0.0070
0.0027
Wind
0.0007
0.0001
Seismic
0.0007
0.0002
Wind
0.0007
0.0001
Seismic
0.0007
0.0002
Wind
0.0422
0.0490
Seismic
0.0408
0.0505
Weight
0.0076
0.0069

A
0.125 / (Ro / t)
0.125 / (57.1250 / 0.5000)
0.001094
6264.7275 psi
16475.0000 / 1.0000
16475.0000 psi
6264.7275 psi
ScHC

ScHN
ScHC
6264.7275 psi

A
0.125 / (Ro / t)
0.125 / (57.1250 / 0.5000)
0.001094
8841.1787 psi
16700.0000 / 1.0000
16700.0000 psi
8841.1787 psi
ScCN

ScCC
ScCN
8841.1787 psi

A
0.125 / (Ro / t)
0.125 / (57.1250 / 0.5000)
0.001094
6264.7275 psi
16475.0000 / 1.0000
16475.0000 psi
6264.7275 psi
ScVC
Operating, Hot & Corroded, Wind, Top Seam

tp
tm
tw
tt
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
0.0842"
M/(*Rm2*St*Ks*Ec)
52785/(*56.87502*16475*1.2000*0.85)
0.0003"
W/(2**Rm*St*Ks*Ec)
-36369/(2**56.8750*16475*1.2000*0.85)
-0.0061"
tp + tm - tw
0.084191 + 0.000309 - (-0.006056)
2/10/2007 10:33:19 AM
(Pressure)
(bending)
(Weight)
(total required,
tensile)
73/368
twc
tc
0.0906"
0.6000*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0036"
|tmc + twc - tpc|
|0.000309 + (-0.003634) - (0.084191)|
0.0875"
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.5000-0.000309+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000309+(-0.006056)))
= 294.02 psi
Operating, Hot & New, Wind, Top Seam
tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
(Pressure)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
0.0842"
M/(*Rm2*St*Ks*Ec)
52785/(*56.87502*16475*1.2000*0.85)
0.0003"
W/(2**Rm*St*Ks*Ec)
-36369/(2**56.8750*16475*1.2000*0.85)
-0.0061"
tp + tm - tw
0.084191 + 0.000309 - (-0.006056)
0.0906"
0.6000*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0036"
|tmc + twc - tpc|
|0.000309 + (-0.003634) - (0.084191)|
0.0875"
(bending)
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.5000-0.000309+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000309+(-0.006056)))
= 294.02 psi
Hot Shut Down, Corroded, Wind, Top Seam
tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
52785/(*56.87502*16475*1.2000*0.85)
0.0003"
W/(2**Rm*St*Ks*Ec)
tw
2/10/2007 10:33:19 AM
(Weight)
74/368
tt
twc
tc
-36369/(2**56.8750*16475*1.2000*0.85)
-0.0061"
tp + tm - tw
0.000000 + 0.000309 - (-0.006056)
0.0064"
0.6000*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0036"
|tmc + twc - tpc|
|0.000309 + (-0.003634) - (0.000000)|
0.0033"
(total required,
tensile)
(Weight)
(total, net
tensile)
Hot Shut Down, New, Wind, Top Seam

tp
tm
tw
tt
twc
tc
0.0000"
(Pressure)
(bending)
M/(*Rm2*St*Ks*Ec)
52785/(*56.87502*16475*1.2000*0.85)
0.0003"
W/(2**Rm*St*Ks*Ec)
-36369/(2**56.8750*16475*1.2000*0.85)
-0.0061"
tp + tm - tw
0.000000 + 0.000309 - (-0.006056)
0.0064"
0.6000*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0036"
|tmc + twc - tpc|
|0.000309 + (-0.003634) - (0.000000)|
0.0033"
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
Empty, Corroded, Wind, Top Seam

tp
= 0.0000"
tm =
=
M/(*Rm2*St*Ks*Ec)
52785/(*56.87502*16700*1.2000*0.85)
(Pressure)
(bending)
= 0.0003"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -2246/(2**56.8750*16700*1.2000*0.85)
= -0.0004"
tt
= t p + tm - t w
= 0.000000 + 0.000305 - (-0.000369)

= 0.0007"
=
(bending)
52785/(*56.87502*8841*1.2000)
= 0.0005"
2/10/2007 10:33:19 AM
75/368
(Weight)
= 0.6000*-2246/(2**56.8750*8841*1.2000)
= -0.0004"
tc
= tmc + twc - tpc
= 0.000490 + (-0.000355) - (0.000000)

= 0.0001"
Empty, New, Wind, Top Seam
tp
= 0.0000"
=
(Pressure)
(bending)
52785/(*56.87502*16700*1.2000*0.85)
= 0.0003"
tw = W/(2**Rm*St*Ks*Ec)
(Weight)
= -2246/(2**56.8750*16700*1.2000*0.85)
= -0.0004"
tt
= t p + tm - t w
= 0.000000 + 0.000305 - (-0.000369)

= 0.0007"
(bending)
= 52785/(*56.87502*8841*1.2000)
= 0.0005"
(Weight)
= 0.6000*-2246/(2**56.8750*8841*1.2000)
= -0.0004"
tc
= tmc + twc - tpc
= 0.000490 + (-0.000355) - (0.000000)

= 0.0001"
Vacuum, Wind, Top Seam
tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*6265*1.2000 + 0.40*|15.0000|)
= -0.0565"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 52785/(*56.87502*6265*1.2000)
= 0.0007"
tw = W/(2**Rm*Sc*Ks)
(Weight)
= -36369/(2**56.8750*6265*1.2000)
= -0.0135"
tt
= |tp + tm - tw|
= |-0.056469 + 0.000691 - (-0.013538)|

= 0.0422"
(Weight)
= 0.6000*-36369/(2**56.8750*6265*1.2000)
= -0.0081"
tc
= tmc + twc - tpc
= 0.000691 + (-0.008123) - (-0.056469)
2/10/2007 10:33:19 AM
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= 0.0490"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
50400/(*56.87502*16475*1.0000*0.85)
0.0004"
W/(2**Rm*St*Ks*Ec)
-36369/(2**56.8750*16475*1.0000*0.85)
-0.0073"
tp + tm - tw
0.000000 + 0.000354 - (-0.007267)
0.0076"
|tmc + twc - tpc|
|0.000354 + (-0.007267) - (0.000000)|
0.0069"
tw
tt
tc
(Weight)
(total required,
tensile)
(total, net
tensile)
Operating, Hot & Corroded, Seismic, Top Seam

tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
(Pressure)
0.0842"
M/(*Rm2*St*Ks*Ec)
68238/(*56.87502*16475*1.2000*0.85)
0.0004"
(bending)
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-36369/(2**56.8750*16475*1.2000*0.85)
(Weight)
-0.0066"
tp + tm - tw
0.084191 + 0.000400 - (-0.006621)
0.0912"
(total required,
tensile)
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-36369/(2**56.8750*16475*1.2000*0.85)
(Weight)
-0.0031"
|tmc + twc - tpc|
|0.000400 + (-0.003068) - (0.084191)|
0.0869"
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.5000-0.000400+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000400+(-0.006056)))
= 293.96 psi
2/10/2007 10:33:19 AM
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Operating, Hot & New, Seismic, Top Seam

tp
tm
tw
tt
twc
tc
P*R/(2*St*Ks*Ec + 0.40*|P|)
50.00*56.6250/(2*16475*1.2000*0.85 + 0.40*|50.0000|)
(Pressure)
0.0842"
M/(*Rm2*St*Ks*Ec)
68238/(*56.87502*16475*1.2000*0.85)
0.0004"
(bending)
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-36369/(2**56.8750*16475*1.2000*0.85)
(Weight)
-0.0066"
tp + tm - tw
0.084191 + 0.000400 - (-0.006621)
0.0912"
(total required,
tensile)
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-36369/(2**56.8750*16475*1.2000*0.85)
(Weight)
-0.0031"
|tmc + twc - tpc|
|0.000400 + (-0.003068) - (0.084191)|
0.0869"
(total, net
tensile)

= 2*16475*1.2000*0.85*(0.5000-0.000400+(-0.006056)) / (56.6250 - 0.40*(0.5000-0.000400+(-0.006056)))
= 293.96 psi
Hot Shut Down, Corroded, Seismic, Top Seam
tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
68238/(*56.87502*16475*1.2000*0.85)
0.0004"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0066"
tp + tm - tw
0.000000 + 0.000400 - (-0.006621)
0.0070"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0031"
|tmc + twc - tpc|
|0.000400 + (-0.003068) - (0.000000)|
0.0027"
tw
tt
twc
tc
2/10/2007 10:33:19 AM
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
78/368
Hot Shut Down, New, Seismic, Top Seam

tp
0.0000"
(Pressure)
tm
M/(*Rm2*St*Ks*Ec)
(bending)
68238/(*56.87502*16475*1.2000*0.85)
0.0004"
(1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
1.0933*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0066"
tp + tm - tw
0.000000 + 0.000400 - (-0.006621)
0.0070"
(0.6 - 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
0.5067*-36369/(2**56.8750*16475*1.2000*0.85)
-0.0031"
|tmc + twc - tpc|
|0.000400 + (-0.003068) - (0.000000)|
0.0027"
tw
tt
twc
tc
(Weight)
(total required,
tensile)
(Weight)
(total, net
tensile)
Empty, Corroded, Seismic, Top Seam

tp
= 0.0000"
=
(Pressure)
(bending)
54642/(*56.87502*16700*1.2000*0.85)
= 0.0003"
tw = (1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
(Weight)
= 1.0933*-2246/(2**56.8750*16700*1.2000*0.85)
= -0.0004"
tt
= t p + tm - t w
= 0.000000 + 0.000316 - (-0.000403)

= 0.0007"
(bending)
= 54642/(*56.87502*8841*1.2000)
= 0.0005"
twc = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*-2246/(2**56.8750*8841*1.2000)
= -0.0003"
tc
= tmc + twc - tpc
= 0.000507 + (-0.000300) - (0.000000)

= 0.0002"
Empty, New, Seismic, Top Seam
tp
= 0.0000"
tm =
=
M/(*Rm2*St*Ks*Ec)
54642/(*56.87502*16700*1.2000*0.85)
(Pressure)
(bending)
= 0.0003"
tw = (1 + 0.14*SDS)*W/(2**Rm*St*Ks*Ec)
2/10/2007 10:33:19 AM
(Weight)
79/368
= 1.0933*-2246/(2**56.8750*16700*1.2000*0.85)
= -0.0004"
tt
= t p + tm - t w
= 0.000000 + 0.000316 - (-0.000403)

= 0.0007"
(bending)
= 54642/(*56.87502*8841*1.2000)
= 0.0005"
twc = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*-2246/(2**56.8750*8841*1.2000)
= -0.0003"
tc
= tmc + twc - tpc
= 0.000507 + (-0.000300) - (0.000000)

= 0.0002"
Vacuum, Seismic, Top Seam
tp
= P*R/(2*Sc*Ks + 0.40*|P|)
(Pressure)
= -15.00*56.6250/(2*6265*1.2000 + 0.40*|15.0000|)
= -0.0565"
tm = M/(*Rm2*Sc*Ks)
(bending)
= 68238/(*56.87502*6265*1.2000)
= 0.0009"
tw = (1 + 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 1.0933*-36369/(2**56.8750*6265*1.2000)
= -0.0148"
tt
= |tp + tm - tw|
= |-0.056469 + 0.000893 - (-0.014801)|

= 0.0408"
twc = (0.6 - 0.14*SDS)*W/(2**Rm*Sc*Ks)
(Weight)
= 0.5067*-36369/(2**56.8750*6265*1.2000)
= -0.0069"
tc
= tmc + twc - tpc
= 0.000893 + (-0.006859) - (-0.056469)

= 0.0505"
2/10/2007 10:33:19 AM
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Rear Channel Head

Component:
Material Specification:
Ellipsoidal Head
SA-240 304L (II-D p.78, ln. 29)
Internal design pressure: P = 50 psi @ 325 F

External design pressure: Pe = 15 psi @ 325 F
Static liquid head:
Ps= 3.7647 psi (SG=1.1, Hs=94.8125" Operating head)
Pth= 4.4625 psi (SG=1, Hs=123.625" Horizontal test head)
Inner C = 0"
Design MDMT = 20F

Rated MDMT = -320F
Radiography:
Outer C = 0"

Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Seamless No RT
Spot UW-11(a)(5)(b) Type 1
Estimated weight*:
new = 1,939.30 lb
Capacity*:
new = 888.5 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Insulation thk*:
0"
Insulation support ring spacing: 0"
Lining/ref thk*:
0"
* includes straight flange if applicable
=
=
=
=
=
=
corr = 1,939.30 lb
corr = 888.5 US gal
113.25"
0.4375"
2 (new)
2 (corroded)
1.5"
0.5"
density: 0 lb/ft3
individual weight: 0 lb
density: 0 lb/ft3
weight: 0 lb
total weight: 0 lb
weight: 0 lb
Results Summary
The governing condition is external pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)
Maximum external pressure at test temperature (new)
=
=
=
=
=
=
=
0.0625" + 0" = 0.0625"

0.1849"
0.3144"
123.4273 psi
128.9291 psi
23.6169 psi
32.4257 psi
Design thickness for internal pressure, (Corroded at 325 F) UG-32(d)(1)

t
=
=
=
P*D/(2*S*E - 0.20*P) + Corrosion

53.7647*113.25/(2*16475*1 - 0.20*53.7647) + 0
0.1849"
The head internal pressure design thickness is 0.1849".
2/10/2007 10:33:19 AM
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Maximum allowable working pressure, (Corroded at 325 F) UG-32(d)(1)

P
=
=
=
2*S*E*t/(D + 0.20*t) - Ps
2*16475*1*0.4375/(113.25 +0.20*0.4375) - 3.7647
123.4273 psi
The maximum allowable working pressure (MAWP) is 123.4273 psi.

Maximum allowable pressure, (New at 70 F) UG-32(d)(1)
P
=
=
=
2*S*E*t/(D + 0.20*t) - Ps
2*16700*1*0.4375/(113.25 +0.20*0.4375) - 0
128.9291 psi
The maximum allowable pressure (MAP) is 128.9291 psi.

Design thickness for external pressure, (Corroded at 325 F) UG-33(d)
Ro
=
Ko*Do
=
0.8932 * 114.125
=
101.931 in
A
=
=
=
0.125 / (Ro/t)
0.125 / (101.931/0.314399)
0.000386

Pa
=
=
=
B/(Ro/t)
4863.137/(101.931/0.314399)
15 psi
t
=
0.3144" + Corrosion = 0.3144" + 0" = 0.3144"
Check the external pressure per UG-33(a)(1) UG-32(d)(1)
t
=
=
=
1.67*Pe*D/(2*S*E - 0.20*1.67*Pe) + Corrosion

1.67*15*113.25/(2*16475*1 - 0.20*1.67*15) + 0
0.0861"
The head external pressure design thickness (te) is 0.314399".

Maximum Allowable External Pressure, (Corroded at 325 F) UG-33(d)
Ro
=
Ko*Do
=
0.8932 * 114.125
=
101.931 in
A
=
=
=
0.125 / (Ro/t)
0.125 / (101.931/0.4375)
0.000537

Pa
=
=
=
B/(Ro/t)
5502.383/(101.931/0.4375)
23.6169 psi
2/10/2007 10:33:19 AM
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=
=
=
2*S*E*t/((D + 0.20*t)*1.67) - Ps2

2*16475*1*0.4375/((113.25 +0.20*0.4375)*1.67) - 0
76.1629 psi
The maximum allowable external pressure (MAEP) is 23.6169 psi.

Maximum Allowable External Pressure, (New at 70 F) UG-33(d)
Ro
=
Ko*Do
=
0.8932 * 114.125
=
101.931 in
A
=
=
=
0.125 / (Ro/t)
0.125 / (101.931/0.4375)
0.000537

Pa
=
=
=
B/(Ro/t)
7554.713/(101.931/0.4375)
32.4257 psi

P
=
=
=
2*S*E*t/((D + 0.20*t)*1.67) - Ps2

2*16700*1*0.4375/((113.25 +0.20*0.4375)*1.67) - 0
77.203 psi
The maximum allowable external pressure at test temperature (new) (MAEP) is 32.4257 psi.
=
(75*t / Rf)*(1 - Rf / Ro)
(75*0.5 / 19.5025)*(1 - 19.5025 / )
1.9228%
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Stiffener ring calculations per UG-29(a)
Ring type:
Ring description:
Ring material:
External pressure:
Ring is located:
Distance from ring neutral axis to datum:
Ring corrosion allowance:
Distance to previous support:
Distance to next support:
Flat bar
3/4x5 Flat Bar
SA-36 (II-D p. 6, ln. 18)
15.0000
outside the vessel
84.0000
0.1250
55.7500
94.9375
psi
in
in
in
in
L/Do = 94.9375/114.0000 = 0.8327851

Do/t = 114.0000/0.3495940 = 326.0926
From Table G:
A = 0.000279
From Table HA-3: B = 3,669.08
Pa = 4*B/(3*(Do/t))
= 4*3,669.08/(3*(114.0000/0.3495940))
= 15.00221 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3496 + 2.4375/75.34375)
= 3,357.754
From Table CS-2: A = 0.00023622 (ring, 325.00F)
From Table HA-3: A = 0.00025540 (shell, 325.00F)
Is' = [Do2*Ls*(t + As/Ls)*A]/10.9
= [1142*75.34375*(0.3496 + 2.4375/75.34375)*0.00025540]/10.9
= 8.763039 in4
I' for the composite corroded shell-ring cross section is 13.6815 in4
As I' >= Is' a 3/4x5 Flat Bar stiffener is adequate for an external pressure of 15.000 psi.
Check the stiffener ring attachment welds per UG-30
Fillet weld is:
Fillet weld leg size:
Vessel thickness at weld location, new:
Vessel corrosion allowance at weld location:
Stiffener thickness at weld location:
Continuous both sides

0.2500 in
0.3750 in
0.0000 in
0.7500 in
Per UG-30(f)(1) the minimum attachment weld size is 0.2500 in

The fillet weld size of 0.25 in is adequate per UG-30(f)(1).
Radial pressure load, P*Ls = 15*75.34375 = 1,130.156 lb/in
Radial shear load, V = 0.01*P*Ls*Do = 0.01*15*75.34375*114 = 1,288.378 lb/in
First moment of area, Q = 2.697069*1.246149 = 3.360949 in3
Weld shear flow, q = V*Q/I' = 316.4985 lb/in
Combined weld load, fw = Sqr(1,130.1562 + 316.49852) = 1,173.637 lb/in
2/10/2007 10:33:19 AM
84/368
Allowable weld stress per UW-18(d) Sw = 0.55*S = 0.55*16,475.00 = 9,061.25 psi

Fillet weld size required to resist radial pressure and shear
= fw*(dweld segment + dtoe) / (Sw*dweld total) + corrosion
= 1,173.637*(1 + 0) / (9,061.25*2) + 0.125
= 0.1898 in
The fillet weld size of 0.2500 in is adequate to resist radial pressure and shear.
2/10/2007 10:33:19 AM
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Ring type:
Ring description:
Ring material:
External pressure:
Ring is located:
Flat bar
5/8x6 Flat Bar
SA-240 304L (II-D p. 78, ln. 29)
15.0000
outside the vessel
350.3750
0.0000
47.0000
71.8750
psi
in
in
in
in
L/Do = 71.875/114.0000 = 0.6304824

Do/t = 114.0000/0.3108990 = 366.6786
From Table G:
A = 0.000314
Pa = 4*B/(3*(Do/t))
= 4*4,129.206/(3*(114.0000/0.3108990))
= 15.01479 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3109 + 3.75/59.4375)
= 3,429.222
From Table HA-3: A = 0.00026082 (ring, 325.00F)
Is'
= [Do2*Ls*(t + As/Ls)*A]/10.9
= [1142*59.4375*(0.3109 +
3.75/59.4375)*0.00026082]/10.9
= 6.912788 in4
Fillet weld is:

0.3750 in
0.3750 in
0.0000 in
0.6250 in

Radial pressure load, P*Ls = 15*59.4375 = 891.5625 lb/in
Combined weld load, fw = Sqr(891.56252 + 186.7112) = 910.9032 lb/in
2/10/2007 10:33:19 AM
86/368

= 910.9032*(1 + 0) / (9,061.25*2) + 0
= 0.0503 in
2/10/2007 10:33:19 AM
87/368
Ring type:
Ring description:
Ring material:
External pressure:
Ring is located:
Flat bar
3/4x5 Flat Bar
SA-36 (II-D p. 6, ln. 18)
15.0000
outside the vessel
209.5000
0.1250
69.0000
69.7500
psi
in
in
in
in
L/Do = 69.75/114.0000 = 0.6118421

Do/t = 114.0000/0.3073280 = 370.9392
From Table G:
A = 0.000318
Pa = 4*B/(3*(Do/t))
= 4*4,177.002/(3*(114.0000/0.3073280))
= 15.01415 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3073 + 2.4375/69.375)
= 3,745.235
Is'
= [Do2*Ls*(t + As/Ls)*A]/10.9
= [1142*69.375*(0.3073 +
2.4375/69.375)*0.00028482]/10.9
= 8.06741 in4
Fillet weld is:

0.2500 in
0.3750 in
0.0000 in
0.7500 in

2/10/2007 10:33:19 AM
88/368

= 1,080.662*(1 + 0) / (9,061.25*2) + 0.125
= 0.1846 in
2/10/2007 10:33:19 AM
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Ring type:
Ring description:
Ring material:
External pressure:
Ring is located:
Flat bar
5/8x6 Flat Bar
SA-240 304L (II-D p. 78, ln. 29)
15.0000
outside the vessel
397.3750
0.0000
16.6250
47.0000
psi
in
in
in
in
L/Do = 47/114.0000 = 0.4122807

Do/t = 114.0000/0.2653050 = 429.6941
From Table G:
A = 0.000380
Pa = 4*B/(3*(Do/t))
= 4*4,836.215/(3*(114.0000/0.2653050))
= 15.00671 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.2653 + 3.75/31.8125)
= 3,347.007
From Table HA-3: A = 0.00025458 (ring, 325.00F)
Is'
= [Do2*Ls*(t + As/Ls)*A]/10.9
= [1142*31.8125*(0.2653 +
3.75/31.8125)*0.00025458]/10.9
= 3.700049 in4
Fillet weld is:

0.3750 in
0.3750 in
0.0000 in
0.6250 in

Radial pressure load, P*Ls = 15*31.8125 = 477.1875 lb/in
Radial shear load, V = 0.01*P*Ls*Do = 0.01*15*31.8125*114 = 543.9938 lb/in
Combined weld load, fw = Sqr(477.18752 + 99.932592) = 487.5392 lb/in
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= 487.5392*(1 + 0) / (9,061.25*2) + 0
= 0.0269 in
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Ring type:
Ring description:
Ring material:
External pressure:
Ring is located:
Flat bar
3/4x5 Flat Bar
SA-36 (II-D p. 6, ln. 18)
15.0000
outside the vessel
278.5000
0.1250
71.8750
69.0000
psi
in
in
in
in
L/Do = 71.875/114.0000 = 0.6304824

Do/t = 114.0000/0.3108990 = 366.6786
From Table G:
A = 0.000314
Pa = 4*B/(3*(Do/t))
= 4*4,129.206/(3*(114.0000/0.3108990))
= 15.01479 psi
B = 0.75*P*Do/(t + As/Ls)
= 0.75*15*114/(0.3109 + 2.4375/70.4375)
= 3,711.956
Is'
= [Do2*Ls*(t + As/Ls)*A]/10.9
= [1142*70.4375*(0.3109 +
2.4375/70.4375)*0.00028229]/10.9
= 8.191082 in4
Fillet weld is:

0.2500 in
0.3750 in
0.0000 in
0.7500 in

2/10/2007 10:33:19 AM
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= 1,097.212*(1 + 0) / (9,061.25*2) + 0.125
= 0.1855 in
2/10/2007 10:33:19 AM
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tw(lower) = 0.3750 in
Leg41 =
0.3370 in
Note: round inside edges per UG-76(c)
Located on:
Shell
Liquid static head included:
0.2676 psi
Nozzle material specification:
SA-312 TP304L Wld pipe (II-D p. 78, ln. 36)
Nozzle longitudinal joint efficiency:
1.00
Nozzle description:
4" Sch 80S (XS)
Flange description:
4 inch Class 150 SO A182 F304L
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
(Flange rated MDMT = -320 F
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:
0.1985 psi
ASME B16.5 flange rating MAWP:
171.25 psi @ 325F
ASME B16.5 flange rating MAP:
230 psi @ 70F
ASME B16.5 flange hydro test:
350 psi @ 70F
Nozzle orientation:
60
Local vessel minimum thickness:
0.375 in
Nozzle center line offset to datum line:
149 in
End of nozzle to shell center:
67 in
Nozzle inside diameter, new:
3.826 in
Nozzle nominal wall thickness:
0.337 in
Nozzle corrosion allowance:
0 in
Projection available outside vessel, Lpr:
10 in
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Reinforcement Calculations for Internal Pressure

Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-37 Area Calculation Summary
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 74.41 psi @ 325 F

The opening is adequately reinforced
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.0071 1.0082 0.4416 0.4701 --
A
welds
A5
--
treq
tmin
0.0965 0.2074 0.2949
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength
calculations per UW-15(b)(1)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg41)
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status
weld size is adequate
Calculations for internal pressure 74.41 psi @ 325 F

Nozzle Impact test exempt per UHA-51(g)(coincident ratio = 0.02573).
Limits of reinforcement per UG-40
Parallel to the vessel wall:
d = 3.826 in
Normal to the vessel wall outside:
2.5*(tn - Cn) + te = 0.8425 in
Nozzle required thickness per UG-27(c)(1)

trn
P*Rn/(Sn*E - 0.6*P)
74.4078*1.913/((14000/0.85)*1 - 0.6*74.4078)
0.0087 in
Required thickness tr from UG-37(a)

tr
P*R/(S*E - 0.6*P)
74.4078*56.625/(16475*1 - 0.6*74.4078)
0.2564 in
Area required per UG-37(c)

Allowable stresses: Sn = 14000, Sv = 16475 psi
fr1 = lesser of 1 or Sn/Sv = 0.8498
A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.826*0.2564*1 + 2*0.337*0.2564*1*(1 - 0.8498)
1.0071 in2
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Area available from FIG. UG-37.1

A1 = larger of the following= 0.4416 in2
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
3.826*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
0.4416 in2
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
2*(0.375 + 0.337)*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
0.1568 in2
A2 = smaller of the following= 0.4701 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.0087)*0.8498*0.375
0.5231 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.0087)*0.8498*0.337
0.4701 in2
Leg2*fr2
0.3372*0.8498
0.0965 in2
Area =
A1 + A2 + A41
0.4416 + 0.4701 + 0.0965
1.0082 in2
As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.337 in
tc(min) = lesser of 0.25 or 0.7*tmin = 0.2359 in
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a):
tr1 = 0.0102 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0.2564 in
Wall thickness per UG-16(b):
tr3 = 0.0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.2074 in

The greater of tr2 or tr3:
tr5 = 0.2564 in
The lesser of tr4 or tr5:
tr6 = 0.2074 in
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Required per UG-45 is the larger of tr1 or tr6 = 0.2074 in

Available nozzle wall thickness new, tn = 0.8750*0.337 = 0.2949 in
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP

Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 75.43 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.0071 1.0086 0.4416 0.4704 --
A
welds
A5
--
treq
tmin
0.0966 0.2074 0.2949

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in

trn
P*Rn/(Sn*E - 0.6*P)
75.4307*1.913/((14200/0.85)*1 - 0.6*75.4307)
0.0087 in

tr
P*R/(S*E - 0.6*P)
75.4307*56.625/(16700*1 - 0.6*75.4307)
0.2565 in

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A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.826*0.2565*1 + 2*0.337*0.2565*1*(1 - 0.8503)
1.0071 in2

=
3.826*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
0.4416 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
0.1568 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.0087)*0.8503*0.375
0.5234 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.0087)*0.8503*0.337
0.4704 in2
Leg2*fr2
0.3372*0.8503
0.0966 in2
Area =
A1 + A2 + A41
0.4416 + 0.4704 + 0.0966
1.0086 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.0102 in (E =1)
tr2 = 0.2565 in
tr3 = 0.0625 in

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tr5 = 0.2565 in
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tr6 = 0.2074 in
99/368

Reinforcement Calculations for External Pressure

UG-45 Nozzle
Wall
Thickness
Summary (in)
UG-37 Area Calculation Summary (in2)

For Pe = 18.98 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.6707 0.6707 0.1246 0.4496 --
A
welds
A5
--
treq
tmin
0.0965 0.0653 0.2949

Weld strength calculations are not required for
external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status
Calculations for external pressure 18.98 psi @ 325 F

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in
Nozzle required thickness per UG-28 trn = 0.023 in

From UG-37(d)(1) required thickness tr = 0.3416 in
Area required per UG-37(d)(1)
A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(3.826*0.3416*1 + 2*0.337*0.3416*1*(1 - 0.8498))
0.6707 in2

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3.826*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
0.1246 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
0.0442 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.023)*0.8498*0.375
0.5003 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.023)*0.8498*0.337
0.4496 in2
Leg2*fr2
0.3372*0.8498
0.0965 in2
Area =
A1 + A2 + A41
0.1246 + 0.4496 + 0.0965
0.6707 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.023 in
tr2 = 0.0653 in
tr3 = 0.0625 in

tr5 = 0.0653 in
tr6 = 0.0653 in

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L/Do = 10.0444/4.5000 = 2.2321
Do/t = 4.5000/0.023010 = 195.5709
From table G:
A = 0.000212

Pa = 4*B/(3*(Do/t))
= 4*2783.4805/(3*(4.5000/0.023010))
= 18.9768 psi
= t + Corrosion = 0.023010 + 0.0000 = 0.0230"
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Leg41 =
0.3370 in
Located on:
Shell
0.2676 psi
1.00
Nozzle description:
4" Sch 80S (XS)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0.1985 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
145
0.375 in
149 in
67 in
3.826 in
0.337 in
0 in
10 in
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 74.41 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.0071 1.0082 0.4416 0.4701 --
A
welds
A5
--
treq
tmin
0.0965 0.2074 0.2949

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in

trn
P*Rn/(Sn*E - 0.6*P)
74.4078*1.913/((14000/0.85)*1 - 0.6*74.4078)
0.0087 in

tr
P*R/(S*E - 0.6*P)
74.4078*56.625/(16475*1 - 0.6*74.4078)
0.2564 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.826*0.2564*1 + 2*0.337*0.2564*1*(1 - 0.8498)
1.0071 in2
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=
3.826*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
0.4416 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.2564) - 2*0.337*(1*0.375 - 1*0.2564)*(1 - 0.8498)
0.1568 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.0087)*0.8498*0.375
0.5231 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.0087)*0.8498*0.337
0.4701 in2
Leg2*fr2
0.3372*0.8498
0.0965 in2
Area =
A1 + A2 + A41
0.4416 + 0.4701 + 0.0965
1.0082 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.0102 in (E =1)
tr2 = 0.2564 in
tr3 = 0.0625 in

tr5 = 0.2564 in
tr6 = 0.2074 in
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 75.43 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.0071 1.0086 0.4416 0.4704 --
A
welds
A5
--
treq
tmin
0.0966 0.2074 0.2949

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in

trn
P*Rn/(Sn*E - 0.6*P)
75.4307*1.913/((14200/0.85)*1 - 0.6*75.4307)
0.0087 in

tr
P*R/(S*E - 0.6*P)
75.4307*56.625/(16700*1 - 0.6*75.4307)
0.2565 in

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A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.826*0.2565*1 + 2*0.337*0.2565*1*(1 - 0.8503)
1.0071 in2

=
3.826*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
0.4416 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.2565) - 2*0.337*(1*0.375 - 1*0.2565)*(1 - 0.8503)
0.1568 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.0087)*0.8503*0.375
0.5234 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.0087)*0.8503*0.337
0.4704 in2
Leg2*fr2
0.3372*0.8503
0.0966 in2
Area =
A1 + A2 + A41
0.4416 + 0.4704 + 0.0966
1.0086 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.0102 in (E =1)
tr2 = 0.2565 in
tr3 = 0.0625 in

2/10/2007 10:33:19 AM
tr5 = 0.2565 in
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2/10/2007 10:33:19 AM
tr6 = 0.2074 in
108/368


UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 18.98 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.6707 0.6707 0.1246 0.4496 --
A
welds
A5
--
treq
tmin
0.0965 0.0653 0.2949

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(3.826*0.3416*1 + 2*0.337*0.3416*1*(1 - 0.8498))
0.6707 in2

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3.826*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
0.1246 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.3416) - 2*0.337*(1*0.375 - 1*0.3416)*(1 - 0.8498)
0.0442 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.023)*0.8498*0.375
0.5003 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.023)*0.8498*0.337
0.4496 in2
Leg2*fr2
0.3372*0.8498
0.0965 in2
Area =
A1 + A2 + A41
0.1246 + 0.4496 + 0.0965
0.6707 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.023 in
tr2 = 0.0653 in
tr3 = 0.0625 in

tr5 = 0.0653 in
tr6 = 0.0653 in

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L/Do = 10.0444/4.5000 = 2.2321
Do/t = 4.5000/0.023010 = 195.5709
From table G:
A = 0.000212

Pa = 4*B/(3*(Do/t))
= 4*2783.4805/(3*(4.5000/0.023010))
= 18.9768 psi
= t + Corrosion = 0.023010 + 0.0000 = 0.0230"
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Leg41 =
0.3370 in
Located on:
Shell
0.2676 psi
SA-106 B Smls pipe (II-D p. 10, ln. 5)
1.00
Nozzle description:
4" Sch 80 (XS)
Flange description:
4 inch Class 150 SO A182 F304
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0.1985 psi
201.25 psi @ 325F
275 psi @ 70F
425 psi @ 70F
Nozzle orientation:
300
0.375 in
149 in
67 in
3.826 in
0.337 in
0 in
10 in
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 79.65 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.0504 1.0508 0.3844 0.5528 --
A
welds
A5
--
treq
tmin
0.1136 0.2074 0.2949

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status

Fig UCS-66.2 general note (1) applies.
Nozzle UCS-66 governing thk: 0.2949 in

Nozzle rated MDMT:
-155

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in

trn
P*Rn/(Sn*E - 0.6*P)
79.6457*1.913/(17100*1 - 0.6*79.6457)
0.0089 in

tr
P*R/(S*E - 0.6*P)
79.6457*56.625/(16475*1 - 0.6*79.6457)
0.2745 in

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fr1 = lesser of 1 or Sn/Sv = 1

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
3.826*0.2745*1 + 2*0.337*0.2745*1*(1 - 1)
1.0504 in2

=
3.826*(1*0.375 - 1*0.2745) - 2*0.337*(1*0.375 - 1*0.2745)*(1 - 1)
0.3844 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.2745) - 2*0.337*(1*0.375 - 1*0.2745)*(1 - 1)
0.1431 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.0089)*1*0.375
0.6152 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.0089)*1*0.337
0.5528 in2
Leg2*fr2
0.3372*1
0.1136 in2
Area =
A1 + A2 + A41
0.3844 + 0.5528 + 0.1136
1.0508 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.0089 in (E =1)
tr2 = 0.2745 in
tr3 = 0.0625 in
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tr5 = 0.2745 in
tr6 = 0.2074 in
2/10/2007 10:33:19 AM
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 80.67 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.0495 1.0513 0.3852 0.5525 --
A
welds
A5
--
treq
tmin
0.1136 0.2074 0.2949

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in

trn
P*Rn/(Sn*E - 0.6*P)
80.6686*1.913/(17100*1 - 0.6*80.6686)
0.0091 in

tr
P*R/(S*E - 0.6*P)
80.6686*56.625/(16700*1 - 0.6*80.6686)
0.2743 in

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d*tr*F + 2*tn*tr*F*(1 - fr1)
3.826*0.2743*1 + 2*0.337*0.2743*1*(1 - 1)
1.0495 in2

=
3.826*(1*0.375 - 1*0.2743) - 2*0.337*(1*0.375 - 1*0.2743)*(1 - 1)
0.3852 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.2743) - 2*0.337*(1*0.375 - 1*0.2743)*(1 - 1)
0.1434 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.0091)*1*0.375
0.6148 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.0091)*1*0.337
0.5525 in2
Leg2*fr2
0.3372*1
0.1136 in2
Area =
A1 + A2 + A41
0.3852 + 0.5525 + 0.1136
1.0513 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.0091 in (E =1)
tr2 = 0.2743 in
tr3 = 0.0625 in

2/10/2007 10:33:19 AM
tr5 = 0.2743 in
117/368
2/10/2007 10:33:19 AM
tr6 = 0.2074 in
118/368


UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 20.67 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
0.6924 0.6925 0.0499 0.5290 --
A
welds
A5
--
treq
tmin
0.1136 0.0711 0.2949

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2359
0.2359
Status

d = 3.826 in
2.5*(tn - Cn) + te = 0.8425 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(3.826*0.362*1 + 2*0.337*0.362*1*(1 - 1))
0.6924 in2

2/10/2007 10:33:19 AM
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3.826*(1*0.375 - 1*0.362) - 2*0.337*(1*0.375 - 1*0.362)*(1 - 1)
0.0499 in2
2*(0.375 + 0.337)*(1*0.375 - 1*0.362) - 2*0.337*(1*0.375 - 1*0.362)*(1 - 1)
0.0186 in2
A41
5*(tn - trn)*fr2*t
5*(0.337 - 0.0231)*1*0.375
0.5886 in2
5*(tn - trn)*fr2*tn
5*(0.337 - 0.0231)*1*0.337
0.529 in2
Leg2*fr2
0.3372*1
0.1136 in2
Area =
A1 + A2 + A41
0.0499 + 0.529 + 0.1136
0.6925 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.337 = 0.2359 in
tr1 = 0.0231 in
tr2 = 0.0711 in
tr3 = 0.0625 in

tr5 = 0.0711 in
tr6 = 0.0711 in

2/10/2007 10:33:19 AM
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L/Do = 10.0444/4.5000 = 2.2321
Do/t = 4.5000/0.023063 = 195.1192
From table G:
A = 0.000213
From table CS-2: B = 3024.6873 psi

Pa = 4*B/(3*(Do/t))
= 4*3024.6873/(3*(4.5000/0.023063))
= 20.6690 psi
= t + Corrosion = 0.023063 + 0.0000 = 0.0231"
2/10/2007 10:33:19 AM
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Leg41 =
0.2160 in
Located on:
Shell
0 psi
1.00
Nozzle description:
3" Sch 40S (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
60
0.375 in
409.625 in
67 in
3.068 in
0.216 in
0 in
10 in
2/10/2007 10:33:19 AM
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(in2)
For P = 108.6 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
108.6044*1.534/((14000/0.85)*1 - 0.6*108.6044)
0.0102 in

tr
P*R/(S*E - 0.6*P)
108.6044*56.625/(16475*1 - 0.6*108.6044)
0.3748 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
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tr1 = 0.012 in (E =1)
tr2 = 0.3748 in
tr3 = 0.0625 in

tr5 = 0.3748 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
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(in2)
For P = 110.12 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
0.0102 in

tr
P*R/(S*E - 0.6*P)
110.1227*56.625/(16700*1 - 0.6*110.1227)
0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM
125/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
tr1 = 0.012 in (E =1)
tr2 = 0.3749 in
tr3 = 0.0625 in

tr5 = 0.3749 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
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(in2)
For Pe = 21.74 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0748 0.1890

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
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tr1 = 0.0208 in
tr2 = 0.0748 in
tr3 = 0.0625 in

tr5 = 0.0748 in
tr6 = 0.0748 in

L/Do = 10.0269/3.5000 = 2.8648
Do/t = 3.5000/0.020815 = 168.1505
From table G:
A = 0.000209

Pa = 4*B/(3*(Do/t))
= 4*2741.1240/(3*(3.5000/0.020815))
= 21.7355 psi
= t + Corrosion = 0.020815 + 0.0000 = 0.0208"
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Leg41 =
0.2160 in
Located on:
Shell
0 psi
1.00
Nozzle description:
3" Sch 40S (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
180
0.375 in
409.625 in
67 in
3.068 in
0.216 in
0 in
10 in
2/10/2007 10:33:19 AM
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(in2)
For P = 108.6 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
108.6044*1.534/((14000/0.85)*1 - 0.6*108.6044)
0.0102 in

tr
P*R/(S*E - 0.6*P)
108.6044*56.625/(16475*1 - 0.6*108.6044)
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
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tr1 = 0.012 in (E =1)
tr2 = 0.3748 in
tr3 = 0.0625 in

tr5 = 0.3748 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
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(in2)
For P = 110.12 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
0.0102 in

tr
P*R/(S*E - 0.6*P)
110.1227*56.625/(16700*1 - 0.6*110.1227)
0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM
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tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
tr1 = 0.012 in (E =1)
tr2 = 0.3749 in
tr3 = 0.0625 in

tr5 = 0.3749 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
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(in2)
For Pe = 21.74 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0748 0.1890

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
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tr1 = 0.0208 in
tr2 = 0.0748 in
tr3 = 0.0625 in

tr5 = 0.0748 in
tr6 = 0.0748 in

L/Do = 10.0269/3.5000 = 2.8648
Do/t = 3.5000/0.020815 = 168.1505
From table G:
A = 0.000209

Pa = 4*B/(3*(Do/t))
= 4*2741.1240/(3*(3.5000/0.020815))
= 21.7355 psi
= t + Corrosion = 0.020815 + 0.0000 = 0.0208"
2/10/2007 10:33:19 AM
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Leg41 =
0.2160 in
Located on:
Shell
0 psi
SA-240 304L (II-D p. 78, ln. 29)
1.00
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
300
0.375 in
409.625 in
67 in
3.068 in
0.216 in
0 in
10 in
2/10/2007 10:33:19 AM
136/368


(in2)
For P = 108.6 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.2160

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
108.6044*1.534/(16475*1 - 0.6*108.6044)
0.0102 in

tr
P*R/(S*E - 0.6*P)
108.6044*56.625/(16475*1 - 0.6*108.6044)
0.3748 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
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tr1 = 0.0102 in (E =1)
tr2 = 0.3748 in
tr3 = 0.0625 in

tr5 = 0.3748 in
tr6 = 0.189 in

Available nozzle wall thickness new, tn = 0.216 in
=
(50*t / Rf)*(1 - Rf / Ro)
(50*0.216 / 1.642)*(1 - 1.642 / )
6.5773%
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(in2)
For P = 110.12 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.2160

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
110.1227*1.534/(16700*1 - 0.6*110.1227)
0.0102 in

tr
P*R/(S*E - 0.6*P)
110.1227*56.625/(16700*1 - 0.6*110.1227)
0.3749 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
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tr1 = 0.0102 in (E =1)
tr2 = 0.3749 in
tr3 = 0.0625 in

tr5 = 0.3749 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
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(in2)
For Pe = 21.74 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0748 0.2160

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
141/368
tr1 = 0.0208 in
tr2 = 0.0748 in
tr3 = 0.0625 in

tr5 = 0.0748 in
tr6 = 0.0748 in

L/Do = 10.0269/3.5000 = 2.8648
Do/t = 3.5000/0.020815 = 168.1505
From table G:
A = 0.000209

Pa = 4*B/(3*(Do/t))
= 4*2741.1240/(3*(3.5000/0.020815))
= 21.7355 psi
= t + Corrosion = 0.020815 + 0.0000 = 0.0208"
2/10/2007 10:33:19 AM
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Bottom Manway (M1)
Leg41 =
0.3571 in
tw(upper) = 0.5000 in
Leg42 =
0.2679 in
Dp =
32.5000 in
te =
0.5000 in
Located on:
Rear Channel
1.2905 psi
1.00
Nozzle description:
24" X Heavy
Pad material specification:
SA-516 70 (II-D p. 14, ln. 20)
Pad diameter:
32.5 in
Flange description:
24 inch Class 150 SO A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(UCS-66(b)(3): Coincident ratio = 0.1783642)

0.8338 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
320
0.375 in
44 in
67 in
23 in
0.5 in
0 in
10 in
Pad is split:
yes
Pad joint efficiency:
0.7
2/10/2007 10:33:19 AM
143/368

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 78.39 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
6.2552 6.2591 2.3947 0.7092 --
A5
A
welds
treq
tmin
2.9750 0.1802 0.2702 0.4375
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
65,068.72 63,665.99 291,284.41 18,720.13 543,678.44 68,916.16 282,760.47

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
Nozzle to pad fillet (Leg41)
0.2500
0.2500
weld size is
adequate
Pad to shell fillet (Leg42)
0.1875
0.1875
weld size is
adequate
Nozzle to pad groove (Upper)
0.3500
0.5000
weld size is
adequate

Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 F
.
Rated MDMT is governed by UCS-66(b)(2).
Pad UCS-66 governing thickness: 0.5 in
Pad rated MDMT:
-55 F

d = 23 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
78.3913*11.5/((14000/0.85)*1 - 0.6*78.3913)
0.0549 in

tr
P*R/(S*E - 0.6*P)
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78.3913*56.625/(16475*1 - 0.6*78.3913)
0.2702 in

Allowable stresses: Sn = 14000, Sv = 16475, Sp = 20000 psi
fr3 = lesser of fr2 or Sp/Sv = 0.8498
fr4 = lesser of 1 or Sp/Sv = 1
A
d*tr*F + 2*tn*tr*F*(1 - fr1)
23*0.2702*1 + 2*0.5*0.2702*1*(1 - 0.8498)
6.2552 in2

=
23*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8498)
2.3947 in2
2*(0.375 + 0.5)*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8498)
0.1677 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.5 - 0.0549)*0.8498*0.375
0.7092 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.0549)*(2.5*0.5 + 0.5)*0.8498
1.3239 in2
Leg2*fr3
0.35712*0.8498
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
(Dp - d - 2*tn)*te*fr4*Ep
(32.5 - 23 - 2*0.5)*0.5*1*0.7
2.975 in2
Area =
A1 + A2 + A41 + A42 + A5
2.3947 + 0.7092 + 0.1084 + 0.0718 + 2.975
6.2591 in2
2/10/2007 10:33:19 AM
145/368

UW-16(c)(2) Weld Check
Inner fillet: tmin
tc(min)
= lesser of 0.75 or tn or te = 0.5 in

= lesser of 0.25 or 0.7*tmin = 0.25 in
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)
= lesser of 0.75 or te or t = 0.375 in

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tr1 = 0.0646 in (E =1)
tr2 = 0.2702 in
tr3 = 0.0625 in

tr5 = 0.2702 in
tr6 = 0.2702 in

Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0.74*16475 = 12192 psi
Nozzle wall in shear:
0.7*14000 =
Inner fillet weld in shear:
0.49*14000 = 6860 psi
Outer fillet weld in shear:
0.49*16475 = 8073 psi
9800 psi
Upper groove weld in tension: 0.74*20000 = 14800 psi

Strength of welded joints:
(1) Inner fillet weld in shear
(/2)*Nozzle OD*Leg*Si = (/2)*24*0.3571*6860 = 92351.74 lbf
(2) Outer fillet weld in shear
(/2)*Pad OD*Leg*So = (/2)*32.5*0.2679*8073 = 110407.2 lbf
(3) Nozzle wall in shear
(/2)*Mean nozzle dia*tn*Sn = (/2)*23.5*0.5*9800 = 180877.2 lbf
(4) Groove weld in tension
(/2)*Nozzle OD*tw*Sg = (/2)*24*0.375*12192 = 172353.3 lbf
(6) Upper groove weld in tension
Loading on welds per UG-41(b)(1)
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(6.2552 - 2.3947 + 2*0.5*0.8498*(1*0.375 - 1*0.2702))*16475
65068.72 lbf
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W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.7092 + 2.975 + 0.1084 + 0.0718)*16475
63665.99 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.7092 + 0 + 0.1084 + 0 + 2*0.5*0.375*0.8498)*16475
18720.13 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.7092 + 0 + 2.975 + 0.1084 + 0.0718 + 0 + 2*0.5*0.375*0.8498)*16475
68916.16 lbf
2/10/2007 10:33:19 AM
147/368
Load for path 1-1 lesser of W or W1-1 = 63665.99 lbf

Path 1-1 through (2) & (3) = 110407.2 + 180877.2 = 291284.4 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Path 2-2 through (1), (4), (6) = 92351.74 + 172353.3 + 278973.4 = 543678.4 lbf
Path 3-3 through (2), (4) = 110407.2 + 172353.3 = 282760.5 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 79.45 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
6.2546 6.2600 2.3952 0.7096 --
A5
A
welds
treq
tmin
2.9750 0.1802 0.2702 0.4375

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
65,940.19 64,542.16 295,376.22 18,985.60 547,351.63 69,867.16 286,622.16

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
weld size is
adequate
0.1875
0.1875
weld size is
adequate
0.3500
0.5000
weld size is
adequate

.
d = 23 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
79.454*11.5/((14200/0.85)*1 - 0.6*79.454)
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0.0549 in

tr
P*R/(S*E - 0.6*P)
79.454*56.625/(16700*1 - 0.6*79.454)
0.2702 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
23*0.2702*1 + 2*0.5*0.2702*1*(1 - 0.8503)
6.2546 in2

=
23*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8503)
2.3952 in2
2*(0.375 + 0.5)*(1*0.375 - 1*0.2702) - 2*0.5*(1*0.375 - 1*0.2702)*(1 - 0.8503)
0.1677 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.5 - 0.0549)*0.8503*0.375
0.7096 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.0549)*(2.5*0.5 + 0.5)*0.8503
1.3246 in2
Leg2*fr3
0.35712*0.8503
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
(32.5 - 23 - 2*0.5)*0.5*1*0.7
2.975 in2
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Area =
A1 + A2 + A41 + A42 + A5
2.3952 + 0.7096 + 0.1084 + 0.0718 + 2.975
6.26 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tr1 = 0.0646 in (E =1)
tr2 = 0.2702 in
tr3 = 0.0625 in

tr5 = 0.2702 in
tr6 = 0.2702 in

0.74*16700 = 12358 psi
0.7*14200 =
0.49*14200 = 6958 psi
0.49*16700 = 8183 psi
9940 psi

(/2)*Pad OD*Leg*So = (/2)*32.5*0.2679*8183 = 111915 lbf
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W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(6.2546 - 2.3952 + 2*0.5*0.8503*(1*0.375 - 1*0.2702))*16700
65940.19 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.7096 + 2.975 + 0.1084 + 0.0718)*16700
64542.16 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.7096 + 0 + 0.1084 + 0 + 2*0.5*0.375*0.8503)*16700
18985.6 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.7096 + 0 + 2.975 + 0.1084 + 0.0718 + 0 + 2*0.5*0.375*0.8503)*16700
69867.16 lbf
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Path 1-1 through (2) & (3) = 111915 + 183461.2 = 295376.2 lbf
Path 2-2 through (1), (4), (6) = 93671.05 + 174707.1 + 278973.4 = 547351.6 lbf
Path 3-3 through (2), (4) = 111915 + 174707.1 = 286622.2 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 16.11 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
4.1775 4.1776 0.3222 0.7002 --
A5
A
welds
treq
2.9750 0.1802 0.0625 0.4375

external pressure
Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
weld size is
adequate
0.1875
0.1875
weld size is
adequate
0.3500
0.5000
weld size is
adequate

d = 23 in
2.5*(t - C) = 0.9375 in

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tmin
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A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(23*0.3609*1 + 2*0.5*0.3609*1*(1 - 0.8498))
4.1775 in2

=
23*(1*0.375 - 1*0.3609) - 2*0.5*(1*0.375 - 1*0.3609)*(1 - 0.8498)
0.3222 in2
2*(0.375 + 0.5)*(1*0.375 - 1*0.3609) - 2*0.5*(1*0.375 - 1*0.3609)*(1 - 0.8498)
0.0226 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.5 - 0.0606)*0.8498*0.375
0.7002 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.5 - 0.0606)*(2.5*0.5 + 0.5)*0.8498
1.307 in2
Leg2*fr3
0.35712*0.8498
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
(32.5 - 23 - 2*0.5)*0.5*1*0.7
2.975 in2
Area =
A1 + A2 + A41 + A42 + A5
0.3222 + 0.7002 + 0.1084 + 0.0718 + 2.975
4.1776 in2

Inner fillet: tmin
tc(min)

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tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin

= 0.5*tmin = 0.1875 in
tw(min)
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tr1 = 0.0606 in
tr2 = 0.0554 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 11.2775/24.0000 = 0.4699
Do/t = 24.0000/0.060568 = 396.2465
From table G:
A = 0.000370

Pa = 4*B/(3*(Do/t))
= 4*4786.6040/(3*(24.0000/0.060568))
= 16.1065 psi
= t + Corrosion = 0.060568 + 0.0000 = 0.0606"
2/10/2007 10:33:19 AM
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Leg41 =
0.3571 in
Leg42 =
0.2679 in
Dp =
30.0000 in
te =
0.3750 in
Located on:
Shell
0 psi
1.00
Nozzle description:
24" Sch 20 (Std)
SA-516 70 (II-D p. 14, ln. 20)
Pad diameter:
30 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

0 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
320
0.375 in
170.9375 in
67 in
23.25 in
0.375 in
0 in
10 in
Pad is split:
yes
0.7
2/10/2007 10:33:19 AM
155/368

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 68.29 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
5.4977 5.5076 3.2318 0.5206 --
A5
A
welds
treq
tmin
1.5750 0.1802 0.2353 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
38,797.37 37,493.80 238,293.84 14,300.40 473,935.09 41,431.43 274,267.63

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
weld size is
adequate
0.1875
0.1875
weld size is
adequate
0.2625
0.3750
weld size is
adequate

Pad rated MDMT:
-55

d = 23.25 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
68.2949*11.625/((14000/0.85)*1 - 0.6*68.2949)
0.0483 in

tr
P*R/(S*E - 0.6*P)
68.2949*56.625/(16475*1 - 0.6*68.2949)
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0.2353 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
23.25*0.2353*1 + 2*0.375*0.2353*1*(1 - 0.8498)
5.4977 in2

=
23.25*(1*0.375 - 1*0.2353) - 2*0.375*(1*0.375 - 1*0.2353)*(1 - 0.8498)
3.2318 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2353) - 2*0.375*(1*0.375 - 1*0.2353)*(1 - 0.8498)
0.1938 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.375 - 0.0483)*0.8498*0.375
0.5206 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0483)*(2.5*0.375 + 0.375)*0.8498
0.7288 in2
Leg2*fr3
0.35712*0.8498
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
(30 - 23.25 - 2*0.375)*0.375*1*0.7
1.575 in2
Area =
A1 + A2 + A41 + A42 + A5
3.2318 + 0.5206 + 0.1084 + 0.0718 + 1.575
5.5076 in2
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Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tr1 = 0.0569 in (E =1)
tr2 = 0.2353 in
tr3 = 0.0625 in

tr5 = 0.2353 in
tr6 = 0.2353 in

0.74*16475 = 12192 psi
0.7*14000 =
0.49*14000 = 6860 psi
0.49*16475 = 8073 psi
9800 psi

(/2)*Pad OD*Leg*So = (/2)*30*0.2679*8073 = 101914.4 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5.4977 - 3.2318 + 2*0.375*0.8498*(1*0.375 - 1*0.2353))*16475
38797.37 lbf
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W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5206 + 1.575 + 0.1084 + 0.0718)*16475
37493.8 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5206 + 0 + 0.1084 + 0 + 2*0.375*0.375*0.8498)*16475
14300.4 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5206 + 0 + 1.575 + 0.1084 + 0.0718 + 0 + 2*0.375*0.375*0.8498)*16475
41431.43 lbf
2/10/2007 10:33:19 AM
159/368

Path 1-1 through (2) & (3) = 101914.4 + 136379.5 = 238293.8 lbf
Path 2-2 through (1), (4), (6) = 92351.74 + 172353.3 + 209230.1 = 473935.1 lbf
Path 3-3 through (2), (4) = 101914.4 + 172353.3 = 274267.6 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 69.28 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
5.5018 5.5038 3.2277 0.5209 --
A5
A
welds
treq
tmin
1.5750 0.1802 0.2355 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
39,463.41 38,010.87 241,633.97 14,503.06 477,608.25 42,004.62 278,013.31

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
weld size is
adequate
0.1875
0.1875
weld size is
adequate
0.2625
0.3750
weld size is
adequate

d = 23.25 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
69.2818*11.625/((14200/0.85)*1 - 0.6*69.2818)
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0.0483 in

tr
P*R/(S*E - 0.6*P)
69.2818*56.625/(16700*1 - 0.6*69.2818)
0.2355 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
23.25*0.2355*1 + 2*0.375*0.2355*1*(1 - 0.8503)
5.5018 in2

=
23.25*(1*0.375 - 1*0.2355) - 2*0.375*(1*0.375 - 1*0.2355)*(1 - 0.8503)
3.2277 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2355) - 2*0.375*(1*0.375 - 1*0.2355)*(1 - 0.8503)
0.1936 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.375 - 0.0483)*0.8503*0.375
0.5209 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0483)*(2.5*0.375 + 0.375)*0.8503
0.7292 in2
Leg2*fr3
0.35712*0.8503
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
(30 - 23.25 - 2*0.375)*0.375*1*0.7
1.575 in2
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Area =
A1 + A2 + A41 + A42 + A5
3.2277 + 0.5209 + 0.1084 + 0.0718 + 1.575
5.5038 in2

Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tr1 = 0.0569 in (E =1)
tr2 = 0.2355 in
tr3 = 0.0625 in

tr5 = 0.2355 in
tr6 = 0.2355 in

0.74*16700 = 12358 psi
0.7*14200 =
0.49*14200 = 6958 psi
0.49*16700 = 8183 psi
9940 psi

(/2)*Pad OD*Leg*So = (/2)*30*0.2679*8183 = 103306.2 lbf
2/10/2007 10:33:19 AM
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W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5.5018 - 3.2277 + 2*0.375*0.8503*(1*0.375 - 1*0.2355))*16700
39463.41 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5209 + 1.575 + 0.1084 + 0.0718)*16700
38010.87 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5209 + 0 + 0.1084 + 0 + 2*0.375*0.375*0.8503)*16700
14503.06 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5209 + 0 + 1.575 + 0.1084 + 0.0718 + 0 + 2*0.375*0.375*0.8503)*16700
42004.62 lbf
2/10/2007 10:33:19 AM
163/368

Path 1-1 through (2) & (3) = 103306.2 + 138327.8 = 241634 lbf
Path 2-2 through (1), (4), (6) = 93671.05 + 174707.1 + 209230.1 = 477608.3 lbf
Path 3-3 through (2), (4) = 103306.2 + 174707.1 = 278013.3 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 15.43 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
3.6684 3.6688 1.4105 0.5031 --
A5
A
welds
treq
1.5750 0.1802 0.0625 0.3281

external pressure
Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
weld size is
adequate
0.1875
0.1875
weld size is
adequate
0.2625
0.3750
weld size is
adequate

d = 23.25 in
2.5*(t - C) = 0.9375 in

2/10/2007 10:33:19 AM
tmin
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A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(23.25*0.314*1 + 2*0.375*0.314*1*(1 - 0.8498))
3.6684 in2

=
23.25*(1*0.375 - 1*0.314) - 2*0.375*(1*0.375 - 1*0.314)*(1 - 0.8498)
1.4105 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.314) - 2*0.375*(1*0.375 - 1*0.314)*(1 - 0.8498)
0.0846 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.375 - 0.0592)*0.8498*0.375
0.5031 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0592)*(2.5*0.375 + 0.375)*0.8498
0.7044 in2
Leg2*fr3
0.35712*0.8498
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
(30 - 23.25 - 2*0.375)*0.375*1*0.7
1.575 in2
Area =
A1 + A2 + A41 + A42 + A5
1.4105 + 0.5031 + 0.1084 + 0.0718 + 1.575
3.6688 in2

Inner fillet: tmin
tc(min)

2/10/2007 10:33:19 AM
165/368
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin

= 0.5*tmin = 0.1875 in
tw(min)
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

tr1 = 0.0592 in
tr2 = 0.053 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 11.2775/24.0000 = 0.4699
Do/t = 24.0000/0.059231 = 405.1961
From table G:
A = 0.000357

Pa = 4*B/(3*(Do/t))
= 4*4687.6602/(3*(24.0000/0.059231))
= 15.4252 psi
= t + Corrosion = 0.059231 + 0.0000 = 0.0592"
2/10/2007 10:33:19 AM
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Leg41 =
0.3571 in
Leg43 =
0.3750 in
hnew =
1.0000 in
Located on:
Front Head
0 psi
1.00
Nozzle description:
12" Sch 40S (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

0 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
Calculated as hillside:
no
0.375 in
End of nozzle to datum line:
483.9375 in
12 in
0.375 in
0 in
6.18 in
Distance to head center, R:
0 in
2/10/2007 10:33:19 AM
167/368

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 78.54 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
2.9443 2.9454 1.5682 0.5518 0.5975 --
treq
0.2279 0.2701 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
24,057.16 10,876.79 120,498.74 26,627.26 100,583.01

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0.2500
0.2500
weld size is
adequate
Nozzle to inside shell fillet (Leg43)
0.2500
0.2625
(corroded)
weld size is
adequate

d = 12 in
2.5*(tn - Cn) + te = 0.9375 in
Normal to the vessel wall inside:
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
78.5431*6/((14000/0.85)*1 - 0.6*78.5431)
0.0287 in
Required thickness tr from UG-37(a)(c)

tr
P*K1*D/(2*S*E - 0.2*P)
78.5431*0.9*113.25/(2*16475*1 - 0.2*78.5431)
0.2431 in

2/10/2007 10:33:19 AM
tmin
168/368

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
12*0.2431*1 + 2*0.375*0.2431*1*(1 - 0.8498)
2.9443 in2

=
12*(1*0.375 - 1*0.2431) - 2*0.375*(1*0.375 - 1*0.2431)*(1 - 0.8498)
1.5682 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2431) - 2*0.375*(1*0.375 - 1*0.2431)*(1 - 0.8498)
0.183 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0287)*0.8498*0.375
0.5518 in2
5*(tn - trn)*fr2*tn
5*(0.375 - 0.0287)*0.8498*0.375
0.5518 in2
A41
A43
5*t*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
5*ti*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
2*h*ti*fr2
2*1*0.375*0.8498
0.6374 in2
Leg2*fr2
0.35712*0.8498
0.1084 in2
Leg2*fr2
0.3752*0.8498
0.1195 in2
Area =
A1 + A2 + A3 + A41 + A43
1.5682 + 0.5518 + 0.5975 + 0.1084 + 0.1195
2.9454 in2
2/10/2007 10:33:19 AM
169/368

UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.375 in
t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.25 in
t1(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
The weld size t1 is satisfactory.
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.5125 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
Interpretation VIII-1-83-66 has been applied.
tr1 = 0.0338 in (E =1)
tr2 = 0.2701 in
tr3 = 0.0625 in

tr5 = 0.2701 in
tr6 = 0.2701 in

0.7*14000 =
9800 psi
0.49*14000 = 6860 psi
Lower fillet weld in shear: 0.49*14000 = 6860 psi

(/2)*Nozzle OD*Leg*Si = (/2)*12.75*0.3571*6860 = 49061.87 lbf
(5) Lower fillet weld in shear
(/2)*Nozzle OD*Leg*Sl = (/2)*12.75*0.375*6860 = 51521.14 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.9443 - 1.5682 + 2*0.375*0.8498*(1*0.375 - 1*0.2431))*16475
24057.16 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5518 + 0 + 0.1084 + 0)*16475
10876.79 lbf
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W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5518 + 0.5975 + 0.1084 + 0.1195 + 2*0.375*0.375*0.8498)*16475
26627.26 lbf
2/10/2007 10:33:19 AM
171/368

Path 1-1 through (1) & (3) = 49061.87 + 71436.88 = 120498.7 lbf
Path 2-2 through (1), (5) = 49061.87 + 51521.14 = 100583 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 79.61 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
2.9438 2.9467 1.5687 0.5521 0.5979 --
treq
0.2280 0.2700 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
24,369.00 11,030.35 122,220.15 27,005.80 102,019.91

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0.2500
0.2500
weld size is
adequate
0.2500
0.2625
(corroded)
weld size is
adequate

d = 12 in
2.5*(tn - Cn) + te = 0.9375 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
79.6059*6/((14200/0.85)*1 - 0.6*79.6059)
0.0287 in
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tmin
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tr
P*K1*D/(2*S*E - 0.2*P)
79.6059*0.9*113.25/(2*16700*1 - 0.2*79.6059)
0.243 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
12*0.243*1 + 2*0.375*0.243*1*(1 - 0.8503)
2.9438 in2

=
12*(1*0.375 - 1*0.243) - 2*0.375*(1*0.375 - 1*0.243)*(1 - 0.8503)
1.5687 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.243) - 2*0.375*(1*0.375 - 1*0.243)*(1 - 0.8503)
0.1831 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0287)*0.8503*0.375
0.5521 in2
5*(tn - trn)*fr2*tn
5*(0.375 - 0.0287)*0.8503*0.375
0.5521 in2

=
A41
5*t*ti*fr2
5*0.375*0.375*0.8503
0.5979 in2
5*ti*ti*fr2
5*0.375*0.375*0.8503
0.5979 in2
2*h*ti*fr2
2*1*0.375*0.8503
0.6377 in2
Leg2*fr2
0.35712*0.8503
0.1084 in2
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A43
Leg2*fr2
0.3752*0.8503
0.1196 in2
Area =
A1 + A2 + A3 + A41 + A43
1.5687 + 0.5521 + 0.5979 + 0.1084 + 0.1196
2.9467 in2

UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.5125 >= 1.25*tmin
tr1 = 0.0337 in (E =1)
tr2 = 0.27 in
tr3 = 0.0625 in

tr5 = 0.27 in
tr6 = 0.27 in

0.7*14200 =
9940 psi
0.49*14200 = 6958 psi

2/10/2007 10:33:19 AM
174/368
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.9438 - 1.5687 + 2*0.375*0.8503*(1*0.375 - 1*0.243))*16700
24369 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5521 + 0 + 0.1084 + 0)*16700
11030.35 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5521 + 0.5979 + 0.1084 + 0.1196 + 2*0.375*0.375*0.8503)*16700
27005.8 lbf
2/10/2007 10:33:19 AM
175/368

Path 1-1 through (1) & (3) = 49762.75 + 72457.4 = 122220.1 lbf
Load for path 2-2 lesser of W or W2-2 = 24369 lbf
Path 2-2 through (1), (5) = 49762.75 + 52257.16 = 102019.9 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 15.69 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
1.9675 1.9677 0.5959 0.5464 0.5975 --
treq
0.2279 0.0625 0.3281

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0.2500
0.2500
weld size is
adequate
0.2500
0.2625
(corroded)
weld size is
adequate

d = 12 in
2.5*(tn - Cn) + te = 0.9375 in
2.5*(t - C) = 0.9375 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
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tmin
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0.5*(12*0.3249*1 + 2*0.375*0.3249*1*(1 - 0.8498))
1.9675 in2

=
12*(1*0.375 - 1*0.3249) - 2*0.375*(1*0.375 - 1*0.3249)*(1 - 0.8498)
0.5959 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.3249) - 2*0.375*(1*0.375 - 1*0.3249)*(1 - 0.8498)
0.0695 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0321)*0.8498*0.375
0.5464 in2
5*(tn - trn)*fr2*tn
5*(0.375 - 0.0321)*0.8498*0.375
0.5464 in2
A41
A43
5*t*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
5*ti*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
2*h*ti*fr2
2*1*0.375*0.8498
0.6374 in2
Leg2*fr2
0.35712*0.8498
0.1084 in2
Leg2*fr2
0.3752*0.8498
0.1195 in2
Area =
A1 + A2 + A3 + A41 + A43
0.5959 + 0.5464 + 0.5975 + 0.1084 + 0.1195
1.9677 in2
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UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.5125 >= 1.25*tmin
tr1 = 0.0321 in
tr2 = 0.0539 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 6.1800/12.7500 = 0.4847
Do/t = 12.7500/0.032094 = 397.2674
From table G:
A = 0.000356

Pa = 4*B/(3*(Do/t))
= 4*4675.4219/(3*(12.7500/0.032094))
= 15.6919 psi
= t + Corrosion = 0.032094 + 0.0000 = 0.0321"
2/10/2007 10:33:19 AM
178/368
Leg41 =
0.3571 in
Located on:
Rear Channel Head
4.2012 psi
1.00
Nozzle description:
14" Sch 30 (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

4.2186 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
yes
0.4375 in
-41.375 in
13.25 in
0.375 in
0 in
Opening chord length:
13.6732 in
12.6779 in
25.5 in
2/10/2007 10:33:19 AM
179/368

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 77.81 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
3.3198 3.3231 2.6672 0.5475 --
A
welds
A5
--
treq
tmin
0.1084 0.2676 0.3281

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2500
Status

d = 13.6732 in
2.5*(tn - Cn) + te = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
77.81*6.625/((14000/0.85)*1 - 0.6*77.81)
0.0314 in

tr
P*K1*D/(2*S*E - 0.2*P)
77.81*0.9*113.25/(2*16475*1 - 0.2*77.81)
0.2408 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
13.6732*0.2408*1 + 2*0.375*0.2408*1*(1 - 0.8498)
3.3198 in2
2/10/2007 10:33:19 AM
180/368

=
13.6732*(1*0.4375 - 1*0.2408) - 2*0.375*(1*0.4375 - 1*0.2408)*(1 - 0.8498)
2.6672 in2
2*(0.4375 + 0.375)*(1*0.4375 - 1*0.2408) - 2*0.375*(1*0.4375 - 1*0.2408)*(1 - 0.8498)
0.2975 in2
A41
5*(tn - trn)*fr2*t
5*(0.375 - 0.0314)*0.8498*0.4375
0.6387 in2
5*(tn - trn)*fr2*tn
5*(0.375 - 0.0314)*0.8498*0.375
0.5475 in2
Leg2*fr2
0.35712*0.8498
0.1084 in2
Area =
A1 + A2 + A41
2.6672 + 0.5475 + 0.1084
3.3231 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.037 in (E =1)
tr2 = 0.2676 in
tr3 = 0.0625 in

tr5 = 0.2676 in
tr6 = 0.2676 in
2/10/2007 10:33:19 AM
181/368


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 78.85 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
3.3186 3.3246 2.6684 0.5478 --
A
welds
A5
--
treq
tmin
0.1084 0.2675 0.3281

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2500
Status

d = 13.6732 in
2.5*(tn - Cn) + te = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
78.8467*6.625/((14200/0.85)*1 - 0.6*78.8467)
0.0314 in

tr
P*K1*D/(2*S*E - 0.2*P)
78.8467*0.9*113.25/(2*16700*1 - 0.2*78.8467)
0.2407 in

2/10/2007 10:33:19 AM
182/368

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
13.6732*0.2407*1 + 2*0.375*0.2407*1*(1 - 0.8503)
3.3186 in2

=
13.6732*(1*0.4375 - 1*0.2407) - 2*0.375*(1*0.4375 - 1*0.2407)*(1 - 0.8503)
2.6684 in2
2*(0.4375 + 0.375)*(1*0.4375 - 1*0.2407) - 2*0.375*(1*0.4375 - 1*0.2407)*(1 - 0.8503)
0.2977 in2
A41
5*(tn - trn)*fr2*t
5*(0.375 - 0.0314)*0.8503*0.4375
0.6391 in2
5*(tn - trn)*fr2*tn
5*(0.375 - 0.0314)*0.8503*0.375
0.5478 in2
Leg2*fr2
0.35712*0.8503
0.1084 in2
Area =
A1 + A2 + A41
2.6684 + 0.5478 + 0.1084
3.3246 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.0369 in (E =1)
tr2 = 0.2675 in
tr3 = 0.0625 in
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tr5 = 0.2675 in
tr6 = 0.2675 in
2/10/2007 10:33:19 AM
184/368


UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 15.41 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
2.2102 2.2103 1.5842 0.5177 --
A
welds
A5
--
treq
tmin
0.1084 0.0625 0.3281

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2500
Status

d = 13.6725 in
2.5*(tn - Cn) + te = 0.9375 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(13.6725*0.3207*1 + 2*0.375*0.3207*1*(1 - 0.8498))
2.2102 in2

2/10/2007 10:33:19 AM
185/368
13.6725*(1*0.4375 - 1*0.3207) - 2*0.375*(1*0.4375 - 1*0.3207)*(1 - 0.8498)
1.5842 in2
2*(0.4375 + 0.375)*(1*0.4375 - 1*0.3207) - 2*0.375*(1*0.4375 - 1*0.3207)*(1 - 0.8498)
0.1767 in2
A41
5*(tn - trn)*fr2*t
5*(0.375 - 0.0501)*0.8498*0.4375
0.604 in2
5*(tn - trn)*fr2*tn
5*(0.375 - 0.0501)*0.8498*0.375
0.5177 in2
Leg2*fr2
0.35712*0.8498
0.1084 in2
Area =
A1 + A2 + A41
1.5842 + 0.5177 + 0.1084
2.2103 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.0501 in
tr2 = 0.053 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

2/10/2007 10:33:19 AM
186/368

L/Do = 16.2438/14.0000 = 1.1603
Do/t = 14.0000/0.050076 = 279.5775
From table G:
A = 0.000246

Pa = 4*B/(3*(Do/t))
= 4*3231.8762/(3*(14.0000/0.050076))
= 15.4131 psi
= t + Corrosion = 0.050076 + 0.0000 = 0.0501"
2/10/2007 10:33:19 AM
187/368
Leg41 =
0.6250 in
Located on:
Shell
0.4625 psi
1.00
Nozzle description:
8" Sch 80S (XS)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0.3249 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
180
0.375 in
145.5 in
67 in
7.625 in
0.5 in
0 in
10 in
2/10/2007 10:33:19 AM
188/368

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 56.38 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.5099 1.5101 0.4023 0.7758 --
A
welds
A5
--
treq
tmin
0.3320 0.1942 0.4375

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.4375
Status

.
d = 7.625 in
Parallel to the vessel user defined:
= 5 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
56.3837*3.8125/((14000/0.85)*1 - 0.6*56.3837)
0.0131 in

tr
P*R/(S*E - 0.6*P)
56.3837*56.625/(16475*1 - 0.6*56.3837)
0.1942 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
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189/368
7.625*0.1942*1 + 2*0.5*0.1942*1*(1 - 0.8498)
1.5099 in2

A1: (specified limit governs) = 0.4023 in2
=
(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
(2*5 - 7.625)*(1*0.375 - 1*0.1942) - 2*0.5*(1*0.375 - 1*0.1942)*(1 - 0.8498)
0.4023 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0131)*0.8498*0.375
0.7758 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0131)*0.8498*0.5
1.0344 in2
Leg2*fr2
0.6252*0.8498
0.332 in2
Area =
A1 + A2 + A41
0.4023 + 0.7758 + 0.332
1.5101 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in
tr1 = 0.0154 in (E =1)
tr2 = 0.1942 in
tr3 = 0.0625 in

tr5 = 0.1942 in
tr6 = 0.1942 in
2/10/2007 10:33:19 AM
190/368


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 57.14 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.5093 1.5109 0.4025 0.7763 --
A
welds
A5
--
treq
tmin
0.3321 0.1941 0.4375

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.4375
Status

.
d = 7.625 in
= 5 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
57.1358*3.8125/((14200/0.85)*1 - 0.6*57.1358)
0.0131 in

tr
P*R/(S*E - 0.6*P)
57.1358*56.625/(16700*1 - 0.6*57.1358)
0.1941 in

2/10/2007 10:33:19 AM
191/368

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
7.625*0.1941*1 + 2*0.5*0.1941*1*(1 - 0.8503)
1.5093 in2

=
=
(2*5 - 7.625)*(1*0.375 - 1*0.1941) - 2*0.5*(1*0.375 - 1*0.1941)*(1 - 0.8503)
0.4025 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0131)*0.8503*0.375
0.7763 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0131)*0.8503*0.5
1.035 in2
Leg2*fr2
0.6252*0.8503
0.3321 in2
Area =
A1 + A2 + A41
0.4025 + 0.7763 + 0.3321
1.5109 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in
tr1 = 0.0154 in (E =1)
tr2 = 0.1941 in
tr3 = 0.0625 in

tr5 = 0.1941 in
tr6 = 0.1941 in
2/10/2007 10:33:19 AM
192/368


UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 15.3 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.2171 1.2172 0.1378 0.7474 --
A
welds
A5
--
treq
tmin
0.3320 0.0625 0.4375

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.4375
Status

d = 7.625 in
= 5 in
2.5*(t - C) = 0.9375 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(7.625*0.3131*1 + 2*0.5*0.3131*1*(1 - 0.8498))
1.2171 in2

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(2*5 - 7.625)*(1*0.375 - 1*0.3131) - 2*0.5*(1*0.375 - 1*0.3131)*(1 - 0.8498)
0.1378 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.031)*0.8498*0.375
0.7474 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.031)*0.8498*0.5
0.9965 in2
Leg2*fr2
0.6252*0.8498
0.332 in2
Area =
A1 + A2 + A41
0.1378 + 0.7474 + 0.332
1.2172 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in
tr1 = 0.031 in
tr2 = 0.0526 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.1634/8.6250 = 1.1784
Do/t = 8.6250/0.030955 = 278.6328
From table G:
A = 0.000243
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Pa = 4*B/(3*(Do/t))
= 4*3197.2842/(3*(8.6250/0.030955))
= 15.2999 psi
= t + Corrosion = 0.030955 + 0.0000 = 0.0310"
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Leg41 =
0.6250 in
Located on:
Shell
0.4625 psi
1.00
Nozzle description:
8" Sch 80S (XS)
Flange description:
8 inch Class 150 WN A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

0.3249 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
0.375 in
145.5 in
67 in
7.625 in
0.5 in
0 in
10 in
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 56.38 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.5099 1.5101 0.4023 0.7758 --
A
welds
A5
--
treq
tmin
0.3320 0.1942 0.4375

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.4375
Status

.
d = 7.625 in
= 5 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
56.3837*3.8125/((14000/0.85)*1 - 0.6*56.3837)
0.0131 in

tr
P*R/(S*E - 0.6*P)
56.3837*56.625/(16475*1 - 0.6*56.3837)
0.1942 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
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7.625*0.1942*1 + 2*0.5*0.1942*1*(1 - 0.8498)
1.5099 in2

=
=
(2*5 - 7.625)*(1*0.375 - 1*0.1942) - 2*0.5*(1*0.375 - 1*0.1942)*(1 - 0.8498)
0.4023 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0131)*0.8498*0.375
0.7758 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0131)*0.8498*0.5
1.0344 in2
Leg2*fr2
0.6252*0.8498
0.332 in2
Area =
A1 + A2 + A41
0.4023 + 0.7758 + 0.332
1.5101 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in
tr1 = 0.0154 in (E =1)
tr2 = 0.1942 in
tr3 = 0.0625 in

tr5 = 0.1942 in
tr6 = 0.1942 in
2/10/2007 10:33:19 AM
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 57.14 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.5093 1.5109 0.4025 0.7763 --
A
welds
A5
--
treq
tmin
0.3321 0.1941 0.4375

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.4375
Status

.
d = 7.625 in
= 5 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
57.1358*3.8125/((14200/0.85)*1 - 0.6*57.1358)
0.0131 in

tr
P*R/(S*E - 0.6*P)
57.1358*56.625/(16700*1 - 0.6*57.1358)
0.1941 in

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A
d*tr*F + 2*tn*tr*F*(1 - fr1)
7.625*0.1941*1 + 2*0.5*0.1941*1*(1 - 0.8503)
1.5093 in2

=
=
(2*5 - 7.625)*(1*0.375 - 1*0.1941) - 2*0.5*(1*0.375 - 1*0.1941)*(1 - 0.8503)
0.4025 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0131)*0.8503*0.375
0.7763 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0131)*0.8503*0.5
1.035 in2
Leg2*fr2
0.6252*0.8503
0.3321 in2
Area =
A1 + A2 + A41
0.4025 + 0.7763 + 0.3321
1.5109 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in
tr1 = 0.0154 in (E =1)
tr2 = 0.1941 in
tr3 = 0.0625 in

tr5 = 0.1941 in
tr6 = 0.1941 in
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UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 15.3 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.2171 1.2172 0.1378 0.7474 --
A
welds
A5
--
treq
tmin
0.3320 0.0625 0.4375

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.4375
Status

d = 7.625 in
= 5 in
2.5*(t - C) = 0.9375 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(7.625*0.3131*1 + 2*0.5*0.3131*1*(1 - 0.8498))
1.2171 in2

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(2*5 - 7.625)*(1*0.375 - 1*0.3131) - 2*0.5*(1*0.375 - 1*0.3131)*(1 - 0.8498)
0.1378 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.031)*0.8498*0.375
0.7474 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.031)*0.8498*0.5
0.9965 in2
Leg2*fr2
0.6252*0.8498
0.332 in2
Area =
A1 + A2 + A41
0.1378 + 0.7474 + 0.332
1.2172 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.625 = 0.4375 in
tr1 = 0.031 in
tr2 = 0.0526 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.1634/8.6250 = 1.1784
Do/t = 8.6250/0.030955 = 278.6328
From table G:
A = 0.000243
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Pa = 4*B/(3*(Do/t))
= 4*3197.2842/(3*(8.6250/0.030955))
= 15.2999 psi
= t + Corrosion = 0.030955 + 0.0000 = 0.0310"
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Juice Inlet (N8)
Leg41 =
0.3750 in
Leg43 =
0.3750 in
hnew =
1.0000 in
Located on:
Rear Channel
2.1392 psi
1.00
Nozzle description:
10" Sch 80S (XS)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

1.9456 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.375 in
16 in
67 in
9.75 in
0.5 in
0 in
10 in
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 80.23 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
2.7379 2.7396 0.9451 0.7588 0.7967 --
treq
0.2390 0.2765 0.4375

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
30,914.73 14,469.99 122,332.64 34,814.35 86,878.78

Required weld
throat size (in)
Weld description
Actual weld
throat size (in)
Status
0.2500
0.2625
weld size is
adequate
0.2500
0.2625
(corroded)
weld size is
adequate

.
d = 9.75 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
80.2268*4.875/((14000/0.85)*1 - 0.6*80.2268)
0.0238 in

tr
P*R/(S*E - 0.6*P)
80.2268*56.625/(16475*1 - 0.6*80.2268)
0.2766 in

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A
d*tr*F + 2*tn*tr*F*(1 - fr1)
9.75*0.2766*1 + 2*0.5*0.2766*1*(1 - 0.8498)
2.7379 in2

=
9.75*(1*0.375 - 1*0.2766) - 2*0.5*(1*0.375 - 1*0.2766)*(1 - 0.8498)
0.9451 in2
2*(0.375 + 0.5)*(1*0.375 - 1*0.2766) - 2*0.5*(1*0.375 - 1*0.2766)*(1 - 0.8498)
0.1575 in2

=
5*(tn - trn)*fr2*t
5*(0.5 - 0.0238)*0.8498*0.375
0.7588 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0238)*0.8498*0.5
1.0117 in2

=
A41
A43
5*t*ti*fr2
5*0.375*0.5*0.8498
0.7967 in2
5*ti*ti*fr2
5*0.5*0.5*0.8498
1.0623 in2
2*h*ti*fr2
2*1*0.5*0.8498
0.8498 in2
Leg2*fr2
0.3752*0.8498
0.1195 in2
Leg2*fr2
0.3752*0.8498
0.1195 in2
Area =
=
A1 + A2 + A3 + A41 + A43
0.9451 + 0.7588 + 0.7967 + 0.1195 + 0.1195
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2.7396 in2

UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.525 >= 1.25*tmin
tr1 = 0.028 in (E =1)
tr2 = 0.2765 in
tr3 = 0.0625 in

tr5 = 0.2765 in
tr6 = 0.2765 in

0.7*14000 =
9800 psi
0.49*14000 = 6860 psi

W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.7379 - 0.9451 + 2*0.5*0.8498*(1*0.375 - 1*0.2766))*16475
30914.73 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.7588 + 0 + 0.1195 + 0)*16475
14469.99 lbf
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W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.7588 + 0.7967 + 0.1195 + 0.1195 + 2*0.5*0.375*0.8498)*16475
34814.35 lbf
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Path 1-1 through (1) & (3) = 43439.39 + 78893.25 = 122332.6 lbf
Path 2-2 through (1), (5) = 43439.39 + 43439.39 = 86878.78 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 81.35 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
2.7388 2.7398 0.9442 0.7592 0.7972 --
treq
0.2392 0.2766 0.4375

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
31,365.59 14,675.96 124,080.25 35,310.79 88,119.91

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0.2500
0.2625
weld size is
adequate
0.2500
0.2625
(corroded)
weld size is
adequate

.
d = 9.75 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
81.3519*4.875/((14200/0.85)*1 - 0.6*81.3519)
0.0238 in
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tr
P*R/(S*E - 0.6*P)
81.3519*56.625/(16700*1 - 0.6*81.3519)
0.2767 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
9.75*0.2767*1 + 2*0.5*0.2767*1*(1 - 0.8503)
2.7388 in2

=
9.75*(1*0.375 - 1*0.2767) - 2*0.5*(1*0.375 - 1*0.2767)*(1 - 0.8503)
0.9442 in2
2*(0.375 + 0.5)*(1*0.375 - 1*0.2767) - 2*0.5*(1*0.375 - 1*0.2767)*(1 - 0.8503)
0.1574 in2

=
5*(tn - trn)*fr2*t
5*(0.5 - 0.0238)*0.8503*0.375
0.7592 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0238)*0.8503*0.5
1.0123 in2

=
A41
5*t*ti*fr2
5*0.375*0.5*0.8503
0.7972 in2
5*ti*ti*fr2
5*0.5*0.5*0.8503
1.0629 in2
2*h*ti*fr2
2*1*0.5*0.8503
0.8503 in2
Leg2*fr2
0.3752*0.8503
0.1196 in2
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A43
Leg2*fr2
0.3752*0.8503
0.1196 in2
Area =
A1 + A2 + A3 + A41 + A43
0.9442 + 0.7592 + 0.7972 + 0.1196 + 0.1196
2.7398 in2

UW-16(d) Weld Check
t1(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.525 >= 1.25*tmin
tr1 = 0.028 in (E =1)
tr2 = 0.2766 in
tr3 = 0.0625 in

tr5 = 0.2766 in
tr6 = 0.2766 in

0.7*14200 =
9940 psi
0.49*14200 = 6958 psi

W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
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(2.7388 - 0.9442 + 2*0.5*0.8503*(1*0.375 - 1*0.2767))*16700
31365.59 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.7592 + 0 + 0.1196 + 0)*16700
14675.96 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.7592 + 0.7972 + 0.1196 + 0.1196 + 2*0.5*0.375*0.8503)*16700
35310.79 lbf
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Path 1-1 through (1) & (3) = 44059.95 + 80020.3 = 124080.3 lbf
Path 2-2 through (1), (5) = 44059.95 + 44059.95 = 88119.91 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 16.93 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
1.8281 1.8282 0.0546 0.7379 0.7967 --
treq
0.2390 0.0625 0.4375

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0.2500
0.2625
weld size is
adequate
0.2500
0.2625
(corroded)
weld size is
adequate

d = 9.75 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
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0.5*(9.75*0.3693*1 + 2*0.5*0.3693*1*(1 - 0.8498))
1.8281 in2

=
9.75*(1*0.375 - 1*0.3693) - 2*0.5*(1*0.375 - 1*0.3693)*(1 - 0.8498)
0.0546 in2
2*(0.375 + 0.5)*(1*0.375 - 1*0.3693) - 2*0.5*(1*0.375 - 1*0.3693)*(1 - 0.8498)
0.0091 in2

=
5*(tn - trn)*fr2*t
5*(0.5 - 0.0369)*0.8498*0.375
0.7379 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0369)*0.8498*0.5
0.9839 in2
A41
A43
5*t*ti*fr2
5*0.375*0.5*0.8498
0.7967 in2
5*ti*ti*fr2
5*0.5*0.5*0.8498
1.0623 in2
2*h*ti*fr2
2*1*0.5*0.8498
0.8498 in2
Leg2*fr2
0.3752*0.8498
0.1195 in2
Leg2*fr2
0.3752*0.8498
0.1195 in2
Area =
A1 + A2 + A3 + A41 + A43
0.0546 + 0.7379 + 0.7967 + 0.1195 + 0.1195
1.8282 in2
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UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t2(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
t1 + t2 = 0.525 >= 1.25*tmin
tr1 = 0.0369 in
tr2 = 0.0582 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.2540/10.7500 = 0.9539
Do/t = 10.7500/0.036896 = 291.3564
From table G:
A = 0.000282

Pa = 4*B/(3*(Do/t))
= 4*3698.9851/(3*(10.7500/0.036896))
= 16.9277 psi
= t + Corrosion = 0.036896 + 0.0000 = 0.0369"
2/10/2007 10:33:19 AM
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Juice Outlet (N7)
Leg41 =
0.3571 in
Located on:
Rear Channel Head
4.2064 psi
1.00
Nozzle description:
10" Sch 80S (XS)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
4.2238 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
no
0.4375 in
-41.375 in
9.75 in
0.5 in
0 in
11.2528 in
0 in
2/10/2007 10:33:19 AM
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 85.94 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
2.6332 2.6372 1.6467 0.8821 --
A
welds
A5
--
treq
tmin
0.1084 0.2955 0.4375

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2500
Status

d = 9.75 in
2.5*(t - C) = 1.0938 in

trn
P*Rn/(Sn*E - 0.6*P)
85.9378*4.875/((14000/0.85)*1 - 0.6*85.9378)
0.0255 in

tr
P*K1*D/(2*S*E - 0.2*P)
85.9378*0.9*113.25/(2*16475*1 - 0.2*85.9378)
0.266 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
9.75*0.266*1 + 2*0.5*0.266*1*(1 - 0.8498)
2.6332 in2
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=
9.75*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8498)
1.6467 in2
2*(0.4375 + 0.5)*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8498)
0.2959 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0255)*0.8498*0.4375
0.8821 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0255)*0.8498*0.5
1.0081 in2
Leg2*fr2
0.35712*0.8498
0.1084 in2
Area =
A1 + A2 + A41
1.6467 + 0.8821 + 0.1084
2.6372 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.03 in (E =1)
tr2 = 0.2955 in
tr3 = 0.0625 in

tr5 = 0.2955 in
tr6 = 0.2955 in
2/10/2007 10:33:19 AM
218/368


UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 87.12 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
2.6333 2.6375 1.6465 0.8826 --
A
welds
A5
--
treq
tmin
0.1084 0.2956 0.4375

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2500
Status

d = 9.75 in
2.5*(t - C) = 1.0938 in

trn
P*Rn/(Sn*E - 0.6*P)
87.1212*4.875/((14200/0.85)*1 - 0.6*87.1212)
0.0255 in

tr
P*K1*D/(2*S*E - 0.2*P)
87.1212*0.9*113.25/(2*16700*1 - 0.2*87.1212)
0.266 in

2/10/2007 10:33:19 AM
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A
d*tr*F + 2*tn*tr*F*(1 - fr1)
9.75*0.266*1 + 2*0.5*0.266*1*(1 - 0.8503)
2.6333 in2

=
9.75*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8503)
1.6465 in2
2*(0.4375 + 0.5)*(1*0.4375 - 1*0.266) - 2*0.5*(1*0.4375 - 1*0.266)*(1 - 0.8503)
0.2959 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.0255)*0.8503*0.4375
0.8826 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.0255)*0.8503*0.5
1.0087 in2
Leg2*fr2
0.35712*0.8503
0.1084 in2
Area =
A1 + A2 + A41
1.6465 + 0.8826 + 0.1084
2.6375 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.03 in (E =1)
tr2 = 0.2956 in
tr3 = 0.0625 in
2/10/2007 10:33:19 AM
220/368

tr5 = 0.2956 in
tr6 = 0.2956 in
2/10/2007 10:33:19 AM
221/368


UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 17.73 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.7573 1.7574 0.7919 0.8571 --
A
welds
A5
--
treq
tmin
0.1084 0.0625 0.4375

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.2500
0.2500
Status

d = 9.75 in
2.5*(t - C) = 1.0938 in

A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(9.75*0.355*1 + 2*0.5*0.355*1*(1 - 0.8498))
1.7573 in2

2/10/2007 10:33:19 AM
222/368
9.75*(1*0.4375 - 1*0.355) - 2*0.5*(1*0.4375 - 1*0.355)*(1 - 0.8498)
0.7919 in2
2*(0.4375 + 0.5)*(1*0.4375 - 1*0.355) - 2*0.5*(1*0.4375 - 1*0.355)*(1 - 0.8498)
0.1423 in2
A41
5*(tn - trn)*fr2*t
5*(0.5 - 0.039)*0.8498*0.4375
0.8571 in2
5*(tn - trn)*fr2*tn
5*(0.5 - 0.039)*0.8498*0.5
0.9795 in2
Leg2*fr2
0.35712*0.8498
0.1084 in2
Area =
A1 + A2 + A41
0.7919 + 0.8571 + 0.1084
1.7574 in2

UW-16(c) Weld Check
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in
tr1 = 0.039 in
tr2 = 0.0609 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

2/10/2007 10:33:19 AM
223/368

L/Do = 11.2528/10.7500 = 1.0468
Do/t = 10.7500/0.038951 = 275.9845
From table G:
A = 0.000279

Pa = 4*B/(3*(Do/t))
= 4*3669.5645/(3*(10.7500/0.038951))
= 17.7284 psi
= t + Corrosion = 0.038951 + 0.0000 = 0.0390"
2/10/2007 10:33:19 AM
224/368
Leg41 =
0.2160 in
Located on:
3.8675 psi
SA-249 TP304L Wld tube (II-D p. 78, ln. 32)
1.00
Nozzle description:
3" Sch 40S (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
3.8066 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
180
0.3281 in
Nozzle center line offset to face of parent nozzle:
10.375 in
17 in
3.068 in
0.216 in
0 in
10 in
2/10/2007 10:33:19 AM
225/368

The attached ASME B16.5 flange limits the nozzle MAWP.

(in2)
For P = 171.31 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0852 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
171.3109*1.534/((14000/0.85)*1 - 0.6*171.3109)
0.0161 in

tr
P*Ro/(S*E + 0.4*P)
171.3109*7/(14000*1 + 0.4*171.3109)
0.0852 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
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tr1 = 0.0189 in (E =1)
tr2 = 0.0852 in
tr3 = 0.0625 in

tr5 = 0.0852 in
tr6 = 0.0852 in
2/10/2007 10:33:19 AM
227/368


The attached ASME B16.5 flange limits the nozzle MAP.

(in2)
For P = 230 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1127 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status
Calculations for internal pressure 230 psi @ 70 F

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
230*1.534/((14200/0.85)*1 - 0.6*230)
0.0213 in

tr
P*Ro/(S*E + 0.4*P)
230*7/(14200*1 + 0.4*230)
0.1127 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM
228/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
tr1 = 0.0251 in (E =1)
tr2 = 0.1127 in
tr3 = 0.0625 in

tr5 = 0.1127 in
tr6 = 0.1127 in
2/10/2007 10:33:19 AM
229/368


(in2)
For Pe = 15.41 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0625 0.1890

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
230/368
tr1 = 0.0184 in
tr2 = 0.0077 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.2223/3.5000 = 2.9207
Do/t = 3.5000/0.018355 = 190.6798
From table G:
A = 0.000168

Pa = 4*B/(3*(Do/t))
= 4*2204.3269/(3*(3.5000/0.018355))
= 15.4138 psi
= t + Corrosion = 0.018355 + 0.0000 = 0.0184"
2/10/2007 10:33:19 AM
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Leg41 =
0.2160 in
Located on:
Rear Channel
0.8948 psi
1.00
Nozzle description:
3" Sch 40S (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0.8338 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
90
0.375 in
44 in
67 in
3.068 in
0.216 in
0 in
10 in
2/10/2007 10:33:19 AM
232/368


(in2)
For P = 108.66 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
108.6642*1.534/((14000/0.85)*1 - 0.6*108.6642)
0.0102 in

tr
P*R/(S*E - 0.6*P)
108.6642*56.625/(16475*1 - 0.6*108.6642)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
233/368
tr1 = 0.012 in (E =1)
tr2 = 0.375 in
tr3 = 0.0625 in

tr5 = 0.375 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
234/368



(in2)
For P = 110.12 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
0.0102 in

tr
P*R/(S*E - 0.6*P)
110.1227*56.625/(16700*1 - 0.6*110.1227)
0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM
235/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
tr1 = 0.012 in (E =1)
tr2 = 0.3749 in
tr3 = 0.0625 in

tr5 = 0.3749 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
236/368


(in2)
For Pe = 17.48 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0625 0.1890

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
237/368
tr1 = 0.0191 in
tr2 = 0.0601 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.0269/3.5000 = 2.8648
Do/t = 3.5000/0.019074 = 183.4998
From table G:
A = 0.000183

Pa = 4*B/(3*(Do/t))
= 4*2406.1179/(3*(3.5000/0.019074))
= 17.4832 psi
= t + Corrosion = 0.019074 + 0.0000 = 0.0191"
2/10/2007 10:33:19 AM
238/368
Leg41 =
0.2160 in
Located on:
Rear Channel
0.8948 psi
1.00
Nozzle description:
3" Sch 40S (Std)
Flange description:
3 inch Class 150 WN A182 F304L
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0.8338 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
270
0.375 in
44 in
67 in
3.068 in
0.216 in
0 in
10 in
2/10/2007 10:33:19 AM
239/368


(in2)
For P = 108.66 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
108.6642*1.534/((14000/0.85)*1 - 0.6*108.6642)
0.0102 in

tr
P*R/(S*E - 0.6*P)
108.6642*56.625/(16475*1 - 0.6*108.6642)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
240/368
tr1 = 0.012 in (E =1)
tr2 = 0.375 in
tr3 = 0.0625 in

tr5 = 0.375 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
241/368



(in2)
For P = 110.12 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
0.0102 in

tr
P*R/(S*E - 0.6*P)
110.1227*56.625/(16700*1 - 0.6*110.1227)
0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM
242/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
tr1 = 0.012 in (E =1)
tr2 = 0.3749 in
tr3 = 0.0625 in

tr5 = 0.3749 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
243/368


(in2)
For Pe = 17.48 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0625 0.1890

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
244/368
tr1 = 0.0191 in
tr2 = 0.0601 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.0269/3.5000 = 2.8648
Do/t = 3.5000/0.019074 = 183.4998
From table G:
A = 0.000183

Pa = 4*B/(3*(Do/t))
= 4*2406.1179/(3*(3.5000/0.019074))
= 17.4832 psi
= t + Corrosion = 0.019074 + 0.0000 = 0.0191"
2/10/2007 10:33:19 AM
245/368
Leg41 =
0.2160 in
Located on:
Rear Channel
0.8948 psi
1.00
Nozzle description:
3" Sch 40S (Std)
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F
(Per UHA-51(d)(1)(a))
0.8338 psi
171.25 psi @ 325F
230 psi @ 70F
350 psi @ 70F
Nozzle orientation:
0.375 in
44 in
67 in
3.068 in
0.216 in
0 in
10 in
2/10/2007 10:33:19 AM
246/368


(in2)
For P = 108.66 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
108.6642*1.534/((14000/0.85)*1 - 0.6*108.6642)
0.0102 in

tr
P*R/(S*E - 0.6*P)
108.6642*56.625/(16475*1 - 0.6*108.6642)
0.375 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
247/368
tr1 = 0.012 in (E =1)
tr2 = 0.375 in
tr3 = 0.0625 in

tr5 = 0.375 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
248/368



(in2)
For P = 110.12 psi @ 70 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1890 0.1890

Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

trn
P*Rn/(Sn*E - 0.6*P)
110.1227*1.534/((14200/0.85)*1 - 0.6*110.1227)
0.0102 in

tr
P*R/(S*E - 0.6*P)
110.1227*56.625/(16700*1 - 0.6*110.1227)
0.3749 in
UW-16(c) Weld Check
2/10/2007 10:33:19 AM
249/368

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
tr1 = 0.012 in (E =1)
tr2 = 0.3749 in
tr3 = 0.0625 in

tr5 = 0.3749 in
tr6 = 0.189 in
2/10/2007 10:33:19 AM
250/368


(in2)
For Pe = 17.48 psi @ 325 F
UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.0625 0.1890

external pressure
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1512
0.1512
Status

d = 3.068 in
2.5*(tn - Cn) + te = 0.54 in

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.216 = 0.1512 in
2/10/2007 10:33:19 AM
251/368
tr1 = 0.0191 in
tr2 = 0.0601 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.0269/3.5000 = 2.8648
Do/t = 3.5000/0.019074 = 183.4998
From table G:
A = 0.000183

Pa = 4*B/(3*(Do/t))
= 4*2406.1179/(3*(3.5000/0.019074))
= 17.4832 psi
= t + Corrosion = 0.019074 + 0.0000 = 0.0191"
2/10/2007 10:33:19 AM
252/368
Vapor By-Pass (N11)
Leg41 =
0.3750 in
Leg42 =
0.2500 in
Dp =
16.7500 in
te =
0.2500 in
Located on:
Shell
0 psi
1.00
Nozzle description:
12" Sch 40S (Std)
SA-516 70 (II-D p. 14, ln. 20)
Pad diameter:
16.75 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

0 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
180
0.375 in
170.9375 in
67 in
12 in
0.375 in
0 in
10 in
Pad is split:
yes
0.7
2/10/2007 10:33:19 AM
253/368

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 71.26 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
2.9741 2.9770 1.5389 0.5561 --
A5
A
welds
treq
tmin
0.7000 0.1820 0.2455 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
25,004.95 23,692.70 124,537.08 15,068.14 143,083.81 27,630.33 144,662.89

Required weld
throat size (in)
Actual weld
throat size (in)
0.1750
0.2625
0.1250
0.1750
Weld description
Status

.
Pad rated MDMT:
-55 F

d = 12 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
71.2555*6/((14000/0.85)*1 - 0.6*71.2555)
0.026 in

tr
P*R/(S*E - 0.6*P)
71.2555*56.625/(16475*1 - 0.6*71.2555)
0.2455 in
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A
d*tr*F + 2*tn*tr*F*(1 - fr1)
12*0.2455*1 + 2*0.375*0.2455*1*(1 - 0.8498)
2.9741 in2

=
12*(1*0.375 - 1*0.2455) - 2*0.375*(1*0.375 - 1*0.2455)*(1 - 0.8498)
1.5389 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2455) - 2*0.375*(1*0.375 - 1*0.2455)*(1 - 0.8498)
0.1796 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.375 - 0.026)*0.8498*0.375
0.5561 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.026)*(2.5*0.375 + 0.25)*0.8498
0.7044 in2
Leg2*fr3
0.3752*0.8498
0.1195 in2
Leg2*fr4
0.252*1
0.0625 in2
(16.75 - 12 - 2*0.375)*0.25*1*0.7
0.7 in2
Area =
A1 + A2 + A41 + A42 + A5
1.5389 + 0.5561 + 0.1195 + 0.0625 + 0.7
2.977 in2
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Inner fillet: tmin
tw(min)

= 0.7*tmin = 0.175 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tr1 = 0.0306 in (E =1)
tr2 = 0.2455 in
tr3 = 0.0625 in

tr5 = 0.2455 in
tr6 = 0.2455 in

0.74*16475 = 12192 psi
0.7*14000 =
0.49*14000 = 6860 psi
9800 psi
Outer fillet weld in shear: 0.49*16475 = 8073 psi

(/2)*Pad OD*Leg*So = (/2)*16.75*0.25*8073 = 53100.21 lbf
(/2)*Nozzle OD*tw*Sg = (/2)*12.75*0.375*12192 = 91562.68 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.9741 - 1.5389 + 2*0.375*0.8498*(1*0.375 - 1*0.2455))*16475
25004.95 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5561 + 0.7 + 0.1195 + 0.0625)*16475
23692.7 lbf
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W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5561 + 0 + 0.1195 + 0 + 2*0.375*0.375*0.8498)*16475
15068.14 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5561 + 0 + 0.7 + 0.1195 + 0.0625 + 0 + 2*0.375*0.375*0.8498)*16475
27630.33 lbf
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Path 1-1 through (2) & (3) = 53100.21 + 71436.88 = 124537.1 lbf
Path 2-2 through (1), (4) = 51521.14 + 91562.68 = 143083.8 lbf
Path 3-3 through (2), (4) = 53100.21 + 91562.68 = 144662.9 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 72.24 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
2.9747 2.9769 1.5384 0.5564 --
A
welds
A5
treq
tmin
0.7000 0.1821 0.2456 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
25,363.65 24,022.95 126,282.80 15,282.95 145,070.31 28,016.70 146,638.56

Required weld
throat size (in)
Actual weld
throat size (in)
0.1750
0.2625
0.1250
0.1750
Weld description
Status

.
d = 12 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
72.2424*6/((14200/0.85)*1 - 0.6*72.2424)
0.026 in
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tr
P*R/(S*E - 0.6*P)
72.2424*56.625/(16700*1 - 0.6*72.2424)
0.2456 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
12*0.2456*1 + 2*0.375*0.2456*1*(1 - 0.8503)
2.9747 in2

=
12*(1*0.375 - 1*0.2456) - 2*0.375*(1*0.375 - 1*0.2456)*(1 - 0.8503)
1.5384 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2456) - 2*0.375*(1*0.375 - 1*0.2456)*(1 - 0.8503)
0.1796 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.375 - 0.026)*0.8503*0.375
0.5564 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.026)*(2.5*0.375 + 0.25)*0.8503
0.7048 in2
Leg2*fr3
0.3752*0.8503
0.1196 in2
Leg2*fr4
0.252*1
0.0625 in2
(16.75 - 12 - 2*0.375)*0.25*1*0.7
0.7 in2
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Area =
A1 + A2 + A41 + A42 + A5
1.5384 + 0.5564 + 0.1196 + 0.0625 + 0.7
2.9769 in2

Inner fillet: tmin
tw(min)

= 0.7*tmin = 0.175 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tr1 = 0.0306 in (E =1)
tr2 = 0.2456 in
tr3 = 0.0625 in

tr5 = 0.2456 in
tr6 = 0.2456 in

0.74*16700 = 12358 psi
0.7*14200 =
0.49*14200 = 6958 psi
9940 psi
Outer fillet weld in shear: 0.49*16700 = 8183 psi

(/2)*Pad OD*Leg*So = (/2)*16.75*0.25*8183 = 53825.4 lbf
(/2)*Nozzle OD*tw*Sg = (/2)*12.75*0.375*12358 = 92813.16 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2.9747 - 1.5384 + 2*0.375*0.8503*(1*0.375 - 1*0.2456))*16700
25363.65 lbf
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W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5564 + 0.7 + 0.1196 + 0.0625)*16700
24022.95 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5564 + 0 + 0.1196 + 0 + 2*0.375*0.375*0.8503)*16700
15282.95 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5564 + 0 + 0.7 + 0.1196 + 0.0625 + 0 + 2*0.375*0.375*0.8503)*16700
28016.7 lbf
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Path 1-1 through (2) & (3) = 53825.4 + 72457.4 = 126282.8 lbf
Path 2-2 through (1), (4) = 52257.16 + 92813.16 = 145070.3 lbf
Path 3-3 through (2), (4) = 53825.4 + 92813.16 = 146638.6 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 17.15 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
1.9818 1.9820 0.5679 0.5321 --
A
welds
A5
treq
0.7000 0.1820 0.0625 0.3281

external pressure
Required weld
throat size (in)
Actual weld
throat size (in)
0.1750
0.2625
0.1250
0.1750
Weld description
Status

d = 12 in
2.5*(t - C) = 0.9375 in

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tmin
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A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(12*0.3272*1 + 2*0.375*0.3272*1*(1 - 0.8498))
1.9818 in2

=
12*(1*0.375 - 1*0.3272) - 2*0.375*(1*0.375 - 1*0.3272)*(1 - 0.8498)
0.5679 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.3272) - 2*0.375*(1*0.375 - 1*0.3272)*(1 - 0.8498)
0.0663 in2
A41
A42
A5
5*(tn - trn)*fr2*t
5*(0.375 - 0.041)*0.8498*0.375
0.5321 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.041)*(2.5*0.375 + 0.25)*0.8498
0.674 in2
Leg2*fr3
0.3752*0.8498
0.1195 in2
Leg2*fr4
0.252*1
0.0625 in2
(16.75 - 12 - 2*0.375)*0.25*1*0.7
0.7 in2
Area =
A1 + A2 + A41 + A42 + A5
0.5679 + 0.5321 + 0.1195 + 0.0625 + 0.7
1.982 in2

Inner fillet: tmin
tw(min)

= 0.7*tmin = 0.175 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
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Outer fillet: tmin

= 0.5*tmin = 0.125 in
tw(min)
tw(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tr1 = 0.041 in
tr2 = 0.059 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.3576/12.7500 = 0.8124
Do/t = 12.7500/0.041049 = 310.6022
From table G:
A = 0.000304

Pa = 4*B/(3*(Do/t))
= 4*3994.0193/(3*(12.7500/0.041049))
= 17.1453 psi
= t + Corrosion = 0.041049 + 0.0000 = 0.0410"
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Vapor Outlet (N5.1)
Leg41 =
0.3571 in
Leg42 =
0.2679 in
Leg43 =
0.3750 in
hnew =
1.0000 in
Dp =
27.0000 in
te =
0.3750 in
Located on:
Rear Channel
0 psi
1.00
Nozzle description:
20" Sch 20 (Std)
SA-516 70 (II-D p. 14, ln. 20)
Pad diameter:
27 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

0 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
45
0.375 in
110.875 in
67 in
19.25 in
0.375 in
0 in
10 in
Pad is split:
yes
0.7
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 78.62 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
5.2471 5.2493 1.9905 0.5241 0.5975 1.8375 0.2997 0.2710 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
54,744.37 41,876.16 205,011.69 26,170.90 332,135.69 57,626.62 172,540.39

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
0.1875
0.1875
0.2625
0.2625
(corroded)
0.3750
0.3750

Pad rated MDMT:
-55

d = 19.25 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
78.619*9.625/((14000/0.85)*1 - 0.6*78.619)
0.0461 in
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tr
P*R/(S*E - 0.6*P)
78.619*56.625/(16475*1 - 0.6*78.619)
0.271 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
19.25*0.271*1 + 2*0.375*0.271*1*(1 - 0.8498)
5.2471 in2

=
19.25*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8498)
1.9905 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8498)
0.1443 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0461)*0.8498*0.375
0.5241 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0461)*(2.5*0.375 + 0.375)*0.8498
0.7337 in2
A41
5*t*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
5*ti*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
2*h*ti*fr2
2*1*0.375*0.8498
0.6374 in2
Leg2*fr3
0.35712*0.8498
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A42
A43
A5
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
Leg2*fr2
0.3752*0.8498
0.1195 in2
(27 - 19.25 - 2*0.375)*0.375*1*0.7
1.8375 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.9905 + 0.5241 + 0.5975 + 0.1084 + 0.0718 + 0.1195 + 1.8375
5.2493 in2

UW-16(d) Weld Check
Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

Lower fillet: tmin
tw(min)
= lesser of 0.75 or tn or t = 0.375 in

= 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tr1 = 0.0542 in (E =1)
tr2 = 0.271 in
tr3 = 0.0625 in

tr5 = 0.271 in
tr6 = 0.271 in

0.7*14000 =
0.49*14000 = 6860 psi
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0.49*16475 = 8073 psi

Lower fillet weld in shear:
0.49*14000 = 6860 psi

(/2)*Pad OD*Leg*So = (/2)*27*0.2679*8073 = 91722.91 lbf
(/2)*Nozzle OD*Leg*Sl = (/2)*20*0.375*6860 = 80817.48 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5.2471 - 1.9905 + 2*0.375*0.8498*(1*0.375 - 1*0.271))*16475
54744.37 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5241 + 1.8375 + 0.1084 + 0.0718)*16475
41876.16 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5241 + 0.5975 + 0.1084 + 0.1195 + 2*0.375*0.375*0.8498)*16475
26170.9 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5241 + 0.5975 + 1.8375 + 0.1084 + 0.0718 + 0.1195 + 2*0.375*0.375*0.8498)*16475
57626.62 lbf
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Path 1-1 through (2) & (3) = 91722.91 + 113288.8 = 205011.7 lbf
Path 2-2 through (1), (5), (6) = 76959.79 + 80817.48 + 174358.4 = 332135.7 lbf
Path 3-3 through (2), (5) = 91722.91 + 80817.48 = 172540.4 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 79.68 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
5.2462 5.2510 1.9913 0.5245 0.5979 1.8375 0.2998 0.2710 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
55,465.10 42,454.74 207,882.77 26,544.88 334,389.63 58,430.20 174,947.59

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
0.1875
0.1875
0.2625
0.2625
(corroded)
0.3750
0.3750

d = 19.25 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in
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trn
P*Rn/(Sn*E - 0.6*P)
79.6818*9.625/((14200/0.85)*1 - 0.6*79.6818)
0.046 in

tr
P*R/(S*E - 0.6*P)
79.6818*56.625/(16700*1 - 0.6*79.6818)
0.271 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
19.25*0.271*1 + 2*0.375*0.271*1*(1 - 0.8503)
5.2462 in2

=
19.25*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8503)
1.9913 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.271) - 2*0.375*(1*0.375 - 1*0.271)*(1 - 0.8503)
0.1444 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.046)*0.8503*0.375
0.5245 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.046)*(2.5*0.375 + 0.375)*0.8503
0.7343 in2

=
5*t*ti*fr2
5*0.375*0.375*0.8503
0.5979 in2
5*ti*ti*fr2
5*0.375*0.375*0.8503
0.5979 in2
2*h*ti*fr2
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A41
A42
A43
A5
2*1*0.375*0.8503
0.6377 in2
Leg2*fr3
0.35712*0.8503
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
Leg2*fr2
0.3752*0.8503
0.1196 in2
(27 - 19.25 - 2*0.375)*0.375*1*0.7
1.8375 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.9913 + 0.5245 + 0.5979 + 0.1084 + 0.0718 + 0.1196 + 1.8375
5.251 in2

UW-16(d) Weld Check
Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

Lower fillet: tmin
tw(min)

= 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tr1 = 0.0542 in (E =1)
tr2 = 0.271 in
tr3 = 0.0625 in

tr5 = 0.271 in
tr6 = 0.271 in

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0.7*14200 =
0.49*14200 = 6958 psi
9940 psi
0.49*16700 = 8183 psi

0.49*14200 = 6958 psi

(/2)*Pad OD*Leg*So = (/2)*27*0.2679*8183 = 92975.58 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5.2462 - 1.9913 + 2*0.375*0.8503*(1*0.375 - 1*0.271))*16700
55465.1 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.5245 + 1.8375 + 0.1084 + 0.0718)*16700
42454.74 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.5245 + 0.5979 + 0.1084 + 0.1196 + 2*0.375*0.375*0.8503)*16700
26544.88 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.5245 + 0.5979 + 1.8375 + 0.1084 + 0.0718 + 0.1196 + 2*0.375*0.375*0.8503)*16700
58430.2 lbf
2/10/2007 10:33:19 AM
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Path 1-1 through (2) & (3) = 92975.58 + 114907.2 = 207882.8 lbf
Path 2-2 through (1), (5), (6) = 78059.21 + 81972.01 + 174358.4 = 334389.6 lbf
Path 3-3 through (2), (5) = 92975.58 + 81972.01 = 174947.6 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 16.19 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
3.5018 3.5021 0.2543 0.5131 0.5975 1.8375 0.2997 0.0625 0.3281

external pressure
Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
0.1875
0.1875
0.2625
0.2625
(corroded)
0.3750
0.3750

d = 19.25 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

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A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(19.25*0.3617*1 + 2*0.375*0.3617*1*(1 - 0.8498))
3.5018 in2

=
19.25*(1*0.375 - 1*0.3617) - 2*0.375*(1*0.375 - 1*0.3617)*(1 - 0.8498)
0.2543 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.3617) - 2*0.375*(1*0.375 - 1*0.3617)*(1 - 0.8498)
0.0184 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.053)*0.8498*0.375
0.5131 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.053)*(2.5*0.375 + 0.375)*0.8498
0.7183 in2
A41
A42
5*t*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
5*ti*ti*fr2
5*0.375*0.375*0.8498
0.5975 in2
2*h*ti*fr2
2*1*0.375*0.8498
0.6374 in2
Leg2*fr3
0.35712*0.8498
0.1084 in2
Leg2*fr4
0.26792*1
0.0718 in2
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A43
A5
Leg2*fr2
0.3752*0.8498
0.1195 in2
(27 - 19.25 - 2*0.375)*0.375*1*0.7
1.8375 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.2543 + 0.5131 + 0.5975 + 0.1084 + 0.0718 + 0.1195 + 1.8375
3.5021 in2

UW-16(d) Weld Check
Inner fillet: tmin
tc(min)
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)
= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

Lower fillet: tmin
tw(min)
= 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tr1 = 0.053 in
tr2 = 0.0557 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.8840/20.0000 = 0.5442
Do/t = 20.0000/0.052989 = 377.4362
From table G:
A = 0.000349

Pa = 4*B/(3*(Do/t))
= 4*4581.8237/(3*(20.0000/0.052989))
2/10/2007 10:33:19 AM
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= 16.1858 psi
= t + Corrosion = 0.052989 + 0.0000 = 0.0530"
2/10/2007 10:33:19 AM
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Vapor Outlet (N5.2)
Leg41 =
0.3571 in
Leg42 =
0.2679 in
Leg43 =
0.3750 in
hnew =
1.0000 in
Dp =
27.0000 in
te =
0.3750 in
Located on:
Rear Channel
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 5)
1.00
Nozzle description:
20" Sch 20 (Std)
SA-516 70 (II-D p. 14, ln. 20)
Pad diameter:
27 in
Flange description:
Bolt Material:
SA-193 B7 Bolt <= 2 1/2 (II-D p. 382, ln. 33)
Flange rated MDMT:
-55F

0 psi
222.5 psi @ 325F
285 psi @ 70F
450 psi @ 70F
Nozzle orientation:
225
0.375 in
110.91 in
67 in
19.25 in
0.375 in
0 in
10 in
Pad is split:
yes
0.7
2/10/2007 10:33:19 AM
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UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 80.74 psi @ 325 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
5.3580 5.3588 1.8607 0.6176 0.7031 1.8375 0.3399 0.2783 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
58,813.12 43,731.24 230,097.06 30,809.49 363,464.13 62,265.20 186,827.77

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
0.1875
0.1875
0.2625
0.2625
(corroded)
0.3750
0.3750

Fig UCS-66.2 general note (1) applies.
Nozzle UCS-66 governing thk:
0.3281 in
Nozzle rated MDMT:
-155
Pad UCS-66 governing thickness: 0.375
in
Pad rated MDMT:
-55

d = 19.25 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
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80.7446*9.625/(17100*1 - 0.6*80.7446)
0.0456 in

tr
P*R/(S*E - 0.6*P)
80.7446*56.625/(16475*1 - 0.6*80.7446)
0.2783 in

fr3 = lesser of fr2 or Sp/Sv = 1
A
d*tr*F + 2*tn*tr*F*(1 - fr1)
19.25*0.2783*1 + 2*0.375*0.2783*1*(1 - 1)
5.358 in2

=
19.25*(1*0.375 - 1*0.2783) - 2*0.375*(1*0.375 - 1*0.2783)*(1 - 1)
1.8607 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2783) - 2*0.375*(1*0.375 - 1*0.2783)*(1 - 1)
0.145 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0456)*1*0.375
0.6176 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0456)*(2.5*0.375 + 0.375)*1
0.8647 in2

=
5*t*ti*fr2
5*0.375*0.375*1
0.7031 in2
5*ti*ti*fr2
5*0.375*0.375*1
0.7031 in2
2*h*ti*fr2
2*1*0.375*1
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A41
A42
A43
A5
0.75 in2
Leg2*fr3
0.35712*1
0.1275 in2
Leg2*fr4
0.26792*1
0.0718 in2
Leg2*fr2
0.3752*1
0.1406 in2
(27 - 19.25 - 2*0.375)*0.375*1*0.7
1.8375 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.8607 + 0.6176 + 0.7031 + 0.1275 + 0.0718 + 0.1406 + 1.8375
5.3588 in2

UW-16(d) Weld Check
Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

Lower fillet: tmin
tw(min)

= 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tr1 = 0.0456 in (E =1)
tr2 = 0.2783 in
tr3 = 0.0625 in

tr5 = 0.2783 in
tr6 = 0.2783 in

2/10/2007 10:33:19 AM
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0.7*17100 =
11970 psi
0.49*17100 = 8379 psi
0.49*16475 = 8073 psi

0.49*16475 = 8073 psi

(/2)*Pad OD*Leg*So = (/2)*27*0.2679*8073 = 91722.91 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5.358 - 1.8607 + 2*0.375*1*(1*0.375 - 1*0.2783))*16475
58813.12 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.6176 + 1.8375 + 0.1275 + 0.0718)*16475
43731.24 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.6176 + 0.7031 + 0.1275 + 0.1406 + 2*0.375*0.375*1)*16475
30809.49 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.6176 + 0.7031 + 1.8375 + 0.1275 + 0.0718 + 0.1406 + 2*0.375*0.375*1)*16475
62265.2 lbf
2/10/2007 10:33:19 AM
282/368

Path 1-1 through (2) & (3) = 91722.91 + 138374.2 = 230097.1 lbf
Path 2-2 through (1), (5), (6) = 94000.88 + 95104.85 + 174358.4 = 363464.1 lbf
Path 3-3 through (2), (5) = 91722.91 + 95104.85 = 186827.8 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
For P = 81.81 psi @ 70 F

The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
5.3554 5.3604 1.8634 0.6165 0.7031 1.8375 0.3399 0.2782 0.3281

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
59,527.98 44,310.11 231,349.73 31,211.88 364,763.00 63,097.19 189,379.28

Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
0.1875
0.1875
0.2625
0.2625
(corroded)
0.3750
0.3750

d = 19.25 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

trn
P*Rn/(Sn*E - 0.6*P)
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81.8073*9.625/(17100*1 - 0.6*81.8073)
0.0462 in

tr
P*R/(S*E - 0.6*P)
81.8073*56.625/(16700*1 - 0.6*81.8073)
0.2782 in

A
d*tr*F + 2*tn*tr*F*(1 - fr1)
19.25*0.2782*1 + 2*0.375*0.2782*1*(1 - 1)
5.3554 in2

=
19.25*(1*0.375 - 1*0.2782) - 2*0.375*(1*0.375 - 1*0.2782)*(1 - 1)
1.8634 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.2782) - 2*0.375*(1*0.375 - 1*0.2782)*(1 - 1)
0.1452 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0462)*1*0.375
0.6165 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0462)*(2.5*0.375 + 0.375)*1
0.8631 in2

=
5*t*ti*fr2
5*0.375*0.375*1
0.7031 in2
5*ti*ti*fr2
5*0.375*0.375*1
0.7031 in2
2*h*ti*fr2
2*1*0.375*1
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A41
A42
A43
A5
0.75 in2
Leg2*fr3
0.35712*1
0.1275 in2
Leg2*fr4
0.26792*1
0.0718 in2
Leg2*fr2
0.3752*1
0.1406 in2
(27 - 19.25 - 2*0.375)*0.375*1*0.7
1.8375 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.8634 + 0.6165 + 0.7031 + 0.1275 + 0.0718 + 0.1406 + 1.8375
5.3604 in2

UW-16(d) Weld Check
Inner fillet: tmin
tc(min)

tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)

= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

Lower fillet: tmin
tw(min)

= 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tr1 = 0.0462 in (E =1)
tr2 = 0.2782 in
tr3 = 0.0625 in

tr5 = 0.2782 in
tr6 = 0.2782 in

2/10/2007 10:33:19 AM
285/368

0.7*17100 =
11970 psi
0.49*17100 = 8379 psi
0.49*16700 = 8183 psi

0.49*16700 = 8183 psi

(/2)*Pad OD*Leg*So = (/2)*27*0.2679*8183 = 92975.58 lbf
W
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5.3554 - 1.8634 + 2*0.375*1*(1*0.375 - 1*0.2782))*16700
59527.98 lbf
W1-1 =
(A2 + A5 + A41 + A42)*Sv
(0.6165 + 1.8375 + 0.1275 + 0.0718)*16700
44310.11 lbf
W2-2 =
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
(0.6165 + 0.7031 + 0.1275 + 0.1406 + 2*0.375*0.375*1)*16700
31211.88 lbf
W3-3 =
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
(0.6165 + 0.7031 + 1.8375 + 0.1275 + 0.0718 + 0.1406 + 2*0.375*0.375*1)*16700
63097.19 lbf
2/10/2007 10:33:19 AM
286/368

Path 1-1 through (2) & (3) = 92975.58 + 138374.2 = 231349.7 lbf
Path 2-2 through (1), (5), (6) = 94000.88 + 96403.7 + 174358.4 = 364763 lbf
Path 3-3 through (2), (5) = 92975.58 + 96403.7 = 189379.3 lbf

UG-45 Nozzle
Wall
Thickness
Summary (in)

For Pe = 17.06 psi @ 325 F
The nozzle passes

UG-45
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
3.5680 3.5680 0.0828 0.6047 0.7031 1.8375 0.3399 0.0625 0.3281

external pressure
Weld description
Required weld
size (in)
Actual weld
size (in)
Status
0.2500
0.2500
0.1875
0.1875
0.2625
0.2625
(corroded)
0.3750
0.3750

d = 19.25 in
2.5*(t - C) = 0.9375 in
2.5*(t - C) = 0.9375 in

2/10/2007 10:33:19 AM
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A
0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
0.5*(19.25*0.3707*1 + 2*0.375*0.3707*1*(1 - 1))
3.568 in2

=
19.25*(1*0.375 - 1*0.3707) - 2*0.375*(1*0.375 - 1*0.3707)*(1 - 1)
0.0828 in2
2*(0.375 + 0.375)*(1*0.375 - 1*0.3707) - 2*0.375*(1*0.375 - 1*0.3707)*(1 - 1)
0.0064 in2

=
5*(tn - trn)*fr2*t
5*(0.375 - 0.0525)*1*0.375
0.6047 in2
2*(tn - trn)*(2.5*tn + te)*fr2
2*(0.375 - 0.0525)*(2.5*0.375 + 0.375)*1
0.8466 in2
A41
A42
5*t*ti*fr2
5*0.375*0.375*1
0.7031 in2
5*ti*ti*fr2
5*0.375*0.375*1
0.7031 in2
2*h*ti*fr2
2*1*0.375*1
0.75 in2
Leg2*fr3
0.35712*1
0.1275 in2
Leg2*fr4
0.26792*1
0.0718 in2
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A43
A5
Leg2*fr2
0.3752*1
0.1406 in2
(27 - 19.25 - 2*0.375)*0.375*1*0.7
1.8375 in2
Area =
A1 + A2 + A3 + A41 + A42 + A43 + A5
0.0828 + 0.6047 + 0.7031 + 0.1275 + 0.0718 + 0.1406 + 1.8375
3.568 in2

UW-16(d) Weld Check
Inner fillet: tmin
tc(min)
tc(actual) = 0.7*Leg = 0.7*0.3571 = 0.25 in

Outer fillet: tmin
tw(min)
= 0.5*tmin = 0.1875 in
tw(actual) = 0.7*Leg = 0.7*0.2679 = 0.1875 in

Lower fillet: tmin
tw(min)
= 0.7*tmin = 0.2625 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tr1 = 0.0525 in
tr2 = 0.0587 in
tr3 = 0.0625 in

tr5 = 0.0625 in
tr6 = 0.0625 in

L/Do = 10.8840/20.0000 = 0.5442
Do/t = 20.0000/0.052490 = 381.0219
From table G:
A = 0.000343
From table CS-2: B = 4876.1626 psi

Pa = 4*B/(3*(Do/t))
= 4*4876.1626/(3*(20.0000/0.052490))
2/10/2007 10:33:19 AM
289/368
= 17.0635 psi
= t + Corrosion = 0.052490 + 0.0000 = 0.0525"
2/10/2007 10:33:19 AM
290/368
Vessel Support Lugs

Support material:
This support is attached to:
Distance from baseplate to datum:
Local shell outer diameter, new:
Local shell thickness, new:
Local shell inner corrosion:
Local shell outer corrosion:
Lug allowable stress
Top plate width
Top plate thickness
Base plate width
Base plate thickness
Base plate load bearing width
Shell to center of load bearing area
Gusset height
Gusset thickness
Gusset separation
Lug length, circumferential direction
Lug attachment fillet weld size:
Pad width, circumferential direction:
Pad length, longitudinal direction:
Pad thickness
Pad attachment fillet weld size:
Radial/bending lug stiffness ratio:
Number of support lugs:
2/10/2007 10:33:19 AM
SA-516-70
Rear Channel
87.2500
114.0000
0.3750
0.0000
0.0000
Sb =24,000.00
Wp = 4.0000
ta =1.0000
b = 14.7500
tb =1.7500
Lb =4.0000
d =10.5000
h =40.0000
tg =1.0000
Lg =9.0000
L =18.0000
0.3750
22.0000
47.0000
te =0.5000
0.2500
2
4
in
in
in
in
in
psi
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
291/368
Stresses in Shell at Lug Supports

Condition
Wind, operating
Attack angle = 0
Wind, operating
Attack angle = 45
Wind, operating, new

Attack angle = 0
Wind, operating, new

Attack angle = 45
Wind, empty, new

Attack angle = 0
Wind, empty, new

Attack angle = 45
Wind, vacuum
Attack angle = 0
Wind, vacuum
Attack angle = 45
Seismic, operating, new

Attack angle = 0
Seismic, operating, new

Attack angle = 45
Seismic, empty, new

Attack angle = 0
Total
Weight
(lb)
Shear
V (lb)
122,708
3,920
3,920
122,708
3,920
122,708
3,920
85,248
3,920
85,248
3,920
122,708
3,920
122,708
122,708
85,248
3,920
22,890
22,890
15,913
2/10/2007 10:33:19 AM
52,914
52,914
52,914
52,914
52,914
52,914
52,914
52,914
354,291
354,291
299,316
Stress in Shell
(psi)
Lug Loading
Lug
orient
W
(lb)
122,708
122,708
Moment
M (ft-lb)
Pr
(lb)
VL
(lb)
ML
(ft-lb)
Vc
(lb)
Mc
(ft-lb)
Primary
Circ (PL)
Primary
Long (PL)
Combined
PL+Pb+Q
18,406
-1,307
13,703
11,989.88
0.00
9,529
5,062
12,721
90
30,677
30,677
26,842.33
653
571.64
10,759
6,319
16,907
180
30,677
1,307
35,380
30,957.85
0.00
10,706
6,558
17,349
270
30,677
30,677
26,842.33
-653
-571.64
10,759
6,319
16,907
18,406
-693
15,080
13,195.29
-693
-606.32
9,417
5,105
12,677
90
18,406
-693
15,080
13,195.29
693
606.32
9,417
5,105
12,677
180
30,677
693
34,003
29,752.44
693
606.32
10,818
6,514
17,395
270
30,677
693
34,003
29,752.44
-693
-606.32
10,818
6,514
17,395
18,406
-1,307
13,703
11,989.88
0.00
9,529
5,062
12,721
90
30,677
30,677
26,842.33
653
571.64
10,759
6,319
16,907
180
30,677
1,307
35,380
30,957.85
0.00
10,706
6,558
17,349
270
30,677
30,677
26,842.33
-653
-571.64
10,759
6,319
16,907
18,406
-693
15,080
13,195.29
-693
-606.32
9,417
5,105
12,677
90
18,406
-693
15,080
13,195.29
693
606.32
9,417
5,105
12,677
180
30,677
693
34,003
29,752.44
693
606.32
10,818
6,514
17,395
270
30,677
693
34,003
29,752.44
-693
-606.32
10,818
6,514
17,395
12,787
-1,307
8,084
7,073.25
0.00
1,391
821
3,619
90
21,312
21,312
18,647.95
653
571.64
-2,230
-1,767
-7,104
180
21,312
1,307
26,015
22,763.46
0.00
-3,267
-2,308
-9,594
270
21,312
21,312
18,647.95
-653
-571.64
-2,230
-1,767
-7,104
12,787
-693
9,461
8,278.66
-693
-606.32
1,279
864
3,650
90
12,787
-693
9,461
8,278.66
693
606.32
1,279
864
3,650
180
21,312
693
24,638
21,558.06
693
606.32
-2,867
-2,123
-8,703
270
21,312
693
24,638
21,558.06
-693
-606.32
-2,867
-2,123
-8,703
18,406
-1,307
13,703
11,989.88
0.00
-3,154
-2,117
-5,545
90
30,677
30,677
26,842.33
653
571.64
-5,474
-3,676
-11,627
180
30,677
1,307
35,380
30,957.85
0.00
-6,511
-4,217
-14,046
270
30,677
30,677
26,842.33
-653
-571.64
-5,474
-3,676
-11,627
18,406
-693
15,080
13,195.29
-693
-606.32
-3,554
-2,302
-6,342
90
18,406
-693
15,080
13,195.29
693
606.32
-3,554
-2,302
-6,342
180
30,677
693
34,003
29,752.44
693
606.32
-6,111
-4,031
-13,169
270
30,677
693
34,003
29,752.44
-693
-606.32
-6,111
-4,031
-13,169
15,543
-7,630
-15,950
-13,955.87
0.00
12,404
6,292
27,759
90
33,540
33,540
29,347.62
3,815
3,338.11
11,059
6,556
17,799
180
33,540
7,630
65,033
56,903.61
0.00
11,169
8,284
26,642
270
33,540
33,540
29,347.62
-3,815
-3,338.11
11,059
6,556
17,799
15,543
-4,046
-6,726
-5,884.91
-4,046
-3,540.60
9,943
6,398
24,600
90
15,543
-4,046
-6,726
-5,884.91
4,046
3,540.60
9,943
6,398
24,600
180
33,540
4,046
55,809
48,832.64
4,046
3,540.60
11,700
7,934
23,642
270
33,540
4,046
55,809
48,832.64
-4,046
-3,540.60
11,700
7,934
23,642
10,798
-5,304
-15,808
-13,831.81
0.00
3,868
1,925
14,073
90
23,301
23,301
20,388.42
2,652
2,320.60
-2,438
-1,932
7,801
180
23,301
5,304
49,907
43,668.52
0.00
-7,435
-4,752
-20,388
270
23,301
23,301
20,388.42
-2,652
-2,320.60
-2,438
-1,932
7,801
292/368
Seismic, empty, new

Attack angle = 45
Seismic, vacuum
Attack angle = 0
Seismic, vacuum
Attack angle = 45
85,248
122,708
122,708
15,913
22,890
22,890
2/10/2007 10:33:19 AM
299,316
354,291
354,291
10,798
-2,813
-8,015
-7,013.22
-2,813
-2,461.37
2,013
1,823
11,861
90
10,798
-2,813
-8,015
-7,013.22
2,813
2,461.37
2,013
1,823
11,861
180
23,301
2,813
42,114
36,849.94
2,813
2,461.37
-5,580
-3,817
-16,052
270
23,301
2,813
42,114
36,849.94
-2,813
-2,461.37
-5,580
-3,817
-16,052
15,543
-7,630
-15,950
-13,955.87
0.00
2,589
-1,571
-21,155
90
33,540
33,540
29,347.62
3,815
3,338.11
-5,774
-3,913
-12,650
180
33,540
7,630
65,033
56,903.61
0.00
-12,254
-7,407
-28,208
270
33,540
33,540
29,347.62
-3,815
-3,338.11
-5,774
-3,913
-12,650
15,543
-4,046
-6,726
-5,884.91
-4,046
-3,540.60
-2,168
1,491
-18,197
90
15,543
-4,046
-6,726
-5,884.91
4,046
3,540.60
-2,168
1,491
-18,197
180
33,540
4,046
55,809
48,832.64
4,046
3,540.60
-9,793
-6,227
-22,748
270
33,540
4,046
55,809
48,832.64
-4,046
-3,540.60
-9,793
-6,227
-22,748
293/368
Applied Loads (Seismic, operating, new, Attack angle = 0, lug orientation = 0)

Radial load:
Pr =
Circumferential moment: Mc =
Circumferential shear: Vc =
Longitudinal moment:
ML =
Longitudinal shear:
VL =
Torsion moment:
Mt =
Internal pressure:
P=
Mean shell radius:
Rm =
Local shell thickness:
t=
Shell yield stress:
Sy =
2/10/2007 10:33:19 AM
-7,629.96 lbf
0.00
lbf-in
0.00
lbf
-167,470.48 lbf-in
-15,949.57 lbf
0.00
lbf-in
50.000
psi
56.8125
in
0.3750
in
18,775.00 psi
294/368
Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =151.5
C1 = 11.0000, C2 = 23.5000 in
Local circumferential pressure stress = P*Ri/t = 7,550.00 psi
Local longitudinal pressure stress = P*Ri/2t = 3,775.00 psi
Maximum combined stress (PL+Pb+Q) = 27,759.00 psi
Allowable combined stress (PL+Pb+Q) = +-3*S = +-49,425.00 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 12,404.00 psi
Allowable local primary membrane (PL) = +-1.5*S = +-24,712.50 psi
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107
Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
1.8401
0.3793
659
659
659
659
4C*
8.8926
0.3231
3,185
3,185
3,185
3,185
1C
0.0600
0.2589
19,533
-19,533
19,533
-19,533
2C-1
0.0080
0.2589
2,604
-2,604
2,604
-2,604
3A*
3.4294
0.2494
1A
0.0499
0.2598
3B*
4.9378
0.3212
1,669
1,669
-1,669
-1,669
1B-1
0.0070
0.2755
3,196
-3,196
-3,196
3,196
Pressure stress*
7,550
7,550
7,550
7,550
7,550
7,550
7,550
7,550
Total circumferential stress
18,204
6,604
8,474
9,658
27,742
-11,324
27,742
-11,324
Primary membrane
circumferential stress*
12,404
12,404
9,066
9,066
8,209
8,209
8,209
8,209
3C*
2.4645
0.3231
883
883
883
883
4C*
7.0275
0.3793
2,517
2,517
2,517
2,517
1C-1
0.0139
0.3332
4,525
-4,525
4,525
-4,525
2C
0.0300
0.3332
9,766
-9,766
9,766
-9,766
4A*
12.7073
0.2494
2A
0.0191
0.3112
4B*
2.4887
0.3212
1,322
1,322
-1,322
-1,322
2B-1
0.0105
0.3308
3,992
-3,992
-3,992
3,992
Pressure stress*
3,775
3,775
3,775
3,775
3,775
3,775
3,775
3,775
Total longitudinal stress
14,497
-2,537
3,869
2,803
16,058
-3,474
16,058
-3,474
Primary membrane
longitudinal stress*
5,980
5,980
3,336
3,336
6,292
6,292
6,292
6,292
Shear from Mt
Circ shear from Vc
Long shear from VL
452
452
-452
-452
Total Shear stress
452
452
-452
-452
2/10/2007 10:33:19 AM
295/368
Combined stress (PL+Pb+Q)
18,204
2/10/2007 10:33:19 AM
-9,141
8,474
9,658
27,759
-11,350
27,759
296/368
-11,350
Note: * denotes primary stress.

Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =64.9286
C1 = 9.0000, C2 = 21.3750 in
Stresses at the lug edge per WRC Bulletin 107
Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
2.1126
0.3346
324
324
324
324
4C*
6.4392
0.2818
988
988
988
988
1C
0.0656
0.2215
3,922
-3,922
3,922
-3,922
2C-1
0.0216
0.2215
1,292
-1,292
1,292
-1,292
3A*
2.4156
0.2114
1A
0.0624
0.2356
3B*
4.1299
0.2820
681
681
-681
-681
1B-1
0.0136
0.2534
1,240
-1,240
-1,240
1,240
Pressure stress*
7,550
7,550
7,550
7,550
7,550
7,550
7,550
7,550
11,751
6,687
7,909
7,805
11,796
3,952
11,796
3,952
Primary membrane
9,219
9,219
7,857
7,857
7,874
7,874
7,874
7,874
3C*
2.7711
0.2818
425
425
425
425
4C*
5.4954
0.3346
843
843
843
843
1C-1
0.0296
0.2912
1,770
-1,770
1,770
-1,770
2C
0.0304
0.2912
1,818
-1,818
1,818
-1,818
4A*
5.7264
0.2114
2A
0.0240
0.2920
4B*
2.1336
0.2820
532
532
-532
-532
2B-1
0.0194
0.3118
1,437
-1,437
-1,437
1,437
Pressure stress*
3,775
3,775
3,775
3,775
3,775
3,775
3,775
3,775
7,939
1,525
4,001
3,335
6,436
2,800
6,436
2,800
Primary membrane
4,732
4,732
3,668
3,668
4,618
4,618
4,618
4,618
Shear from Mt
Circ shear from Vc
Long shear from VL
213
213
-213
-213
2/10/2007 10:33:19 AM
297/368
Total Shear stress
213
213
-213
-213
11,751
6,687
7,909
7,805
11,804
3,990
11,804
3,990
2/10/2007 10:33:19 AM
298/368

Applied Loads (Seismic, operating, new, Attack angle = 0, lug orientation = 180)
Radial load:
Circumferential moment:
Circumferential shear:
Longitudinal shear:
Torsion moment:
Internal pressure:
Mean shell radius:
Shell yield stress:
Pr =
Mc =
Vc =
ML =
VL =
Mt =
P=
Rm =
t=
Sy =
2/10/2007 10:33:19 AM
7,629.96
0.00
0.00
682,843.25
65,032.69
0.00
50.000
56.8125
0.3750
18,775.00
lbf
lbf-in
lbf
lbf-in
lbf
lbf-in
psi
in
in
psi
299/368
Rm/t =151.5
C1 = 11.0000, C2 = 23.5000 in
Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
1.8401
0.3793
-659
-659
-659
-659
4C*
8.8926
0.3231
-3,185
-3,185
-3,185
-3,185
1C
0.0600
0.2589
-19,533
19,533
-19,533
19,533
2C-1
0.0080
0.2589
-2,604
2,604
-2,604
2,604
3A*
3.4294
0.2494
1A
0.0499
0.2598
3B*
4.9378
0.3212
-6,804
-6,804
6,804
6,804
1B-1
0.0070
0.2755
-13,031
13,031
13,031
-13,031
Pressure stress*
7,550
7,550
7,550
7,550
7,550
7,550
7,550
7,550
-18,074
13,196
21,596
742
-12,642
26,424
-12,642
26,424
Primary membrane
-2,439
-2,439
11,169
11,169
6,891
6,891
6,891
6,891
3C*
2.4645
0.3231
-883
-883
-883
-883
4C*
7.0275
0.3793
-2,517
-2,517
-2,517
-2,517
1C-1
0.0139
0.3332
-4,525
4,525
-4,525
4,525
2C
0.0300
0.3332
-9,766
9,766
-9,766
9,766
4A*
12.7073
0.2494
2A
0.0191
0.3112
4B*
2.4887
0.3212
-5,392
-5,392
5,392
5,392
2B-1
0.0105
0.3308
-16,276
16,276
16,276
-16,276
Pressure stress*
3,775
3,775
3,775
3,775
3,775
3,775
3,775
3,775
-23,301
18,301
20,035
-3,467
-8,508
11,024
-8,508
11,024
Primary membrane
-2,500
-2,500
8,284
8,284
1,258
1,258
1,258
1,258
Shear from Mt
Circ shear from Vc
Long shear from VL
-1,845
-1,845
1,845
1,845
Total Shear stress
-1,845
-1,845
1,845
1,845
2/10/2007 10:33:19 AM
300/368
-23,301
2/10/2007 10:33:19 AM
18,301
21,596
-4,209
-13,346
26,642
-13,346
301/368
26,642

Rm/t =64.9286
C1 = 9.0000, C2 = 21.3750 in
Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
2.1126
0.3346
-324
-324
-324
-324
4C*
6.4392
0.2818
-988
-988
-988
-988
1C
0.0656
0.2215
-3,922
3,922
-3,922
3,922
2C-1
0.0216
0.2215
-1,292
1,292
-1,292
1,292
3A*
2.4156
0.2114
1A
0.0624
0.2356
3B*
4.1299
0.2820
-2,776
-2,776
2,776
2,776
1B-1
0.0136
0.2534
-5,055
5,055
5,055
-5,055
Pressure stress*
7,550
7,550
7,550
7,550
7,550
7,550
7,550
7,550
-2,561
10,133
13,101
5,575
3,304
11,148
3,304
11,148
Primary membrane
3,786
3,786
9,338
9,338
7,226
7,226
7,226
7,226
3C*
2.7711
0.2818
-425
-425
-425
-425
4C*
5.4954
0.3346
-843
-843
-843
-843
1C-1
0.0296
0.2912
-1,770
1,770
-1,770
1,770
2C
0.0304
0.2912
-1,818
1,818
-1,818
1,818
4A*
5.7264
0.2114
2A
0.0240
0.2920
4B*
2.1336
0.2820
-2,170
-2,170
2,170
2,170
2B-1
0.0194
0.3118
-5,861
5,861
5,861
-5,861
Pressure stress*
3,775
3,775
3,775
3,775
3,775
3,775
3,775
3,775
-6,451
8,811
9,611
1,429
1,114
4,750
1,114
4,750
Primary membrane
1,180
1,180
5,520
5,520
2,932
2,932
2,932
2,932
Shear from Mt
Circ shear from Vc
Long shear from VL
-869
-869
869
869
2/10/2007 10:33:19 AM
302/368
Total Shear stress
-869
-869
869
869
-6,451
10,133
13,101
5,575
3,607
11,264
3,607
11,264
2/10/2007 10:33:19 AM
303/368

Applied Loads (Seismic, vacuum, Attack angle = 0, lug orientation = 180)
Radial load:
Circumferential moment:
Circumferential shear:
Longitudinal shear:
Torsion moment:
Internal pressure:
Mean shell radius:
Shell yield stress:
Pr =
Mc =
Vc =
ML =
VL =
Mt =
P=
Rm =
t=
Sy =
2/10/2007 10:33:19 AM
7,629.96
0.00
0.00
682,843.25
65,032.69
0.00
-15.000
56.8125
0.3750
18,775.00
lbf
lbf-in
lbf
lbf-in
lbf
lbf-in
psi
in
in
psi
304/368
Rm/t =151.5
C1 = 11.0000, C2 = 23.5000 in
Local circumferential pressure stress = P*Ri/t = -2,265.00 psi
Local longitudinal pressure stress = P*Ri/2t = -1,132.00 psi
Maximum combined stress (PL+Pb+Q) = -28,208.00 psi
Maximum local primary membrane stress (PL) = -12,254.00 psi
Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
1.8401
0.3793
-659
-659
-659
-659
4C*
8.8926
0.3231
-3,185
-3,185
-3,185
-3,185
1C
0.0600
0.2589
-19,533
19,533
-19,533
19,533
2C-1
0.0080
0.2589
-2,604
2,604
-2,604
2,604
3A*
3.4294
0.2494
1A
0.0499
0.2598
3B*
4.9378
0.3212
-6,804
-6,804
6,804
6,804
1B-1
0.0070
0.2755
-13,031
13,031
13,031
-13,031
Pressure stress*
-2,265
-2,265
-2,265
-2,265
-2,265
-2,265
-2,265
-2,265
-27,889
3,381
11,781
-9,073
-22,457
16,609
-22,457
16,609
Primary membrane
-12,254
-12,254
1,354
1,354
-2,924
-2,924
-2,924
-2,924
3C*
2.4645
0.3231
-883
-883
-883
-883
4C*
7.0275
0.3793
-2,517
-2,517
-2,517
-2,517
1C-1
0.0139
0.3332
-4,525
4,525
-4,525
4,525
2C
0.0300
0.3332
-9,766
9,766
-9,766
9,766
4A*
12.7073
0.2494
2A
0.0191
0.3112
4B*
2.4887
0.3212
-5,392
-5,392
5,392
5,392
2B-1
0.0105
0.3308
-16,276
16,276
16,276
-16,276
Pressure stress*
-1,132
-1,132
-1,132
-1,132
-1,132
-1,132
-1,132
-1,132
-28,208
13,394
15,128
-8,374
-13,415
6,117
-13,415
6,117
Primary membrane
-7,407
-7,407
3,377
3,377
-3,649
-3,649
-3,649
-3,649
Shear from Mt
Circ shear from Vc
Long shear from VL
-1,845
-1,845
1,845
1,845
Total Shear stress
-1,845
-1,845
1,845
1,845
2/10/2007 10:33:19 AM
305/368
-28,208
2/10/2007 10:33:19 AM
13,394
15,128
-9,073
-22,819
16,924
-22,819
306/368
16,924

Rm/t =64.9286
C1 = 9.0000, C2 = 21.3750 in
Local circumferential pressure stress = P*Ri/t = -2,265.00 psi
Local longitudinal pressure stress = P*Ri/2t = -1,132.00 psi
Maximum combined stress (PL+Pb+Q) = -12,376.00 psi
Maximum local primary membrane stress (PL) = -6,029.00 psi
Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
2.1126
0.3346
-324
-324
-324
-324
4C*
6.4392
0.2818
-988
-988
-988
-988
1C
0.0656
0.2215
-3,922
3,922
-3,922
3,922
2C-1
0.0216
0.2215
-1,292
1,292
-1,292
1,292
3A*
2.4156
0.2114
1A
0.0624
0.2356
3B*
4.1299
0.2820
-2,776
-2,776
2,776
2,776
1B-1
0.0136
0.2534
-5,055
5,055
5,055
-5,055
Pressure stress*
-2,265
-2,265
-2,265
-2,265
-2,265
-2,265
-2,265
-2,265
-12,376
318
3,286
-4,240
-6,511
1,333
-6,511
1,333
Primary membrane
-6,029
-6,029
-477
-477
-2,589
-2,589
-2,589
-2,589
3C*
2.7711
0.2818
-425
-425
-425
-425
4C*
5.4954
0.3346
-843
-843
-843
-843
1C-1
0.0296
0.2912
-1,770
1,770
-1,770
1,770
2C
0.0304
0.2912
-1,818
1,818
-1,818
1,818
4A*
5.7264
0.2114
2A
0.0240
0.2920
4B*
2.1336
0.2820
-2,170
-2,170
2,170
2,170
2B-1
0.0194
0.3118
-5,861
5,861
5,861
-5,861
Pressure stress*
-1,132
-1,132
-1,132
-1,132
-1,132
-1,132
-1,132
-1,132
-11,358
3,904
4,704
-3,478
-3,793
-157
-3,793
-157
Primary membrane
-3,727
-3,727
613
613
-1,975
-1,975
-1,975
-1,975
Shear from Mt
Circ shear from Vc
Long shear from VL
-869
-869
869
869
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Total Shear stress
-869
-869
869
869
-12,376
3,904
4,704
-4,240
-6,765
2,289
-6,765
2,289
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Lug top plate required thickness, Bednar 5.2

ta = 0.75*(VL*d*L)/(Sb*Wp2*h)
= 0.75*(65,032.69*10.5*18)/(24,000.00*42*40)
= 0.6002 in
The top plate thickness of 1.0000 in is adequate.
Gusset plate required thickness, Bednar 5.2
Sc = 18,000.00 / (1 + (1/18,000.00)*(h/(0.289*tg))2)
= 18,000.00 / (1 + (1/18,000.00)*(40/(0.289*1))2)
= 8,719.79 psi
tg = VL*(3*d - b)/(Sc*b2*Sin()2)
= 65,032.69*(3*10.5 - 14.75)/(8,719.79*14.752*Sin(74.957)2)
= 0.6157 in
The gusset thickness of 1.0000 in is adequate.
Lug base plate required thickness
From Escoe table 4-8 (l/b = 1.638889)
Cx = 0.12522, Cy = -0.12428
fc = VL/(Lb*L)
= 65,032.69/(4*18)
= 903.23 psi
Mx = Cx*fc*Lg2
= 0.12522*903.2318*92 = 9,161.317 in-lb/in
tb = Sqr(6*Mx / Sb)
= Sqr(6*9,161.317 / 24,000.00)
= 1.5134 in
The base plate thickness of 1.7500 in is adequate.
Support Lug to Pad Fillet Weld Sizing - Bednar chapters 5.2 and 10.3
Note: continuous welding is assumed for all support lug fillet welds.
dh = ta + h + tb
Lw = 2*(b + dh) = 2*(18 + 42.75) = 121.5
Zw = b*dh + dh2/3 = 18*42.75 + 42.752/3 = 1,378.688
Zz = dh*b + b2/3 = 42.75*18 + 182/3 = 877.5
Shear f1 = VL/Lw = 65,032.69/121.5 = 535.2485
Shear f2 = Vc/Lw = 0/121.5 = 0
Bending f3 = larger absolute value of ML/Zw or Mc/Zz
= ML/Zw
= 682,843.3/1,378.688
= 495.285
Resultant load f = (f12 + f22 + f32)1/2
= (535.24852 + 02 + 495.2852)1/2
= 729.2449 lb/in
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Required weld size w = F/(0.707*0.55*Sa)

= 729.2449/(0.707*0.55*16,475.00)
= 0.1138324 in
The support lug fillet weld size of 0.3750 in is adequate.
Support Lug Pad to Shell Fillet Weld Sizing - Bednar chapters 5.2 and 10.3
Lw = 2*(b + dh) = 2*(22 + 47) = 138
Zw = b*dh + dh2/3 = 22*47 + 472/3 = 1,770.333
Zz = dh*b + b2/3 = 47*22 + 222/3 = 1,195.333
Shear f1 = VL/Lw = 65,032.69/138 = 471.2514
Shear f2 = Vc/Lw = 0/138 = 0
Bending f3 = larger absolute value of ML/Zw or Mc/Zz
= ML/Zw
= 682,843.3/1,770.333
= 385.7145
Resultant load f = (f12 + f22 + f32)1/2
= (471.25142 + 02 + 385.71452)1/2
= 608.9775 lb/in
Required weld size w = F/(0.707*0.55*Sa)
= 608.9775/(0.707*0.55*16,475.00)
= 0.0950591 in
The support lug pad fillet weld size of 0.2500 in is adequate.
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Seismic Code
Method of seismic analysis:
ASCE 7-05 building

mounted
Site Class
Spectral Response Acceleration at short period (% g)
Ss = 100.00%
Spectral Response Acceleration at period of 1 sec (% g)
S1 = 40.00%
Response Modification Factor from Table 13.6-1
Rp = 3.0000
Importance Factor:
Ip = 1.0000
Amplification factor from Table 13.6-1
ap = 1.0000
z/h Ratio:
z/h = 1.0000
Acceleration based site co-efficient:
Fa = 1.0000
Velocity based site co-efficient:
Fv = 1.4000
Redundancy factor:
= 1.0000
User Defined Vertical Accelerations Considered:
No
12.4.2.3 Basic Load Combinations for Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
D + H + 0.7E
= (1.0 + 0.14SDS)D + H + 0.7QE
8.
0.6D + H + 0.7E
= (0.6 - 0.14SDS)D + H + 0.7QE
Where
D
= Dead load
= Pressure load
= Seismic load
= Eh +/- Ev
= QE +/- 0.2SDSD
Vessel Characteristics
Vessel height: 32.5573 ft

Vessel Weight:
Operating, Corroded: 122,708 lb
Empty, Corroded: 85,248 lb
Vacuum, Corroded: 122,708 lb
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0.071 sec (f = 14.1 Hz)
Empty, Corroded: 0.069 sec (f = 14.4 Hz)
Vacuum, Corroded: 0.071 sec (f = 14.1 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
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Seismic Shear Reports:

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
Front Head
360.50
26.8
867.37
1,149.84
Front Channel
327.50
26.8
10.4182
1,445.09
4,341.38
Tubesheet
Shell
326.00
26.8
428.6244
2,635.05
4,596.44
53.25
26.8
10.4182
19,143.35
294,371.47
Rear Tubesheet
51.75
26.8
428.6244
19,334.55
296,776.40
Rear Channel (top)
0.00
26.8
10.4182
19,412.19
380,354.39
Rear Channel (bottom)
0.00
26.8
10.4182
3,477.70
26,063.08
Rear Channel Head
-87.25
26.8
1,358.05
5,686.52
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
702.52
931.30
Component
Inertia I
(ft4)
*Moment of Inertia I varies over the length of the component

Seismic Shear Report: Empty, Corroded
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Front Head
360.50
28.3
Front Channel
327.50
28.3
10.4182
1,170.45
3,516.28
Tubesheet
326.00
28.3
428.6244
2,134.25
3,722.87
Shell
53.25
28.3
10.4182
15,225.48
238,398.41
Rear Tubesheet
51.75
28.3
428.6244
15,380.34
240,311.31
Rear Channel (top)
0.00
28.3
10.4182
15,443.22
306,799.19
0.00
28.3
10.4182
469.50
7,483.62
Rear Channel Head
-87.25
28.3
244.09
4,553.49
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
Component
Inertia I
(ft4)

Seismic Shear Report: Vacuum, Corroded
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Front Head
360.50
26.8
867.37
1,149.84
Front Channel
327.50
26.8
10.4182
1,445.09
4,341.38
Tubesheet
326.00
26.8
428.6244
2,635.05
4,596.44
Shell
53.25
26.8
10.4182
19,143.35
294,371.47
Rear Tubesheet
51.75
26.8
428.6244
19,334.55
296,776.40
Rear Channel (top)
0.00
26.8
10.4182
19,412.19
380,354.39
0.00
26.8
10.4182
3,477.70
26,063.08
Rear Channel Head
-87.25
26.8
1,358.05
5,686.52
Component
Inertia I
(ft4)

11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
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SMS = Fa * Ss = 1.0000 * 100.00 / 100 = 1.0000

The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1.4000 * 40.00 / 100 = 0.5600
11.4.4: Design spectral response acceleration parameters

Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 1.0000 = 0.6667
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0.5600 = 0.3733
12.4.2.3: Seismic Load Combinations: Vertical Term

Factor is applied to dead load.
Compressive Side: = 1.0 + 0.14 * SDS
= 1.0 + 0.14 * 0.6667
= 1.0933
Tensile Side:
= 0.6 - 0.14 * SDS

= 0.6 - 0.14 * 0.6667
= 0.5067
Base Shear Calculations

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations: Operating, Corroded

The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Fp = 0.40 * ap * SDS* Wp / (Rp / Ip) * (1 + 2 * z / h)
= 0.40 * 1.0000 * 0.6667 * 122707.8047/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 32722.0820 lb
FpMin = 0.30 * SDS * Ip * Wp
= 0.30 * 0.6667 * 1.0000 * 122707.8047
= 24,541.56 lb
FpMax = 1.60 * SDS * Ip * Wp
= 1.60 * 0.6667 * 1.0000 * 122707.8047
= 130,888.33 lb
Fp = 32,722.08 lb
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh

QE = Fp
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.70 * 1.0000 * 32,722.08
= 22,905.46 lb
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Base Shear Calculations: Empty, Corroded

= 0.40 * 1.0000 * 0.6667 * 85247.7578/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 22732.7363 lb
= 0.30 * 0.6667 * 1.0000 * 85247.7578
= 17,049.55 lb
= 1.60 * 0.6667 * 1.0000 * 85247.7578
= 90,930.95 lb
Fp = 22,732.74 lb

QE = Fp
= 0.70 * 1.0000 * 22,732.74
= 15,912.92 lb
Base Shear Calculations: Vacuum, Corroded
= 0.40 * 1.0000 * 0.6667 * 122707.8047/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 32722.0820 lb
= 0.30 * 0.6667 * 1.0000 * 122707.8047
= 24,541.56 lb
= 1.60 * 0.6667 * 1.0000 * 122707.8047
= 130888.3281 lb
Fp = 32,722.08 lb

QE = Fp
= 0.70 * 1.0000 * 32,722.08
= 22,905.46 lb
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Wind Code
Building Code:
ASCE 7-05
Elevation of base above grade:
0.0000 ft
Increase effective outer diameter by: 0.0000 ft

Wind Force Coefficient Cf:
0.7400
Basic Wind Speed:, V:
85.0000 mph
Importance Factor:, I:
1.0000
Exposure category:
Wind Directionality Factor, Kd:
0.9500
Topographic Factor, Kzt:
1.0000
Vessel Characteristics
Vessel height, h:
32.5573 ft
Vessel Minimum Diameter, b

Operating, Corroded: 9.5000 ft
Empty, Corroded: 9.5000 ft
Fundamental Frequency, n1
Operating, Corroded: 14.1271 Hz
Empty, Corroded: 14.4355 Hz
Vacuum, Corroded: 14.1271 Hz
Damping coefficient,
Operating, Corroded: 0.0243
Empty, Corroded: 0.0200
Vacuum, Corroded: 0.0243
Table Lookup Values
2.4.1 Basic Load Combinations for Allowable Stress Design
The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
D+H+W
7.
0.6D + H + W
= 0.6D + H + W
Where
D
= Dead load
= Pressure load
= Wind load
Wind Deflection Reports:

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Inertia
I (ft4)
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
Front Head
360.50
9.50
26.9
0.00
187.07
197.73
0.0039
Front Channel
327.50
9.50
26.9
10.42
0.00
448.32
1,071.39
0.0035
Tubesheet
326.00
9.67
26.9
428.6
0.00
460.41
1,128.19
0.0031
Component
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Shell
53.25
9.50
26.9
10.42
0.00
2,619.68
40,173.12
0.0031
Rear Tubesheet
51.75
9.67
26.9
428.6
0.00
2,631.76
40,501.34
0.0001
Rear Channel (top)
0.00
9.50
26.9
10.42
0.00
3,041.45
52,734.19
0.0001
0.00
9.50
26.9
10.42
0.00
878.39
8,330.42
0.0001
Rear Channel Head
-87.25
9.52
26.9
0.00
187.66
4,398.73
0.0001

Wind Deflection Report: Empty, Corroded
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Inertia
I (ft4)
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
Front Head
360.50
9.50
28.3
0.00
187.07
197.73
0.0037
Front Channel
327.50
9.50
28.3
10.42
0.00
448.32
1,071.39
0.0033
Tubesheet
326.00
9.67
28.3
428.6
0.00
460.41
1,128.19
0.0029
Shell
53.25
9.50
28.3
10.42
0.00
2,619.68
40,173.12
0.0029
Rear Tubesheet
51.75
9.67
28.3
428.6
0.00
2,631.76
40,501.34
0.0001
Rear Channel (top)
0.00
9.50
28.3
10.42
0.00
3,041.45
52,734.19
0.0001
0.00
9.50
28.3
10.42
0.00
878.39
8,330.42
0.0000
Rear Channel Head
-87.25
9.52
28.3
0.00
187.66
4,398.73
0.0001
Component

Wind Deflection Report: Vacuum, Corroded
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Inertia
I (ft4)
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
Front Head
360.50
9.50
26.9
0.00
187.07
197.73
0.0039
Front Channel
327.50
9.50
26.9
10.42
0.00
448.32
1,071.39
0.0035
Tubesheet
326.00
9.67
26.9
428.6
0.00
460.41
1,128.19
0.0031
Shell
53.25
9.50
26.9
10.42
0.00
2,619.68
40,173.12
0.0031
Rear Tubesheet
51.75
9.67
26.9
428.6
0.00
2,631.76
40,501.34
0.0001
Rear Channel (top)
0.00
9.50
26.9
10.42
0.00
3,041.45
52,734.19
0.0001
0.00
9.50
26.9
10.42
0.00
878.39
8,330.42
0.0001
Rear Channel Head
-87.25
9.52
26.9
0.00
187.66
4,398.73
0.0001
Component

Wind Pressure (WP) Calculations
Gust Factor (G) Calculations
Kz = 2.01 * (Z/Zg)2/
= 2.01 * (Z/1200.0000)0.2857
qz
= 0.00256 * Kz * Kzt * Kd * V2 * I psf

= 0.00256 * Kz * 1.0000 * 0.9500 * 85.00002 * 1.0000
= 17.5712 * Kz
WP = qz * G * Cf (Minimum 10 lb/ft2)
= qz * G * 0.7400 (Minimum 10 lb/ft2)
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Design Wind Pressures
Height Z
(')
Kz
qz
(psf)
15.0
0.5747
20.0
WP:
Vacuum
(psf)
WP: Operating
(psf)
WP: Empty
(psf)
WP: hydrotest
(psf)
10.10
10.00
10.00
N.A.
10.00
0.6240
10.96
10.00
10.00
N.A.
10.00
25.0
0.6650
11.69
10.00
10.00
N.A.
10.00
30.0
0.7006
12.31
10.00
10.00
N.A.
10.00
40.0
0.7606
13.36
10.00
10.00
N.A.
10.00
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Gust Factor Calculations: Operating, Corroded

z = 0.60 * h
= 0.60 * 32.5573
= 30.0000
Iz = c * (33 / z)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz = l * (z / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((9.5000 + 32.5573) / 309.9934)0.63))
= 0.9210
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9210) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8784
Gust Factor Calculations: Empty, Corroded
z = 0.60 * h
= 0.60 * 32.5573
= 30.0000
Iz = c * (33 / z)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz = l * (z / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((9.5000 + 32.5573) / 309.9934)0.63))
= 0.9210
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
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= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9210) / (1 + 1.7 * 3.40 * 0.3048)

= 0.8784
Gust Factor Calculations: Vacuum, Corroded
z = 0.60 * h
= 0.60 * 32.5573
= 30.0000
Iz = c * (33 / z)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz = l * (z / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((9.5000 + 32.5573) / 309.9934)0.63))
= 0.9210
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9210) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8784
Table Lookup Values
= 7.0000, Zg = 1200.0000 '
[Table 6-2, page 78]
c = 0.3000, l = 320.0000, ep = 0.3333
a = 0.2500, b = 0.4500
gQ = 3.40
[6.5.8.1 page 26]
gv = 3.40
[6.5.8.1 page 26]
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Baffle Summary Report

Baffle Name
Distance from
Cut Distance
Cut Direction
Front Tubesheet (in)
from Center (in)
Baffle Weight (lb)
Baffle #1
67.250
Downwards
0.000
298.522
Baffle #2
109.125
Upwards
0.000
298.522
Baffle #3
151.000
Downwards
0.000
298.522
Baffle #4
192.875
Upwards
0.000
298.522
Baffle #5
234.750
Downwards
0.000
298.522
Baffle Material:
SA-240-304
Baffle Type:
Single Segmental
Baffle Orientation:
Horizontal
Baffle Shell Clearance:
0.750"
(0.438" TEMA
(Max))
Baffle Thickness:
0.375"
(0.750" TEMA)
Baffle Diameter:
111.750"
Baffle Count:
Maximum Tubesheet to Baffle Distance:
109.125"
Maximum Baffle to Baffle Distance:
83.750"
Distance between Tubesheet Shell Side Faces:
272.750"
Baffle Group Weight:
1492.610 lb
Baffle Material Density (assumed):
0.283 lb/in
Note: Baffle weight is approximated.
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Data Inputs Summary
General Options
Identifier
Heat Exchanger
ASME
VIII-1,
2004
Edition,
A06
Addenda
Codes
Fixed
tubesheets
Description
Shell material: SA-240 304L
ASME only design
One pass shell
Expansion
Tubesheets of
joint
differing thickness
not
method not used
used
Perform ASME tube design check
Maximum
tubesheet
to
Maximum tube
tube
Tube supports\baffle plates present
support separation:
support
83.7500 in
distance:
109.1250
in
Baffles support all tubes: No
Tube Options
Tube material: SA-249 TP316L Wld tube
Length between outer tubesheet faces: Lt= 275.7500 in
Tube dimensions, new, in
do= 1.2500
Tube to tubesheet joint option
tt= 0.0490
Inner corrosion: 0.0000
Table A-2 Type k, Expanded, not enhanced
Outer corrosion: 0.0000

Length of expanded portion of tubes:
1.2500 in
Channel and Shell Options

Shell dimensions
new, in
Front channel
dimensions, new, in
Rear channel
dimensions, new, in
Material:
SA-240 304L
Di= 113.2500
Type: bonnet
Ellipsoidal head
ts= 0.3750
MDMT: 20.00 F
MDMT: 20.00 F
Cylinder
SA-240 304L
Di= 113.2500
tc= 0.3750
L= 33.0000
Closure
SA-240 304L
Di= 113.2500
tmin= 0.3750
LSF= 1.5000
Type: bonnet
Ellipsoidal head
MDMT: 20.00 F
Cylinder
SA-240 304L
Di= 113.2500
tc= 0.3750
L= 139.0000
Closure
SA-240 304L
Di= 113.2500
tmin= 0.4375
LSF= 1.5000
Tubesheet Options
Tube Layout
Tube count: 3408

Material:
SA-240 T = 1.5000
304
OD = 116.0000
Tubesheet dimensions, in
(front and rear)
Impact
test
Not normalized and produced
is
to fine grain practice
not
performed
2/10/2007 10:33:19 AM
Tube pitch: 1.6563 in

Shell side
corrosion = 0.0000
Tube side
corrosion = 0.0000
PWHT not performed
320/368
Pattern: 60 (rotated triangular)
MDMT = 20.00 F
Tubesheet
pass groove depth = 0.0000
Integral shell side
Integral tube side
Design Conditions Summary

Design Conditions
Description
Design
Vacuum-SS
Vacuum-TS
Tube side hydrotest
Shell side
hydrotest
Pressure (psi)
50.00
50.00
-15.00
69.46
0.00
Design temperature (F)
325.00
325.00
325.00
70.00
70.00
Mean temperature (F)
282.50
282.50
282.50
70.00
70.00
T (in/in/F)
9.17E-06
9.17E-06
9.17E-06
8.50E-06
8.50E-06
Et (psi)
27,087,500
27,087,500
27,087,500
28,300,000
28,300,000
St (psi)
16,471*
16,471*
16,471*
26,471*
26,471*
Sy (psi)
18,625
18,625
18,625
25,000
25,000
Pressure (psi)
50.00
-15.00
50.00
0.00
77.16
325.00
325.00
325.00
70.00
70.00
254.50
254.50
254.50
70.00
70.00
Tube Side
Shell Side
Tubesheet
s (in/in/F)
9.11E-06
9.11E-06
9.11E-06
8.50E-06
8.50E-06
Es (psi)
27,227,500
27,227,500
27,227,500
28,300,000
28,300,000
Ss (psi)
16,475
16,475
16,475
25,050
25,050
325.00
325.00
325.00
70.00
70.00
S (psi)
18,750
18,750
18,750
30,000
30,000
*The allowable tensile stress from Section II-D has been divided by 0.85 as the calculated stresses are longitudinal.
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Materials and Gaskets Summary
Materials And Gaskets

Part
Quantity
Size
Material
Gasket
Front ellipsoidal head
113.25 ID x 0.3750 in min thk
SA-240 304L
Front channel cylinder
113.25 ID x 0.3750 thk

x 33.00 in
SA-240 304L
Front tubesheet
116.00 OD x 1.5000 in thk
SA-240 304
Tubes
3408
1.25 OD x 0.0490 wall

x 275.75 in
Shell cylinder
113.25 ID x 0.3750 in thk

x 272.75 in
SA-240 304L
Rear tubesheet
116.00 OD x 1.5000 in thk
SA-240 304
Rear channel cylinder
113.25 ID x 0.3750 thk

x 139.00 in
SA-240 304L
Rear ellipsoidal head
113.25 ID x 0.4375 in min thk
SA-240 304L
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Nozzle Materials And Gaskets

Part
Bolts for Circulation Juice Inlet (N3)

Bolts for Air & Gas Vent (N6.4)

Bolts for Condensate Outlet (N2.1)

Bolts for Condensate Nozzle (N2.2)



Quantity
Size
Material
12 in 150# SO
A105
12" Sch 40S (Std)
SA-312 TP304L Wld pipe
12
0.875 in dia. bolt x 4.0000 in long
SA-193 B7
3 in 150# SO
A182 F304L
3" Sch 40S (Std)
SA-193 B7
Garlock 1/16" Thk Garlock 3200/3400
8 in 150# WN
A105
8" Sch 80S (XS)
SA-193 B7
8 in 150# SO
A182 F304L
8" Sch 80S (XS)
SA-193 B7
4 in 150# SO
A182 F304L
4" Sch 80S (XS)
SA-193 B7
4 in 150# SO
A182 F304L
4" Sch 80S (XS)
SA-193 B7
4 in 150# SO
A182 F304
4" Sch 80 (XS)
SA-106 B Smls pipe
SA-193 B7
12 in 150# SO
A105
12" Sch 40S (Std)
12.75 ID x 2.00 wide x 0.2500 in thk pad
SA-516 70
12
SA-193 B7
Vapor By-Pass (N11)
Bolts for Vapor By-Pass (N11)
24 in 150# SO
A105
24" Sch 20 (Std)
SA-516 70
20
SA-193 B7
3 in 150# SO
A182 F304L
3" Sch 40S (Std)
SA-193 B7
3 in 150# SO
A182 F304L
3.07 ID x 0.2160 in wall
SA-240 304L
SA-193 B7
Bolts for Calandria Manway (M2)


20 in 150# SO
A105
20" Sch 20 (Std)
SA-516 70
20
SA-193 B7
20 in 150# SO
A105
20" Sch 20 (Std)
SA-106 B Smls pipe
SA-516 70
Vapor Outlet (N5.2)
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Vapor Outlet (N5.1)
Bolts for Vapor Outlet (N5.1)
Gasket
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Bolts for Vapor Outlet (N5.2)
20
SA-193 B7
24 in 150# SO
A105
24" X Heavy
SA-516 70
20
SA-193 B7
3 in 150# SO
A182 F304L
3" Sch 40S (Std)
Bottom Manway (M1)
Bolts for Bottom Manway (M1)

Bolts for Upper Level Sensor (N9.1)

Bolts for Spray Nozzle Inlet (N10.1)

Bolts for Spray Nozzle Inlet (N10.2)

Juice Inlet (N8)
Bolts for Juice Inlet (N8)

Juice Outlet (N7)
Bolts for Juice Outlet (N7)

Bolts for Circulation Juice Outlet (N4)

Bolts for Lower Level Connection (N9.2)
2/10/2007 10:33:19 AM
SA-193 B7
3 in 150# SO
A182 F304L
3" Sch 40S (Std)
SA-193 B7
3 in 150# WN
A182 F304L
3" Sch 40S (Std)
SA-193 B7
10 in 150# SO
A105
10" Sch 80S (XS)
12
SA-193 B7
10 in 150# SO
A182 F304L
10" Sch 80S (XS)
12
SA-193 B7
14 in 150# SO
A105
14" Sch 30 (Std)
12
1 in dia. bolt x 4.2500 in long
SA-193 B7
3 in 150# SO
A182 F304L
3" Sch 40S (Std)
SA-193 B7
324/368
Shell side liquid level

Location from datum
154.5000"
Operating Liquid Specific Gravity 1.0000

Test liquid specific gravity
2/10/2007 10:33:19 AM
1.0000
325/368
Tube side liquid level

Location from datum
65.0000"
Operating Liquid Specific Gravity 1.1000

Test liquid specific gravity
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1.0000
326/368
Tubes
Component:
Impact test exempt per UHA-51(d)
Tubes
SA-249 TP316L Wld tube (II-D p. 65.001, ln. 12)

Static liquid head:
Pse = 0.5054 psi (SG=1.0000, Hs=14.0000" Vacuum head)
Inner C = 0.0000"


Capacity:
New = 1.2442 gal
OD = 1.2500"
Length Lc = 275.7500"
t = 0.0490"
Outer C = 0.0000"
corr = 14.7844 lb
corr = 1.2442 gal
Design thickness, (at 325.00F) Appendix 1-1

t
=
=
=
P*Ro/(S*E + 0.40*P) + Corrosion

65.00*0.6250/(14000*1.00 + 0.40*65.00) + 0.0000
0.0029"
Maximum allowable working pressure, (at 325.00F) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
14000*1.00*0.0429 / (0.6250 - 0.40*0.0429) - 0.0000
987.4969 psi
Maximum allowable pressure, (at 70.00F) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t)
14200*1.00*0.0429 / (0.6250 - 0.40*0.0429)
1001.6040 psi

L/Do = 275.7500/1.2500 = 50.0000
Do/t = 1.2500/0.018434 = 67.8088
From table G:
A = 0.000254

Pa = 4*B/(3*(Do/t))
= 4*3331.3716/(3*(1.2500/0.018434))
= 65.5052 psi
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= t + Corrosion = 0.018434 + 0.0000 = 0.0184"
L/Do = 275.7500/1.2500 = 50.0000
Do/t = 1.2500/0.0429 = 29.1545
From table G:
A = 0.001311

Pa
4*B/(3*(Do/t)) - Pse
4*7372.0220/(3*(1.2500/0.0429)) 0.5054
336.6418 psi
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Tubesheet -- ASME
Tubesheet
Type of heat exchanger:
Tubesheet material specification:

Tube layout:
Tubesheet outer diameter, A:
Tubesheet thickness, h:
Number of tubes, Nt:
Tube pitch, p:
Radius to outer tube center, ro:
Total area of untubed lanes, AL:
Pass partition groove depth, hg:
Corrosion allowance shell side , cs:
Corrosion allowance tube side , ct:
Tubesheet poisson's ratio, :
Consider radial thermal expansion per UHX-13.8:
Fixed Both Ends

Fixed\Stationary tubesheet per Fig. UHX-13.1 Configuration a:
both sides integral
SA-240 304 (II-D p. 82, ln. 38)
Triangular
116.0000 in
1.5000 in (tdesign = 0.2898 in)
3408
1.6563 in
53.2230 in
560.0000 in2
0.0000 in
0.0000 in
0.0000 in
0.3000
No
Shell
Shell material specification:
Shell inner diameter, Ds:
Shell thickness, ts:
Shell inner corrosion allowance:
Shell outer corrosion allowance:
Shell poisson's ratio, s:
SA-240 304L (II-D p. 78, ln. 29)

113.2500 in
0.3750 in
0.0000 in
0.0000 in
0.3100
Channel
Channel material specification:
Channel inner diameter, Dc:
Channel thickness, tc:
Channel inner corrosion allowance:
Channel outer corrosion allowance:
Channel poisson's ratio, c:
SA-240 304L (II-D p. 78, ln. 29)

113.2500 in
0.3750 in
0.0000 in
0.0000 in
0.3000
Tubes
Tube material specification:
Tube outer diameter, dt:
Tube nominal thickness, tt:
Tube length between outer tubesheet faces, Lt:
Tube inner corrosion allowance:
Tube outer corrosion allowance:
Tube expansion depth ratio, :
Tube poisson's ratio, t:
SA-249 TP316L Wld tube (II-D p. 65.001, ln. 12)

1.2500 in
0.0490 in
275.7500 in
0.0000 in
0.0000 in
0.8500
0.3000
Tube Supports
Tube supports present:
Support all tubes:
Maximum distance from tubesheet to first support:
Maximum distance between tube supports:
Yes
No
109.1250 in
83.7500 in
Tube-To-Tubesheet Joints
Calculation method:
Joint type:
Appendix A
Table A-2 Type k, Expanded, not enhanced
Type of construction:
Tube-To-Tubesheet Joint Loads

Summary Tables
Tubesheet Design
Thickness Summary
Condition
2/10/2007 10:33:19 AM
329/368
tdesign
(in)
Design
0.2682190
Vacuum-SS
0.2872648
Vacuum-TS
0.2898483
Tube side hydrotest
0.2475510
Shell side hydrotest
0.1791782
Pressures and Temperatures

Condition
Shell side design

pressure
Ps
(psi)
Tube side design

pressure
Pt
(psi)
Tubesheet design
temp
T
(F)
Shell design
temp
Ts
(F)
Channel design
temp
Tc
(F)
Tube design
temp
Tt
(F)
Shell mean
temp
Ts,m
(F)
Tube mean
temp
Tt,m
(F)
Design
50
50
325
325
325
325
254.50
282.50
Vacuum-SS
-15
50
325
325
325
325
254.50
282.50
Vacuum-TS
50
-15
325
325
325
325
254.50
282.50
Tube side
hydrotest
69.46
70
70
70
70
70
70
Shell side
hydrotest
77.16
70
70
70
70
70
70
Material Properties
Condition
Design
Vacuum-SS
Vacuum-TS
Tube side hydrotest
Shell side hydrotest
Component
Material
Modulus of
Allowable
Yield
Elasticity
Stress
Stress
(psi)
(psi)
(psi)
Mean
Coefficient
Thermal
Expansion
Mean
Coefficient
Thermal
Expansion
s,m =
9.11E-06
Shell
SA-240 304L
Es = 26,850,000
Ss = 16,475
Sy,s =18,775
's = 9.90E-06
Channel
SA-240 304L
Ec =26,850,000
Sc =16,475
Sy,c =18,775
'c = 9.80E-06
N/A
Tubesheet
SA-240 304
E =26,850,000
S =18,750
S =21,975
' = 8.74E-06
N/A
Tubes
Et =26,850,000
St =16,471*
Sy,t =18,625
Shell
SA-240 304L
Es = 26,850,000
Ss = 16,475
Sy,s =18,775
's = 8.50E-06
Channel
SA-240 304L
Ec =26,850,000
Sc =16,475
Sy,c =18,775
'c = 8.50E-06
N/A
Tubesheet
SA-240 304
E =26,850,000
S =18,750
S =21,975
' = 8.50E-06
N/A
Tubes
Et =26,850,000
St =16,471*
Sy,t =18,625
Shell
SA-240 304L
Es = 26,850,000
Ss = 16,475
Sy,s =18,775
's = 8.50E-06
Channel
SA-240 304L
Ec =26,850,000
Sc =16,475
Sy,c =18,775
'c = 8.50E-06
N/A
Tubesheet
SA-240 304
E =26,850,000
S =18,750
S =21,975
' = 8.50E-06
N/A
Tubes
Et =26,850,000
St =16,471*
Sy,t =18,625
Shell
SA-240 304L
Es = 28.3E+06
Ss = 25,050
Sy,s =25,000
's = 8.50E-06
Channel
SA-240 304L
Ec =28.3E+06
Sc =25,050
Sy,c =25,000
'c = 8.50E-06
N/A
Tubesheet
SA-240 304
E =28.3E+06
S =30,000
S =30,000
' = 8.50E-06
N/A
Tubes
Et =28.3E+06
St =26,471*
Sy,t =25,000
Shell
SA-240 304L
Es = 28.3E+06
Ss = 25,050
Sy,s =25,000
's = 8.50E-06
Channel
SA-240 304L
Ec =28.3E+06
Sc =25,050
Sy,c =25,000
'c = 8.50E-06
N/A
Tubesheet
SA-240 304
E =28.3E+06
S =30,000
S =30,000
' = 8.50E-06
N/A
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N/A
N/A
N/A
N/A
t,m =
9.17E-06
s,m =
9.11E-06
t,m =
9.17E-06
s,m =
9.11E-06
t,m =
9.17E-06
s,m =
8.50E-06
t,m =
8.50E-06
s,m =
8.50E-06
Tubes
Et =28.3E+06
St =26,471*
Sy,t =25,000
N/A
t,m =
8.50E-06
Material Properties at Operating Temperatures

Condition
Component
Material
Operating
Temperature
(F)
Modulus of
Allowable
Yield
Elasticity
Stress
Stress
(psi)
(psi)
(psi)
Shell
SA-240 304L
254 27,230,000
16,700 20,120
Channel
SA-240 304L
250 27,250,000
16,700 20,200
Tubesheet
SA-240 304
285 27,075,000
19,065 22,760
Tubes
282.50 27,087,500
16,706* 19,385
Shell
SA-240 304L
254 27,230,000
16,700 20,120
Channel
SA-240 304L
250 27,250,000
16,700 20,200
Tubesheet
SA-240 304
285 27,075,000
19,065 22,760
Tubes
282.50 27,087,500
16,706* 19,385
Shell
SA-240 304L
254 27,230,000
16,700 20,120
Channel
SA-240 304L
250 27,250,000
16,700 20,200
Tubesheet
SA-240 304
285 27,075,000
19,065 22,760
Tubes
282.50 27,087,500
16,706* 19,385
Design
Vacuum-SS
Vacuum-TS
Calculations for Design Condition
UHX-13.5.1 Step 1
Do = 2*ro + dt
= (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(*Do2))0.5
* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0] for pressure load only. For load cases 4, 5, 6, 7 hg' = 0.
ao = Do / 2
s = as / ao
c = ac / ao
xt = 1 - Nt*((dt - 2*tt)/(2*ao))2
xs = 1 - Nt*(dt/(2*ao))2
Condition Design
New or corroded
Do = 2*53.2230 + 1.2500 =
107.6960
New or corroded
= (1.6563 - 1.2500) /1.6563 =
0.2453
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d = MAX{[1.2500 - 2*0.0490*(26,850,000 / 26,850,000)*(16,471 / 18,750)*0.8500],
Load cases 1-3
[1.2500 - 2*0.0490]} =
New or corroded
1.1768267
d = MAX{[1.2500 - 2*0.0490*(27,087,500 / 27,075,000)*(16,706 / 19,065)*0.8500],
Load cases 4-7
[1.2500 - 2*0.0490]} =
1.1769739
p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(*107.69602))0.5 =
1.7097
Load cases 1-3
* = (1.7096848 - 1.1768267)/1.7096848 =
0.311670
Load cases 4-7
* = (1.7096848 - 1.1769739)/1.7096848 =
0.311584
hg' =
0.0000
New or corroded
ao = 107.6960 / 2 =
53.8480
New or corroded
s = 56.6250 / 53.8480 =
1.051571
New or corroded
c = 56.6250 / 53.8480 =
1.051571
New or corroded
xs = 1 - 3408*(1.2500/(2*53.8480))2 =
0.540886
New or corroded
xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 =
0.610053
New or corroded
New or corroded
UHX-13.5.2 Step 2
Ks = *ts*(Ds + ts)*Es / L
Kt = *tt*(dt - tt)*Et / L
Ks,t = Ks / (Nt*Kt)
J = 1 / (1 + Ks/KJ)
s = (12*(1 - s2))0.25 / ((Ds + ts)*ts)0.5
ks = s*Es*ts3 / (6*(1 - s2))
s = (6*Ds / h3)*ks*(1 + h*s + h2*s2 / 2)
s = Ds2 / (4*Es*ts) * (1 - s / 2)
c = (12*(1 - c2))0.25 / ((Dc + tc)*tc)0.5
kc = c*Ec*tc3 / (6*(1 - c2))
c = (6*Dc / h3)*kc*(1 + h*c + h2*c2 / 2)
c = Dc2 / (4*Ec*tc) * (1 - c / 2)
Condition Design
New or
corroded
New or
corroded
New or
corroded
Load cases
1-3
Ks = *0.3750*(113.2500 + 0.3750)*26,850,000 / 272.7500 =
13,177,547.00
Load cases
4-7
Ks = *0.3750*(113.2500 + 0.3750)*27,230,000 / 272.7500 =
13,364,045.00
Load cases
1-3
Kt = *0.0490*(1.2500 - 0.0490)*26,850,000 / 272.7500 =
18,199.88
Load cases
4-7
Kt = *0.0490*(1.2500 - 0.0490)*27,087,500 / 272.7500 =
18,360.86
Load cases
1-3
Ks,t = 13,177,547.00 / (3408*18,199.88) =
0.212455
Load cases
4-7
Ks,t = 13,364,045.00 / (3408*18,360.86) =
0.213572
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New or
corroded
Load cases
1-3
J = 1 as no expansion joint used
Load cases
4-7
s = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2780179
Load cases
1-3
ks = 0.2780179*26,850,000*0.37503 / (6*(1 - 0.31002)) =
72,583.73
Load cases
4-7
ks = 0.2780179*27,230,000*0.37503 / (6*(1 - 0.31002)) =
73,610.98
Load cases
1-3
s = (6*113.2500 / 1.50003)*72,583.7266*(1 + 1.5000*0.2780179 +

1.50002*0.27801792 / 2) =
21,978,486
Load cases
4-7
s = (6*113.2500 / 1.50003)*73,610.9844*(1 + 1.5000*0.2780179 +

1.50002*0.27801792 / 2) =
22,289,542
Load cases
1-3
s = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3100 / 2) =
2.6909E-04
Load cases
4-7
s = 113.25002 / (4*27,230,000*0.3750) * (1 - 0.3100 / 2) =
2.6533E-04
c = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2784858
Load cases
1-3
kc = 0.2784858*26,850,000*0.37503 / (6*(1 - 0.30002)) =
72,218.51
Load cases
4-7
kc = 0.2784858*27,250,000*0.37503 / (6*(1 - 0.30002)) =
73,294.39
Load cases
1-3
c = (6*113.2500 / 1.50003)*72,218.5078*(1 + 1.5000*0.2784858 +

1.50002*0.27848582 / 2) =
21,882,362
Load cases
4-7
c = (6*113.2500 / 1.50003)*73,294.3906*(1 + 1.5000*0.2784858 +

1.50002*0.27848582 / 2) =
22,208,356
Load cases
1-3
c = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3000 / 2) =
2.7068E-04
Load cases
4-7
c = 113.25002 / (4*27,250,000*0.3750) * (1 - 0.3000 / 2) =
2.6671E-04
New or corroded
New or
corroded
New or
corroded
New or
corroded
New or corroded
New or
corroded
New or
corroded
New or
corroded
UHX-13.5.3 Step 3
E* / E = 0 + 1** + 2**2 + 3**3 + 4**4
* = 0 + 1** + 2**2 + 3**3 + 4**4
= (E*/E)*(1 - 2) / (1 - *2)
Xa = [24*(1 - *2)*Nt*Et*tt*(dt - tt)*ao2 / (E**L*h3)]0.25
Condition Design
h/p = 1.5000/1.6563 =
0.9056
Load cases
1-3
- from Fig. UHX-11.3(a) E*/E =
0.3370
Load cases
4-7
0.3369
Load cases
1-3
E* = 0.3369805*26,850,000 =
9,047,927
Load cases
4-7
E* = 0.3368625*27,075,000 =
9,120,553
Load cases
1-3
- from Fig. UHX-11.3(b) * =
0.3004
New or corroded
New or
corroded
New or
corroded
New or
corroded
2/10/2007 10:33:19 AM
333/368
New or
corroded
New or
corroded
New or
corroded
New or
corroded
Load cases
4-7
0.3004
Load cases
1-3
Xa = [24*(1 - 0.30039792)*3408*26,850,000*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,047,927*272.7500*1.50003)]0.25 =
14.2239
Load cases
4-7
Xa = [24*(1 - 0.30043602)*3408*27,087,500*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,120,553*272.7500*1.50003)]0.25 =
14.2267
Load cases
1-3
Zd =
0.0005076
Load cases
4-7
Zd =
0.0005073
Load cases
1-3
Zv =
0.0050230
Load cases
4-7
Zv =
0.0050210
Load cases
1-3
Zm =
0.1012484
Load cases
4-7
Zm =
0.1012277
K = 116.0000 / 107.6960 =
1.0771059
Load cases
1-3
F = ((1 - 0.3003979) / 9,047,927)*(21,978,486.00 + 21,882,362.00 +

26,850,000*ln(1.0771)) =
3.5456076
Load cases
4-7
F = ((1 - 0.3004360) / 9,120,553)*(22,289,542.00 + 22,208,356.00 +

27,075,000*ln(1.0771)) =
3.5673274
Load cases
1-3
= (1 + 0.3003979)*3.5456076 =
4.6107008
Load cases
4-7
= (1 + 0.3004360)*3.5673274 =
4.6390811
Load cases
1-3
Q1 = (1.0515711 - 1 - 4.6107008*0.0050230) / (1 + 4.6107008*0.1012484) =
0.0193694
Load cases
4-7
Q1 = (1.0515711 - 1 - 4.6390811*0.0050210) / (1 + 4.6390811*0.1012277) =
0.0192421
Load cases
1-3
Qz1 = (0.0005076 + 0.0193694*0.0050230)*14.22388644 / 2 =
12.3795
Load cases
4-7
Qz1 = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 =
12.3692
Load cases
1-3
Qz2 = (0.0050230 + 0.0193694*0.1012484)*14.22388644 / 2 =
142.9404
UHX-13.5.4 Step 4
K = A / Do
F = ((1 - *) / E*)*(s + c + E*ln(K))
= (1 + *)*F
Q1 = (s - 1 - *Zv) / (1 + *Zm)
Qz1 = (Zd + Q1*Zv)*Xa4 / 2
Qz2 = (Zv + Q1*Zm)*Xa4 / 2
U = [Zv + (s - 1)*Zm]*Xa4 / (1 +*Zm)
Condition Design
New or corroded
New or corroded
New or corroded
New or corroded
New or corroded
New or corroded
2/10/2007 10:33:19 AM
334/368
Load cases
4-7
Qz2 = (0.0050210 + 0.0192421*0.1012277)*14.22668374 / 2 =
142.7397
Load cases
1-3
U = [0.0050230 + (1.0515711 - 1)*0.1012484]*14.22388644 / (1 +4.6107008*0.1012484)

=
285.8809
Load cases
4-7
U = [0.0050210 + (1.0515711 - 1)*0.1012277]*14.22668374 / (1 +4.6390811*0.1012277)

=
285.4795
New or corroded
UHX-13.5.5 Step
5
b = 0
Tr = (T' + Ts' + Tc')
/3
Condition Design
New
or
corroded
b = 0 =
UHX-13.5.5 Step 5
= [t,m*(Tt,m - Ta) - s,m*(Ts,m - Ta)]*L
s = s*ks*s*s*(1 + h*s)
c = c*kc*c*c*(1 + h*c)
s* = ao2*(s2 - 1)*(s - 1) / 4 - s
c* = ao2*[(c2 + 1)*(c - 1) / 4 - (s - 1) / 2] - c
Condition Design
New or
corroded
Ps (psi)
Pt (psi)
Load Case 1
50
Load Case 2
50
Load Case 3
50
50
Load Case 4
Load Case 5
50
Load Case 6
50
Load Case 7
50
50
Load case 1, 2, 3
0.0000
Load case 4, 5, 6,
7
= [9.17E-06*(282.50 - 70) - 9.11E-06*(254.50 - 70)]*272.7500 =
0.0728111
New or
corroded
All load cases
s = 1.0515711*72,583.7266*0.2780179*2.690900E-04*(1 + 1.5000*0.2780179) =
8.0915
New or
corroded
All load cases
s* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 =
-4.1362
New or
corroded
All load cases
c = 1.0515711*72,218.5078*0.2784858*2.706823E-04*(1 + 1.5000*0.2784858) =
8.1160
2/10/2007 10:33:19 AM
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New or
corroded
c* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212

=
All load cases
-4.1607
UHX-13.5.6 Step 6
Ps' = (xs + 2*(1 - xs)*t + 2 / Ks,t*(Ds / Do)2*s - (s2 - 1) / (J*Ks,t) - (1 - J)*[Dj2 - (2*as)2] / (2*J*Ks,t*Do2))*Ps
Pt' = (xt + 2*(1 - xt)*t + 1 / (J*Ks,t))*Pt
P = Nt*Kt* / (*ao2)
PW = - U*b*W / (2**ao2)
Prim = - U / ao2*(s**Ps - c**Pt)
Pe = J*Ks,t / (1 + J*Ks,t*[QZ1 + (s - 1)*QZ2] )*(Ps' - Pt' + P + PW + Prim)
Condition Design
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
Load case
1, 4, 5
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2124548*107.69602))*0 =
Load case
2, 3
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2124548*107.69602))*50 =
177.27
Load case
6, 7
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2135724*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2135724) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2135724*107.69602))*50 =
176.56
Load case
1, 3
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*50 =
277.55
Load case
2, 4, 6
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*0 =
Load case
5, 7
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2135724))*50 =
276.31
Load case
1, 2, 3
P = 3408*18,199.88*0.0000000 / (*53.84802) =
Load case
4, 5, 6, 7
P = 3408*18,360.86*0.0728111 / (*53.84802) =
500.15
PW = - 285.8808731*0*0.00 / (2**53.84802) =
Load case
1
Prim = - 285.8808731 / 53.84802*(-4.1361599*0 - -4.1607299*50) =
-20.51
Load case
2
Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*0) =
20.39
Load case
3
Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*50) =
-0.12
Load case
4
Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*0) =
Load case
5
Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*50) =
-20.48
Load case
6
Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*0) =
20.36
Load case
7
Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*50) =
-0.12
Load case
1
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(0 - 277.5453 + 0 + 0 + -20.5109) =
-12.19
All load
cases
2/10/2007 10:33:19 AM
New or
corroded
336/368
Load case
2
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(177.2692 - 0 + 0 + 0 + 20.3898) =
8.08
Load case
3
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(177.2692 - 277.5453 + 0 + 0 + -0.1211) =
-4.10
Load case
4
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(0 - 0 + 500.1513 + 0 + 0) =
20.49
Load case
5
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(0 - 276.3137 + 500.1513 + 0 + -20.4821) =
8.33
Load case
6
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(176.5551 - 0 + 500.1513 + 0 + 20.3612) =
28.55
Load case
7
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(176.5551 - 276.3137 + 500.1513 + 0 + -0.1210) =
16.40
UHX-13.5.7 Step 7
Q2 = ((s**Ps - c**Pt) + b*W / (2*)) / (1 + *Zm)
Q3 = Q1 + 2*Q2 / (Pe*ao2)
Fm is calculated per Table UHX-13.1
= (1.5*Fm / *)*(2*ao / (h - hg'))2*Pe
Condition Design
New or corroded
New or corroded
Load case 1
Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
141.8277
Load case 2
Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
-140.9902
Load case 3
Q2 = ((-4.1361599*50 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
0.8375211
Load case 4
Q2 = ((-4.1361599*0 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
0.0000000
Load case 5
Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
141.5596
Load case 6
Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
-140.7237
Load case 7
Q2 = ((-4.1361599*50 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
0.8359380
Load case 1
Q3 = 0.0193694 + 2*141.8277 / (-12.1864*53.84802) =
0.0113420
Load case 2
Q3 = 0.0193694 + 2*-140.9902 / (8.0816*53.84802) =
0.0073361
Load case 3
Q3 = 0.0193694 + 2*0.8375211 / (-4.1049*53.84802) =
0.0192287
Load case 4
Q3 = 0.0192421 + 2*0.0000000 / (20.4874*53.84802) =
0.0192421
Load case 5
Q3 = 0.0192421 + 2*141.5596 / (8.3299*53.84802) =
0.0309638
Load case 6
Q3 = 0.0192421 + 2*-140.7237 / (28.5535*53.84802) =
0.0158427
Load case 7
Q3 = 0.0192421 + 2*0.8359380 / (16.3961*53.84802) =
0.0192773
Tubesheet Bending Stress
New or corroded
Stress
(psi)
Allowable
(psi)
Overstressed?
Load case 1
= (1.5*0.0203531 / 0.3116704)*(2*53.8480 / (1.5000 0.0000))2*-12.1864 =
-6,153
28,125
No
Load case 2
= (1.5*0.0190249 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*8.0816

=
3,814
28,125
No
Load case 3
= (1.5*0.0233922 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*-4.1049

=
-2,382
28,125
No
11,894
57,195
No
Load case 4
2/10/2007 10:33:19 AM
337/368
= (1.5*0.0233946 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*20.4874 =

Load case 5
= (1.5*0.0280129 / 0.3115843)*(2*53.8480 / (1.5000 - 0.0000))2*8.3299

=
5,791
57,195
No
Load case 6
= (1.5*0.0220552 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*28.5535 =
15,628
57,195
No
Load case 7
= (1.5*0.0234084 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*16.3961 =
9,525
57,195
No
UHX-13.5.8 Step 8
= (1 / (2*))*(ao / h)*Pe
Condition Design
Stress
(psi)
Tubesheet Shear Stress
Allowable
(psi)
Overstressed?
Load case 1
= (1 / (2*0.2453))*(53.8480 / 1.5000)*-12.1864 =
-892
15,000
No
Load case 2
= (1 / (2*0.2453))*(53.8480 / 1.5000)*8.0816 =
591
15,000
No
Load case 3
= (1 / (2*0.2453))*(53.8480 / 1.5000)*-4.1049 =
-300
15,000
No
Load case 4
= (1 / (2*0.2453))*(53.8480 / 1.5000)*20.4874 =
1,499
15,252
No
Load case 5
= (1 / (2*0.2453))*(53.8480 / 1.5000)*8.3299 =
610
15,252
No
Load case 6
= (1 / (2*0.2453))*(53.8480 / 1.5000)*28.5535 =
2,089
15,252
No
Load case 7
= (1 / (2*0.2453))*(53.8480 / 1.5000)*16.3961 =
1,200
15,252
No
New or corroded
UHX-13.5.9 Step 9
Fq = (Zd + Q3*Zv)*Xa4 / 2
Fs = MAX [(3.25 - 0.5*Fq), 1.25] but not greater than 2.0
t,o = ((Ps*xs - Pt*xt) - Pe*Fq) / (xt - xs)
lt = k*l
rt = (dt2 + (dt - 2*tt)2 )0.5 / 4
Ft = lt / rt
Ct = (2*2*Et / Sy,t)0.5
For Ct <= Ft, Stb = Min{2*Et / (Fs*Ft2), St}
For Ct &GT; Ft, Stb = Min{Sy,t / Fs*(1 - Ft/ (2*Ct)), St}
Condition Design
New or
corroded
Load case 1
Fq = (0.0005076 + 0.0113420*0.0050230)*14.22388644 / 2 =
11.5543
Load case 2
Fq = (0.0005076 + 0.0073361*0.0050230)*14.22388644 / 2 =
11.1425
Load case 3
Fq = (0.0005076 + 0.0192287*0.0050230)*14.22388644 / 2 =
12.3651
Load case 4
Fq = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 =
12.3692
Load case 5
Fq = (0.0005073 + 0.0309638*0.0050210)*14.22668374 / 2 =
13.5747
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Load case 6
Fq = (0.0005073 + 0.0158427*0.0050210)*14.22668374 / 2 =
12.0196
Load case 7
Fq = (0.0005073 + 0.0192773*0.0050210)*14.22668374 / 2 =
12.3728
New or
corroded
All load cases
rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 =
0.4250
New or
corroded
All load cases
Ft = 87.3000 / 0.4250 =
205.4258
Ct =
Load case 2, 3
Ct = (2*2*26,850,000 / 18,625)0.5 =
168.6898
Load case 4, 5,
6, 7
Ct = (2*2*27,087,500 / 19,385)0.5 =
166.0797
Fs = MAX [(3.25 - 0.5*11.5542910) = -2.5271, 1.25] but not greater than 2.0 =
1.2500
Load case 1
New or
corroded
New or
corroded
All load cases
Tube Evaluation
New or
corroded
Stress
(psi)
Allowable
(psi)
Overstressed?
Load case 1
t,o = ((0*0.5408861 - 50*0.6100532) - -12.1864*11.5542910) /

(0.6100532 - 0.5408861) =
1,595
16,471
No
Load case 2
t,o = ((50*0.5408861 - 0*0.6100532) - 8.0816*11.1424730) / (0.6100532

- 0.5408861) =
-911
16,471
No
Load case 3
t,o = ((50*0.5408861 - 50*0.6100532) - -4.1049*12.3650662) /

(0.6100532 - 0.5408861) =
684
16,471
No
Load case 4
t,o = ((0*0.5408861 - 0*0.6100532) - 20.4874*12.3691774) / (0.6100532

- 0.5408861) =
-3,664
33,412
No
Load case 5
t,o = ((0*0.5408861 - 50*0.6100532) - 8.3299*13.5746696) / (0.6100532

- 0.5408861) =
-2,076
33,412
No
Load case 6
t,o = ((50*0.5408861 - 0*0.6100532) - 28.5535*12.0195759) /

(0.6100532 - 0.5408861) =
-4,571
33,412
No
Load case 7
t,o = ((50*0.5408861 - 50*0.6100532) - 16.3961*12.3727940) /

(0.6100532 - 0.5408861) =
-2,983
33,412
No
Stb =
No
Load case 2
For Ct <= 205.4258, Stb = Min{2*26,850,000 / (1.2500*205.42582) = 5,024, 16,471} =
5,024
No
Load case 4, 5,
6, 7
For Ct <= 205.4258, Stb = Min{2*27,087,500 / (1.2500*205.42582) = 5,068, 16,706} =
5,068
No
Load case 1, 3
New or
corroded
UHX-13.5.10 Step 10
s,m = ao2 / (ts*(2*as + ts))*[Pe + (s2 - 1)*(Ps - Pt)] + as2*Pt / (ts*(2*as + ts))
s,b = 6*ks / ts2*{s*[s*Ps - s*as*s,m/ Es] + 6*(1 - *2) / E**(ao3 / h3)*(1 + h*s / 2)*[Pe*(Zv + Zm*Q1) + 2*Zm*Q2 / ao2]}
s = ABS(s,m) + ABS(s,b)
c,m = ac2 / (tc*(2*ac + tc))*Pt
c,b = 6*kc / tc2*{c*c*Pt - 6*(1 - *2) / E**(ao3 / h3)*(1 + h*c / 2)*[Pe*(Zv + Zm*Q1) + 2*Zm*Q2 / ao2]}
c = ABS(c,m) + ABS(c,b)
Condition Design
Minimum shell length = 1.8*(Ds*ts)0.5 = 11.7302 in where thickness ts = 0.3750 in
Stress
(psi)
Shell Evaluation
2/10/2007 10:33:19 AM
339/368
1.5*Ss
(psi)
SPS,s
(psi)
Overstressed?
Load
case
1
Load
case
2
New or
corroded
Load
case
3
Load
case
4
Load
case
5
Load
case
6
Load
case
7
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-12.1864 + (1.05157112 1)*(0 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
2,573
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*0 - 0.3100*56.6250*2,573/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-12.1864*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*141.8277 / 53.84802)) =
-9,304
s = ABS(2,573) + ABS(-9,304) =
11,878
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.0816 + (1.05157112 - 1)*(50

- 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
910
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*910/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.0816*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*-140.9902 / 53.84802)) =
15,939
s = ABS(910) + ABS(15,939) =
16,849
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-4.1049 + (1.05157112 1)*(50 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
3,483
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*3,483/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-4.1049*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*0.8375211 / 53.84802)) =
6,635
s = ABS(3,483) + ABS(6,635) =
10,118
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(20.4874 + (1.05157112 - 1)*(0

- 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
1,394
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*1,394/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(20.4874*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*0.0000000 / 53.84802)) =
14,219
s = ABS(1,394) + ABS(14,219) =
15,614
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.3299 + (1.05157112 - 1)*(0 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
3,969
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*3,969/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.3299*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*141.5596 / 53.84802)) =
4,905
s = ABS(3,969) + ABS(4,905) =
8,874
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(28.5535 + (1.05157112 1)*(50 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
2,303
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*2,303/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(28.5535*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*-140.7237 / 53.84802)) =
30,167
s = ABS(2,303) + ABS(30,167) =
32,470
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(16.3961 + (1.05157112 1)*(50 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
4,878
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*4,878/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(16.3961*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*0.8359380 / 53.84802)) =
20,852
s = ABS(4,878) + ABS(20,852) =
25,731
24,713
49,425
No
24,713
49,425
No
24,713
49,425
No
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
1.5*Sc
(psi)
SPS,c
(psi)
Overstressed?
24,713
49,425
No
UHX-13.5.10 Step 10
Minimum channel length = 1.8*(Dc*tc)0.5 = 11.7302 in where thickness tc = 0.3750 in
Condition Design
Stress
(psi)
Channel Evaluation
Load
case
1
2/10/2007 10:33:19 AM
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
340/368
3,763
Load
case
2
Load
case
3
Load
case
4
19,432
c = ABS(3,763) + ABS(19,432) =
23,195
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*0 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.0816*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-140.9902 /
53.84802)) =
-4,844
c = ABS(0) + ABS(-4,844) =
4,844
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
3,763
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(-4.1049*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*0.8375211 /
53.84802)) =
14,588
c = ABS(3,763) + ABS(14,588) =
18,351
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(20.4874*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.0000000 /
53.84802)) =
-14,944
c = ABS(0) + ABS(-14,944) =
14,944
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
3,763
Load
case
5
Load
case
6
Load
case
7
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(-12.1864*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*141.8277 /
53.84802)) =
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.3299*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*141.5596 /
53.84802)) =
4,503
c = ABS(3,763) + ABS(4,503) =
8,266
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(28.5535*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-140.7237 /
53.84802)) =
-19,799
c = ABS(0) + ABS(-19,799) =
19,799
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
3,763
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(16.3961*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.8359380 /
53.84802)) =
-352
c = ABS(3,763) + ABS(-352) =
4,115
24,713
49,425
No
24,713
49,425
No
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
Calculations for Vacuum-SS Condition

UHX-13.5.1 Step 1
Condition Vacuum-SS
New or corroded
Do = 2*53.2230 + 1.2500 =
107.6960
New or corroded
= (1.6563 - 1.2500) /1.6563 =
0.2453
Load cases 1-3
d = MAX{[1.2500 - 2*0.0490*(26,850,000 / 26,850,000)*(16,471 / 18,750)*0.8500],
[1.2500 - 2*0.0490]} =
New or corroded
1.1768267
Load cases 4-7
[1.2500 - 2*0.0490]} =
1.1769739
p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(*107.69602))0.5 =
1.7097
Load cases 1-3
* = (1.7096848 - 1.1768267)/1.7096848 =
0.311670
Load cases 4-7
* = (1.7096848 - 1.1769739)/1.7096848 =
0.311584
New or corroded
New or corroded
d = MAX{[1.2500 - 2*0.0490*(27,087,500 / 27,075,000)*(16,706 / 19,065)*0.8500],
2/10/2007 10:33:19 AM
341/368
hg' =
0.0000
New or corroded
ao = 107.6960 / 2 =
53.8480
New or corroded
s = 56.6250 / 53.8480 =
1.051571
New or corroded
c = 56.6250 / 53.8480 =
1.051571
New or corroded
xs = 1 - 3408*(1.2500/(2*53.8480))2 =
0.540886
New or corroded
xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 =
0.610053
UHX-13.5.2 Step 2
Condition Vacuum-SS
New or
corroded
New or
corroded
New or
corroded
New or
corroded
Load cases
1-3
Ks = *0.3750*(113.2500 + 0.3750)*26,850,000 / 272.7500 =
13,177,547.00
Load cases
4-7
Ks = *0.3750*(113.2500 + 0.3750)*27,230,000 / 272.7500 =
13,364,045.00
Load cases
1-3
Kt = *0.0490*(1.2500 - 0.0490)*26,850,000 / 272.7500 =
18,199.88
Load cases
4-7
Kt = *0.0490*(1.2500 - 0.0490)*27,087,500 / 272.7500 =
18,360.86
Load cases
1-3
Ks,t = 13,177,547.00 / (3408*18,199.88) =
0.212455
Load cases
4-7
Ks,t = 13,364,045.00 / (3408*18,360.86) =
0.213572
Load cases
1-3
Load cases
4-7
s = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2780179
Load cases
1-3
ks = 0.2780179*26,850,000*0.37503 / (6*(1 - 0.31002)) =
72,583.73
Load cases
4-7
ks = 0.2780179*27,230,000*0.37503 / (6*(1 - 0.31002)) =
73,610.98
Load cases
1-3
s = (6*113.2500 / 1.50003)*72,583.7266*(1 + 1.5000*0.2780179 +

1.50002*0.27801792 / 2) =
21,978,486
Load cases
4-7
s = (6*113.2500 / 1.50003)*73,610.9844*(1 + 1.5000*0.2780179 +

1.50002*0.27801792 / 2) =
22,289,542
Load cases
1-3
s = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3100 / 2) =
2.6909E-04
Load cases
4-7
s = 113.25002 / (4*27,230,000*0.3750) * (1 - 0.3100 / 2) =
2.6533E-04
c = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2784858
Load cases
1-3
kc = 0.2784858*26,850,000*0.37503 / (6*(1 - 0.30002)) =
72,218.51
Load cases
4-7
kc = 0.2784858*27,250,000*0.37503 / (6*(1 - 0.30002)) =
73,294.39
Load cases
1-3
c = (6*113.2500 / 1.50003)*72,218.5078*(1 + 1.5000*0.2784858 +

1.50002*0.27848582 / 2) =
21,882,362
Load cases
4-7
c = (6*113.2500 / 1.50003)*73,294.3906*(1 + 1.5000*0.2784858 +

1.50002*0.27848582 / 2) =
22,208,356
New or corroded
New or
corroded
New or
corroded
New or
corroded
New or corroded
New or
corroded
New or
corroded
2/10/2007 10:33:19 AM
342/368
New or
corroded
Load cases
1-3
c = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3000 / 2) =
2.7068E-04
Load cases
4-7
c = 113.25002 / (4*27,250,000*0.3750) * (1 - 0.3000 / 2) =
2.6671E-04
UHX-13.5.3 Step 3
Condition Vacuum-SS
h/p = 1.5000/1.6563 =
0.9056
Load cases
1-3
0.3370
Load cases
4-7
0.3369
Load cases
1-3
E* = 0.3369805*26,850,000 =
9,047,927
Load cases
4-7
E* = 0.3368625*27,075,000 =
9,120,553
Load cases
1-3
0.3004
Load cases
4-7
0.3004
Load cases
1-3
Xa = [24*(1 - 0.30039792)*3408*26,850,000*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,047,927*272.7500*1.50003)]0.25 =
14.2239
Load cases
4-7
Xa = [24*(1 - 0.30043602)*3408*27,087,500*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,120,553*272.7500*1.50003)]0.25 =
14.2267
Load cases
1-3
Zd =
0.0005076
Load cases
4-7
Zd =
0.0005073
Load cases
1-3
Zv =
0.0050230
Load cases
4-7
Zv =
0.0050210
Load cases
1-3
Zm =
0.1012484
Load cases
4-7
Zm =
0.1012277
K = 116.0000 / 107.6960 =
1.0771059
Load cases
1-3
F = ((1 - 0.3003979) / 9,047,927)*(21,978,486.00 + 21,882,362.00 +

26,850,000*ln(1.0771)) =
3.5456076
Load cases
4-7
F = ((1 - 0.3004360) / 9,120,553)*(22,289,542.00 + 22,208,356.00 +

27,075,000*ln(1.0771)) =
3.5673274
Load cases
1-3
= (1 + 0.3003979)*3.5456076 =
4.6107008
Load cases
4-7
= (1 + 0.3004360)*3.5673274 =
4.6390811
Q1 = (1.0515711 - 1 - 4.6107008*0.0050230) / (1 + 4.6107008*0.1012484) =
0.0193694
New or corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
UHX-13.5.4 Step 4
Condition Vacuum-SS
New or corroded
New or corroded
New or corroded
New or corroded
2/10/2007 10:33:19 AM
343/368
Load cases
1-3
New or corroded
New or corroded
Load cases
4-7
Q1 = (1.0515711 - 1 - 4.6390811*0.0050210) / (1 + 4.6390811*0.1012277) =
0.0192421
Load cases
1-3
Qz1 = (0.0005076 + 0.0193694*0.0050230)*14.22388644 / 2 =
12.3795
Load cases
4-7
Qz1 = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 =
12.3692
Load cases
1-3
Qz2 = (0.0050230 + 0.0193694*0.1012484)*14.22388644 / 2 =
142.9404
Load cases
4-7
Qz2 = (0.0050210 + 0.0192421*0.1012277)*14.22668374 / 2 =
142.7397
Load cases
1-3
U = [0.0050230 + (1.0515711 - 1)*0.1012484]*14.22388644 / (1 +4.6107008*0.1012484)

=
285.8809
Load cases
4-7
U = [0.0050210 + (1.0515711 - 1)*0.1012277]*14.22668374 / (1 +4.6390811*0.1012277)

=
285.4795
New or corroded
UHX-13.5.5 Step 5
Condition
Vacuum-SS
New
or
corroded
b = 0 =
UHX-13.5.5 Step 5
Condition Vacuum-SS
New or
corroded
Ps (psi)
Pt (psi)
Load Case 1
50
Load Case 2
-15
Load Case 3
-15
50
Load Case 4
Load Case 5
50
Load Case 6
-15
Load Case 7
-15
50
Load case 1, 2, 3
0.0000
Load case 4, 5, 6,
7
= [9.17E-06*(282.50 - 70) - 9.11E-06*(254.50 - 70)]*272.7500 =
0.0728111
New or
corroded
All load cases
s = 1.0515711*72,583.7266*0.2780179*2.690900E-04*(1 + 1.5000*0.2780179) =
8.0915
New or
corroded
All load cases
s* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 =
-4.1362
New or
corroded
All load cases
c = 1.0515711*72,218.5078*0.2784858*2.706823E-04*(1 + 1.5000*0.2784858) =
8.1160
New or
corroded
All load cases
c* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212

=
-4.1607
2/10/2007 10:33:19 AM
344/368
UHX-13.5.6 Step 6
Condition Vacuum-SS
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
Load case
1, 4, 5
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2124548*107.69602))*0 =
Load case
2, 3
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2124548*107.69602))*-15 =
-53.18
Load case
6, 7
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2135724*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2135724) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2135724*107.69602))*-15 =
-52.97
Load case
1, 3
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*50 =
277.55
Load case
2, 4, 6
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*0 =
Load case
5, 7
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2135724))*50 =
276.31
Load case
1, 2, 3
P = 3408*18,199.88*0.0000000 / (*53.84802) =
Load case
4, 5, 6, 7
P = 3408*18,360.86*0.0728111 / (*53.84802) =
500.15
PW = - 285.8808731*0*0.00 / (2**53.84802) =
Load case
1
Prim = - 285.8808731 / 53.84802*(-4.1361599*0 - -4.1607299*50) =
-20.51
Load case
2
Prim = - 285.8808731 / 53.84802*(-4.1361599*-15 - -4.1607299*0) =
-6.12
Load case
3
Prim = - 285.8808731 / 53.84802*(-4.1361599*-15 - -4.1607299*50) =
-26.63
Load case
4
Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*0) =
Load case
5
Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*50) =
-20.48
Load case
6
Prim = - 285.4794649 / 53.84802*(-4.1361599*-15 - -4.1607299*0) =
-6.11
Load case
7
Prim = - 285.4794649 / 53.84802*(-4.1361599*-15 - -4.1607299*50) =
-26.59
Load case
1
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(0 - 277.5453 + 0 + 0 + -20.5109) =
-12.19
Load case
2
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(-53.1808 - 0 + 0 + 0 + -6.1169) =
-2.42
Load case
3
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(-53.1808 - 277.5453 + 0 + 0 + -26.6279) =
-14.61
Load case
4
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(0 - 0 + 500.1513 + 0 + 0) =
20.49
Load case
5
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(0 - 276.3137 + 500.1513 + 0 + -20.4821) =
8.33
Load case
6
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(-52.9665 - 0 + 500.1513 + 0 + -6.1084) =
18.07
All load
cases
2/10/2007 10:33:19 AM
345/368
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(-52.9665 - 276.3137 + 500.1513 + 0 + -26.5905) =
Load case
7
5.91
UHX-13.5.7 Step 7
Condition Vacuum-SS
New or corroded
New or corroded
Load case 1
Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
141.8277
Load case 2
Q2 = ((-4.1361599*-15 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
42.2970
Load case 3
Q2 = ((-4.1361599*-15 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
184.1247
Load case 4
Q2 = ((-4.1361599*0 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
0.0000000
Load case 5
Q2 = ((-4.1361599*0 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
141.5596
Load case 6
Q2 = ((-4.1361599*-15 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
42.2171
Load case 7
Q2 = ((-4.1361599*-15 - -4.1607299*50) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
183.7767
Load case 1
Q3 = 0.0193694 + 2*141.8277 / (-12.1864*53.84802) =
0.0113420
Load case 2
Q3 = 0.0193694 + 2*42.2970 /
0.0073361
Load case 3
Q3 = 0.0193694 + 2*184.1247 / (-14.6109*53.84802) =
0.0106773
Load case 4
Q3 = 0.0192421 + 2*0.0000000 / (20.4874*53.84802) =
0.0192421
Load case 5
Q3 = 0.0192421 + 2*141.5596 / (8.3299*53.84802) =
0.0309638
Load case 6
Q3 = 0.0192421 + 2*42.2171 / (18.0675*53.84802) =
0.0208538
Load case 7
Q3 = 0.0192421 + 2*183.7767 / (5.9101*53.84802) =
0.0406902
New or corroded
(-2.4245*53.84802)
Stress
(psi)
Allowable
(psi)
Overstressed?
Load case 1
= (1.5*0.0203531 / 0.3116704)*(2*53.8480 / (1.5000 0.0000))2*-12.1864 =
-6,153
28,125
No
Load case 2
= (1.5*0.0190249 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*-2.4245

=
-1,144
28,125
No
Load case 3
= (1.5*0.0201327 / 0.3116704)*(2*53.8480 / (1.5000 0.0000))2*-14.6109 =
-7,298
28,125
No
Load case 4
= (1.5*0.0233946 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*20.4874 =
11,894
57,195
No
Load case 5
= (1.5*0.0280129 / 0.3115843)*(2*53.8480 / (1.5000 - 0.0000))2*8.3299

=
5,791
57,195
No
Load case 6
= (1.5*0.0240296 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*18.0675 =
10,774
57,195
No
Load case 7
= (1.5*0.0318451 / 0.3115843)*(2*53.8480 / (1.5000 - 0.0000))2*5.9101

=
4,671
57,195
No
UHX-13.5.8 Step 8
Condition Vacuum-SS
Stress
(psi)
Allowable
(psi)
Overstressed?
Load case 1
= (1 / (2*0.2453))*(53.8480 / 1.5000)*-12.1864 =
-892
15,000
No
Load case 2
= (1 / (2*0.2453))*(53.8480 / 1.5000)*-2.4245 =
-177
15,000
No
New or corroded
2/10/2007 10:33:19 AM
346/368
Load case 3
= (1 / (2*0.2453))*(53.8480 / 1.5000)*-14.6109 =
-1,069
15,000
No
Load case 4
= (1 / (2*0.2453))*(53.8480 / 1.5000)*20.4874 =
1,499
15,252
No
Load case 5
= (1 / (2*0.2453))*(53.8480 / 1.5000)*8.3299 =
610
15,252
No
Load case 6
= (1 / (2*0.2453))*(53.8480 / 1.5000)*18.0675 =
1,322
15,252
No
Load case 7
= (1 / (2*0.2453))*(53.8480 / 1.5000)*5.9101 =
432
15,252
No
UHX-13.5.9 Step 9
Condition Vacuum-SS
New or
corroded
Load case 1
Fq = (0.0005076 + 0.0113420*0.0050230)*14.22388644 / 2 =
11.5543
Load case 2
Fq = (0.0005076 + 0.0073361*0.0050230)*14.22388644 / 2 =
11.1425
Load case 3
Fq = (0.0005076 + 0.0106773*0.0050230)*14.22388644 / 2 =
11.4860
Load case 4
Fq = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 =
12.3692
Load case 5
Fq = (0.0005073 + 0.0309638*0.0050210)*14.22668374 / 2 =
13.5747
Load case 6
Fq = (0.0005073 + 0.0208538*0.0050210)*14.22668374 / 2 =
12.5349
Load case 7
Fq = (0.0005073 +
0.0406902*0.0050210)*14.22668374
/2=
14.5750
New or
corroded
All load cases
rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 =
0.4250
New or
corroded
All load cases
Ft = 87.3000 / 0.4250 =
205.4258
Ct =
Ct = (2*2*27,087,500 / 19,385)0.5 =
166.0797
1.2500
New or
corroded
New or
corroded
Load case 1, 2, 3
Load case 4, 5,
6, 7
All load cases
Tube Evaluation
New or
corroded
New or
corroded
Stress
(psi)
Allowable
(psi)
Overstressed?
Load case 1
t,o = ((0*0.5408861 - 50*0.6100532) - -12.1864*11.5542910) /

(0.6100532 - 0.5408861) =
1,595
16,471
No
Load case 2
t,o = ((-15*0.5408861 - 0*0.6100532) - -2.4245*11.1424730) /

(0.6100532 - 0.5408861) =
273
16,471
No
Load case 3
t,o = ((-15*0.5408861 - 50*0.6100532) - -14.6109*11.4859558) /

(0.6100532 - 0.5408861) =
1,868
16,471
No
Load case 4
t,o = ((0*0.5408861 - 0*0.6100532) - 20.4874*12.3691774) / (0.6100532

- 0.5408861) =
-3,664
33,412
No
Load case 5
t,o = ((0*0.5408861 - 50*0.6100532) - 8.3299*13.5746696) / (0.6100532

- 0.5408861) =
-2,076
33,412
No
Load case 6
t,o = ((-15*0.5408861 - 0*0.6100532) - 18.0675*12.5349282) /

(0.6100532 - 0.5408861) =
-3,392
33,412
No
Load case 7
t,o = ((-15*0.5408861 - 50*0.6100532) - 5.9101*14.5749638) /

(0.6100532 - 0.5408861) =
-1,804
33,412
No
Stb =
No
For Ct <= 205.4258, Stb = Min{2*27,087,500 / (1.2500*205.42582) = 5,068, 16,706} =
5,068
No
Load case 1, 2, 3
Load case 4, 5,
6, 7
2/10/2007 10:33:19 AM
347/368
UHX-13.5.10 Step 10
c,m = ac2 / (tc*(2*ac + tc))*Pt
Condition Vacuum-SS
Stress
(psi)
Shell Evaluation
Load
case
1
Load
case
2
New or
corroded
Load
case
3
Load
case
4
Load
case
5
Load
case
6
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-12.1864 + (1.05157112 1)*(0 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
-9,304
s = ABS(2,573) + ABS(-9,304) =
11,878
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-2.4245 + (1.05157112 1)*(-15 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
-273
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*-15 - 0.3100*56.6250*-273/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-2.4245*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*42.2970 / 53.84802)) =
-4,782
s = ABS(-273) + ABS(-4,782) =
5,055
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-14.6109 + (1.05157112 1)*(-15 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
2,300
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*-15 - 0.3100*56.6250*2,300/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-14.6109*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*184.1247 / 53.84802)) =
-14,086
s = ABS(2,300) + ABS(-14,086) =
16,387
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(20.4874 + (1.05157112 1)*(0 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
1,394
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*1,394/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(20.4874*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*0.0000000 / 53.84802)) =
14,219
s = ABS(1,394) + ABS(14,219) =
15,614
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.3299 + (1.05157112 - 1)*(0

- 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
3,969
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*3,969/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.3299*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*141.5596 / 53.84802)) =
4,905
s = ABS(3,969) + ABS(4,905) =
8,874
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(18.0675 + (1.05157112 1)*(-15 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
1,122
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*-15 - 0.3100*56.6250*1,122/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(18.0675*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*42.2171 / 53.84802)) =
9,435
s = ABS(1,122) + ABS(9,435) =
10,557
348/368
SPS,s
(psi)
Overstressed?
24,713
49,425
No
24,713
49,425
No
24,713
49,425
No
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
2,573
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*0 - 0.3100*56.6250*2,573/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-12.1864*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*141.8277 / 53.84802)) =
2/10/2007 10:33:19 AM
1.5*Ss
(psi)
Load
case
7
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(5.9101 + (1.05157112 1)*(-15 - 50)) + 56.62502*50 / (0.3750*(2*56.6250 + 0.3750)) =
3,697
50,100
No
1.5*Sc
(psi)
SPS,c
(psi)
Overstressed?
24,713
49,425
No
24,713
49,425
No
24,713
49,425
No
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
N/A
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*-15 - 0.3100*56.6250*3,697/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(5.9101*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*183.7767 / 53.84802)) =
121
s = ABS(3,697) + ABS(121) =
3,817
UHX-13.5.10 Step 10
Condition Vacuum-SS
Stress
(psi)
Channel Evaluation
Load
case
1
Load
case
2
New or
corroded
Load
case
3
Load
case
4
Load
case
5
Load
case
6
Load
case
7
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
3,763
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(-12.1864*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*141.8277 /
53.84802)) =
19,432
c = ABS(3,763) + ABS(19,432) =
23,195
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*0 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(-2.4245*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*42.2970 /
53.84802)) =
1,453
c = ABS(0) + ABS(1,453) =
1,453
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
3,763
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*50 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(-14.6109*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*184.1247 /
53.84802)) =
20,886
c = ABS(3,763) + ABS(20,886) =
24,648
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(20.4874*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.0000000 /
53.84802)) =
-14,944
c = ABS(0) + ABS(-14,944) =
14,944
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
3,763
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.3299*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*141.5596 /
53.84802)) =
4,503
c = ABS(3,763) + ABS(4,503) =
8,266
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(18.0675*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*42.2171 /
53.84802)) =
-13,487
c = ABS(0) + ABS(-13,487) =
13,487
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*50 =
3,763
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*50 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(5.9101*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*183.7767 /
53.84802)) =
5,960
c = ABS(3,763) + ABS(5,960) =
9,722
Calculations for Vacuum-TS Condition
2/10/2007 10:33:19 AM
349/368
UHX-13.5.1 Step 1
Condition Vacuum-TS
New or corroded
Do = 2*53.2230 + 1.2500 =
107.6960
New or corroded
= (1.6563 - 1.2500) /1.6563 =
0.2453
Load cases 1-3
d = MAX{[1.2500 - 2*0.0490*(26,850,000 / 26,850,000)*(16,471 / 18,750)*0.8500],
[1.2500 - 2*0.0490]} =
New or corroded
1.1768267
Load cases 4-7
d = MAX{[1.2500 - 2*0.0490*(27,087,500 / 27,075,000)*(16,706 / 19,065)*0.8500],
[1.2500 - 2*0.0490]} =
1.1769739
p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(*107.69602))0.5 =
1.7097
Load cases 1-3
* = (1.7096848 - 1.1768267)/1.7096848 =
0.311670
Load cases 4-7
* = (1.7096848 - 1.1769739)/1.7096848 =
0.311584
hg' =
0.0000
New or corroded
ao = 107.6960 / 2 =
53.8480
New or corroded
s = 56.6250 / 53.8480 =
1.051571
New or corroded
c = 56.6250 / 53.8480 =
1.051571
New or corroded
xs = 1 - 3408*(1.2500/(2*53.8480))2 =
0.540886
New or corroded
xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 =
0.610053
New or corroded
New or corroded
UHX-13.5.2 Step 2
Condition Vacuum-TS
New or
corroded
New or
corroded
New or
corroded
New or
corroded
Load cases
1-3
Ks = *0.3750*(113.2500 + 0.3750)*26,850,000 / 272.7500 =
13,177,547.00
Load cases
4-7
Ks = *0.3750*(113.2500 + 0.3750)*27,230,000 / 272.7500 =
13,364,045.00
Load cases
1-3
Kt = *0.0490*(1.2500 - 0.0490)*26,850,000 / 272.7500 =
18,199.88
Load cases
4-7
Kt = *0.0490*(1.2500 - 0.0490)*27,087,500 / 272.7500 =
18,360.86
Load cases
1-3
Ks,t = 13,177,547.00 / (3408*18,199.88) =
0.212455
Load cases
4-7
Ks,t = 13,364,045.00 / (3408*18,360.86) =
0.213572
Load cases
1-3
Load cases
4-7
s = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2780179
Load cases
1-3
ks = 0.2780179*26,850,000*0.37503 / (6*(1 - 0.31002)) =
72,583.73
Load cases
4-7
ks = 0.2780179*27,230,000*0.37503 / (6*(1 - 0.31002)) =
73,610.98
Load cases
1-3
s = (6*113.2500 / 1.50003)*72,583.7266*(1 + 1.5000*0.2780179 +

1.50002*0.27801792 / 2) =
21,978,486
New or corroded
New or
corroded
New or
corroded
22,289,542
2/10/2007 10:33:19 AM
350/368
New or
corroded
Load cases
4-7
s = (6*113.2500 / 1.50003)*73,610.9844*(1 + 1.5000*0.2780179 +

1.50002*0.27801792 / 2) =
Load cases
1-3
s = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3100 / 2) =
2.6909E-04
Load cases
4-7
s = 113.25002 / (4*27,230,000*0.3750) * (1 - 0.3100 / 2) =
2.6533E-04
c = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2784858
Load cases
1-3
kc = 0.2784858*26,850,000*0.37503 / (6*(1 - 0.30002)) =
72,218.51
Load cases
4-7
kc = 0.2784858*27,250,000*0.37503 / (6*(1 - 0.30002)) =
73,294.39
Load cases
1-3
c = (6*113.2500 / 1.50003)*72,218.5078*(1 + 1.5000*0.2784858 +

1.50002*0.27848582 / 2) =
21,882,362
Load cases
4-7
c = (6*113.2500 / 1.50003)*73,294.3906*(1 + 1.5000*0.2784858 +

1.50002*0.27848582 / 2) =
22,208,356
Load cases
1-3
c = 113.25002 / (4*26,850,000*0.3750) * (1 - 0.3000 / 2) =
2.7068E-04
Load cases
4-7
c = 113.25002 / (4*27,250,000*0.3750) * (1 - 0.3000 / 2) =
2.6671E-04
New or corroded
New or
corroded
New or
corroded
New or
corroded
UHX-13.5.3 Step 3
Condition Vacuum-TS
h/p = 1.5000/1.6563 =
0.9056
Load cases
1-3
0.3370
Load cases
4-7
0.3369
Load cases
1-3
E* = 0.3369805*26,850,000 =
9,047,927
Load cases
4-7
E* = 0.3368625*27,075,000 =
9,120,553
Load cases
1-3
0.3004
Load cases
4-7
0.3004
Load cases
1-3
Xa = [24*(1 - 0.30039792)*3408*26,850,000*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,047,927*272.7500*1.50003)]0.25 =
14.2239
Load cases
4-7
Xa = [24*(1 - 0.30043602)*3408*27,087,500*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,120,553*272.7500*1.50003)]0.25 =
14.2267
Load cases
1-3
Zd =
0.0005076
Load cases
4-7
Zd =
0.0005073
Load cases
1-3
Zv =
0.0050230
Load cases
4-7
Zv =
0.0050210
Load cases
1-3
Zm =
0.1012484
Load cases
4-7
Zm =
0.1012277
New or corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
2/10/2007 10:33:19 AM
351/368
UHX-13.5.4 Step 4
Condition Vacuum-TS
K = 116.0000 / 107.6960 =
1.0771059
Load cases
1-3
F = ((1 - 0.3003979) / 9,047,927)*(21,978,486.00 + 21,882,362.00 +

26,850,000*ln(1.0771)) =
3.5456076
Load cases
4-7
F = ((1 - 0.3004360) / 9,120,553)*(22,289,542.00 + 22,208,356.00 +

27,075,000*ln(1.0771)) =
3.5673274
Load cases
1-3
= (1 + 0.3003979)*3.5456076 =
4.6107008
Load cases
4-7
= (1 + 0.3004360)*3.5673274 =
4.6390811
Load cases
1-3
Q1 = (1.0515711 - 1 - 4.6107008*0.0050230) / (1 + 4.6107008*0.1012484) =
0.0193694
Load cases
4-7
Q1 = (1.0515711 - 1 - 4.6390811*0.0050210) / (1 + 4.6390811*0.1012277) =
0.0192421
Load cases
1-3
Qz1 = (0.0005076 + 0.0193694*0.0050230)*14.22388644 / 2 =
12.3795
Load cases
4-7
Qz1 = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 =
12.3692
Load cases
1-3
Qz2 = (0.0050230 + 0.0193694*0.1012484)*14.22388644 / 2 =
142.9404
Load cases
4-7
Qz2 = (0.0050210 + 0.0192421*0.1012277)*14.22668374 / 2 =
142.7397
Load cases
1-3
U = [0.0050230 + (1.0515711 - 1)*0.1012484]*14.22388644 / (1 +4.6107008*0.1012484)

=
285.8809
Load cases
4-7
U = [0.0050210 + (1.0515711 - 1)*0.1012277]*14.22668374 / (1 +4.6390811*0.1012277)

=
285.4795
New or corroded
New or corroded
New or corroded
New or corroded
New or corroded
New or corroded
New or corroded
UHX-13.5.5 Step 5
Condition
Vacuum-TS
New
or
corroded
b = 0 =
UHX-13.5.5 Step 5
Condition Vacuum-TS
Ps (psi)
Pt (psi)
Load Case 1
-15
Load Case 2
50
Load Case 3
50
-15
Load Case 4
Load Case 5
-15
2/10/2007 10:33:19 AM
352/368
New or
corroded
Load Case 6
50
Load Case 7
50
-15
Load case 1, 2, 3
0.0000
Load case 4, 5, 6,
7
= [9.17E-06*(282.50 - 70) - 9.11E-06*(254.50 - 70)]*272.7500 =
0.0728111
New or
corroded
All load cases
s = 1.0515711*72,583.7266*0.2780179*2.690900E-04*(1 + 1.5000*0.2780179) =
8.0915
New or
corroded
All load cases
s* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 =
-4.1362
New or
corroded
All load cases
c = 1.0515711*72,218.5078*0.2784858*2.706823E-04*(1 + 1.5000*0.2784858) =
8.1160
New or
corroded
All load cases
c* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212

=
-4.1607
UHX-13.5.6 Step 6
Condition Vacuum-TS
New or
corroded
New or
corroded
New or
corroded
New or
corroded
New or
corroded
Load case
1, 4, 5
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2124548*107.69602))*0 =
Load case
2, 3
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2124548*107.69602))*50 =
177.27
Load case
6, 7
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2135724*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2135724) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2135724*107.69602))*50 =
176.56
Load case
1, 3
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*-15 =
-83.26
Load case
2, 4, 6
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*0 =
Load case
5, 7
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2135724))*-15 =
-82.89
Load case
1, 2, 3
P = 3408*18,199.88*0.0000000 / (*53.84802) =
Load case
4, 5, 6, 7
P = 3408*18,360.86*0.0728111 / (*53.84802) =
500.15
PW = - 285.8808731*0*0.00 / (2**53.84802) =
Load case
1
Prim = - 285.8808731 / 53.84802*(-4.1361599*0 - -4.1607299*-15) =
6.15
Load case
2
Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*0) =
20.39
Load case
3
Prim = - 285.8808731 / 53.84802*(-4.1361599*50 - -4.1607299*-15) =
26.54
Load case
4
Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*0) =
Load case
5
Prim = - 285.4794649 / 53.84802*(-4.1361599*0 - -4.1607299*-15) =
6.14
Load case
6
Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*0) =
20.36
Load case
7
Prim = - 285.4794649 / 53.84802*(-4.1361599*50 - -4.1607299*-15) =
26.51
All load
cases
2/10/2007 10:33:19 AM
353/368
New or
corroded
Load case
1
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(0 - -83.2636 + 0 + 0 + 6.1533) =
3.66
Load case
2
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(177.2692 - 0 + 0 + 0 + 20.3898) =
8.08
Load case
3
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3795336 + (1.0515711 1)*142.9404365] )*(177.2692 - -83.2636 + 0 + 0 + 26.5431) =
11.74
Load case
4
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(0 - 0 + 500.1513 + 0 + 0) =
20.49
Load case
5
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(0 - -82.8941 + 500.1513 + 0 + 6.1446) =
24.13
Load case
6
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(176.5551 - 0 + 500.1513 + 0 + 20.3612) =
28.55
Load case
7
Pe = 1.0000000*0.2135724 / (1 + 1.0000000*0.2135724*[12.3691774 + (1.0515711 1)*142.7397324] )*(176.5551 - -82.8941 + 500.1513 + 0 + 26.5058) =
32.20
UHX-13.5.7 Step 7
Condition Vacuum-TS
New or corroded
New or corroded
Load case 1
Q2 = ((-4.1361599*0 - -4.1607299*-15) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
-42.5483
Load case 2
Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
-140.9902
Load case 3
Q2 = ((-4.1361599*50 - -4.1607299*-15) + 0*0.00 / (2*)) / (1 + 4.6107008*0.1012484) =
-183.5385
Load case 4
Q2 = ((-4.1361599*0 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
0.0000000
Load case 5
Q2 = ((-4.1361599*0 - -4.1607299*-15) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
-42.4679
Load case 6
Q2 = ((-4.1361599*50 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
-140.7237
Load case 7
Q2 = ((-4.1361599*50 - -4.1607299*-15) + 0*0.00 / (2*)) / (1 + 4.6390811*0.1012277) =
-183.1915
Load case 1
Q3 = 0.0193694 + 2*-42.5483 / (3.6559*53.84802) =
0.0113420
Load case 2
Q3 = 0.0193694 + 2*-140.9902 / (8.0816*53.84802) =
0.0073361
Load case 3
Q3 = 0.0193694 + 2*-183.5385 / (11.7375*53.84802) =
0.0085838
Load case 4
Q3 = 0.0192421 + 2*0.0000000 / (20.4874*53.84802) =
0.0192421
Load case 5
Q3 = 0.0192421 + 2*-42.4679 / (24.1346*53.84802) =
0.0180284
Load case 6
Q3 = 0.0192421 + 2*-140.7237 / (28.5535*53.84802) =
0.0158427
Load case 7
Q3 = 0.0192421 + 2*-183.1915 / (32.2007*53.84802) =
0.0153181
New or corroded
Stress
(psi)
Allowable
(psi)
Overstressed?
Load case 1
= (1.5*0.0203531 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*3.6559

=
1,846
28,125
No
Load case 2
= (1.5*0.0190249 / 0.3116704)*(2*53.8480 / (1.5000 - 0.0000))2*8.0816

=
3,814
28,125
No
Load case 3
= (1.5*0.0194386 / 0.3116704)*(2*53.8480 / (1.5000 0.0000))2*11.7375 =
5,660
28,125
No
Load case 4
= (1.5*0.0233946 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*20.4874 =
11,894
57,195
No
Load case 5
= (1.5*0.0229164 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*24.1346 =
13,725
57,195
No
2/10/2007 10:33:19 AM
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Load case 6
= (1.5*0.0220552 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*28.5535 =
15,628
57,195
No
Load case 7
= (1.5*0.0218485 / 0.3115843)*(2*53.8480 / (1.5000 0.0000))2*32.2007 =
17,459
57,195
No
UHX-13.5.8 Step 8
Condition Vacuum-TS
Stress
(psi)
Allowable
(psi)
Overstressed?
Load case 1
= (1 / (2*0.2453))*(53.8480 / 1.5000)*3.6559 =
268
15,000
No
Load case 2
= (1 / (2*0.2453))*(53.8480 / 1.5000)*8.0816 =
591
15,000
No
Load case 3
= (1 / (2*0.2453))*(53.8480 / 1.5000)*11.7375 =
859
15,000
No
Load case 4
= (1 / (2*0.2453))*(53.8480 / 1.5000)*20.4874 =
1,499
15,252
No
Load case 5
= (1 / (2*0.2453))*(53.8480 / 1.5000)*24.1346 =
1,766
15,252
No
Load case 6
= (1 / (2*0.2453))*(53.8480 / 1.5000)*28.5535 =
2,089
15,252
No
Load case 7
= (1 / (2*0.2453))*(53.8480 / 1.5000)*32.2007 =
2,356
15,252
No
New or corroded
UHX-13.5.9 Step 9
Condition Vacuum-TS
Fq = (0.0005076 + 0.0113420*0.0050230)*14.22388644 / 2 =
Load case 1
New or
corroded
0.0073361*0.0050230)*14.22388644
11.5543
Load case 2
Fq = (0.0005076 +
/2=
11.1425
Load case 3
Fq = (0.0005076 + 0.0085838*0.0050230)*14.22388644 / 2 =
11.2707
Load case 4
Fq = (0.0005073 + 0.0192421*0.0050210)*14.22668374 / 2 =
12.3692
Load case 5
Fq = (0.0005073 + 0.0180284*0.0050210)*14.22668374 / 2 =
12.2444
Load case 6
Fq = (0.0005073 + 0.0158427*0.0050210)*14.22668374 / 2 =
12.0196
Load case 7
Fq = (0.0005073 + 0.0153181*0.0050210)*14.22668374 / 2 =
11.9656
New or
corroded
All load cases
rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 =
0.4250
New or
corroded
All load cases
Ft = 87.3000 / 0.4250 =
205.4258
Load case 1, 2, 3
Ct = (2*2*26,850,000 / 18,625)0.5 =
168.6898
Load case 4, 5,
6, 7
Ct = (2*2*27,087,500 / 19,385)0.5 =
166.0797
1.2500
New or
corroded
New or
corroded
All load cases
Stress
(psi)
Tube Evaluation
New or
corroded
Allowable
(psi)
Overstressed?
Load case 1
t,o = ((0*0.5408861 - -15*0.6100532) - 3.6559*11.5542910) /

(0.6100532 - 0.5408861) =
-478
16,471
No
Load case 2
t,o = ((50*0.5408861 - 0*0.6100532) - 8.0816*11.1424730) / (0.6100532

- 0.5408861) =
-911
16,471
No
Load case 3
t,o = ((50*0.5408861 - -15*0.6100532) - 11.7375*11.2707439) /

(0.6100532 - 0.5408861) =
-1,389
16,471
No
2/10/2007 10:33:19 AM
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New or
corroded
Load case 4
t,o = ((0*0.5408861 - 0*0.6100532) - 20.4874*12.3691774) / (0.6100532

- 0.5408861) =
-3,664
33,412
No
Load case 5
t,o = ((0*0.5408861 - -15*0.6100532) - 24.1346*12.2443568) /

(0.6100532 - 0.5408861) =
-4,140
33,412
No
Load case 6
t,o = ((50*0.5408861 - 0*0.6100532) - 28.5535*12.0195759) /

(0.6100532 - 0.5408861) =
-4,571
33,412
No
Load case 7
t,o = ((50*0.5408861 - -15*0.6100532) - 32.2007*11.9656201) /

(0.6100532 - 0.5408861) =
-5,047
33,412
No
Load case 1, 2, 3
For Ct <= 205.4258, Stb = Min{2*26,850,000 / (1.2500*205.42582) = 5,024, 16,471} =
5,024
No
Load case 4, 5,
6, 7
For Ct <= 205.4258, Stb = Min{2*27,087,500 / (1.2500*205.42582) = 5,068, 16,706} =
5,068
No
UHX-13.5.10 Step 10
c,m = ac2 / (tc*(2*ac + tc))*Pt
Condition Vacuum-TS
Stress
(psi)
Shell Evaluation
Load
case
1
Load
case
2
New or
corroded
Load
case
3
Load
case
4
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(3.6559 + (1.05157112 - 1)*(0 -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
2,791
s = ABS(-772) + ABS(2,791) =
3,563
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(8.0816 + (1.05157112 - 1)*(50

- 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
910
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*910/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(8.0816*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*-140.9902 / 53.84802)) =
15,939
s = ABS(910) + ABS(15,939) =
16,849
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(11.7375 + (1.05157112 1)*(50 - -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
138
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*50 - 0.3100*56.6250*138/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(11.7375*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*-183.5385 / 53.84802)) =
18,731
s = ABS(138) + ABS(18,731) =
18,869
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(20.4874 + (1.05157112 - 1)*(0

- 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
1,394
2/10/2007 10:33:19 AM
356/368
SPS,s
(psi)
Overstressed?
24,713
49,425
No
24,713
49,425
No
24,713
49,425
No
N/A
50,100
No
-772
s,b = 6*72,583.7266 / 0.37502*(0.2780179*(2.690900E-04*0 - 0.3100*56.6250*-772/ 26,850,000) + 6*(1 0.30039792) / 9,047,927*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(3.6559*(0.0050230 +
0.1012484*0.0193694) + 2*0.1012484*-42.5483 / 53.84802)) =
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*1,394/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(20.4874*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*0.0000000 / 53.84802)) =
1.5*Ss
(psi)
14,219
Load
case
5
Load
case
6
Load
case
7
s = ABS(1,394) + ABS(14,219) =
15,614
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(24.1346 + (1.05157112 - 1)*(0

- -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
622
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*0 - 0.3100*56.6250*622/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(24.1346*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*-42.4679 / 53.84802)) =
17,014
s = ABS(622) + ABS(17,014) =
17,635
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(28.5535 + (1.05157112 1)*(50 - 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
2,303
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*2,303/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(28.5535*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*-140.7237 / 53.84802)) =
30,167
s = ABS(2,303) + ABS(30,167) =
32,470
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(32.2007 + (1.05157112 1)*(50 - -15)) + 56.62502*-15 / (0.3750*(2*56.6250 + 0.3750)) =
1,531
s,b = 6*73,610.9844 / 0.37502*(0.2780179*(2.653348E-04*50 - 0.3100*56.6250*1,531/ 27,230,000) + 6*(1 0.30043602) / 9,120,553*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(32.2007*(0.0050210 +
0.1012277*0.0192421) + 2*0.1012277*-183.1915 / 53.84802)) =
32,961
s = ABS(1,531) + ABS(32,961) =
34,492
N/A
50,100
No
N/A
50,100
No
N/A
50,100
No
1.5*Sc
(psi)
SPS,c
(psi)
Overstressed?
24,713
49,425
No
24,713
49,425
No
24,713
49,425
No
N/A
50,100
No
N/A
50,100
No
UHX-13.5.10 Step 10
Condition Vacuum-TS
Stress
(psi)
Channel Evaluation
Load
case
1
Load
case
2
New or
corroded
Load
case
3
Load
case
4
Load
case
5
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 =
-1,129
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*-15 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(3.6559*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-42.5483 /
53.84802)) =
-5,830
c = ABS(-1,129) + ABS(-5,830) =
6,958
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*0 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(8.0816*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-140.9902 /
53.84802)) =
-4,844
c = ABS(0) + ABS(-4,844) =
4,844
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 =
-1,129
c,b = 6*72,218.5078 / 0.37502*(0.2784858*2.706823E-04*-15 - 6*(1 - 0.30039792) / 9,047,927*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(11.7375*(0.0050230 + 0.1012484*0.0193694) + 2*0.1012484*-183.5385 /
53.84802)) =
-10,674
c = ABS(-1,129) + ABS(-10,674) =
11,803
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(20.4874*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*0.0000000 /
53.84802)) =
-14,944
c = ABS(0) + ABS(-14,944) =
14,944
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 =
-1,129
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*-15 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(24.1346*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-42.4679 /
53.84802)) =
2/10/2007 10:33:19 AM
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-20,778
Load
case
6
Load
case
7
c = ABS(-1,129) + ABS(-20,778) =
21,907
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*0 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(28.5535*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-140.7237 /
53.84802)) =
-19,799
c = ABS(0) + ABS(-19,799) =
19,799
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*-15 =
-1,129
c,b = 6*73,294.3906 / 0.37502*(0.2784858*2.667090E-04*-15 - 6*(1 - 0.30043602) / 9,120,553*(53.84803 /

1.50003)*(1 + 1.5000*0.2784858 / 2)*(32.2007*(0.0050210 + 0.1012277*0.0192421) + 2*0.1012277*-183.1915 /
53.84802)) =
-25,633
c = ABS(-1,129) + ABS(-25,633) =
26,762
N/A
50,100
No
N/A
50,100
No
Calculations for Tube side hydrotest Condition

UHX-13.5.1 Step 1
Condition Tube side hydrotest
New
Do = 2*53.2230 + 1.2500 =
107.6960
New
= (1.6563 - 1.2500) /1.6563 =
0.2453
New
[1.2500 - 2*0.0490]} =
1.1765000
p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(*107.69602))0.5 =
1.7097
* = (1.7096848 - 1.1765000)/1.7096848 =
0.311861
hg' =
0.0000
New
ao = 107.6960 / 2 =
53.8480
New
s = 56.6250 / 53.8480 =
1.051571
New
c = 56.6250 / 53.8480 =
1.051571
New
xs = 1 - 3408*(1.2500/(2*53.8480))2 =
0.540886
New
xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 =
0.610053
New
New
d = MAX{[1.2500 - 2*0.0490*(28.3E+06 / 28.3E+06)*(26,471 / 30,000)*0.8500],
Load case 1
Load case 1
UHX-13.5.2 Step 2
New
Load case 1
Ks = *0.3750*(113.2500 + 0.3750)*28.3E+06 / 272.7500 =
13,889,183.00
New
Load case 1
Kt = *0.0490*(1.2500 - 0.0490)*28.3E+06 / 272.7500 =
19,182.74
New
Load case 1
Ks,t = 13,889,183.00 / (3408*19,182.74) =
0.212455
New
Load case 1
New
s = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2780179
New
Load case 1
ks = 0.2780179*28.3E+06*0.37503 / (6*(1 - 0.31002)) =
76,503.52
New
Load case 1
s = (6*113.2500 / 1.50003)*76,503.5234*(1 + 1.5000*0.2780179 + 1.50002*0.27801792 / 2) =
23,165,408
New
Load case 1
s = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3100 / 2) =
2.5530E-04
c = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2784858
New
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New
Load case 1
kc = 0.2784858*28.3E+06*0.37503 / (6*(1 - 0.30002)) =
76,118.58
New
Load case 1
c = (6*113.2500 / 1.50003)*76,118.5781*(1 + 1.5000*0.2784858 + 1.50002*0.27848582 / 2) =
23,064,090
New
Load case 1
c = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3000 / 2) =
2.5681E-04
UHX-13.5.3 Step 3
New
h/p = 1.5000/1.6563 =
0.9056
New
Load case
1
0.3372
New
Load case
1
E* = 0.3372423*28.3E+06 =
9,543,956
New
Load case
1
0.3003
New
Load case
1
Xa = [24*(1 - 0.30031352)*3408*28.3E+06*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,543,956*272.7500*1.50003)]0.25 =
14.2213
New
Load case
1
Zd =
0.0005079
New
Load case
1
Zv =
0.0050249
New
Load case
1
Zm =
0.1012678
UHX-13.5.4 Step 4
New
K = 116.0000 / 107.6960 =
1.0771059
New
Load case 1
F = ((1 - 0.3003135) / 9,543,956)*(23,165,408.00 + 23,064,090.00 + 28,300,000*ln(1.0771)) =
3.5432828
New
Load case 1
= (1 + 0.3003135)*3.5432828 =
4.6073786
New
Load case 1
Q1 = (1.0515711 - 1 - 4.6073786*0.0050249) / (1 + 4.6073786*0.1012678) =
0.0193782
New
Load case 1
Qz1 = (0.0005079 + 0.0193782*0.0050249)*14.22132354 / 2 =
12.3780
New
Load case 1
Qz2 = (0.0050249 + 0.0193782*0.1012678)*14.22132354 / 2 =
142.9015
New
Load case 1
U = [0.0050249 + (1.0515711 - 1)*0.1012678]*14.22132354 / (1 +4.6073786*0.1012678) =
285.8029
UHX-13.5.5 Step
5
Condition Tube
side hydrotest
New
b = 0 =
UHX-13.5.5 Step 5
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Ps (psi)
Pt (psi)
69.46
0.0000
Load Case 1
New
All load cases
New
Load case 1
s = 1.0515711*76,503.5234*0.2780179*2.553027E-04*(1 + 1.5000*0.2780179) =
8.0915
New
Load case 1
s* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 =
-4.1362
New
Load case 1
c = 1.0515711*76,118.5781*0.2784858*2.568134E-04*(1 + 1.5000*0.2784858) =
8.1160
New
Load case 1
c* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212 =
-4.1607
UHX-13.5.6 Step 6
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0*(113.2500 / 107.6960)2*0.3100 - (1.05157112 - 1) /
(0*0) - (1 - 0)*[0.00002 - (2*56.6250)2] / (2*0*0*107.69602))*0 =
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (1.0000000*0.2124548))*69.46 =
385.58
All load
cases
P = 3408*0.00*0.0000000 / (*53.84802) =
New
All load
cases
PW = - 0*0*0.00 / (2**53.84802) =
New
Load case
1
Prim = - 285.8029100 / 53.84802*(-4.1361599*0 - -4.1607299*69.46) =
-28.49
New
Load case
1
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3779674 + (1.0515711 - 1)*142.9014550]

)*(0 - 385.5798 + 0 + 0 + -28.4870) =
-16.93
New
All load
cases
New
Load case
1
New
UHX-13.5.7 Step 7
New
Load case 1
Q2 = ((-4.1361599*0 - -4.1607299*69.46) + 0*0.00 / (2*)) / (1 + 4.6073786*0.1012678) =
197.0673
New
Load case 1
Q3 = 0.0193782 + 2*197.0673 / (-16.9322*53.84802) =
0.0113504

New
Load case 1
= (1.5*0.0203595 / 0.3118615)*(2*53.8480 / (1.5000 - 0.0000))2*-16.9322 =
Stress
(psi)
Allowable
(psi)
Overstressed?
-8,547
40,500
No
UHX-13.5.8 Step 8
New
Load case 1
= (1 / (2*0.2453))*(53.8480 / 1.5000)*-16.9322 =
Stress
(psi)
Allowable
(psi)
Overstressed?
-1,239
24,000
No
UHX-13.5.9 Step 9
New
Load case
1
2/10/2007 10:33:19 AM
Fq = (0.0005079 + 0.0113504*0.0050249)*14.22132354 / 2 =
360/368
11.5530
Tube Evaluation
New
Load case
1
t,o = ((0*0.5408861 - 69.46*0.6100532) - -16.9322*11.5529795) / (0.6100532 0.5408861) =
Stress
(psi)
Allowable
(psi)
Overstressed?
2,216
26,471
No
UHX-13.5.10 Step 10
c,m = ac2 / (tc*(2*ac + tc))*Pt
Stress
(psi)
Shell Evaluation
New
Load
case
1
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(-16.9322 + (1.05157112 - 1)*(0 69.46)) + 56.62502*69.46 / (0.3750*(2*56.6250 + 0.3750)) =
1.5*Ss
(psi)
SPS,s
(psi)
Overstressed?
33,750
50,100
No
1.5*Sc
(psi)
SPS,c
(psi)
Overstressed?
33,750
50,100
No
3,575
s,b = 6*76,503.5234 / 0.37502*(0.2780179*(2.553027E-04*0 - 0.3100*56.6250*3,575/ 28.3E+06) + 6*(1 - 0.30031352) /

9,543,956*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(-16.9322*(0.0050249 + 0.1012678*0.0193782) +
2*0.1012678*197.0673 / 53.84802)) =
-12,925
s = ABS(3,575) + ABS(-12,925) =
16,500
UHX-13.5.10 Step 10
Stress
(psi)
Channel Evaluation
New
Load
case
1
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*69.46 =
5,227
c,b = 6*76,118.5781 / 0.37502*(0.2784858*2.568134E-04*69.46 - 6*(1 - 0.30031352) / 9,543,956*(53.84803 / 1.50003)*(1

+ 1.5000*0.2784858 / 2)*(-16.9322*(0.0050249 + 0.1012678*0.0193782) + 2*0.1012678*197.0673 / 53.84802)) =
26,995
c = ABS(5,227) + ABS(26,995) =
32,222
Calculations for Shell side hydrotest Condition

UHX-13.5.1 Step 1
Condition Shell side hydrotest
New
Do = 2*53.2230 + 1.2500 =
107.6960
New
= (1.6563 - 1.2500) /1.6563 =
0.2453
New
d = MAX{[1.2500 - 2*0.0490*(28.3E+06 / 28.3E+06)*(26,471 / 30,000)*0.8500],
Load case 2
New
[1.2500 - 2*0.0490]} =
p* = 1.6563 /(1 - 4*MIN(560.0000, 4*107.6960*1.6563) /(*107.69602))0.5 =
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1.1765000
1.7097
New
* = (1.7096848 - 1.1765000)/1.7096848 =
0.311861
hg' =
0.0000
New
ao = 107.6960 / 2 =
53.8480
New
s = 56.6250 / 53.8480 =
1.051571
New
c = 56.6250 / 53.8480 =
1.051571
New
xs = 1 - 3408*(1.2500/(2*53.8480))2 =
0.540886
New
xt = 1 - 3408*((1.2500 - 2*0.0490)/(2*53.8480))2 =
0.610053
Load case 2
UHX-13.5.2 Step 2
New
Load case 2
Ks = *0.3750*(113.2500 + 0.3750)*28.3E+06 / 272.7500 =
13,889,183.00
New
Load case 2
Kt = *0.0490*(1.2500 - 0.0490)*28.3E+06 / 272.7500 =
19,182.74
New
Load case 2
Ks,t = 13,889,183.00 / (3408*19,182.74) =
0.212455
New
Load case 2
New
s = (12*(1 - 0.31002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2780179
New
Load case 2
ks = 0.2780179*28.3E+06*0.37503 / (6*(1 - 0.31002)) =
76,503.52
New
Load case 2
s = (6*113.2500 / 1.50003)*76,503.5234*(1 + 1.5000*0.2780179 + 1.50002*0.27801792 / 2) =
23,165,408
New
Load case 2
s = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3100 / 2) =
2.5530E-04
c = (12*(1 - 0.30002))0.25 / ((113.2500 + 0.3750)*0.3750)0.5 =
0.2784858
New
New
Load case 2
kc = 0.2784858*28.3E+06*0.37503 / (6*(1 - 0.30002)) =
76,118.58
New
Load case 2
c = (6*113.2500 / 1.50003)*76,118.5781*(1 + 1.5000*0.2784858 + 1.50002*0.27848582 / 2) =
23,064,090
New
Load case 2
c = 113.25002 / (4*28.3E+06*0.3750) * (1 - 0.3000 / 2) =
2.5681E-04
UHX-13.5.3 Step 3
New
h/p = 1.5000/1.6563 =
0.9056
New
Load case
2
0.3372
New
Load case
2
E* = 0.3372423*28.3E+06 =
9,543,956
New
Load case
2
0.3003
New
Load case
2
Xa = [24*(1 - 0.30031352)*3408*28.3E+06*0.0490*(1.2500 - 0.0490)*53.84802 /

(9,543,956*272.7500*1.50003)]0.25 =
14.2213
New
Load case
2
Zd =
0.0005079
New
Load case
2
Zv =
0.0050249
Zm =
0.1012678
New
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Load case
2
UHX-13.5.4 Step 4
New
K = 116.0000 / 107.6960 =
1.0771059
New
Load case 2
F = ((1 - 0.3003135) / 9,543,956)*(23,165,408.00 + 23,064,090.00 + 28,300,000*ln(1.0771)) =
3.5432828
New
Load case 2
= (1 + 0.3003135)*3.5432828 =
4.6073786
New
Load case 2
Q1 = (1.0515711 - 1 - 4.6073786*0.0050249) / (1 + 4.6073786*0.1012678) =
0.0193782
New
Load case 2
Qz1 = (0.0005079 + 0.0193782*0.0050249)*14.22132354 / 2 =
12.3780
New
Load case 2
Qz2 = (0.0050249 + 0.0193782*0.1012678)*14.22132354 / 2 =
142.9015
New
Load case 2
U = [0.0050249 + (1.0515711 - 1)*0.1012678]*14.22132354 / (1 +4.6073786*0.1012678) =
285.8029
UHX-13.5.5 Step
5
Condition Shell
side hydrotest
New
b = 0 =
UHX-13.5.5 Step 5
Load Case 2
Ps (psi)
Pt (psi)
77.16
0.0000
New
All load cases
New
Load case 2
s = 1.0515711*76,503.5234*0.2780179*2.553027E-04*(1 + 1.5000*0.2780179) =
8.0915
New
Load case 2
s* = 53.84802*(1.05157112 - 1)*(1.0515711 - 1) / 4 - 8.0914516 =
-4.1362
New
Load case 2
c = 1.0515711*76,118.5781*0.2784858*2.568134E-04*(1 + 1.5000*0.2784858) =
8.1160
New
Load case 2
c* = 53.84802*[(1.05157112 + 1)*(1.0515711 - 1) / 4 - (1.0515711 - 1) / 2] - 8.1160212 =
-4.1607
UHX-13.5.6 Step 6
New
Load
case 2
Ps' = (0.5408861 + 2*(1 - 0.5408861)*0.3000 + 2 / 0.2124548*(113.2500 / 107.6960)2*0.3100 (1.05157112 - 1) / (1.0000000*0.2124548) - (1 - 1.0000000)*[0.00002 - (2*56.6250)2] /
(2*1.0000000*0.2124548*107.69602))*77.16 =
273.56
New
All load
cases
Pt' = (0.6100532 + 2*(1 - 0.6100532)*0.3000 + 1 / (0*0))*0 =
New
All load
cases
P = 3408*0.00*0.0000000 / (*53.84802) =
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New
All load
cases
PW = - 0*0*0.00 / (2**53.84802) =
New
Load
case 2
Prim = - 285.8029100 / 53.84802*(-4.1361599*77.16 - -4.1607299*0) =
31.46
New
Load
case 2
Pe = 1.0000000*0.2124548 / (1 + 1.0000000*0.2124548*[12.3779674 + (1.0515711 - 1)*142.9014550]

)*(273.5619 - 0 + 0 + 0 + 31.4570) =
12.47
UHX-13.5.7 Step 7
New
Load case 2
Q2 = ((-4.1361599*77.16 - -4.1607299*0) + 0*0.00 / (2*)) / (1 + 4.6073786*0.1012678) =
-217.6127
New
Load case 2
Q3 = 0.0193782 + 2*-217.6127 / (12.4729*53.84802) =
0.0073443

New
Load case 2
= (1.5*0.0190310 / 0.3118615)*(2*53.8480 / (1.5000 - 0.0000))2*12.4729 =
Stress
(psi)
Allowable
(psi)
Overstressed?
5,885
40,500
No
UHX-13.5.8 Step 8
New
Load case 2
Stress
(psi)
Allowable
(psi)
Overstressed?
913
24,000
No
= (1 / (2*0.2453))*(53.8480 / 1.5000)*12.4729 =
UHX-13.5.9 Step 9
New
Load case
2
Fq = (0.0005079 + 0.0073443*0.0050249)*14.22132354 / 2 =
11.1413
New
Load case
2
rt = (1.25000002 + (1.2500000 - 2*0.0490000)2 )0.5 / 4 =
0.4250
New
Load case
2
Ft = 87.3000 / 0.4250 =
205.4258
New
Load case
2
Ct = (2*2*28.3E+06 / 25,000)0.5 =
149.4817
New
Load case
2
1.2500
Stress
(psi)
Allowable
(psi)
Overstressed?
-1,406
26,471
No
For Ct <= 205.4258, Stb = Min{2*28.3E+06 / (1.2500*205.42582) = 5,295, 26,471} =
5,295
No
Tube Evaluation
New
Load case
2
New
Load case
2
t,o = ((77.16*0.5408861 - 0*0.6100532) - 12.4729*11.1412770) / (0.6100532 0.5408861) =
UHX-13.5.10 Step 10
2/10/2007 10:33:19 AM
364/368
c,m = ac2 / (tc*(2*ac + tc))*Pt

Stress
(psi)
Shell Evaluation
New
Load
case
2
s,m = 53.84802 / (0.3750*(2*56.6250 + 0.3750))*(12.4729 + (1.05157112 - 1)*(77.16 0)) + 56.62502*0 / (0.3750*(2*56.6250 + 0.3750)) =
1.5*Ss
(psi)
SPS,s
(psi)
Overstressed?
33,750
50,100
No
1.5*Sc
(psi)
SPS,c
(psi)
Overstressed?
33,750
50,100
No
1,404
s,b = 6*76,503.5234 / 0.37502*(0.2780179*(2.553027E-04*77.16 - 0.3100*56.6250*1,404/ 28.3E+06) + 6*(1 0.30031352) / 9,543,956*(53.84803 / 1.50003)*(1 + 1.5000*0.2780179 / 2)*(12.4729*(0.0050249 + 0.1012678*0.0193782)
+ 2*0.1012678*-217.6127 / 53.84802)) =
24,597
s = ABS(1,404) + ABS(24,597) =
26,001
UHX-13.5.10 Step 10
Stress
(psi)
Channel Evaluation
New
Load
case
2
c,m = 56.62502 / (0.3750*(2*56.6250 + 0.3750))*0 =
c,b = 6*76,118.5781 / 0.37502*(0.2784858*2.568134E-04*0 - 6*(1 - 0.30031352) / 9,543,956*(53.84803 / 1.50003)*(1 +

1.5000*0.2784858 / 2)*(12.4729*(0.0050249 + 0.1012678*0.0193782) + 2*0.1012678*-217.6127 / 53.84802)) =
-7,475
c = ABS(0) + ABS(-7,475) =
7,475
Tube-To-Tubesheet Joint Loads

ASME Tube To Tubesheet Joint Loads - Periphery Of Bundle
Wj = t,o*At
fT = (Po + PT)/Po
Lmax = At*Sa*fe*fr*fy*fT
Condition Design
lbf
Wj = 1,595*0.1849 =
294.8338
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = -911*0.1849 =
-168.4069
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = 684*0.1849 =
126.4269
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = -3,664*0.1849 =
-677.3553
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -2,076*0.1849 =
-383.7772
Load case 1
Load case 2
New or corroded
Load case 3
Load case 4
Load case 5
2/10/2007 10:33:19 AM
365/368
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -4,571*0.1849 =
-845.0691
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -2,983*0.1849 =
-551.4910
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Load case 6
Load case 7
|Wj| <= Lmax indicates the joint strength is adequate for the Design condition.

Wj = t,o*At
fT = (Po + PT)/Po
Condition Vacuum-SS
lbf
Wj = 1,595*0.1849 =
294.8338
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = 273*0.1849 =
50.5221
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = 1,868*0.1849 =
345.3558
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = -3,664*0.1849 =
-677.3553
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -2,076*0.1849 =
-383.7772
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -3,392*0.1849 =
-627.0412
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -1,804*0.1849 =
-333.4630
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Load case 1
Load case 2
New or corroded
Load case 3
Load case 4
Load case 5
Load case 6
Load case 7
|Wj| <= Lmax indicates the joint strength is adequate for the Vacuum-SS
condition.

Wj = t,o*At
fT = (Po + PT)/Po
Condition Vacuum-TS
Load case 1
2/10/2007 10:33:19 AM
lbf
Wj = -478*0.1849 =
366/368
-88.4501
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = -911*0.1849 =
-168.4069
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = -1,389*0.1849 =
-256.8571
Lmax = 0.1849*16,471.00*1*0.5*1*2 =
3,045.0769
Wj = -3,664*0.1849 =
-677.3553
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -4,140*0.1849 =
-765.4288
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -4,571*0.1849 =
-845.0691
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Wj = -5,047*0.1849 =
-933.1426
Lmax = 0.1849*32,941.00*1*0.5*1*2 =
6,090.1538
Load case 2
Load case 3
Load case 4
Load case 5
Load case 6
Load case 7
|Wj| <= Lmax indicates the joint strength is adequate for the Vacuum-TS
condition.

Wj = t,o*At
fT = (Po + PT)/Po
Wj = 2,216*0.1849 =
409.6051
Lmax = 0.1849*26,471.00*1*0.5*1*1 =
2,446.9368
Load case 1
New
lbf
|Wj| <= Lmax indicates the joint strength is adequate for the Tube
side hydrotest condition.

Wj = t,o*At
fT = (Po + PT)/Po
Wj = -1,406*0.1849 =
-259.8896
Lmax = 0.1849*26,471.00*1*0.5*1*1 =
2,446.9368
Load case 2
New
lbf
|Wj| <= Lmax indicates the joint strength is adequate for the Shell
side hydrotest condition.
2/10/2007 10:33:19 AM
367/368
Tubesheet Maximum Pressure Report

ASME Tubesheet Maximum Pressure Ratings
Description
Design
Vacuum-SS
Vacuum-TS
Tube side hydrotest
Shell side
hydrotest
Pressure (psi)
106.53
91.92
-60.43
108.00
0.00
325.00
325.00
325.00
70.00
70.00
282.50
282.50
282.50
70.00
70.00
Pressure (psi)
102.29
-70.02
73.15
0.00
148.67
325.00
325.00
325.00
70.00
70.00
Tube Side
Shell Side
Tubesheet
254.50
254.50
254.50
70.00
70.00
325.00
325.00
325.00
70.00
70.00
2/10/2007 10:33:19 AM
368/368

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