Program Title:PLC Box Sorting Logic

File Name:Sorting_Rajvir_8
Company Name:NFI- Industrial Automation Training Academy
Designer:Rajvir Singh

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

P .1

Main Plant Shut Down

X25
SET

M 98

R ST

Y0

IT S S to p

X31

P a n e l S to p

M 102

H M I S to p

Y1

e n t ry c o n v
e y o r t a b le
13

M 98

fe e d e r b e l
t
17

X30
SET

Y0

P a n e l S ta r

fe e d e r b e l

t
X24
R ST

M 98

SET

M 56

it s s t a rt

M 101

H M I S t a rt

T im e B it

Y1

e n t ry c o n v
e y o r t a b le

Time Calculation

34

M 56
TMR

T 25

K600

CN T

C30

K60

T im e B it

T 25

R ST

T 25

C30
CN T

C31

R ST

61

K24

C30

M 40
MOV

T 25

D 140

MOV

C30

D 141

C y c le c o m p
le t e b it

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

P .2

MOV

C31

R ST

D 142

M 56
T im e B it

Emergency Stop[

82

X27
( M 1034
E m e rg e n c y

A ll Y o u t p

f ro m I T S

u t s d is a b l
e

M 103

Logic for Sorting

85

X33

X0
IN C

D0

M a in O n / O f F e e d e r b e l

c o u n t in g b

o xe s o n c o

t e x it d e t
M 103

e c to r
X0

n v e yo r
=

D0

K0

SET

Y1

Fe e d e r b e l

c o u n t in g b

e n t ry c o n v

t e x it d e t

o xe s o n c o

e y o r t a b le

e c to r
X3

n v e yo r
T 15
SET

Y2

e x it d e t e c

t u rn t a b le

to r o f e n t

ro lle r (lo

ry c o n v e y o

a d in g )

r t a b le
SET

M 50

M 50
TMR

T 15

T 15

X3
ALT

Y1

K1

Y1

e x it d e t e c

e n t ry c o n v

to r o f e n t

e y o r t a b le

ry c o n v e y o
X4
r t a b le

T 15

X3
SET

Y2

e n t ry c o n v

lo a d in g p o

e x it d e t e c

t u rn t a b le

e y o r t a b le

s it io n

to r o f e n t

ro lle r (lo

ry c o n v e y o

a d in g )

Y1

T 15

X4

e n t ry c o n v

lo a d in g p o

e y o r t a b le

s it io n

r t a b le
R ST

M 50

R ST

Y2

X6

t u rn t a b le

t u rn t a b le

p a lle t d e t

ro lle r (lo

e c to r

a d in g )
SET

Y4
t u rn t a b le

X5
SET
u n lo a d in g

M 55
a u x b it 1

p o s it io n
M 55

X3

X4
SET

a u x b it 1

Y1

e x it d e t e c

lo a d in g p o

e n t ry c o n v

to r o f e n t

s it io n

e y o r t a b le

ry c o n v e y o
r t a b le

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

P .3

R ST

M 55
a u x b it 1

X3
D EC

D0

e x it d e t e c

c o u n t in g b

to r o f e n t

o xe s o n c o

ry c o n v e y o
r t a bXle2 0

n v e yo r
SET

Y5

e n t ry d e t e

e x it c o n v e

c to r o f e x

yo r 2

it c o n v e y o
X7
r
SET

Y20

R ST

Y2

e n t ry d e t e
c to r o f e x
it c o n v e y o
X20
r

e n t ry d e t e

t u rn t a b le

c to r o f e x

ro lle r (lo

it c o n v e y o
X7
r

a d in g )
R ST

Y3

e n t ry d e t e

t u rn t a b le

c to r o f e x

ro lle rs

it c o n v e y o
r
R ST

Y4
t u rn t a b le

X22
R ST

Y5

S e x it d e t

e x it c o n v e

e c to r 2

yo r 2

X21
R ST

Y20

B e x it d e t
e c to r

No boxes condition

215
=

D0

K0

TMR

T 21

K1

c o u n t in g b
o xe s o n c o
n v e yo r
224

T 21
R ST

Y1
e n t ry c o n v
e y o r t a b le

R ST

233

M 50

M 26
ZR ST
rs t H M I

Y0

Y30

fe e d e r b e l
t

X26
ZR ST

T0

T 50

ZR ST

M0

M 100

ZR ST

D0

D 99

R e se t IT S

c o u n t in g b
o xe s o n c o
n v e yo r
ZR ST

C0

C50

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

264

P .4

X26
R ST

T0

R e se t IT S

Sensor Error removement

270

X1

X2
TMR

lo w e r c a s e
d e te c to r
276

T 19

K5

h ig h e r c a s
e d e te c to r

T 19
PLS

M 49
S m a ll s e n s
o r b it

Sorting logic

280

X0
CN T

C0

K4

MOV

K2

D9

MOV

K1

D9

MOV

K2

D 10

MOV

K1

D 10

MOV

K2

D 11

MOV

K1

D 11

MOV

K2

D 12

Fe e d e r b e l
t e x it d e t
e c to r
287

X2
=

C0

K1
h ig h e r c a s
e d e te c to r
M 49

S m a ll s e n s
o r b it
308

X2
=

C0

K2
h ig h e r c a s
e d e te c to r
M 49

S m a ll s e n s
o r b it
329

X2
=

C0

K3
h ig h e r c a s
e d e te c to r
M 49

S m a ll s e n s
o r b it
350

X2
=

C0

K4
h ig h e r c a s
e d e te c to r

R ST

C0

M 49
MOV

K1

D 12

S m a ll s e n s
o r b it

R ST

C0

2nd Logic

377

X3
CN T
e x it d e t e c
to r o f e n t
ry c o n v e y o
r t a b le

C1

K4

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

384

P .5

X5

M 111
=

C1

K1

D9

M 112

M 113

K1

u n lo a d in g

SET
L --- S

p o s it io n

Y2

A lw a y s rig

A lw a y s le f

t u rn t a b le

ht

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht
M 111

M 112
SET

L --- S

Y3

A lw a y s rig

t u rn t a b le

ht

ro lle rs

M 113

A lw a y s le f
t
M 111
=

D9

M 112

K2

SET
L --- S

Y3

A lw a y s rig

t u rn t a b le

ht

ro lle rs

M 113

A lw a y s le f
t
M 111

M 113
SET

L --- S

Y2

A lw a y s le f

t u rn t a b le

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht
M 111
=

C1

K2

D 10

M 113

K1

SET
L --- S

Y2

A lw a y s le f

t u rn t a b le

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht
M 111

M 112
SET

L --- S

Y3

A lw a y s rig

t u rn t a b le

ht

ro lle rs

M 113

A lw a y s le f
t
M 111
=

D 10

M 112

K2

SET
L --- S

Y3

A lw a y s rig

t u rn t a b le

ht

ro lle rs

M 113

A lw a y s le f
t
M 111

M 113
SET

L --- S

Y2

A lw a y s le f

t u rn t a b le

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht
M 111
=

C1

K3

D 11

M 112

M 113

K1

SET
L --- S

Y2

A lw a y s rig

A lw a y s le f

t u rn t a b le

ht

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

P .6

M 111
SET
L --- S

Y3
t u rn t a b le
ro lle rs

M 113

A lw a y s le f
t
M 111
=

D 11

M 112

K2

SET
L --- S

Y3

A lw a y s rig

t u rn t a b le

ht

ro lle rs

M 113

A lw a y s le f
t
M 111

M 113
SET

L --- S

Y2

A lw a y s le f

t u rn t a b le

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht
M 111
=

C1

K4

D 12

M 112

M 113

K1

SET
L --- S

Y2

A lw a y s rig

A lw a y s le f

t u rn t a b le

ht

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht
M 111
SET
L --- S

Y3
t u rn t a b le
ro lle rs

M 113

A lw a y s le f
t

M 111
=

D 12

C1

SET

Y3

M 112

K2
L --- S

R ST

A lw a y s rig

t u rn t a b le

ht

ro lle rs

M 113

A lw a y s le f
t
M 111

M 113
SET

L --- S

Y2

A lw a y s le f

t u rn t a b le

ro lle r (lo
a d in g )

M 112

A lw a y s rig
ht

R ST

C1

IN C

D 100

Boxes Calculation

564

X21

B e x it d e t

B ig g e r b o x

e c to r

es

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

570

P .7

X22
IN C

576

D 200

S e x it d e t

S m a lle r b o

e c to r 2

xe s \

M 1000
D 100

D 200

N o rm a lly o

ADD

B ig g e r b o x

S m a lle r b o

p e n c o n ta c

es

xe s \

D 300

t (a c o n t a
X0

c t ). T h is

IN C

D 301

D 300

D 302

IN C

D 305

Fe e d e r b e l
t e x it d e t
e c to r
SUB

599

D 301

M 49

S m a ll s e n s

S m a ll B o x

o r b it

Coun t

605

X2
IN C

D 307

h ig h e r c a s

L a rg e B o x

e d e te c to r

count

Sorting Criteria

611
=

D 66

K1

M 111

L --- S

617
=

D 66

K2

M 112

A lw a y s rig
ht
623
=

D 66

K3

M 113

A lw a y s le f
t

Boxes requireed

629

X0
CN T

C15

D 77

Fe e d e r b e l
t e x it d e t
636

e c to r
C15
R ST

Y0
fe e d e r b e l
t

640

M 78
ZR ST

D 100

D 400

B ig g e r b o x
es

R ST

C15

R ST

D 77

Message Bit

654

M 39
=

D 77

D 300

MOV

K1

D 55
A la rm B it

[ L a d d e r D ia g ra m M o d e ] ---S o rt in g _ R a jv ir_ 8

P .8

R ST

M 39

PLS

M 40
C y c le c o m p
le t e b it

671
EN D