ONDA

Paper book Part no. 66ZV101

BF50*BF5A

CONTENTS
SPECIFICATIONS . . , . . . . * . . . . . . * * . . . . . . .
1
SPECIFICATIONS
2 . DIMENSIONAL DRAWINGS . . . . . . . . . . . . . .

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I1. SERVICE INFORMATION . . . . . . . . . . . . . . . . . . .
1. GENERALSAFETY . . . . . . . . . . . . . . . . . . .
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.

2
3
4
5
6
7.

.
..
8.

SERVICE RULES . . . . . . . .
SERIAL NUMBER LOCATION
MAINTENANCE STANDARDS
TORQUE VALUES
SPECIALTOOLS
WIRING DIAGRAM
TUBE ROUTING

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3
3
4
5
5
5
5
6

8
10
11
9. TROUBLESHOOTING
12
10. MAINTENANCESCHEDULE . . . . . . . . . . . . . . 15
11
RECOMMENDED SERVICE MATERIALS . . . . . . 16
12. LUBRICATION CHART
17
1
MAINTENANCE.
18
1. ENGINEOIL
18
2. GEAROIL
19
3. SPARK PLUG . . . . . . . . . . . . . . . . . . . . . . . 19
4 . VALVE CLEARANCE . . . . . . . . . . . . . . . . . . 20
5
FUELLINEFILTER . . . . . . . . . . . . . . . . . . . 20
6. FUELTANKFILTER . . . . . . . . . . . . . . . . . . . 21
7 . CARBURETOR
21
8 . THROTTLECABLE . . . . . . . . . . . . . . . . . . . . 22
9 . THROTTLE OPENER SYSTEM . . . . . . . . . . . . . 22
10. SHIFTROD . . . . . . . . . . . . . . . . . . . . . . . . 23
11. . REVERSELOCK
23
IV. DISASSEMBLY AND SERVICE . . . . . . . . . . . . . . . . 25
1 . DISASSEMBLY CHART
25
2 . ENGINE COVERIRECOIL STARTER . . . . . . . . . 26
3. CARBURETOWFUEL PUMP . . . . . . . . . . . . . . . 29
4 . FLYWHEElJELECTRICAL EQUIPMENT
34
5. ENGINEREMOVAL . . . . . . . . . . . . . . . . . . . 39
6. CYLINDER HEADNALVE . . . . . . . . . . . . . . . 41
7
OILPAN
45
8
CRANKSHAFTPISTON . . . . . . . . . . . . . . . . . . 48
9
THROTTLE CABLEfHANDLE
56

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10. EXTENSION CASEfSWIVEL CASE!
STERN BRACKET . . . . . . . . . . . . . . . . . . . . 59
11. GEAR CASE REMOVAL . . . . . . . . . . . . . . . . . 62
12. PROPELLER SHAFTIGEAR CASE . . . . . . . . . . . 63
13. FUELTANK . . . . . . . . . . . . . . . . . . . . . . . . 69
V . OPTIONALPARTS ........................ 70
1. REMOTE CONTROL BRACKET KIT . . . . . . . . . 70

. . . . . . . . . 74
V I . OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
1. LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . 75
.

DC CHARGING AND LIGHTING KIT

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.
.
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.

COOLING SYSTEM
POWERTRAIN
FUELSYSTEM
NEUTRAL START SYSTEM
THROTTLE OPENER SYSTEM
HALF THROTTLE SYSTEM

3
4
5
6
7

.................... 76
. . . . . . . . . . . . . . . . . . . . . . 77
. . . . . . . . . . . . . . . . . . . . . . 78
. . . . . . . . . . . . . . . 79
. . . . . . . . . . . . . 80
. . . . . . . . . . . . . . . 81

Page: 1 .Honda BF50-BF5A Outboard Motors Manual . http://www.ReadManuals.Com

HONDA

BF50-BF5A
CAMSHAFT BEARING I.D.

1
I

STANDARD
14.0 mm (0.55 in)

SERVICE LIMIT
14.04 mm (0.-

CRANKSHAFT 01L PAN BEARING O.D.

STANDARD

SERVICE LIMIT

24.993 mm (0.9840 in)

24.97 mm (0.983 in)

i

OIL PAN MAIN BEARING I.D.

STANDARD

25.013 mm (0.9848 in)

SERVICE LIMIT

25.04 mm (0.986 in)

CRANKSHAFT-TO-MAIN BEARING

CLEARANCE

STANDARD

Page: 55

SERVICE LIMIT

- Honda BF50-BF5A Outboard Motors Manual -

http://www.ReadManuals.Com

O I L INDICATOR LAMP
Connect the BIackIRed wire t o the 9 V dry cell positive terminal
and %lack/Ye[low wire t o the negative terminal.
The indicator lamp should come on.

FUSEIFUSE HOLDER (Optional part)

Check the fuse for continuity.
Install the fuse in the holder and check the continuity.

D.C. RECEPTACLE (Optional part)

After checking the fuse holder t o be sure there is continuity
through the fuse, short circuit the rectifier connector, and check
t o be sure there i s continuity between the receptacle terminals.

Sl LICONE RECTI Fl ER (Optional part)

Using the R x 100 52 range of the digital tester, check the resistance between the terminals.
Unit : k i l

RED

0.1-50
YELLOW 1 1 0.1-W
YELLOW1

- - -- - -\
w

rn

37
Page: 37 - Honda BF50-BF5A Outboard Motors Manual -

http:llwww.ReadManuals.Com

Honda BF50 (5HP) BF5A Outboard

Motors Shop Manual.
Original Honda factory service manual.

Buy this Manual

This manual covers the construction, function and servicing procedure of the Honda
BF50-BFBA outboard motor.
Paper book Part no . 66ZV101
Models covered:
BF50S - 5HP
BF50L - 5HP
BF5A S
BF5A L
Just to make it clear - this manual covers 5HP Honda outboards.
50HP motors not covered

Buy this Manual

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honda bf5a outboard motor