1968

EVINRUDE
SERVICE MANUAL

SECTION
INTRODUCTION

GENERAL
SERVICE
INFORMA TION

SPEEDIFOUR
STARFLITE

85

HP

FUEL
SYSTEM

SYSTEM

POWER
HEAD

LOWER
UNIT

MODELS
85852

85853

85892

85893

ELECTRICAL
SYSTEM

REMOTE
CONTROL

OUTBOARD MARINE

CORPORA TION 1968

"Reverse". Coils
Figure 6-50.

checked in gearcase. See

special degree of cleanliness and caution are

necessary when disassembling and assembling the
clutch hubs. Even the smallest metal
or grit

cause failure of the electric shift.

disassemble either clutch hub, remove the

Truarc retaining ring. See Figure 6-38. Carefully
slide the gear and spring assembly from the
See Figure 6-39. If the bushing or needle bearing
starts to bind when the two parts are being separated, stop and put the parts back together. Clean the
edges of the retaining ring groove with crocus cloth.
Remove all traces of grit and again proceed to disassemble.

2 494

Figure 6-39. Disassembling Clutch

(1

__

2 504
2 5 14

Figure 6-40. Tightening Clutch

Figure 6-37. Checking

Screws

2484

Figure 6-38. Removing Truarc Retaining Ring

Figure 6-41. Installing Front Bearing Race

6-14

858

SECTION

GENERAL SERVICE INFORMATION

01 Contents
Page

Specifications .... ..............

2-2

Clearance Chart .......... . . . ........ .....

2-3

orque Chart ... . ........ .... ......

2-3

Lubrication Chart .. . ......... . ......

2-4

Gearcase .......... .......... ........ 2-4

Lubrication Points ...................... 2-5
Tune-up Procedure ..... ...................

2-6

TroubIe Check Chart ....... . ..... . . .

2-6

1968 Evinrude Speedifour, Starflite

85HP Service Manual
Original Johnson service manual covers 85HP Speedifour and
Starflite Outboard motors.

Buy this Manual

Manual covers the following Johnson 85HP outboard models:

- 85852
- 85853
- 85892
- 85893
Manual covers detailed maintenance and repair procedures. It includes hi-resolution
diagrams, color wiring diagrams and detailed step-by-step instructions.
Item #: 4486
Manual chapters:
- Introduction
- General Service Information
- Fuel System
- Ignition System
- Power Head
- Lower Unit
- Electrical System
- Remote Control
PDF file is indexed and searchabe.

Buy this Manual

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