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Production of Ultra Ne Titanium Dioxide by DC Plasma Jet3
Production of Ultra Ne Titanium Dioxide by DC Plasma Jet3
233238
Department of Chemical Engineering, Inha Uniuersity, 253 Yonghyun-dong, Nam-Gu, Inchon 402751, South Korea
Received 17 June 1999; accepted 04 April 2000
Abstract
A thermal plasma jet has been used for the synthesis of ultrafine TiO2 . As source material, TiCl4 was
injected with vapor phase by Ar-carrier gas and with liquid drop by micro pump. Particle compositions were
observed for reactor configuration, collecting position, plasma power, and various flow rates of raw
material, respectively. The characteristics of the powder such as particle size, size distribution, and phase
composition were analyzed with XRD, SEM, TEM, EDS, DTA and particle size analyzer. When TiCl4 was injected
with the vapor phase, the rutile content of the powder increased with the flow rate of Ar-carrier gas and
input power. In the case of injecting liquid phase TiCl4 , particle compositions were not affected by the flow
rate of TiCl4. Most of the powder was mainly composed of anatase. However, the powder obtained on the Atype reactor wall was observed with 95% rutile. Also, we have investigated the phase transformation
phenomena of anatase-to-rutile. After heat treatment, the anatase-to-rutile transformation started at
approximately 600C and completed at 1000C. The size of the powder and particle agglomeration
depended on the flow rate of TiCl4 and quenching gas. Most of the powders were white-colored and their
average diameter increased from 20 to 300 nm according to the flow rate of TiCl4. 2001 Elsevier Science
B.V. All rights reserved.
u phun nhit plasma c s dng tng hp TiO2 siu mn. Nh ngun vt liu, TiCl4 c cho vo
pha kh bi bnh ng kh Argon v dung dch ri bi my bm. Hp cht ht c xt h l phn ng, v tr thu
sn phm, nng lng plasma, v tc dng khc nhau ca vt liu th, ln lt. Nhng tnh cht ca bt
nh kch thc ht , kch thc phn b, v pha hn hp c phn tch vi XRD, SEM, TEM,EDS, DTA v my
phn tch kch thc ht. Khi TiCl 4 c cho vo vi pha hi, hm lng rutin ca bt tng theo tc thi ca
kh Ar v ngun nng lng vo. Trong trng hp a vo pha TiCl 4 lng, ht ca hn hp khng b nh hng
bi tc thi ca TiCl4. Phn ln bt ch yu c to ra l anata. Tuy nhin, bt thu c trn bung phn
ng A c ti 95% rutin. Cng v th, chng ti nghin c hin tng chuyn i pha t anata sang rutin.
Sau khi c gia nhit, qu trnh chuyn i t anata sang rutin bt u nhit sp x 600 oC v hon thnh
1000oC. Kch thc ca bt v ht thiu kt da vo tc thi TiCl 4 v kh lm ngui. Phn ln bt c mu
trng v ng knh trung bnh t 20 n 300nm da theo tc thi TiCl 4.
Keywords: Titanium dioxide; Thermal plasma; Phase transformation; Ultrafine powder
1. Introduction
Titanium dioxide has been used in wide
applications such as an opacifier [1], catalyst
support [2], and semi- conductor [3] due to
its superior properties with regard to chemical
stability, high permitivity and refractivity,
[4]. Recently,
and optical
transmittance
developments
have led to the use of titanium dioxide as
a photocatalyst in the removal of organic matter from
wastewater streams [5]. In these applications the
particle morphology, size distribution, and phase
composition are
key characteristics, which must be controlled
[6].
Oxit titan c s dng rng ri trong nhiu
ng dng nh thit b bo v [1], h tr xc
tc[2], bn dn [3] bi v s n nh ha hc tt,
hng s in mi, tnh khc x v h s truyn
cao [4]. Gn y, nhng s pht trin dn ti
vic s dng titan oxit nh xc tc quang
loi b cc thnh phn hu c khi dng nc
thi.[5] Trong nhng ng dng ny, hnh dng
ht, kch thc phn b, v pha kt hp l
nhng tnh cht quyt nh, cn phi c kim
sot.[6]
Titanium dioxide powders are commonly
produced by two processes: the sulfate and
chloride processes [7]. The chloride process is
regarded as the more modern
Bt titan oxit thng c sn xut bi 2 qu
trnh: qu trnh sunfat v qu trnh clo. Qu
trnh Clo thng c s dng v n hin i
hn
.
23
4
Thermodynamic calculations
Firstly, chemical equilibrium compositions in
various systems were calculated using a
software program based on Gibbs free energy
[12].
minimization
These
chemical
equilibrium calculations are not exactly
correct, but the results are useful for
preliminary experiments [13]. Fig. 1 shows
the results of calculations for different
molar ratios of TiCl4/O2 . In the
temperature range
from 1000 to 2600 K, condensed product
consists only
of TiO2 . Therefore, it was considered that
TiCl4 vapor collided with reactant oxygen,
thereby forming titanium oxy-chloride and
TiO2 . Chlorine, the gaseous reaction product,
significantly dissociates above 1500 K. The
(2001
[13]. Hnh 1 cho thy kt qu
ca) 233238
tnh ton cho
t l mol khc nhau ca TiCl4/O2. Trong khong
nhit t 1000 n 2600 K, sn phm ngng
t ch gm TiO2. V th, n c xem rng hi
TiCl4 va chm vi oxi phn ng, bng cch y
to nn titan oxi clo v TiO2. Kh Clo v sn
phm kh phn ng hon ton phn ly khi trn
1500 K. S phn ly v ti kt hp ca Clo c
th c
23
5
Reacting and quenching gases were injected
through
the anode nozzle, at the top of the reaction
tube, and the quenching gas injection port of
the
quench
chamber,
respectively.
Evacuated gases were passed through a bag
filter and a scrubber by a vacuum pump.
The detailed experimental conditions are
given in Table 1.
Biu v nhng thit b th nghim c th
hin hnh 2. H thng ny ch yu bao gm
u plasma, hai loi phn ng ng Z loi a,
tng nng; loi b, tng lm lnh bng nc,
bung lm ngui, h thng chn khng.
Nhungwex th nghim c tin hnh bng
nhng iu kin thay i nh nng lng
plasma, hnh dng l phn ng, tc dng v
v tr a cc cht phn ng hay kh lm ngui
vo. u plasma thng c chay 8-15kW
vi tc 1/min Ar. TiCl4 tinh khit 99.9%
ca Cng ty Aldrich c s dng nh vt liu
ngun. N c cho vo v kim sot bi 2
phng php. u tin, pha dung dch TiCl4
c a vo ngn la plasma vi tc 0.54.3g/m bi my bm. Thay v vy, hi TiCL4
c dn vo ngn la plasma bi kh Ar ng
hnh. Kh Ar ng hnh c a vo 1.5-6.0
l/min, sau tc dng thc t ca TiCl4
c tnh t 0.1 n 0.2 g/min. Kh phn ng
v lm ngui c vo qua u anot, u ca
ng phn ng, v cng a kh lm ngui vo
ca bung lm ngui tng ng. Kh chn
khng c chuyn qua ti lc v thit b lc
bi my bi chn khng. Chi tit iu kin th
nghim c cho bng 1.
Fig. 1. Chemical equilibrium compositions in different molar ratios. a. TiCl4/O2 = 1:1 b. TiCl4/O2 = 1:4.
Table 1
Experimental conditions for plasma synthesis
Input power
Plasma gas flow rate
Reaction tube
dimension
TiCl4 feeding rate
815 kW
15 l/min
A-type: I.D., 35 mm, L, 40 mm
B-type: I.D., 45 mm, L, 400 mm
0.10.2 g/min
Ar-carrier gas: 1.56.0
l/min. 0.54.3 g/min
520 l/min
.
1
powders
In
Fig.
3ce,
anatase
to
rutile
transformations were shown for the heattreated powder at 600, 800 and 1000C for 2
h, respectively. Phase transformation of the
Fig. 4. Rutile content as a function of flow rate of Arcarrier gas for TiCl4 .
3.3.
plasma radiation heat and had an approximate average diameter of 200 nm. Fig. 8
shows a TEM photograph of the powder
synthesized as follows: 8 kW
Hnh thi ca bt c xt cho nhiu tc
dng TiCl4 khc nhau t 0.2 n 1.5 g/min th
hin hnh 7. Bt a dduocj tng hp bng
cch a pha hi TiCl4., trong khi bt khc
c tng hp bi pha TiCl4 lng. ng knh
thc c tnh trong khong hp 30-100nm
tc dng di 0.5 g/min [a v b]. Kch thc
ca bt l bng nhau t tng v tr: l B, bung
lm ngui, v lc. Ta c s pht trin tc hn
v s ng t bt vi s tng tc dng
TiCL4 nh hnh 7. Cho bt thu dduocj l A, n
b thiu kt tng phn bi nhit plasma pht ra
v ng knh trung bnh khong 200nm. Hnh
8 cho thy nh TEM ca bt tng hp theo
sau: 8kW
The flow rate of quenching gas affected the
particle size distribution as shown in Fig. 9.
The particles were well distributed with
increasing flow rate of quenching gas, but the
phase composition remained constant. Also
there was greater agglomeration of particles at
lower flow rates of the quenching gas.
Tc dng lm ngui nh hng ti kch
thc ht nh trong hnh 9. Ht c phn tn
tt vi s tng tc dng lm ngui, nhng
pha hn hp cn li gi nguyn. V th s ngng
t ht cao hn tc dng lm ngui thp.
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S.-M. Oh, D.-W. Park, Thin Solid Films 316 1998. 189.
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R.A. Spurr, H. Myers, Anal. Chem. 29 1957. 760.