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ng bng ti
s 4:Thit k h dn
Li Ni u
Thit K n Chi Tit My l mt mn hc c bn ca ngnh c kh. Mn hc
ny khng nhng gip cho sinh vin c mt ci nhn c th hn thc t hn i vi
cc kin thc c hc, m n cn l c s rt quan trng ca cc mn chuyn
ngnh s c hc sau ny.
ti m em c giao l thit k h dn ng bng ti gm c b hp gim tc
bnh rng cn rng thng v b truyn ai .Trong qu trnh tnh ton v thit k cc
chi tit my cho hp gim tc em s dng v tra cu mt s nhng ti liu sau:
-Chi tit my tp 1 v 2 ca GS.TS-Nguyn Trng Hip.
-Tnh ton thit k h thng dn ng c kh tp 1 v 2 ca PGS.TS Trnh Cht v TS
L Vn Uyn.
Do l ln u lm quen vi cng vic thit k chi tit my,cng vi s hiu bit cn
hn ch cho nn d rt c gng tham kho cc ti liu v bi ging ca cc mn c
lin quan song bi lm ca sinh vin chng em khng th trnh khi nhng sai st.
Knh mong c s hng dn v ch bo nhit tnh ca cc thy c trong b mn
gip cho nhng sinh vin nh chng em ngy cng tin b trong hc tp.
Cui cng em xin chn thnh cm n cc thy trong b mn, c bit l thy V
L Huy trc tip hng dn, ch bo tn tnh em c th hon thnh tt nhim v
c giao. Em xin chn thnh cm n!
Sinh vin : L Quang Sn
L Quang Sn
Trang 1
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Muc Luc
PHN 1: CHN NG C IN V PHN PHI T S TRUYN...............5
1.1.Chn ng c in................................................................................................5
1.1.1.Xc nh cng sut yu cu ca trc ng c................................................5
1.1.2.Xc nh s vng quay ca ng c...............................................................6
1.1.3.Chn ng c.................................................................................................6
1.2.Phn phi t s truyn...........................................................................................7
1.2.1Xc nh t s truyn chung ca h thng.......................................................7
1.2.2 Phn phi t s truyn cho h.........................................................................7
1.3.Tnh cc thng s trn cc trc.............................................................................7
1.3.1.S vng quay..................................................................................................7
1.3.2.Cng sut........................................................................................................8
1.3.3.Mmen xon trn cc trc..............................................................................8
1.3.4.Bng thng s ng hc.................................................................................9
Phn II.TNH TON THIT K CC B TRUYN ............................................9
2.1.Tnh ton thit k b truyn ai dt......................................................................9
2.1.1.Chn loi ai v tit din ai..........................................................................9
2.1.2 ng knh ai:..............................................................................................9
2.1.3.Xc nh khong cch trc a........................................................................10
2.1.4 Xc nh tit din ai v chiu rng bnh ai.............................................11
2.1.5 Lc cng ban u v lc tc dng ln trc...................................................12
2.1.6 Bng thng s...............................................................................................12
2.2.Tnh ton thit k b truyn bnh rng cn thng..............................................12
2.2.1 Chn vt liu bnh rng...............................................................................13
2.2.2.Xc nh ng sut cho php.........................................................................13
2.2.3 Xc nh cc thng s n khp....................................................................17
2.2.4.Kim nghim b truyn bnh rng...............................................................19
2.2.5. Cc thng s hnh hc ca cp bnh rng:..................................................27
L Quang Sn
Trang 2
n Chi Tit My
ng bng ti
s 4:Thit k h dn
n Chi Tit My
ng bng ti
s 4:Thit k h dn
4.1.8.ng lt v lp ............................................................................................55
4.1.9.Bulng vng.................................................................................................56
4.1.10. Kt cu bnh rng......................................................................................56
4.2. BI TRN V IU CHNH N KHP.......................................................57
4.2.1.Bi trn trong hp gim tc.........................................................................57
4.2.2.Bi trn ngoi hp........................................................................................57
4.2.3. iu chnh s n khp.................................................................................58
4.2.4. Chi tit vng pht:......................................................................................58
4.2.5.Chi tit vng chn du..................................................................................58
4.2.6. Bng thng k cc kiu lp v dung sai:.....................................................59
TI LIU THAM KHO.........................................................................................61
L Quang Sn
Trang 4
n Chi Tit My
ng bng ti
s 4:Thit k h dn
N CHI TIT MY
S 4: THIT K H DN NG BNG TI
Thng s u vo : 1. Lc ko bng ti
F = 470 N
2. Vn tc bng ti
v =1,94 m/s
3. ng knh tang
D = 450 mm
4. Thi hn phc v
Lh= 11000 gi
5. S ca lm vic:
S ca = 2 ca
Pyc
Pct
F . v 470.1,94
=
=0,912 kW
1000
1000
2.3
I
19
Tra bng
L Quang Sn
ta c:
Trang 5
(1)
n Chi Tit My
ng bng ti
s 4:Thit k h dn
ol
Hiu sut ca mt cp ln :
= 0,99
Hiu sut ca b ai :
d =
0,96
br =
0,97
kn
Thay s vo (1) ta c:
i ol3 . kn . d .br
= 0,993.0,96.0,97.1 = 0,903
Pct 0,912
=
=1,01kW
0,903
nlv =
60000.v 60000.1,94
82,34(vg / ph)
.D
.450
Trong :
B
Tra bng
2.4
I
21
Truyn ng ai:
L Quang Sn
Trang 6
(2)
n Chi Tit My
ng bng ti
s 4:Thit k h dn
uh
Thay s vo (2) ta c:
ut ud uh
4.3= 12
Pc (KW)
dc (v / ph)
3K100L6
1,1
950
ndc
950 (v/ph)
ndc 950
=
=11,54
nlv 82,34
Trang 7
ubr
=4
n Chi Tit My
ng bng ti
ud =
s 4:Thit k h dn
u ch 11,54
=
=2,885
ubr
4
ud =2,885
ndc 950
=
=329,29(v / ph)
ud 2,885
n II =
n I 329,29
=
=82,29(v / ph)
ubr
4
nII 82,29
=
=82,29 (v / ph)
ukn
1
1.3.2.Cng sut
Cng sut trn trc cng tc (tnh trn) l: Pct = 0,912 (kW)
Cng sut trn trc II l :
PII =
Pct
=
ol . kn 0,99 LINKExcel . S h eet .8 C :\\ Users \\ User \\ Desktop \\ CTM 2012\\ ExCTMBRTX
P II
0,921
PI =
=
ol . br 0,99.0,97 LINKExcel . S h eet .8 C :\\ Users \\ User \\ Desktop \\ CTM 2012\\ ExCTMBR
Trang 8
n Chi Tit My
ng bng ti
P c =
s 4:Thit k h dn
PI
0,959
=
=1,009 kW
d . ol . 0,96.0,99
PI
0,959
=9,55.10 6 .
=27812,72(N . mm)
I
329,29
P II
0,921
=9,55. 106 .
=106845,84(N . mm)
n II
82,32
T ct=9,55.106 .
P c
1,009
=9,55. 106 .
=10143,10 ( N . mm )
n c
950
1.3.4.Bng thng s ng hc
Thng
s/Trc
U
n(v/ph)
P(KW)
T(N.mm)
L Quang Sn
ng C
II
Ud = 2,885
Ubr = 4
950
329,29
82,29
1,009
0,959
0,921
27812,72
106845,84
10143,10
Trang 9
Cng Tc
Ukn = 1
82,34
0,912
105776,05
n Chi Tit My
ng bng ti
s 4:Thit k h dn
n ndc 950 v ph
0o
U d 2,885
Cc thng s yu cu:
Chn d1 = (5,26,4). T 1
(mm)
3
d1 = (5,26,4). 10143,10 = (112138) mm
Chn d1 = 120 mm.
ng knh bnh ai ln:
d2 = d1.u/(1- ) = 120.2,885/(1 0,01) = 342,7 mm.
:H s trt,vi
0, 01 0, 02
Chn
0,01
Chn d2 = 350 mm
Ut
T s truyn thc:
d2
350
2,946
d1. 1 120. 1 0, 01
Ut U
2,946 2,885
.100%
.100% 2, 07% 4%
U
2,946
Tha mn.
L Quang Sn
Trang 10
n Chi Tit My
ng bng ti
s 4:Thit k h dn
2
4.asb
Chiu di ai :
2
120 350 350 120
L 2.800 .
2354,8 mm
2
4.800
B
Da vo bng
4.5
1
52
L 2360 mm
Tha mn.
l 2360( mm)
d1 120 mm
Tnh li a theo :
Khi
d 2 350 mm
d1 d 2
120 350
2360
1621,72
2
2
L Quang Sn
d 2 d1 350 120
115
2
2
Trang 11
n Chi Tit My
ng bng ti
s 4:Thit k h dn
d 2 d1
350 120
180 57.
163, 66 120
a
802, 6
Suy ra tha mn
2.1.4 Xc nh tit din ai v chiu rng bnh ai.
Ta c:
Ft
Theo
4.8
1
55
1000 P1 1000.0,959
310, 66 N
v
3, 087
/d 1
t s
Kd : h s ti trng ng xc nh theo
ng sut cho php c ch:
F F 0 .C .Cv .C0
4.7
1
54
: Kd = 1,5
=9,07.0,94.1,03.1=8,78 MPa
0 =7,5
tiu
/d min
C : h s k n nh hng ca gc m 1. Vi gc 1 = 1630 .
4.10
B
1
57
Xc nh theo
: C = 0,94
4.11
B
1
57
Cv: h s k n nh hng vn tc ca ai. Xc nh theo
: v= 0,94 m/s
Cv = 1,03
L Quang Sn
Trang 12
n Chi Tit My
ng bng ti
s 4:Thit k h dn
4.12
1
57
: b truyn
Chiu rng ai :
b = Ft.Kd/([ F . ) = 310,66.1,5/(8,78.1,2) = 44,22 (mm)
B
4.5
1
52
Da vo
: ta ly b = 50 (mm)
Chiu rng bnh ai:
B = 60 (mm)
2.1.5 Lc cng ban u v lc tc dng ln trc
Lc cng ban u :
Fo 0 . .b 7,5.1, 2.50 450
Lc tc dng ln trc :
Fd = 2.Fo.sin(1/2) = 2.450.sin(163,66/2) = 890,86 (N)
K hiu
Si tng hp
Gi tr
d1
120(mm)
ng knh bnh ai ln
d2
350 (mm)
Chiu rng ai
Chiu rng bnh ai
Chiu di ai
Khong cch trc
Gc m bnh ai nh
b
B
l
a
50(mm)
60 (mm)
2360 (mm)
802,6 (mm)
Lc cng ban u
F0
L Quang Sn
Trang 13
163,66o
450 (N)
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Lc tc dng ln trc
Fd
6.1
[1]
92
Tra bng
, ta chn:
Vt liu bnh rng ln:
Nhn hiu thp: 40XH
Ch nhit luyn: Ti ci thin
HB : 230 300
rn:
Ta chn HB2=240
Gii hn bn b2=850 (MPa)
Gii hn chy ch2=600 (MPa)
Vt liu bnh rng nh:
Nhn hiu thp: 40XH
Ch nhit luyn: Ti ci thin
HB1= 255
Gii hn bn b1=800 (MPa)
Gii hn chy ch1=580 (MPa)
L Quang Sn
Trang 14
890,66 (N)
n Chi Tit My
ng bng ti
s 4:Thit k h dn
H0 lim
[ H ] S Z R Z v K xH K HL
0
[ ] F lim Y Y K K
R S
xF
FL
F
SF
Trong :
Chn s b:
Z R Z v K xH 1
YRYS K xF 1
SH, SF H s an ton khi tnh ton v ng sut tip xc v ng sut un: Tra
B
bng
6.2
[1]
94
vi:
Bnh rng ch ng: SH1= 1,1; SF1= 1,75
Bnh rng b ng: SH2= 1,1; SF2= 1,75
H0 lim , F0 lim
0
F lim1 1,8 HB1 1,8.255 459( MPa)
Bnh ch ng:
H0 lim 2 2 HB2 70 2.240 70 550( MPa)
0
F lim 2 1,8HB1 1,8.240 432( MPa )
Bnh b ng:
KFC : h s xt n nh hng t ti. KFC = 0,70,8. Chn KFC = 0,7
KHL,KFL H s tui th, xt n nh hng ca thi gian phc v v ch ti
trng ca b truyn:
L Quang Sn
Trang 15
n Chi Tit My
ng bng ti
s 4:Thit k h dn
K HL mH
NH 0
N HE
K mF N F 0
FL
N FE
Trong :
mH, mF Bc ca ng cong mi khi th v ng sut tip xc. Do bnh rng
HB<350 => mH = 6 v mF = 6
NHO, NFO S chu k thay i ng sutkhi th v ng sut tip xc v ng sut
un:
2,4
N HO 30.H HB
6
N FO 4.10
2,4
2,4
N HO1 30.H HB
17,9.106
1 30.255
2,4
2,4
6
N HO 2 30.H HB 2 30.240 15, 47.10
6
N
4.10
F
O1
F
O2
n1
329, 29
.11000 5, 4.10 7
N HE 2 N FE 2 60.c.n2 .t 60.c. .t 60.1.
u
4
L Quang Sn
Trang 16
n Chi Tit My
ng bng ti
s 4:Thit k h dn
H0 lim1
580
Z R Z v K xH K HL1
.1.1 527, 27 MPa)
[ H 1 ]
S
1,1
H
1
H0 lim 2
550
Z R Z v K xH K HL 2
.1.1 500( MPa )
[ H 2 ]
SH 2
1,1
0
[ ] F lim1 Y Y K K 459 .1.1 262, 29( MPa)
R S
xF
FL1
F1
SF1
1,75
F0 lim 2
432
YRYS K xF K FL 2
.1.1 246,86( MPa)
[ F 2 ] S
1,75
F2
H min( H 1 , H 2 ) 500
(MPa)
Re K R . u 2 1. 3
T1.K H
K be .(1 K be ).u. H
Vi
T1 l mmen xon trn trc ch ng. T1= TI = 27812,72 (N.mm)
[H] - ng sut tip xc cho php; [H] = 500( MPa).
L Quang Sn
Trang 17
n Chi Tit My
ng bng ti
s 4:Thit k h dn
K d 100MPa1 3
=>
K be 0, 25
K be .u
0, 25.4
0,57
2 Kbe 2 0, 25
KH, KF H s k n s phn b khng u ti trng trn chiu rng vnh rng khi
K be .u
6.21
B
[1]
2 K be
113
tnh v ng sut tip xc v un: Tra bng
vi
0,57
-S b tr l s I
- HB <350
-Loi rng thng
K H 1,13
K F 1, 25
-Ta c
Do vy
Re K R . u 2 1. 3
T1.K H
K be .(1 K be ).u. H
50. 42 1 3
Trang 18
27812,72.1,13
109,13
0, 25(1 0, 25).4.500 2
n Chi Tit My
ng bng ti
s 4:Thit k h dn
d e1
Tra bng B
6.22
114
[1] vi
d e1
2.Re
1 u2
2.109,13
1 42
52,93
(mm)
Z p1 16
(mm)
mte =
m tm
1 0,5.K be
6.8
99
1,852
2,116
1 0,5.0, 25
M te
(mm)
d m1 46,31
26, 46
mtm 1, 75
chn
Z1
=25
L Quang Sn
Trang 19
n Chi Tit My
ng bng ti
s 4:Thit k h dn
2 90 14, 04 75,96
Tnh li chiu di cn ngoi Re :
m
2, 0
Re te z12 z22
252 1002 103, 07( mm)
2
2
2.2.3.4 xc nh h s dch chnh :
i vi b truyn bnh rng cn rng thng ta s dng ch dch chnh u:
X1 X 2 0
6.20
112
Z1
Ut
Tra bng B
[1] vi =25 ; =4 , ta c x1=0,38 ; x2= -x1= -0,38
2.2.4. Xc nh cc h s v mt s thng s ng hc
T s truyn thc t: ut= 4
Vn tc trung bnh ca bnh rng:
v=
d m 1 n1 43,75.329,29
=
=0,754 (m/s)
60000
60000
6.13
106
[1] ta oc cp
ZR = 0,95.
L Quang Sn
Trang 20
n Chi Tit My
ng bng ti
s 4:Thit k h dn
HB < 350 , v = 0,754 (m/s) < 5 m/s; suy ra ZV = 0,85V0,1 = 0,85.0,7540,1 = 0,826.
vi dm2 = 175 (mm) < 700mm suy ra KxH = 1
Chn YR = 1. H s xt n nh hng ca nhm mt ln chn rng
YS= 1,08- 0,0695.ln(m)= 1,08-0,0695.ln(2,0)= 1,032
Do b truyn bnh rng l bnh rng cn rng thng nn
K H
K F
=1
=1
H s tp trung ti trng:
K H
= 1,13;
K F
H Z M .Z H .Z .
2.T1.K H . u 2t 1
0,85b .ut .d m12
[ H ].
ZM H s xt n c tnh ca vt liu bnh rng. Bnh rng lm bng thp. Tra bng
B
6.5
1
96
: ZM= 274[MPa]1/3.
B
6.12
[1]
106
Vi x1+x2=0 v c
suy ra ZH=1,76, = 0o
Z-h s xt n s trng khp ca hai bnh rng :
Z
4
3
Trang 21
n Chi Tit My
ng bng ti
= 1,883,2
s 4:Thit k h dn
)]
)]
1 1
1
1
+
. cos = 1,883,2
+
cos 0=1,72
Z1 Z2
25 100
Suy ra:
Z
4
4 1, 72
0,87
3
3
bng
6.21
1
113
: KH = 1,13
H H .go .v.
Trong
H .b.d m1
2.T1.K H .K H
d m1.(u 1)
u
Tra bng
6.13
1
106
L Quang Sn
v=
d m 1 n1 .43,75.329,29
=
=0,754 (m/s )
60000
60000
Trang 22
n Chi Tit My
ng bng ti
Tra bng
s 4:Thit k h dn
6.16
6.15
B
1
1 B
107
107
ta c :
H 0, 004
go 73
H 0, 004.73.0, 754.
T y :
43, 75.(4 1)
1, 628
4
1, 628.32, 2.43, 75
1, 036
2.27812, 72.1,13.1
Thay vo ta c:
H 274.1, 76.0,87.
2.27812, 72.1,170. 4 2 1
474, 76( MPa)
0,85.43, 752.4.32, 2
>[
].ZR.Zv.KxH
Tra bng B
6.22
114
L Quang Sn
[1] vi
d e1
2.Re
1 u2
2.120
1 42
58, 2
(mm)
Z p1 16
n Chi Tit My
ng bng ti
s 4:Thit k h dn
(mm)
mte =
m tm
1 0,5.K be
6.8
99
2,037
2,328
1 0,5.0, 25
(mm)
M te
d m1 50,925
23,36
mtm
2,18
chn
Z1
=25
2 90 14, 04 75,96
Tnh li chiu di cn ngoi Re :
m
2,5
Re te z12 z22
252 100 2 128,85( mm)
2
2
d. xc nh h s dch chnh :
i vi b truyn bnh rng cn rng thng ta s dng ch dch chnh u:
L Quang Sn
Trang 24
n Chi Tit My
ng bng ti
s 4:Thit k h dn
X1 X 2 0
6.20
112
Z1
Ut
Tra bng B
[1] vi =25 ; =4 , ta c x1=0,38 ; x2= -x1= -0,38
e. Xc nh cc h s v mt s thng s ng hc
T s truyn thc t: ut= 4
Vn tc trung bnh ca bnh rng:
v=
d m 1 n1 54,5.329,29
=
=0,939(m/s)
60000
60000
6.13
106
[1] ta oc cp
ZR = 0,95.
HB < 350 , v = 0,939 (m/s) < 5 m/s; suy ra ZV = 0,85V0,1 = 0,85.0,9390,1 = 0,844.
vi dm2 = 218 (mm) < 700mm suy ra KxH = 1
Chn YR = 1. H s xt n nh hng ca nhm mt ln chn rng
YS= 1,08- 0,0695.ln(m)= 1,08-0,0695.ln(2,5)= 1,016
Do b truyn bnh rng l bnh rng cn rng thng nn
K H
=1
L Quang Sn
Trang 25
n Chi Tit My
ng bng ti
K F
s 4:Thit k h dn
=1
H s tp trung ti trng:
K H
= 1,13;
K F
H Z M .Z H .Z .
2.T1.K H . u 2t 1
0,85b .ut .d m12
[ H ].
ZM H s xt n c tnh ca vt liu bnh rng. Bnh rng lm bng thp. Tra bng
B
6.5
1
96
: ZM= 274[MPa]1/3.
B
6.12
[1]
106
Vi x1+x2=0 v c
suy ra ZH=1,76, = 0o
Z-h s xt n s trng khp ca hai bnh rng :
Z
4
3
= 1,883,2
Suy ra:
Z
4
4 1, 72
0,87
3
3
Trang 26
n Chi Tit My
ng bng ti
s 4:Thit k h dn
KH = KH.KH.KHv
KH: h s k n s phn b khng ng u ti trng cho cc i rng ng thi n
khp. Do l bnh cn rng thng KH = 1
KH: h s k n s phn b khng u ti trng trn chiu rng vnh rng. Tra
B
bng
6.21
1
113
: KH = 1,13
H H .go .v.
Trong
H .b.d m1
2.T1.K H .K H
d m1.(u 1)
u
d m 1 n1 .54,5.329,29
=
=0,939 (m/s)
60000
60000
Tra bng
Tra bng
6.13
1
106
6.16
6.15
B
1
1 B
107
107
ta c :
H 0, 004
go 73
H 0, 004.73.0,939.
T y :
L Quang Sn
54,5.(4 1)
2, 263
4
Trang 27
n Chi Tit My
ng bng ti
s 4:Thit k h dn
2, 263.32, 2.54,5
1, 063
2.27812
,
72
.1,13.1
Thay vo ta c:
2.27812, 72.1, 201. 4 2 1
H 274.1, 76.0,87.
386,13( MPa)
0,85.54,52.4.32, 2
<[
].ZR.Zv.KxH
F1
2.T1. .K F .Y .Y .YF 1
0,85.b .d m1.mtm
F2
[ F 1 ],[ F 2 ]
F1 YF2
YF1
F1
[ F2 ]
[ F 2 ] 246,86( MPa)
Trang 28
n Chi Tit My
ng bng ti
Y =
s 4:Thit k h dn
1
1
=
=0,59
1,69
YF1 , YF2
ZV 2
Tra bng:
6.20
1
112
Z1
25
25, 76
cos1 cos14,04 o
Z2
100
412, 2
cos 2 cos75,96 o
x1 = 0,38 v x2 = -0,38
YF1= 3,57; YF2 = 3,63
KF
K F K F .K F .K Fv
Trong KF : h s k n s phn b khng u ti trng cho cc i rng ng
thi n khp. Do bnh cn rng thng KF = 1,37
KF = 1,25
KFv l h s k n ti trng ng xut hin trong vng n khp:
K Fv 1
L Quang Sn
F .b.d m1
2.T1.K F .K F
Trang 29
n Chi Tit My
ng bng ti
F F .g o .v.
s 4:Thit k h dn
d m1.(u 1)
54,5.(4 1)
0, 011.73.0,939.
6, 223
u
4
K Fv 1
K F =
6, 223.32, 2.54,5
1,114
2.27812, 72.1, 25.1,37
1,25.1,37.1,114= 1907
Vy:
F 1=
F 2=
68,71.3,63
=69,86(MPa)
3,57
Trang 30
n Chi Tit My
ng bng ti
s 4:Thit k h dn
K hiu
Gi tr
Chiu di cn ngoi
Re
128,85
mte
2,5
32,2
T s truyn
ut
Gc nghing ca rng
Z1
25
Z2
100
X1
0,38
cao
X2
-0,38
d e1
62,5
ngoi
de2
250
14,04
75,96
Gc chia cn
L Quang Sn
Trang 31
n Chi Tit My
ng bng ti
ng knh nh rng
ngoi
s 4:Thit k h dn
5,5
he
hea
h fe1
2,05
h fe 2
3,95
d ae1
69,19
d ae 2
250,75
cf
dt d kn
Trong :
L Quang Sn
Trang 32
n Chi Tit My
ng bng ti
d sb
s 4:Thit k h dn
TII
106845,8
3
26,11
0, 2
0, 2.30
cf
B
2
dt 26,11(mm) d kn
68
Tra bng
vi iu kin:
Ta c cc thng s khp ni nh sau:
Tkncf 250( N .m)
cf
d kn 32(mm)
Z 6
D 105( mm)
0
B
Tra bng
T
N.m
250
16.10b
2
69
vi:
dc
d1
D2
14
M10
20
62
ta c:
l1
34
2.k .T
d
Z .D0 .d 0 .l3
L Quang Sn
, trong :
Trang 33
l2
l3
15
28
1,5
n Chi Tit My
ng bng ti
s 4:Thit k h dn
d (2 4)MPa
2.k .T
2.1, 4.106845,8
1, 21( MPa) d
Z .D0 .d 0 .l3
6.105.14.28
=>tha mn
b. iu kin bn ca cht:
u
k .T .l1
u
0,1.d03 .D0 .Z
, trong :
k .T .l1
1, 4.106845,8.34
=>tha mn.
3.1.3 Lc tc dng ln trc
Fkn F 470( N )
3.1.4 Cc thng s c bn ca ni trc vng n hi:
Thng s
K hiu Gi tr
M men xon ln nht c th truyn c
250 (N.m)
Tkncf
ng knh ln nht c th ca trc ni
d kncf
32 (mm)
S cht
ng knh vng tm cht
Chiu di phn t n hi
Chiu di on cng xn ca cht
ng knh ca cht n hi
Z
D0
l3
l1
d0
6
105 (mm)
28 (mm)
34 (mm)
14 (mm)
L Quang Sn
Trang 34
n Chi Tit My
ng bng ti
s 4:Thit k h dn
L Quang Sn
Trang 35
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Fdy
Fdy
XB
Fr1
Ft2
Fa1
XA
YB
YA
l12
l11
Ft1
l4
Fr2
Fa2
l22
l23
l21
l13
F12
d sb 2
- Vi trc II:
L Quang Sn
TII
0, 2.
Trang 36
n Chi Tit My
ng bng ti
s 4:Thit k h dn
TII M men xon danh ngha trn trc II: TII = 106884,8 (N.mm)
[] - ng sut xon cho php [] = 15 30 (MPa) vi trc vo hp gim tc ta
chn [] = 30 (MPa)
106845,8
d sb 2 3
26,11
0, 2.30
(mm)
d sb1 20( mm)
d sb 2 30(mm)
Ta chn:
Tra bng
10.2
B
1
189
vi:
d1 20(mm)
d 2 30(mm)
b01 15(mm)
b02 19(mm)
Chn
Lm13 30 mm
- trn trc II
lm 23 1, 2 1, 4 d 2 (1, 2 1, 4)30 36 42
Do chn
lm 23 40(mm)
lm 22 1, 2 2,5 d 2 1, 2 2,5 30 36 75 mm
L Quang Sn
Trang 37
n Chi Tit My
ng bng ti
Do chn
lm 22 60 mm
s 4:Thit k h dn
lm12 30 mm
Cc kch thc khc lin quan n chiu di trc, chn theo bng
10.3
1
189
-Khong cch t mt mt ca chi tit quay n thnh trong ca hp, hoc khong
cch gia cc chi tit quay: k1=10 mm;
-Khong cch t mt mt n thnh trong ca hp:k2=10 mm;
-Khong cch t mt mt ca chi tit quay n np k3=15 mm;
-Chiu cao np v u bulng: hn=15 mm
Chiu di cng xn t gi 0 n tit din lp bnh ai
Vi trc I :
Chn l12 = 60 mm
Khong cch gia hai gi trn trc I
Do Chn
l11 55mm
L Quang Sn
Trang 38
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Chn
l12 100mm
Trc II
Khong cch t gi 0 n tit din lp khp ni
Chn
l22 70mm
l21 2l23 d m1
= 150 mm
L Quang Sn
Trang 39
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Trc II:
L Quang Sn
Trang 40
n Chi Tit My
ng bng ti
s 4:Thit k h dn
F 0 uur
M F .l
Fy 0 Fy1 Fr 2 0
L Quang Sn
d m1
0
2
Trang 41
i i
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Fy 0 Fy1 90,12 0
218
0
2
Fy1 224,35
Fyo 314, 47
M
F
x
Fx 0 9,15
Fx1 541,5
L Quang Sn
Trang 42
n Chi Tit My
ng bng ti
s 4:Thit k h dn
M j= M 2yj + M 2xj
M tj= M 2j +0,75 T 2j
(Nmm)
Xt bn phi
L Quang Sn
M y =224,35.105=23556,75(Nmm)
Trang 43
n Chi Tit My
ng bng ti
s 4:Thit k h dn
M x =541,5.105=56857,5(Nmm)
Do M23 = 61544,25 (Nmm)
M t 23 = 0,75.106845,8 2+61544,252 =111129,26
L Quang Sn
Trang 44
(Nmm)
n Chi Tit My
ng bng ti
s 4:Thit k h dn
vi
10.5
1
195
d 23
M td 23
111129, 26
3
26,0( mm)
0,1
0,1.63
M t 21 3 98206,05
=
=24,9(mm)
0,1.63
0,1. [ ]
L Quang Sn
Trang 45
n Chi Tit My
ng bng ti
s 4:Thit k h dn
B
bng
91.a
1
173
Tit
ng
Bn knh gc ln ca
din
knh trc
din
rnh then
rnh
t1
Nh nht
Ln nht
t2
2-3
35
10
3,3
0,25
0,4
2-2
25
2,8
0,25
0,4
d 100MPa
c 20 90MPa
Cng thc (9.1) ta c:
L Quang Sn
Trang 46
n Chi Tit My
ng bng ti
d=
s 4:Thit k h dn
2T
2.106845,8
=
=63,59 MPa<100 MPa
d l t (ht 1 ) 35.32 .(85)
tha mn iu kin
Kim nghim bn ct: cng thc (9.2):
c=
2T 2.106845,8
=
=19,08 MPa <[ c ]
d lt b
35.32.10
tha mn iu kin
b. Ti tit din 2-2
-Kim tra bn dp trn mt tip xc gia trc v then. Chn
lt=(0,80,9)lmc22=(0,80,9)60 = 4854 mm. chn lt=50mm
Vi then lm bng thp, ti va p nh ta chn c
d 100MPa
c 20 90MPa
Cng thc (9.1) ta c:
d=
2T
2.106845,8
=
=59,98 MPa<100 MPa
=>tha mn
d l t (ht 1 ) 25.50 .(74 )
2T 2.106845,8
=
=21,37<[ c ]
d lt b
25.50 .8
=>tha mn
c. Kim nghim trc ( trc II) theo bn mi.
Vi thp 45 c:
L Quang Sn
b 600 MPa
Trang 47
n Chi Tit My
ng bng ti
s 4:Thit k h dn
B
v theo bng
10.7
1
197
ta c:
0,05 0
,
aj max j
Mj
mj 0
Wj
v
; vi
.d 3j bt1 . d j t1
Wj
32
2.d j
(trc c mt rnh
then)
Mj
aj max j
Wj
Mj
.d 3j
32
b.t1 . d j t1
2.d j
Nn:
Trc quay mt chiu nn ng sut xon thay i theo chu trnh mch ng. ta c :
mj aj
max j
2
Tj
W0 j
2.Woj
.d 3j bt1 . d j t1 2
16
2.d j
vi
mj aj
nn
max
2
Tj
2.Woj
Tj
.d 3j bt1 . d j t1 2
2.
16
2.d j
Trang 48
n Chi Tit My
ng bng ti
s 4:Thit k h dn
353 10.5.(35 5) 2
W23
3566,4
32
2.35
353 10.5.(35 5) 2
W023
7775,6
16
2.35
a
M 23 56256,8
15,77
W
3566, 4
T
106845,8
6,87
2W0 2.7775,6
1251,7
32
2.25
W022
2785,7
16
2.25
a 0
m
106845,8
19,17
2.2785,7
W0
303
2650,72
32
303
W020
5301, 43
16
L Quang Sn
Trang 49
n Chi Tit My
ng bng ti
s 4:Thit k h dn
M 20
32900
12, 4
W 2650, 72
T
106845,8
10,07
2W0 2.5301, 43, 6
s s .s / s2 s2 s
Trong : [s] h s an ton cho ,[s] = 1,52,5
s , s - h s an ton ch xt ring cho trng hp ng sut php hoc ng sut tip,
c tnh theo cng thc sau:
Trong :-1, -1: gii hn mi un v xon ng vi chu k i xng a, av m, m
l bin v tr s trung bnh ca ng sut php v ng sut tip ti tit din xt .
B
10 11
1
198
K
K
2, 06
1, 64
a
ng sut un bin :
L Quang Sn
M
Wu
Trang 50
ta c
n Chi Tit My
ng bng ti
s 4:Thit k h dn
a
ng sut xon bin
Mo
2.Wx
s
H s an ton tnh ring v ng sut un l :
K
. m
. a
S
H s an ton tnh ring v ng sut xon l
Trong
0, 05
tra bng
10 7
1
197
vi
b 600 MPa
s s .s / s2 s2 s
H s an ton tng
Ti tit din 2-3:
S 23
261,6
8,05
2,06.15,77 0
S 23
151,73
13, 46
1, 64.6,87 0
Do
Trang 51
K
. m
. a
- h s b mt
L Quang Sn
n Chi Tit My
ng bng ti
s 4:Thit k h dn
> 2,5
S 22 0
S 22
151, 73
4,8
1, 64.19,17 0
> 2,5
S 20
261,6
10, 24
2,06.12, 4 0
S 20
151, 73
9,18
1,64.10,07 0
Do
Vy trc m bo bn mi
3.5.3. Tnh s b trc I
+Vi d1sb= 25 mm. Ta chn ng knh cc on trc:
-Ti tit din lp khp ni :
d10=25 mm
d11=d13= 30mm
d12 = 25 mm
L Quang Sn
Trang 52
> 2,5
n Chi Tit My
ng bng ti
s 4:Thit k h dn
+Chn then:
Trn trc I then c lp ti v tr bnh rng (v tr 3) v khp ni (v tr 2)
Tra bng 9.1a [173/TL1] vi d12 = 25 mm, d13 = 25 mm ta chn then c:
Tit
din
1-2
ng
knh trc,
mm
25
b
mm
h
mm
Chiu
su rnh
t1
mm
4
Chiu
su
rnh t2
mm
2,8
Trang 53
Bn knh
gc ln
ca rnh
min, mm
0,25
Bn knh
gc ln
ca rnh
max, mm
0,4
n Chi Tit My
ng bng ti
s 4:Thit k h dn
M F .l F .(l l ) F .(l
F F F F F 0
x 0 22
kn
t2
xo
22
t2
23
x1
21
l22 ) 0
x1
Fx 0 1373, 66
Fx1 116,98
Khi
Trang 54
n Chi Tit My
ng bng ti
s 4:Thit k h dn
d
mm
30
D
mm
72
D1
d1
B
C1
T
r
r1
mm mm mm mm mm
mm mm
58 50, 19
17
20,75 2,0 0,8 13,5
6
0
3.5.1.3.Chn s b tr ln
B tr dng ch O
FS 1 Fat
FS 0 Fat
ao
a1
3.5.1.4. Tnh t s
+Xt F0a / V. Fr0 = 435,97 /1.1409,19= 0,3 < e
L Quang Sn
Trang 55
C
kN
40,
0
Co
kN
29,9
n Chi Tit My
ng bng ti
B
Suy ra , tra bng
11.4
1
216
s 4:Thit k h dn
ta chn c :
X0 = 1
Y0 = 0
+Xt F1a / V. Fr1 = 75,59/1.253 = 0,29 <e
Ni Suy ra ta c :
X1 = 1
Y1 = 0
3.5.1.5. Tnh ti trng quy c, ti trng tng ng ca bi chn.
Q0 = ( X0.V.Fr0 + Y0.F0a ) kt .kd =(1.1.1409,19+0).1.1,1=1705,11 ( N)
Q1 = ( X1.V.Fr1 + Y1.F1a ) kt .kd =(1.1.253,0+0).1.1,1=306,13 (N)
Ti quy c Q = max(Q0 , Q1 )= 1705,11 N
3.5.1.6. Kim nghim ln theo kh nng ti ng
Ta c:
C d Q.m L
Vi :
m: bc ca ng cong mi, m=10/3;
L: Tui th ca a cn. Vi Lh= 11000 gi
Tui th ca ln:
L = Lh.n2.60.10-6 = 11000. 82,29. 60. 10-6 = 54,31 (triu vng)
Q = 1705,11 N
10
3
Cd =
< C = 40 kN
Trang 56
n Chi Tit My
ng bng ti
Tra bng
11.6
B
1
221
s 4:Thit k h dn
ta c
X 0 0,5
Y0 0, 22 cot
< Co=29,9 kN
Tha mn ti tnh.
3.5.2. Chn ln cho trc I
c kt cu n gin nht, gi thnh thp nht. chn a cn c trung. Chn kt
cu ln theo kh nng ti ng.ng knh trc ti ch lp ln : d= 25 mm.
Tra ph lc 2.12/I-262 vi c trung ta chn bi a bi chn c k hiu 7306 c
cc thng s sau :
k
hiu
7305
d
mm
25
D
mm
62
D1
d1
B
C1
T
r
r1
mm mm mm mm mm
mm mm
50,5 43, 17
15
18,25 2,0 0,8 13,5
5
0
C
kN
29,
6
PHN 4: KT CU V HP
4.1.V HP
4.1.1Tnh kt cu ca v hp
Ch tiu ca hp gim tc l cng cao v khi lng nh.Chn vt liu c hp
gim tc l gang xm c k hiu l GX15-32.
Chn b mt ghp np v thn i qua tm trc.
L Quang Sn
Trang 57
Co
kN
20,9
n Chi Tit My
ng bng ti
s 4:Thit k h dn
4.1.2 Kt cu np hp
Dng phng php c ch to np , vt liu l GX15-32.
Cc kch thc ca cc phn t cu to nn hp gim tc c :
Tn gi
Chiu dy: Thn hp,
Tnh ton
= 0,03Re + 3 = 0,03.128,86 + 3 = 6,86
(mm) > 6 mm
Chn = 7(mm)
1 = 0,9. = 0,9.7 = 6,3 (mm)
chn 1=7 (mm)
e = (0,81) = 5,6 7 mm
Chn e = 6 (mm)
Np hp, 1
Gn tng cng:
Chiu dy, e
Chiu cao, h
dc
h< = 5. =5.7=35
khong 20
ng knh:
Bulng nn, d1
Bulng cnh , d2
Bulng ghp bch np v thn, d3
Vt ghp np , d4
Vt ghp np ca thm, d5
Mt bch ghp np v thn:
Chiu dy bch thn hp, S3
Chiu dy bch np hp, S4
Chiu rng bch np v thn, K3
Kch thc gi trc:
ng knh ngoi v tm l vt,
D3, D2
L Quang Sn
S3 = (1,41,8)d3 = 1418 mm
chn S3 = 16 (mm)
S4 = (0,91)S3 = 14,416 mm
chn S4 = 16 (mm)
K3 = K2 - (35) = 40- (35)= 3735 mm
chn K3 = 37 (mm).
Trc I: D=62 mm
D2=D+2. +2.d 4
Trang 58
=62+8.2+2.8=94
n Chi Tit My
ng bng ti
s 4:Thit k h dn
D3=D+2. + 4,4. d 4
, K2
=62+2.8+4,4.8=113,2
Tm l bulng cnh , E2 v C (k
Chn D3 = 114 mm
l
Trc II: D=72 mm
khong cch t tm bulng n D =D+2. d
2
4
= 72 +2.8 = 88 mm
mp l)
Chiu cao, h
D 3=D+ 4,4.d 4
= 72 +|4,4.8 = 107,2 mm
Chn D3 = 108 mm
K2 = E2+R2+(35)=20+16+4=40 (mm)
E2 = 1,6d2 = 1,6.12=19,2(mm)
chn E2 = 19 (mm)
R2 = 1,3d2 =1,3.12=15,6 (mm)
chn R2 = 16 (mm)
Chn h = 47,5 (mm)
Mt hp:
Chiu dy: khi khng c phn li
S1
khi c phn li: Dd, S1 v S2
B rng mt hp, K1 v q
L Quang Sn
=7 chn
Z=4
Trang 59
=8 (mm)
n Chi Tit My
ng bng ti
s 4:Thit k h dn
4.1.3.Ca thm
kim tra qua st cc chi tit my trong khi lp ghp v du vo hp, trn
B
nh hp c lm ca thm.Da vo bng
18.5
2
92
nh hnh v sau:
A
A1
B1
C1
75
150
100
125
L Quang Sn
Trang 60
87
12
Vt
(mm)
lng
M82
2
n Chi Tit My
ng bng ti
s 4:Thit k h dn
4.1.4.Nt thng hi
Khi lm vic, nhit trong hp tng ln. gim p sut v iu ha khng kh bn
trong v ngoi hp, ngi ta dng nt thng hi.Nt thng hi thng c lp trn
B
np ca thm. Tra bng
18.6
2
93
A
M27
B
1
C
3
D
1
E
4
G
3
H
3
L
1
0
M N
2
8
2
O
6
P
3
Q
1
R
3
S
3
4.1.5.Nt tho du
Sau mt thi gian lm vic, du bi trn cha trong hp, b bn (do bi bm v do ht
mi), hoc b bit cht, do cn phi thay du mi. thay du c, y hp c l
B
Trang 61
18.7
2
93
ta
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Do
M22
15
10
29
2,5
19,8
32
22
25,4
4.1.6.Kim tra mc du
kim tra mc du trong hp ta dng que thm du c kt cu kch thc nh hnh
30
v.
6
12
6
12
18
4.1.7.Cht nh v.
Mt ghp gia np v thn nm trong mt phng cha ng tm cc trc.L tr lp
thn hp & trn np c gia cng ng thi, m bo v tr tng i gia np v
thn trc v sau khi gia cng cng nh khi lp ghp, ta dng 2 cht nh v, nh cc
L Quang Sn
Trang 62
n Chi Tit My
ng bng ti
s 4:Thit k h dn
6 8( mm)
Chiu dy vai
, ta chn
v chiu dy bch
8(mm)
1 2 8( mm)
ng knh l lp ng lt
D ' D 2
4.1.9.Bulng vng
nng v vn chuyn hp gim tc trn np v thn thng lp thm bulong vng.
Kch thc bulong vng c chn theo khi lng hp gim tc. Vi Re = 128,85
L Quang Sn
Trang 63
n Chi Tit My
ng bng ti
s 4:Thit k h dn
18.3b
2
89
ta c Q = 60 (Kg), ta chn
d1
d2
d3
d4
d5
h1
h2
M8
36
20
20
13
18
r1
r2
Q(Kg)
18
10
1,2
2,5
120
Chn =8 mm do khng b hn 8 mm
+ ng knh ngoi may-:
Chn D2 = 60 mm
Chn D1 = 40 mm
+ Chiu dy nan hoa:
L Quang Sn
Trang 64
n Chi Tit My
ng bng ti
s 4:Thit k h dn
Chn C = 10 mm
+ L:
ng knh l
d 0 (12 25)mm
v 12( m / s )
nn ta chn phng
php bi trn ngm du. Vi vn tc vng ca bnh rng nghing v = 0,989 m/s < 12
B
Tra bng
18.11
2
100
18.11
2
100
Thit b cn bi
Lng du hoc
trn
hoc m
B truyn trong
0,6 lt/KW
5 thng
Du t my
ko
AK-15
L Quang Sn
Trang 65
n Chi Tit My
ng bng ti
M T
s 4:Thit k h dn
Tt c cc v b
2/3 ch hng b
truyn ngoi
phn
1 nm
Trc I
(II)
(mm)
d1
d2
S0
30
31
29
43
4.3
n Chi Tit My
ng bng ti
s 4:Thit k h dn
V tr lp
Trc v vng
trong
Cc lt v
vnh ngoi
V v cc lt
Trc v vng
chn du
on trc lp
khp ni
Np v cc
lt
Trc v bnh
rng
Trc v bc
L Quang Sn
Kiu lp
30 k 6
Trc
30
+0,015
+0,002
62 H 7
62+0,030
0
80
H7
h6
80+0,030
0
0
800,019
20
H7
k6
20+0,021
0
20+0,015
+0,002
20 k 6
20+0,015
+0,002
62
H7
d 11
62+0,030
0
620,100
0,290
20
H7
k6
20+0,021
0
20+0,015
+0,002
20
D8
k6
20+0,065
+0,098
20+0,002
Trang 67
+0,015
n Chi Tit My
ng bng ti
Trc II
L Quang Sn
Trc v vng
chn du
on trc lp
khp ni
Trc v vng
trong
V v vng
ngoi
Trc v bnh
rng
Trc v bc
s 4:Thit k h dn
30
H7
k6
30 +0,021
0
30 +0,015
+0,002
25 k 6
25+0,015
+0,002
30 k 6
30 +0,015
+0,002
72 H 7
72+0,030
0
35
H7
k6
35 +0,025
0
35 +0,018
+0,002
25
D8
k6
25+0,098
+0,065
25+0,015
+0,002
Trang 68
n Chi Tit My
ng bng ti
s 4:Thit k h dn
L Quang Sn
Trang 69