Professional Documents
Culture Documents
6HP 19-21 Catalog PDF
6HP 19-21 Catalog PDF
6HP19
6HP21
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the
vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information is
correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.
Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and
responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
Table of Contents
6HP19 / 6HP21
Technical Information
Torque, Gear Ratio & Weight__________________________________________________________
2
Oil Capacity___________________________________________________2
6HP19 / 6HP21 Lubricants___________________________________________________
2
6HP19 / 6HP21 Technical Literature___________________________________________________
2
6HP19 / 6HP21 General Transmission Oil Filling Procedure_________________________________________
3-5
How To Use This Catalog___________________________________________________
6
Type Plate Information_______________________________________________
7
6HP19 1071 010 XXX / 6HP21 1071 030 XXX
Spare Parts
Gearbox Housing Group____________________________________________
8
Torque Converter Group____________________________________________
9
Oil Supply Group__________________________________________________
10
Front Planetary Group____________________________________________
11
Rear Planetary Group____________________________________________12
Coupling A Group_______________________________________________13
Coupling B Group______________________________________________ 14
Coupling C Group______________________________________________ 15
Coupling D Group______________________________________________ 16
Coupling E Group______________________________________________ 17
Output Group__________________________________________________18
Filter Group_____________________________________________________
19
Mechatronic Group_______________________________________________
20
Gear Shift System E-Shift Group____________________________________________
21
Gear Shift System M-Shift Group____________________________________________
22
Parking Lock Group____________________________________________ 23
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 1
For Reference Only
Technical Information
Torque, Gear Ratio & Weight
Input Torque
258 ftlbs to
295 ftlbs
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD
~165 lbs.
(model specific)
Oil Capacity
9 liters (9.51 Quarts) + 0.5 liter for cooling system
6HP19 / 6HP21 Lubricants
Amount
209 Liter Drum
20 Liter Canister
1 Liter Bottle
ZF Part #
S671 090 252
S671 090 253
S671 090 255
Oil Grade
ZF LifeGuardFluid 6
ZF LifeGuardFluid 6
ZF LifeGuardFluid 6
ZF Part #
1071 766 701
1071 751 701
1068 766 701
1068 766 704
Description
6HP19 REPAIR MANUAL (CD)
6HP21 REPAIR MANUAL (CD)
6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - BMW (CD)
6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 2
For Reference Only
Checking
Refilling
Notes
- Car
- Carmust
muststand
standlevel
levelononthe
the
_hoist.
_hoist.
- The
- Thedriven
drivenwheels
wheelsororthe
the
_transmission
_transmissionoutput
outputmust
mustbebeat
_a_at
standstill
for atforleast
two two
a standstill
at least
_minutes
_minutesbefore
beforechecking
checkingthe
the
_oil
_oillevel.
level.
Apply
Applythe
thehandbrake.
handbrake.
- Move
- Moveselector
selectorlever
levertotoP.P.
- EGS
- EGSmust
mustnot
notbebeinin
_emergency
_emergencyprogram.
program.
- Switch
- Switchthe
themain
mainconsumers,
consumers,
_for
_forinstance
instancethe
theairair
_conditioning,
_conditioning,either
eitherononororoffoff
_according
_accordingtotothe
thecar
car
_manufactuerer's
_manufactuerer'sinstructions.
instructions.
Continued on Page 2
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2008 ZF Services - 3
For Reference Only
YES
Oil temperature between
30C and 35C
Engine fault:
Oil adjustment not
possible
Eliminate the fault
according to the engine
repair manual
NO
Depending on condition,
allow oil to cool down or
run engine until warm
Select gears with engine
idling
YES
Select R and D by
means of manual/winter
program as far as 3rd
gear
YES
YES
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 4
For Reference Only
M18X1.5
M16X1.5
Internal hexagon
8 mm
Tightening torque
8 Nm
8 mm
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 5
For Reference Only
Description
PUMP
NEEDLE SLEEVE
SHIM
Quantity
Notes
1
1
1
Selective shim; see page 24.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 6
For Reference Only
Transmission Serial #
010 005
-19
ZF Transmission Specification #
Vehicle Manufacturer Transmission #
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 7
For Reference Only
Description
GEARBOX HOUSING
SEALING SLEEVE
SEALING SLEEVE
SEALING SLEEVE
BREATHER TUBE
BREATHER COVER
SCREW PLUG
CYLINDRICAL PIN
SCREW PLUG
SHIPPING PLUG
Quantity
1
2
1
1
1
1
1
1
1
1
Notes
Included in overhaul kit; see page 29.
Included in overhaul kit; see page 29.
Included in overhaul kit; see page 29.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 8
For Reference Only
Description
CONVERTER
RETAINING CLIP
BOLT + NUT
CAP SCREW
Quantity
1
1
1
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 9
For Reference Only
Description
PUMP ASSEMBLY
NEEDLE SLEEVE
SNAP RING
SHAFT SEAL
ROUND SEALING RING
INTERMEDIATE PLATE ASSEMBLY
INTERMEDIATE PLATE
CENTERING PLATE
COUNTER SPRING
PISTON RING
PISTON RING
COUNTER SPRING
ROUND SEALING RING
TORX SCREW
SHIM
Quantity
1
1
1
1
1
1
1
1
6
1
1
11
1
11
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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For Reference Only
Description
PLANET CARRIER ASSEMBLY
ANGLE DISC
AXIAL NEEDLE BEARING
ANGLE DISC
SUN GEAR
AXIAL NEEDLE BEARING
OIL COLLECTING PLATE
Quantity
1
1
1
1
1
1
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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For Reference Only
Description
PLANET CARRIER ASSEMBLY
AXIAL NEEDLE BEARING
AXIAL NEEDLE BEARING
AXIAL WASHER
RING GEAR
SNAP RING
OUTPUT SHAFT
AXIAL NEEDLE BEARING
STOP RING
ANGLE DISC
AXIAL NEEDLE BEARING
Quantity
1
1
1
1
1
1
1
1
1
1
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 12
For Reference Only
COUPLING A GROUP
Position #
70.010
70.010/110
70.010/120
70.010/130
70.010/140
70.010/150
70.010/160
70.010/170
70.010/180
70.130
70.140
70.150
70.170
Description
CYLINDER ASSEMBLY
CYLINDER
PISTON
PROFILED SEALING RING
ROUND SEALING RING
CUP SPRING
OIL DAM
PROFILED SEALING RING
K-RING
UNDULATING SPRING
STEEL PLATE
FRICTION PLATE
SNAP RING
Quantity
1
1
1
1
1
1
1
1
1
1
5
4
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 13
For Reference Only
COUPLING B GROUP
Position #
72.010
72.020
72.050
72.060
72.070
72.080
72.100
72.110
72.130
72.140
72.144
72.150
72.170
72.200
72.210
Description
SUN GEAR SHAFT
PISTON
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
OIL DAM
ROUND SEALING RING
SPLIT RING
UNDULATING SPRING
END PLATE
STEEL PLATE
FRICTION PLATE
SNAP RING
PISTON RING
AXIAL NEEDLE BEARING
Quantity
1
1
1
1
1
1
1
1
1
1
5
5
1
2
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 14
For Reference Only
COUPLING C GROUP
Position #
75.010
75.010/140
75.030
75.040
75.050
75.070
75.080
75.100
75.120
75.140
75.150
75.180
Description
CYLINDER
FITTING KEY
PISTON
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
SPLIT RING
UNDULATING SPRING
FRICTION PLATE
STEEL PLATE
END PLATE
SNAP RING
Quantity
1
2
1
1
1
1
1
1
4
4
1
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 15
For Reference Only
COUPLING D GROUP
Position #
73.010
73.020
73.030
73.060
73.070
73.080
73.120
73.130
73.136
73.150
73.160
73.170
73.180
73.190
73.210
73.290
73.300
Description
PISTON
ROUND SEALING RING
ROUND SEALING RING
OIL DAM
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
SUPPORT SHIM
SNAP RING
UNDULATING SPRING
STEEL PLATE
FRICTION PLATE
END PLATE
SNAP RING
SNAP RING
ANGLE DISC
AXIAL NEEDLE BEARING
Quantity
1
1
1
1
1
1
1
1
1
1
5
5
1
1
1
1
1
Notes
Included in overhaul kit; see page 29.
Included in overhaul kit; see page 29.
Included in overhaul kit; see page 29.
Included in overhaul kit; see page 29.
2.00 mm
1.80 mm; Included in steel kit; see page 28.
Included in friction kit; see page 27.
3.50 mm; Included in steel kit; see page 28.
Selective snap ring; see page 26.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 16
For Reference Only
COUPLING E GROUP
Position #
71.010
71.020
71.030
71.040
71.060
71.080
71.090
71.094
71.100
71.140
71.150
71.160
71.170
71.180
71.190
71.220
71.240
71.260
71.280
71.290
71.300
71.310
Description
INPUT SHAFT
PISTON
ROUND SEALING RING
ROUND SEALING RING
CUP SPRING
OIL DAM
ROUND SEALING RING
FIXING PLATE
SNAP RING
UNDULATING SPRING
STEEL PLATE
FRICTION PLATE
END PLATE
SNAP RING
SEALING RING
ROUND SEALING RING
SUN GEAR SHAFT
AXIAL NEEDLE BEARING
INTERMEDIATE SHAFT
AXIAL NEEDLE BEARING
DISC CARRIER
SNAP RING
Quantity
1
1
1
1
1
1
1
1
1
1
4
4
1
1
3
1
1
1
1
1
1
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 17
For Reference Only
OUTPUT GROUP
Position #
14.020
14.040
14.050
14.070
14.090
14.110
14.130
14.140
14.150
14.160
Description
NEEDLE SLEEVE
SNAP RING
SHIM
BALL BEARING
SNAP RING
SHAFT SEAL
SHIM
OUTPUT FLANGE
SHAFT SEAL
COLLAR NUT
Quantity
1
1
1
1
1
1
1
1
1
1
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 18
For Reference Only
FILTER GROUP
Position #
03.010
03.010/010
03.010/020
03.010/030
03.020
Description
FILTER KIT
GASKET
ROUND SEALING RING
SCREW PLUG
TORX SCREW
Quantity
1
1
1
1
24
Notes
Included in filter kit; see page 27.
Included in overhaul kit; see page 29.
Included in overhaul kit; see page 29.
Included in overhaul kit; see page 29.
M6X28.5
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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2008 ZF Services - 19
For Reference Only
MECHATRONIC GROUP
Position #
27.460
27.520
27.700
27.730
27.740
N/A
Description
GASKET
GUIDE SLEEVE
CAP
CAPACITOR
CLAMP
MECHATRONIC
Quantity
Notes
2
Included in overhaul kit; see page 29.
1
Included in overhaul kit; see page 29.
1
1
1
1
Only complete Service-Mechatronics are available.
CAUTION!
Only complete Service-Mechatronics are available.
Contact your local ZF Parts distributor for more information.
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 20
For Reference Only
Description
SHAFT SEAL
SELECTOR SHAFT
PARKING LOCK DISC
CLAMPING SLEEVE
PIPE
LEG SPRING
LEVER
ANGLE BRACKET
ANGLE BRACKET
ANGLE BRACKET
HEXAGON NUT
HEXAGON NUT
CAP SCREW
Quantity
Notes
1
Included in overhaul kit; see page 29.
1
1
1
1
1
1
1
1
1
1
1
2
M16X14
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 21
For Reference Only
Description
SHAFT SEAL
SELECTOR SHAFT
ROOSTER COMB
CLAMPING SLEEVE
PIPE
DETENT SPRING
TORX SCREW
Quantity
Notes
2
10X18X5; Included in overhaul kit; see page 29.
1
1
1
1
22.50 mm
1
2
M6X13
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 22
For Reference Only
Description
PIN
SCREW PLUG
PAWL
LEG SPRING
CONNECTING BAR
GUIDING PLATE
TORX SCREW
Quantity
Notes
1
1
M14X1.5; Included in overhaul kit; see page 29.
1
1
1
1
3
M6X20
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 23
For Reference Only
SELECTIVE SHIMS
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
Notes
5.00
4.80
4.60
4.40
4.20
4.00
3.80
3.60
3.40
3.20
3.00
2.80
2.60
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
Notes
1.00
1.20
1.40
1.60
1.80
2.00
2.20
2.40
2.60
2.80
3.00
3.20
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 24
For Reference Only
Notes
3.20
3.00
2.80
2.60
2.40
2.20
2.00
1.80
Quantity
1
1
1
1
1
1
1
1
Notes
3.20
3.00
2.80
2.60
2.40
2.20
2.00
1.80
Quantity
1
1
1
1
1
1
1
1
1
1
Notes
3.60
3.40
3.20
3.00
2.80
2.60
2.40
2.20
2.00
1.80
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 25
For Reference Only
Quantity
1
1
1
1
1
1
1
1
1
1
Notes
3.60
3.40
3.20
3.00
2.80
2.60
2.40
2.20
2.00
1.80
Quantity
1
1
1
1
1
1
1
1
Notes
3.20
3.00
2.80
2.60
2.40
2.20
2.00
1.80
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 26
For Reference Only
Kits Content
6HP19 / 6HP21 Kits Content
6HP19 Filter Kit (Plastic Oil Pan) 1071 298 009
Position #
03.010
ZF Part #
1071 298 009
Description
Plastic Oil Pan incl.
Filter
Gasket
Round Sealing Ring
Quantity
1
1
1
1
Where used
(1071 ___ ___)
Notes
All
All
All
All
ZF Part #
Description
70.150
1071 272 005 Friction Plate A
71.160
1071 271 033 Friction Plate E
72.150
1071 272 004 Friction Plate B
73.170
1071 273 003 Friction Plate D
75.120
1071 275 005 Friction Plate C
Chart 013 Friction kit applications
6HP19
1071 010 ___
005 to 033
Quantity
4
6
6
5
4
Where used
(1071 ___ ___)
See Chart 013 Below
Notes
ZF Part #
Description
70.150
1071 272 005 Friction Plate A
71.160
1071 271 082 Friction Plate E
72.150
1071 272 004 Friction Plate B
73.170
1071 273 003 Friction Plate D
75.120
1071 275 005 Friction Plate C
Chart 014 Friction kit applications
6HP21
1071 030___
003 to 004
006
013 to 014
016 to 027
029 to 031
034 to 035
037 to 038
Quantity
4
6
6
5
4
Where used
(1071 ___ ___)
See Chart 014 Below
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 27
For Reference Only
Kits Content
6HP19 / 6HP21 Kits Content
6HP19 / 6HP21 Steel Kit 1071 298 011
Position #
ZF Part #
70.140
1071 372 010
71.150
1071 371 048
71.170
1071 371 094
72.144
1071 372 025
72.140
1071 372 061
73.160
1071 373 009
73.180
1071 373 006
75.140
1071 375 006
75.150
1071 375 007
Chart 011 Steel kit applications
6HP21
6HP19
1071 010___ 1071 030 ___
005 to 033
004
006
013 to 014
020 to 022
025
027
029 to 030
037
Description
Steel Plate A
Steel Plate E
End Plate E
Steel Plate B
End Plate B
Steel Plate D
End Plate D
Steel Plate C
End Plate C
Quantity
5
5
1
6
1
5
1
4
1
Where used
Notes
ZF Part #
70.140
1071 372 010
71.150
1071 371 052
71.170
1071 371 093
72.144
1071 372 025
72.140
1071 372 061
73.160
1071 373 009
73.180
1071 373 006
75.140
1071 375 006
75.150
1071 375 007
Chart 012 Steel kit applications
6HP21
1071 030 ___
003
016 to 019
023 to 024
026
031
034 to 035
038
Description
Steel Plate A
Steel Plate E
End Plate E
Steel Plate B
End Plate B
Steel Plate D
End Plate D
Steel Plate C
End Plate C
Quantity
5
6
1
6
1
5
1
4
1
Where used
Notes
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
All Rights Reserved
2008 ZF Services - 28
For Reference Only
Kits Content
6HP19 / 6HP21 Kits Content
6HP19 / 6HP21 Overhaul Kit 1071 298 007
Where used
Position #
ZF Part #
Description
Quantity
Group
75.040
75.040
75.050
73.020
73.030
73.070
73.080
70.010/170
70.010/140
70.010/130
72.050
72.060
72.100
72.200
71.030
71.040
71.090
71.190
71.220
01.030
01.040
01.050
01.100
01.140
06.010
14.110
24.020
27.460
27.460
27.520
03.010/030
03.010/020
03.010/010
10.010/170
10.040/170
10.040/160
10.020
10.070
10.080
14.150
14.150
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
3
1
2
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
1
11
1
1
1071 030 __
1071 010 __
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
Coupling C
Coupling C
Coupling C
Coupling D
Coupling D
Coupling D
Coupling D
Coupling A
Coupling A
Coupling A
Coupling B
Coupling B
Coupling B
Coupling B
Coupling E
Coupling E
Coupling E
Coupling E
Coupling E
Gearbox housing
Gearbox housing
Gearbox housing
Gearbox housing
Gearbox housing
Gearshift system
Output
Parking lock
Mechatronic
Mechatronic
Mechatronic
Filter
Filter
Filter
Oil supply
Oil supply
Oil supply
Oil supply
Oil supply
Oil supply
Output
Output
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
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