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Introduction
194
February 2002
AIChE Journal
(1)
HSO 4 +H2OH3O++SO =4
(2)
H2SO4H2O+SO3
(3)
H2SO4+SO3H2S2O7
(4)
In the vapor-liquid flash separator, most of the unreacted ethylene, other residual co-monomers, such as 1-butene and 1-octene, as
well as a significant portion of the solvent, leave as vapor. The liquid stream from this unit contains polymer and solvent, with small
amounts of residual monomer and co-monomer. Depending on the
process conditions, low molecular weight oligomers of the polymer product may leave with the gaseous stream. This fractionation
may or may not be desirable as it impacts on product end-use properties such as melt index. Therefore, it is important for process
engineers to identify the degree of fractionation at given temperatures and pressures.
Using the PC-SAFT (Gross and Sadowski, 2001) equation of
state (EOS) and a computationally efficient polymer flash algorithm, Cheluget et al. (2001) demonstrated how to model the polymer phase behavior including polymer fractionation during phase
separation. They characterized the complex molecular weight distribution of polyethylene using hundreds of discrete polymer components each with a unique degree of polymerization. Due to the
homologous nature of these polymer components, they share the
same segment-specific EOS parameters. Cheluget et al. (2001) performed rigorous phase equilibrium
calculations to investigate the
effects of temperature, pressure,
and feed composition on polymer
fractionation. The model helps
process engineers identify conditions causing phase separation and
the resulting fractionation of polymers in the co-existing phases.
AIChE Journal
February 2002
195
cept, and the group contribution method to yield a successful correlative and predictive EOS (Holderbaum and Gmehling, 1991).
More theoretical equations of state started with the virial equation of Meyer in 1901. The development of an accurate hard-sphere
EOS (e.g., the Carnahan-Starling model, 1969) has formed the basis
of highly accurate models, such as the BACK model of Chen and
Kreglewski (1977), for correlating properties of nonpolar fluids.
Past Accomplishments
The perturbed-hard-chain model (Donohue and Prausnitz, 1978)
Applied thermodynamics has had a long and successful history of
provided the first statistical mechanical basis for treating large moltechnological innovation. Figure 3 presents some notable concepts
ecules, such as polymers. More recently, a number of equations of
and models that contributed to the practice of applied thermodynamstate have been developed from statistical mechanical perturbation
ics in process modeling. In this article we provide references primarily
theories based on hard-sphere chain models, including SAFT
for publications after 1990; for additional references, see textbooks
(Chapman et al., 1989; Mller and Gubbins, 2001), PHSC (Song et
like Tester and
al., 1994), and
Modell (1997),
PC-SAFT
Table 1. Choice Thermodynamic Models Used in the Process Industries Today
Prausnitz et al.
(Gross and SadChemical Systems Primary Choice
Secondary Choice
Problem Areas
(1999a), and
owski, 2001).
Models of Today
Models
Poling et al.
Most referAir Separation
Peng-Robinson,
Corresponding States
(2001).
ence
quality
Soave-Redlich-Kwong
The van der
equations
of
Gas Processing
Peng-Robinson,
BWRS
Waals (vdW)
state can be
Soave-Redlich-Kwong
equation-oftraced to the
Gas Treating
Kent-Eisenberg,
Data, Parameters, Models
state (EOS) was
virial model augElectrolyte NRTL
for mixed amines
introduced in
mented
with
1877. Clever
empiricism and
Petroleum Refining BK10, Chao-Seader,
Heavy crude
Grayson-Streed,
characterization
parameterizaapplication of
Peng-Robinson,
tions by Redlich
sophisticated
Soave-Redlich-Kwong,
and
Kwong
data
fitting.
Lee-Kessler-Plcker
(1949), Soave
Beattie
and
Petrochemicals
Peng-Robinson,
NRTL, UNIQUAC,
Data, Parameters
(1972), and Peng
Bridgman develVLE
Soave-Redlich-Kwong,
UNIFAC
and Robinson
oped the first
PSRK
(1976) signifimultiparameter
Petrochemicals
NRTL, UNIQUAC
Data, Parameters, Models
cantly improved
equation of state
LLE
for VLLE systems
EOS of the vdW
in 1927. This
Chemicals
NRTL, UNIQUAC, PSRK UNIFAC
Data, Parameters
type by biasing
was followed by
the model to
the BWR (BeneElectrolytes
Electrolyte NRTL,
Pitzer
Data, Parameters,
represent vapor
dict et al., 1940)
Zemaitis
Databanks, Models for
polyelectrolytes
pressure (at the
and
MBWR
expense of the
(Jacobsen et al.,
Oligomers
Polymer NRTL
UNIQUAC, UNIFAC
Pure component
PVT representa1973) models,
fugacity, Databanks
tion). This apwith the latter
Polymers
Polymer NRTL,
Sanchez-Lacombe,
Data, Parameters,
proach continproducing highPC-SAFT
SAFT, UNIFAC-FV
Databanks, Flash algorithms,
ues to provide
ly accurate equaModels for polar polymers,
block copolymers
value, particutions of state for
larly in the gasmany pure fluSteam
NBS/NRC
processing and
ids. Schmidt and
Environmental
UNIFAC+Henrys Law
Data
petroleum
Wagner (1985)
industries.
Pharma/Biological
None
Data, Databanks, Models
demonstrated
Mathias (1983)
the effectiveness
carried this idea further to represent the vapor pressure of polar fluids.
of optimizing the form of the equation of state through statistical
Extensions of the vdW-type EOS to nonideal mixtures followed
search techniques by developing a reference quality model for oxysoon after. This involves using mixing and combining rules to
gen. This technique has been adopted for several fluids and, for
describe composition and temperature dependency of EOS mixture
example, produced the most recent Steam Tables (Wagner and
parameters. Huron and Vidal (1979) introduced an innovative mixKruse, 1998).
ing rule that combined the local composition concept of activity
Activity coefficient models first appeared in the pioneering
coefficient models with vdW equations of state, and this idea generwork of Margules in 1890 and Van Laar in 1910. They identified
ated a flurry of research activities. Wong and Sandler (1992) ensured
the idea of liquid-phase nonideality, and its representation by phethat their mixing rule followed the quadratic composition depennomenologically plausible algebraic functions that have the correct
dence of the second virial coefficient. The predictive SRK (PSRK)
limiting behavior. Wilson (1964) contributed the all-important
EOS further combined the vdW model, the local composition conlocal composition concept that enabled correlation of nonideal
on the potential value for industry and on the effort made by innovators to go to market and work with industry. Education of end
users is a key requirement as more and more chemical engineers
pride themselves on being generalists rather than specialists. Useroriented and commercially supported software tools help overcome some barriers and accelerate the acceptance process.
196
AIChE Journal
which are based on theoretical statistical mechanics, yield successsystems with only binary parameters. Prausnitz and his coworkers
ful engineering equations of state for polymer solutions. Recent
subsequently developed the NRTL (Renon and Prausnitz, 1968)
polymer model developments attempt to account for additional
and UNIQUAC (Abrams and Prausnitz, 1975) models, which are
polymer characteristics such as copolymer composition and polywidely used in the chemical industry today, especially for highly
dispersity. Examples include the segment-based polymer NRTL
nonideal systems.
(Chen, 1993) that integrates the segment concept with local comPredictive (rather than correlative) activity coefficient methods
position models and the PHSC EOS (Song et al., 1994) with segwere initially based on the regular solution theory of Scatchard and
ment-based mixing rules for copolymers.
Hildebrand in 1929, but are now mostly based on group contribution
Progress is being made in the modeling of chemical systems with
models: ASOG (Wilson and Deal, 1960) and UNIFAC (Fredenslund
multifunctional group molecules such as nonionic and ionic surfacet al., 1975). These methods have been well received, and there has
tants. Extensions based on the polymer NRTL and UNIFAC models
been continued development of the UNIFAC binary interaction
have been successful, and work on more complex molecules, such
matrix (Gmehling, 1998) improving the range and accuracy of the
as proteins, is being pursued (Chen et al., 1995; Curtis et al, 2001).
method. New methods like the COSMO-RS (Klamt, 1995), Group
Databanks have been developed for critically evaluated data for
Contribution Solvation model (Lin and Sandler, 1999), and Segment
pure component propContribution Solvaerties, mixture proption model (Lin
erties, and model
and Sandler, 2001),
parameters (e.g., NIST
which use techniques
Chemistry
Webof quantum chemBook,
AIChEistry and molecular
DIPPR, TRC, Dortmodeling, are bemund Data Bank).
ing developed and
The databanks that
improved.
provide model paraModels for elecmeters increasingtrolyte activity coefly come with referficient are largely
ences, notes, and
variations of the
quality codes. The
1923 Debye-Hckel
NIST Chemistry Webequation for the
Book provides Web
long-range ion-ion
access to data and
interaction contribucorrelations. NIST,
tion. Examples are
IUPAC, CODATA,
the virial expansion
Figure 3. A century of fruit from the tree of applied thermodynamics
and DIPPR are
extensions of Brominvolved in a joint
ley in 1972 and Piteffort to develop an electronic archival databank for published
zer in 1973. Recognizing two critical characteristics of electrolyte
property data (Marsh, 2001). These trends promise reliable and
solutions (local electro-neutrality and like-ion repulsion), Chen
rapid access to evaluated experimental data and correlations.
and co-workers (1982) extended the NRTL local composition
There have been important developments in flash algorithms for
model to electrolyte solutions. The success of this model for aquevapor-liquid equilibrium calculations and vapor-liquid-liquid equious electrolytes and mixed-solvent electrolytes has led to extenlibrium calculations for highly nonideal chemical systems (e.g., the
sions to zwitterions and organic electrolytes that form micelles
inside-out algorithm of Boston and Britt (1978)). Some of the algowhen the electrolyte concentration exceeds the critical-micelle
rithms are based on finding a solution to a set of algebraic equaconcentration (Chen et al., 2001).
tions, while others solve the problem by Gibbs energy minimizaCentral to the thermodynamic modeling of electrolyte systems is
tion. Both phase and chemical equilibrium equations are solved
an understanding of the speciation, i.e., the solution chemistry of
simultaneously when dealing with electrolyte solutions. Polymer
electrolytes to form ions and complexes and to precipitate as salts
flash calculations require consideration of the molecular weight
(Rafal et al., 1994; Chen et al., 1999). Robinson and Stokes (1959)
distribution of polydisperse polymers. The thermodynamics of
clearly identified the need to define the ionic entity in terms of its
continuous mixtures or discrete pseudocomponents for polydisdegree of hydration. Excellent progress has been made for a numperse polymers have been incorporated into flash algorithms.
ber of industrial electrolytic systems, including the Kent-Eisenberg
model (1973) for amine gas treating systems with single amines
and models for mixed amines (Bishnoi and Rochelle, 2002), sour
Experiment, Theory, and Simulation Enable
water stripping, caustic, sulfuric acid, hydrochloric acid, and so on.
Thermodynamic Innovations
For polymer systems, the classical Flory-Huggins lattice model
As applied thermodynamics is a key enabling technology for the
of 1942 captures two key polymer characteristics: the size effect on
process modeling in industry, experimental measurements, fundathe entropy of mixing and the interaction effect on the enthalpy
mental theory, and molecular simulation are the key enabling techterm. The Sanchez-Lacombe EOS (1976), a lattice fluid model,
nologies for applied thermodynamics. Together, experiment, theoaccounts for additional free volume effects due to components havry, and simulation play complementary roles in the development of
ing different compressibilities. Hard-sphere-chain models, such as
applied thermodynamic models.
SAFT (Huang and Radosz, 1990) and PHSC (Song et al., 1994),
AIChE Journal
February 2002
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February 2002
AIChE Journal
cules, they only supply verified correlations for a very small fraction of the compounds found in Chemical Abstracts, etc. Unfulfilled needs remain for critically evaluated databanks for systems
with complex molecules such as electrolytes (elemental and organic), isomers, surfactants, segments, oligomers, and polymers.
These needs become particularly acute as we expand our modeling
efforts beyond basic petrochemicals.
How do we take advantage of molecular simulation in the development of engineering correlations and estimation methods?
Should we use simulation to generate simulated data and then
identify model parameters for engineering calculations from the
simulated data? Could simulation-based group contribution
models offer higher accuracy for wider varieties of chemicals than
existing group contribution models do? Can simulation help bridge
the gap between process modeling and the lack of experimental
data in areas such as electrolyte thermodynamics or transport properties for polymer solutions? A few innovators have suggested
ways to use results of molecular simulation to advance development of engineering correlations and parameterize estimation
methods. We need more such work.
There are frontier areas such as biotechnology and bioprocesses
in which applied thermodynamics should be important, but so far
these have had little impact. Biopolymers include polar polymers
with segments derived from various forms of amino acids and
sugar molecules. Some of the amino acids may be ionized, and
some biopolymers can form local secondary structures such as an
-helix or a -sheet. These local structures are the basis for the formation of tertiary and quaternary structures. Practical models for
aqueous systems containing such polymers and other polyelectrolytes need to be developed. Protein precipitation plays an
important role in downstream processing in biotechnology. Engineers need models of selective protein precipitation to improve
enzyme recovery efficiency. Can we extend our existing thermodynamic models to describe protein solubility that depends on pH,
ionic strength, electrolyte composition, protein composition, surface hydrophobicity, surface charge distribution, etc?
The cell is a sophisticated chemical manufacturing facility in
which there are numerous chemicals and reaction pathways in various subcellular units. We can anticipate that the modeling technology that has been so successful for the process industries will
be extended to biological processes. Cells contain various chemicals such as glucose, fatty acids, glycerol, lactate, ATP, phospholipids, phospholipid bilayer, proteins, genes, mRNA, tRNA,
rRNA, etc. Will thermodynamicists take on this challenge to help
understand and model cellular molecular processes?
Concluding Remarks
Applied thermodynamics has been a key enabling technology
for process modeling. The progress of applied thermodynamics
has benefited from insights arising from experimental measurements, theory, and, most recently, computational chemistry. Thermodynamic innovations have yielded models that provide accurate
descriptions of the properties and phase behavior of chemical systems in the process industries. Applied thermodynamics will continue to provide value to chemical engineering by focusing on the
needs of practicing engineers, while drawing on advances in
experiment, theory, and simulation.
Acknowledgments
We would like to thank our colleagues at AspenTech and our
AIChE Journal
February 2002
Literature cited
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