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Betopan - Date Tehnice 2
Betopan - Date Tehnice 2
Ta b l e o f C o n t e n t s
1. Introduction
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1.1 Cement-bonded particle board
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1.2 Characteristics of the material
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1.3 Technical specifications of Betopan and the
Plus group* Boards
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2.
Our products
2.1 Betopan
2.2 Betopanplus
2.3 Yalipan
2.4 Tasonit
3. Assembly elements
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10
10
11
11
12
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7.
45
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45
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1 - INTRODUCTION
This guide explains the usage and application principles and the basic details that should be known about the boards
manufactured by TEPE BETOPAN CONSTRUCTION MATERIALS INDUSTRY AND COMMERCE INC. to architects, civil engineers,
technical staff and craftsmen, contractors, job providers and end users.
In this guide, you can find a brief introduction to our company, products and product types, main usage areas and appropriate
detail solutions, and some points of attention regarding our products.
Should you need more specific details or solutions that are not included in this guide, please consult our Technical Support
Department.
As a Bilkent Holding company, TEPE BETOPAN established BETOPAN factory in 1984 at Ankara Beytepe Facilities with the
name TEPE GROUP as it was called at the time, and pioneered the production of cement-bonded particle boards in TURKEY.
In 1999, the factory was renovated using state of the art systems and its capacity was doubled. In 2001, the other CementBonded Particle board factory in ARHAVI was acquired making the Group the sole manufacturer in Turkey, and one of the
leading manufacturers in the world with a capacity of 67,500 m3/year. In 2008, the transfer of the production line in Arhavi to
our facilities at Bilkent, Ankara unified the production resulting in a stronger production facility and boosting the sales both
locally and globally.
Developed by diligent and unrelenting in-house research and development, BETOPANPLUS was added in the year 2000
to our product range as a more stable and durable BETOPAN. Thereby, TEPE BETOPAN hailed as a technology developer
company by starting the production and sales of BETOPANPLUS along with the cement-bonded particle board BETOPAN.
After adding BETOPANPLUS to our product range in addition to the original product BETOPAN, TEPE BETOPAN launched the
wood-textured YALIPAN and stone textured TASONIT boards. Our company now holds European patents of BETOPANPLUS,
YALIPAN and TASONIT.
TEPE BETOPAN, as an entity, made significant contributions to enhancing the quality and, widening the usage range of boards
thanks to the dynamism it has drawn from research and development over time and the respect it shows for production, and
continues to do so.
Picture 2
BETOPAN production involves use of natural and traditional materials such as wood and cement and other mineralization
materials not harmful to human health.
Moisture Resistance
BETOPAN is the right material required for wet areas and exterior faades for its resistance to moisture.
Water Resistance
BETOPAN swells negligibly (1.5%) when immersed in water for 24 hours.
Non-molding
1- BETOPAN does not mold due to its moisture resistance.
2- It is resistant to insects and pests.
3- BETOPAN does not host insects and pests due to its cement content.
Fire Resistance (European Classification)
Fire resistance standard : TS EN 13501-1
Burn : B1
Smoke : s1
Fall of particles or burning drips : d0
Fire Resistance (UK Classification)
It is more resistant to fire than Class 0 according to the UK Building Regulation, Document B2, Chapter 6. According to this
regulation, Class 0 corresponds to;
Burning : B class,
Smoke : s3
Fall of particles or burning drips : d2.
As it can be inferred from above;
Being better than Class 0 as specified by United Kingdom Building Regulation proves that the material characteristics of
BETOPAN boards in European Standards (i.e. B1, s1, d0) are better than many products and rank higher in classifications.
Thermal insulation
A BETOPAN layer of 1 cm in thickness provides the same thermal insulation as a 10 cm thick concrete. Thermal insulation
provided by a 8.4 cm thick sandwich wall covered with BETOPAN on both surfaces can be equal to that provided by 39 cm
thick insulated air bricks.
Crash and Impact Resistance
The material has the highest resistance to impact and crash among similar materials.
Machine Processibility
BETOPAN allows inserting lamps, opening grooves and bushings; it can be drilled and cut.
Lightness
It is a light material. For example, 10 mm thick BETOPAN weighs 13 kg/m2.
Moisture Resistance
The product swells by 1.5% at maximum when immersed in water for 24 hours. So it exhibits superior resistance features in
moist environments compared to other similar materials (e.g. hardboard, MDF, plasterboard, OSB).
Airborne Sound Insulation
TS EN 13986 ARTICLE 5.10
Sound transmission loss (R) in 1 kHz - 3 kHz range,
29 dB for 10 mm
32 dB 18 mm
Sound Absorption
TS EN 13986 ARTICLE 5.11
Sound Absorption Coefficient:
Between 250 Hz - 500 Hz: 0.10
Between 1000 Hz - 2000 Hz: 0.30
Resistance to Biological Agents
Thanks to its high alkalinity (pH 11-13) and density, BETOPAN is resistant to environmental factors and biological agent. Its
susceptibility to fungus and mold was tested in above-the-ground and buried conditions in extremely moist areas. No mold
or fungus was detected on boards above the ground; some molding traces were detected on boards after remaining buried
under the ground for 8 years. However, this deterioration remains at 0.9 mm thickness on the surface. The insect infestation
test conducted in open air revealed that the boards were not affected by insects.
Seismic Resistance
Lightness of BETOPAN transfers less load to the supports of the building enhancing the seismic resistance of the building.
Fire Resistance
BETOPAN boards have fire-stop characteristics.
Movement related to Ambient Moisture and Temperature
Wooden material moves depending on the ambient moisture. Similarly, set cement and concrete move as the ambient
moisture changes.
The movement rate of BETOPAN is less than that of wood and more than that of set cement. The structure of BETOPAN is
much more homogenous and the tension it creates is much less than wood; the direction and amount of movement can be
predicted, and the disadvantages can be prevented by painting and attaching methods.
During the applications, BETOPAN boards must be painted with preferably a silicone-based, alkaline-resistant paint. With the
impact of paint, movement will diminish, but will not be completely eliminated. Thus the boards must be affixed by a method
that will allow linear movement. This will completely prevent formal movements such as hollowing and swelling up of the
surface.
Chart 1
2 - OUR PRODUCTS
10
Thickness : 10 / 12 mm
Width
: 1250 mm
Length
: 3000 mm
Custom
: It is possible to MANUFACTURE
boards in other thicknesses and to CUT them in
custom widths and lengths.
Thickness : 12 mm
Width
: 1250 mm
Length
: 3000 mm
Custom
: It is possible to MANUFACTURE
boards in other thicknesses and to CUT them in
custom widths and lengths.
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3 - ASSEMBLY ELEMENTS
M-PROFILE (GALVANIZED)
Dimensions : 25 x 80 x 3000 mm
Weight : 0.66 kg/m
Thickness : 0.50-0.55 mm
Galvanization : 180-200 gr/m2
GALVANIZED
Thickness : 0.55 mm
30 mm
40 mm
50 mm
GALVANIZED
Thickness : 0.55 mm
30 mm
40 mm
50 mm
WALL PLUG
SXR 10 x 80 T
SXR 10 x 100 T
SXR 10 x 120 T
Dimensions: 4 x 8 x 19.25 mm
HARDBOARD SCREW
Dimensions: 5 x 50 mm
DRYWALL SCREW
(Carbon-coated, rust-proof)
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Chart 2
ASSEMBLY ELEMENTS
C PROFILE
U PROFILE
H PROFILE
b : 100 - 300 mm
h : 96 - 600 mm
tw : 5.0 - 15.5 mm
tf : 8 - 30 mm
Chart 3
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ASSEMBLY ELEMENTS
INSULATION MATERIAL
(DIFFERENT MATERIALS CAN BE
PREFERRED DEPENDING ON THE
DESIRED INSULATION VALUE AND
CHARACTERISTICS)
ROCK WOOL
INSULATION MATERIAL
(DIFFERENT MATERIALS CAN BE
PREFERRED DEPENDING ON THE
DESIRED INSULATION VALUE AND
CHARACTERISTICS)
XPS
INSULATION MATERIAL
(DIFFERENT MATERIALS CAN BE
PREFERRED DEPENDING ON THE
DESIRED INSULATION VALUE AND
CHARACTERISTICS)
EPS
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Chart 4
ASSEMBLY ELEMENTS
30 X 30 mm
60 X 60 mm
PAINT ROLLER
PAINT BRUSH
OMEGA PROFILE
(PRESS PAINTED)
COVER (PVC)
Chart 5
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4 - GETTING READY
FOR APPLICATIONS
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4. 1 - CUTTING PROCESS
The best way to minimize defects is to conduct the cutting
process at the factory. However, it is sometimes necessary to
cut the material into the required dimensions on site since the
design is not known in advance and requires precise cutting
and assembly.
Picture 3
Picture 6
Picture 4
Picture 5
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4. 2 - SCREWING PROCESS
Screwing is easy, however there are certain points that require
attention:
Picture 7
Picture 8
Picture 9
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4. 3 - PAINTING PROCESS
Our company is not liable for the damages that may arise as
a result of non-compliance with the instructions in the
Painting section.
Picture 10
Picture 11
Dry Areas:
Painting of Betopan boards:
All types of paints applicable in dry spaces can be used.
Polyurethane-based paints are recommended by our company.
Painting of BetopanPlus boards:
All types of paints applicable in dry spaces can be used.
Polyurethane-based paints are recommended in order to
enhance stability.
Wet Areas:
Painting of Betopan boards:
Alkaline -resistant, waterproof, preferably water-based and
silicon-added paints are recommended by our company.
Painting of BetopanPlus boards:
All types of paints that do not require resistance to ultraviolet
rays and are applicable on concrete can be used.
Picture 12
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Picture 13
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Application
Picture 17
Application starts by assembling U, C, H or Box profiles (Picture 1415-16) with appropriate spacing (with maximum 625 mm distance
from axis to axis depending on the dimensions of the product) in
order to form the bearing structure of the wall in the space where
the partition wall will be built. After these construction elements
are robustly assembled, INSULATION MATERIAL can optionally be
placed among them from profile to profile. (Picture 17)
Picture 18
Picture 14
Picture 15
Picture 16
Picture 19
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Application
Picture 20
Picture 21
Picture 23
Picture 22
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Picture 24
Application
In order to perform intermediate cladding on exterior faade walls before the application of the final product by using
BETOPAN and BETOPANPLUS boards, which are necessary from time to time, the application starts with the affixation of box
profiles at sufficient spacing on the walls (not wider than 625 mm from axis to axis depending on the product dimensions).
After these profiles are robustly assembled in the plumb line and scale, INSULATION MATERIAL can be placed between them
from profile to profile if desired. (Picture 25)
a IF BETOPAN OR BETOPANPLUS ARE TO BE APPLIED ON BOX PROFILES; edges of Betopan boards will be screwed by
SMART END DRYWALL SCREWS, at a slot whose distance to the middle axis of the box profile is equal to 0.1% of the length of
the board placed at the same direction as the profile. In this way, the space between two BETOPAN boards will be equal to 0.1%
of the total length of the boards. This space can be reduced to 0.05% in Betopanplus applications. This is why BETOPANPLUS
is recommended for such applications. Application will be completed by pasting the final layer cladding material to be applied
on the faade on BETOPAN or affixing the material to the bearing construction composed of box profiles. When this is done by
pasting, movement joint must be left among the cladding materials pasted on the boards over the board joints, with a width
at least equal to the width of board joints.
b IF APPLICATION IS TO BE PERFORMED BY USING M PROFILE ON BOX PROFILE, M profiles will be affixed to the middle
axes of box profiles. M Profile spacing must be maximum 625 mm, and also the affixation of Box profiles must have been
performed on the same principles. Betopan boards will be screwed on both arms of M Profiles by using POINTED-END
DRYWALL SCREWS, so that the distance between the edges is equal to 0.1% of the sum of the lengths of the boards on both
sides. This space can be reduced to 0.05% in Betopanplus applications. A board must not be screwed on both arms of an M
Profile. If the final layer cladding material to be applied on the faade is to be pasted, THE movement joint must be left among
the cladding materials pasted on the boards over the board joints, with a width at least equal to the width of board joints.
Picture 25
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5. 4 - CONSTRUCTION OF MEZZANINES
Picture 26
Application
Picture 27
Picture 28
Picture 30
Picture 29
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25
Center on center
Nominal Board
Thickness
Load Bearing
Capacity 1)
Center on
center
Nominal
Thickness
Span (c.o.c.) 2)
(mm)
(mm)
(kg/m2)
Span (c.o.c.) 3)
(mm)
(mm)
417
16
500
417
16
474
465
417
18
644
417
18
611
598
417
24
1146
417
24
1100
1066
417
30
1833
417
30
1719
1698
467
16
387
467
16
387
369
467
18
500
467
18
509
474
467
24
887
467
24
887
844
467
30
1410
467
30
1440
1341
500
16
340
500
16
348
320
500
18
437
500
18
451
411
500
24
764
500
24
809
731
500
30
1196
500
30
1250
1165
600
16
239
600
16
262
226
600
18
306
600
18
335
291
600
30
550
600
24
598
518
600
24
859
600
30
948
826
625
16
220
625
16
229
210
625
18
284
625
18
320
270
625
24
500
625
24
561
482
625
30
809
625
30
887
762
3-span
1-span between
bearer axes
2-span between
bearer axes
1) These are the final load bearing capacities calculated in consideration of material safety coefficient, coefficients of irregularities that may arise from loading, and the
critical displacement ratio (L/360) according to TS 500. It indicates the total value of plate weight and live load. Calculated values in TS 498 Chart 3 should be multiplied with
the safety coefficient of 1.6 according to TS 500 and the result should be compared with the bearing capacity. For example, 314 kg/m obtained by multiplying 2 kN/m value
given for house and office flooring in the second row of the chart by the coefficient 1.6, will be compared with the bearing capacity.
2) Maximum span at the longer direction is 3000 mm c.o.c.
3) Maximum span at the longer direction is 2000 mm c.o.c.
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Application
There are several ways to make such applications, the most common of which
are given below.
In applications on BOX PROFILE; box profiles are fixed to the walls and the ceiling,
and joined on the same level without any elevation difference, which forms a steel
bearing construction. While forming this structure, profiles should be chosen in
consideration of the fact that the space between the edges of Betopan boards
to be used will be at least 0.05 % of the total length of the boards on both sides,
and screws must be inserted at least 2.5 cm further from the edge (Picture 31).
If the middle sections of the profiles affixed are painted with the same color as
the color that BETOPAN boards will be painted, there will be no color difference
perceptions on the visible joints after the assembly, and small workmanship
defects will not be noticed. BETOPAN products will be affixed as 8 mm and with
modular cutting (maximum 50 x 50 or 60 x 60 cm). Screw heads are covered by
steel paste and painting is done. It is recommended to paint each surface of the
boards used in interior settings at least with two layers with polyurethane-based
paints (300 gm/m2) in order to minimize movement. (Picture 32)
Picture 31
Picture 32
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Picture 33
Application
Picture 34
Picture 35
Picture 36
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Picture 37
5. 8 - COLUMN INSULATION
Steel columns must be insulated against fire in some buildings in
which steel construction is used. Although steel is a material that
does not easily burn, it is easily deformed and loses its bearing
capacity. However, this type of buildings must meet the relevant fire
standards. In such situations, BETOPAN or Betopanplus which has
Euroclass Fire Rating A2, s1, d0, is used in the insulation of steel
columns. (Picture 37)
The points that require attention during the use of BETOPAN or
Betopanplus are their thickness should be chosen so as to withstand
the impacts that may arise from the design where they will be used,
their values regarding fire protection shoul be chosen to meet the
fire resistance specified by the regulation, and both surfaces must be
coated at least with a primer (Picture 38).
Picture 38
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Picture 40
Picture 43
Picture 41
Picture 42
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Detail 1
Picture 44
Picture 45
31
Insulation Material
Betopan (12 mm)
Wall Plug
A
B
B
Detail 2
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Detail 3
A
5. 13 - IN THE ELEVATOR SHAFT
M Profile
Betopan (12 mm)
Detail 4
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5. 14 - IN PREFABRICATED BUILDINGS
There are different ways to apply Betopan and BETOPANPLUS
boards, which are commonly used in prefabricated houses,
containers, houses with steel system, and cabinets depending
on the area of use.
a WALL CONSTRUCTION
Picture 46
Prefabricated Building Wall Panels
Picture 47
Prefabricated Building Interior Wall Construction
Picture 49
Picture 48
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Picture 50
Picture 52
Picture 51
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b FLOORING SYSTEM
Before starting the assembly of Betopan boards to be used in floor
construction in prefabricated buildings, containers and similar
applications, the steel structure elements that will bear the load on the
floor will be assembled with appropriate spacing (should be designed
according to the thickness of the Betopan boards to be placed, spaces
between structures, and the maximum load planned to be borne)
(Picture 53). After the completion of the works such as insulation, etc.
that will be placed underneath the floor depending on the systems of
companies, the application is finished by placing Betopan boards sized
according to the bearing construction or chosen in standard sizes on,
and sometimes in, the bearing construction (Picture 54). Then final
layer covering material will be applied upon users desire (carpet, PVC,
flooring, etc.). Polyethylene or similar vapor balancer will be placed
under covers which allow vapor transmission, such as carpet.
Picture 54
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Picture 53
Picture 56
Picture 57
Picture 58
Picture 55
Picture 59
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Picture 61
38
Picture 60
Picture 62
Picture 63
Picture 64
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Picture 65
Picture 66
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Picture 67
42
Picture 68
43
44
Picture 69
Picture 70
Picture 71
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Picture 72
Picture 73
Picture 76
Picture 74
Picture 75
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Bilkent Holding companies were founded by Prof. Dr. hsan Doramac. The first company, Dilek Insaat, was founded in 1968,
and Tepe Mobilya commenced its operations as the first industrial facility in 1969.
Bilkent Holding parents more than 40 companies today. Bilkent University owns Bilkent Holding and companies operating in
the fields of construction, industry, information technologies, investment and service sector.
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www.kentiletisim.com.tr