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A05v29n3 PDF
A05v29n3 PDF
Paulo M. Coelho
pmc@fe.up.pt
University of Porto
Rua Dr. Roberto Frias, s/n
4200-465 Porto, Portugal
Carlos Pinho
Member, ABCM
ctp@fe.up.pt
CEFT-DEMEGI - Faculty of Engineering
University of Porto
Rua Dr. Roberto Frias, s/n
4200-465 Porto, Portugal
Introduction
1
The design of gas pipelines and networks is commonly
presented through a series of numerical procedures and
recommendations, and usually flow equations are recommended by
the several authors according to common design and calculation
practice, without a deep analysis of the basic physical reasoning that
is behind each one of such equations. In this work a discussion on
the particularities of the pressure drop equations being used in the
design of gas pipelines will be carried out and several versions
presented. The development of the flow equation is commonly
found in several books and publications in Fluid Mechanics or
connected to industrial gas utilization technologies (Pritchard et al.,
1978; Katz and Lee, 1990), consequently it is useless to present
once again such derivation. The reader can consult the work of
Mohitpour et al. (2000) where such analysis is presented for steady
and unsteady state compressible fluid flow.
Nomenclature
C, C = generic constant
d = gas relative density, dimensionless
D = internal diameter of pipe, m
E = potential energy term, Eq.(34), Pa2
f = Darcy friction coefficient, dimensionless
g = gravitational acceleration, m/s2
H = height of points 1 and 2, m
K = constant, dimensionless
L = pipe length, m
M = molecular mass, kg/kmol
n = exponent for the gas flow rate (range of values between 1.74
and 2)
P, P = absolute pressure, Pa
P1 = absolute pressure at pipe entrance, Pa
P2 = absolute pressure at pipe exit, Pa
Pavg = flow average pressure, Pa
Pst =standard pressure, 1.01325105 Pa
Q& st = volume gas flow rate at standard conditions, m3/s
R = flow resistance per unit length of pipe
R = universal gas constant, 8314.41 J/(kmol K)
Re = Reynolds number of the gas flow, dimensionless
T = absolute temperature, K
Tavg = flow average temperature, K
= coefficient, dimensionless
= coefficient, dimensionless
max = maximum variation of the friction factor, dimensionless
P = pressure drop, Pa
= wall roughness, m
= efficiency factor, dimensionless
= gas dynamic viscosity, Pa s
= gas cinematic viscosity, m2/s
= gas density, kg/m3
= shear stress, Pa
Subscripts
air air
app apparent
avg average
cg city gas
cr
critical
ent entrance
st
standard
sta standard for air
w
wall
1
relative to the generic point 1
2
relative to the generic point 2
+ g dH + f
dx u 2
=0
D 2
(1)
dP
8 w
u2
(2)
ABCM
Considerations About Equations for Steady State Flow in Natural Gas Pipelines
2u du + dP + 2 g dH + f
dx C 2
=0
D 2
(3)
2
g Pavg
M2
2
2
zavg
R 2Tavg
x2
u
C
du = C 2 ln 2
u
u1
u1
(4)
P2
PM
M
P dP = P z R T dP = zavg R Tavg
1
1
P2
M
( P22 P12 )
P
dP
(5)
=
zavg R Tavg
2
P1
C2 =
Pavg =
1
2
1
(6)
dx
2
1
2
1
P 2 dP
P dP
PP
2
1 2
P1 + P2
P1 + P2
3
(7)
H1
PM
H z R T g dH
1
H2
2 g dH =
(13)
(8)
(14)
where d is the gas density relative to the air and Mair = 28.9625 29
kg/kmol, the combination of Eqs. (12) to (14) gives in SI units that,
Q& st =
H2
M = d M air
T1 + T 2
2
(12)
T avg =
2
2
u
( P22 P12 ) g Pavg M
M
L C2
+ 2 2 2 ( H 2 H1 ) + f
= 0 (11)
C 2 ln 2 +
2
zavg R Tavg
D 2
u1 zavg RTavg
2
2
M
( P22 P12 ) g Pavg M
L C2
+ 2 2 2 ( H 2 H1 ) + f
=0
2
zavg RTavg
zavg R Tavg
D 2
PM
,
z RT
P2
(10)
f C2
(x x ) C2
L C2
dx = f 2 1
= f
D
D 2
2 D
2
As = C u then,
u2
(9)
x1
( H 2 H1 )
2
2
58 d Pavg g ( H 2 H1 )
2
( P1 P2 )
R Tavg zavg
R zstTst
464 Pst
L d Tavg zavg
D 2.5
(15)
f
Considering
st = M Pst ( z st R Tst ) ,
that
and
that
2 D2.5
29 d
( P12 P22 ) 2 Pavg avg g ( H 2 H1 )
(16)
Q& st =
4 st zavg R Tavg L
f
L d Tavg zavg
1 2.5
D
f
(17)
(P P )
Q& st = C
L d Tavg zavg
2
2
1 2.5
D
f
(18)
(19)
or in fact,
1
f
P12 P22 = Q& st2 2 ( L d Tavg zavg ) 5
C
D
(20)
(21)
where n e R are dependent upon the equation being used for the
calculation of the transmission factor, 1 f .
Flow Regimes
Before discussing the equations available in the literature for the
calculation of the friction factor or, which is the same, for the
calculation of the transmission factor, it is more convenient to
consider, even in a broad sense, the different flow regimes usually
found in pipeline gas transportation. For typical transmission lines
with high pressure gas and moderate to high gas flow rates, one of
the two following situations is usually observed: Fully turbulent
(22)
4 Q& st 29 d Pst
D R Tst
(23)
( P 2 P22 ) 1 5
Q& st2 = C 2 1
D
L d Tavg zavg f
4 st Q& st
D
For
a
horizontal
pipe
and
whenever
( P12 P22 ) 2 Pavg avg g ( H 2 H1 ) the potential energy or elevation
2
1
Re =
Q& st d
D
(24)
Re = 145158.7
Q& st d
D
(25)
(26)
(27)
For a region when the flow is still under development, i.e. for
lengths shorter than the entrance length, the average or apparent
Darcy friction factor can be calculated through Shah and London
(1978)
f app Re =
13.76 5 (4 x + ) + 64 13.76 ( x + )1 2
+
( x + )1 2
1 + 0.00021 ( x + ) 2
(28)
ABCM
Considerations About Equations for Steady State Flow in Natural Gas Pipelines
x
(29)
D Re
x is the pipe length and D is the internal diameter of pipe. When x+
, then fapp Re 64.
x+ =
D 2.825
1
= 2log10
+
3.7 Re f
f
(33)
108
107
Re cr
106
105
Eq. (32)
104
(30)
103
10-6
0.06
10-5
10-4
10-3
10-2
/D
10-1
0.05
f
0.04
Eq. (33)
(/D=0.0006)
0.03
Eq. (31)
0.02
/D =0.0006
/D =0.0003
/D =0.00015
Eq. (30)
0.01
Recr /D=0.0006
10
104
105
10
10
Re
10
D
= 2 log10
f
3 .7
(31)
Equation (30) for smooth pipes can be used until the influence
of the viscous sublayer is replaced by the influence of pipe
roughness Smith (1990) and from then on Eq. (31) must be used. As
can be seen in Fig. 1 the transition Reynolds is dependent upon the
relative roughness and the smaller this is, the later is the transition
region.
Designating by critical Reynolds number, the Reynolds at which
value there is an abrupt change from turbulent flow in smooth pipes
towards turbulent flow in rough pipes, or fully turbulent flow Recr,
a very convenient graphic can be plotted, Fig. 2, which presents
through a continuous line the relationship between Recr and /D or
in other words, it shows the border between these two flow regimes.
Such line can be fitted by the following equation,
Recr = 35.235 ( / D )1.1039
(32)
Nominal
diameter
1/2"
3/4"
1"
2"
4"
6"
8"
10"
Relim
45480
68221
90961
181922
363844
545765
727687
909609
Recr
(=0.0191 mm)
46029
72014
98932
212640
457037
715054
982333
1256717
Recr
(=0.046 mm)
18813
26818
42575
87089
183586
284565
380583
489533
2
Pavg
(34)
Tavg zavg
so that,
T
Q& st = 13.2986 st
Pst
4 Q& st 29 d Pst
D R Tst
(23)
R
Q& st = (1 )
116
1
1
2 (1 ) (1 )
Tst
Pst
( 0.5 )
(1 )
( P12 P22 ) E
(1 2 )
Tavg z avg
L d
(41)
0.5
(1 ) ( (12.5) )
D
(P P ) E
L d Tavg zavg
2
1
2
2
2.5
(35)
For low pressure flows, i.e., when the gauge pressure is lower
than 50 mbar, pressure difference P12 P22 can be simplified,
Osiadacz (1987),
P12 P22 = ( P1 P2 ) 2 ( P1 + P2 ) / 2
1
= 3.436 Re0.07305
f
(36)
Q& st = 40.2970
and taking into consideration that for low pressures,
( P1 + P2 ) / 2 = Pavg
(37)
(38)
E
T ( P P ) 2 Pavg
Q& st = 13.2986 st 1 2
Pst
L d Tavg zavg
D 2.5
f
0.0788
Tst
Pst
( P12 P22 ) E
0.8539
Tavg zavg
L d
0.5394
D 2.6182
(43)
Pst L d
Tavg zavg
0.5394
D 2.6182
(44)
(42)
(40)
(30)
0.5
2.825
2 log10
Re f
2.5
D
(45)
ABCM
Considerations About Equations for Steady State Flow in Natural Gas Pipelines
White
To simplify the calculation of the transmission factor and
assuring at the same time that the resulting friction factors are close
to those obtained from a reference equation like that of Prandtl-von
Karman, a good approach is to use the White equation (White,
1979) for f. This equation besides having a small error band between
+0.24% and -3.23%, for the calculated results, when the Reynolds
goes from 2000 to 2106, has also the advantage of the explicitness.
It must be stressed that, among the several equations presented by
Branco et al. (2001) the White equation, shown next, is the one that
presents smaller deviations when compared with the Prandtl-von
Karman (or AGA partially turbulent) equation,
1
1
1.25
=
( log10 Re )
f
1.02
(46)
T (P P ) E 1
1.25
Q& st = 13.2986 st
( log10 Re ) D 2.5
2
1
2
2
(47)
1 T (P2 P2 ) E
Q& st = 108.080 0.020 st 1 0.9608 2
Pst L d
Tavg zavg
0.510
D 2.53
(49)
Pst L d
Tavg zavg
0.510
D 2.53
(50)
Weymouth Equation
According to Mohitpour et al. (2002) this equation
overestimates the pressure drop calculation and because of that it is
most frequently used in the design of distribution networks in spite
of being less exact than other equations. In this case the
transmission factor is given by,
1
1
= 10.3196 D 6
f
(51)
2
8
T ( P 2 P22 ) E
Q& st = 137.2364 st 1
D 3
Pst L d Tavg zavg
(52)
1
D
= 2 log10
f
3.7
(31)
T ( P 2 P22 ) E
D 2.5
Q& st = 13.2986 st 1
2 log10
D (53)
Pst L d Tavg zacg
3.7
Panhandle B Equation
The transmission factor for this equation is given by,
1
= 8.245 Re0.01961
f
(48)
(33)
0.06
=0.046 mm
Panhandle B
- - - - - - AGA fully turbulent
Colebrook-White
. Weymouth
0.05
T ( P 2 P22 ) E
Q& st = 13.2986 st 1
0.5
D 2.825
+
2 log10
3.7 Re f
2.5
D (54)
f
0.04
D =1"
0.03
D =1"
0.02
1
2
D 1.499
= log10
+
3.71 t Re f
n
f
0.942nt
(55)
T ( P 2 P22 ) E
Q& st = 13.2986 st 1
0.5
0.942nt
1.499
D
2
2.5
+
log
D
10
3.71
n
f
t Re
(56)
D =15"
0.01
D =40"
0
103
104
105
106
107
108
Re
(57)
and using now Eq. (41) where = 2.3095 and = 0.100, the
following equation is obtained,
1 T ( P 2 P 2 ) E
Q& st = 24.6145 1 st 1 8 2
9 Pst L d 10Tavg zsvg
(58)
Mueller Equation
For this case the transmission factor is given by,
1
= 1.675 Re0.130
f
(59)
ABCM
Considerations About Equations for Steady State Flow in Natural Gas Pipelines
Q& st = 15.7650
0.1494
Tst
Pst
(P2 P2 ) E
1 0.74 2
L d Tavg zavg
0.5747
D 2.724
(60)
C
4.635
5.096
5.561
6.027
6.255
Fritzsche Equation
Spitzglass (Medium Pressure) Equation
1
= 3.3390 (Re D)0.071
f
(61)
1
88.5
=
f 1 + 0.09144 / D + 1.1811 D
0.07643
Tst
Pst
( P12 P22 ) E
0.858
L d Tavg zavg
0.5382
D 2.6911
(62)
(65)
T ( P 2 P22 ) E
Q& st = 94.2565 st 1 0.858
Pst L d Tavg
0.500
0.5382
D 2.6911
(63)
2 2.5
T
( P12 P22 ) E
Q& st = 125.1060 st
D (66)
Pst L d Tavg z avg (1 + 0.09144 / D + 1.1811 D)
Pole Equation
In this equation as well as in the next ones, and similarly to the
Weymouth equation, the transmission factor is only dependent upon
the pipe inside diameter. For the Pole equation the transmission
factor will take the values shown in Table 2 (Mohitpour et al.,
2000).
Table 2. 1
(P P ) D
Q& st = C 1 2
Ld
(67)
f
1
2 2.5
E
( P1 P2 ) 2 Pavg
T
Q& st = 125.1060 st
D (68)
Pst L d Tavg zavg (1 + 0.09144 / D + 1.1811 D)
4.78
5.255
5.735
6.215
6.45
( P12 P22 ) D5
Q& st = 0.02094
(1
+
0.09144
/
+
1.1811
)
L
d
D
D
( P1 P2 ) D 5
Q& st = 9.50
(1
+
0.09144
/
+
1.1811
)
L
d
D
D
(69)
(64)
(70)
and replacing it in Eq. (41) with = 2.4112 and = 0.09 gives the
following equation,
Q& st = 26.4437
0.0989
Tst
Pst
( P12 P22 ) E
0.82
L d Tavg zavg
1
1.82
4.82
1.82
(71)
This last equation is only valid in the cases when Q& [m3/h]/D
[mm]<150 (Brucart, 1987), i.e. this means that Re<4106, according
to Eq. (25). For higher Reynolds numbers the transmission factor
should be calculated through,
1
f = 2.1822 Re0.10
(72)
which gives 1
f values 9 % higher than those obtained through
equation (70), in other words, using the transmission factor such as
defined by equation (70) results in an overestimation of the friction
losses.
Renouard (1952) also suggests for interior piping, branches and
rising columns (Re<104), the use of the following equation,
f = 0.21 Re
0.2
(P2 P2 )
Q& st = 0.010367 1 0.822
Ld
1
1.82
4.82
1.82
(74)
(75)
0.18
Re =
4 Q& st
D
st
(78)
which means that this equation is identical to Eq. (77) whenever the
used viscosity is an apparent viscosity calculated through
app =
=
st
st
st
(79)
(76)
where the constant 4810 takes the value 48600 if the following units
are used, P kg/cm2, L km, Q& m3/h and D mm.
It must be stressed that in the development leading to equation
(76), Renouard (1952) used a constant value for city gas kinematic
velocity, cg = 2.210-5 m2/s, and a flow temperature of 15 C. This
means that by fixing the value of gas cinematic viscosity, the
density is also kept fixed, which is physically inaccurate when
considering compressible gas flows at medium or high pressure,
because the cinematic viscosity of gases is highly dependent upon
pressure. The gas flow Reynolds number is now defined as
4 Q& st
5
st
5
2.2 10
(77)
and every time a gas with a cinematic viscosity different from the
( d st , air )
=
5
2.2 10
0.18
0.18
( d 1.26 )
=
5
2.2 10
0.18
(80)
Comparing Eqs. (75) and (76) and considering what has been
previously exposed, the error obtained in the calculation of the
pressure differential by using Eq. (76) instead of Eq. (75) is given
by
( P12 P 2 2 )
( P11 P 2 2 )Eq.(75)
Eq.(76)
(P
2
1
P 22 )
(81)
Eq.(75)
4810 d ( st )
4088
D 2.2 10
(73)
Re =
0.18
0.82
( 2.2 10 )
(1.0757 10 )
5 0.18
0.18
5 0.18
(82)
4088 2.2
0.18
st , air
0.18
1 = 0.8 %
(83)
which means that both Eqs. (75) and (76) are equivalent. However,
this result suggest that Eq.(75) should be used instead of Eq. (76),
because that equation was not only deduced through a physically
correct way, but it does not require the use of the corrected density,
provide in Eq. (71) the typical density for the gas being used is
applied. For an even higher correctness it would be necessary to use
a viscosity calculated for average flow conditions.
The use of Eq.(76) without the viscosity correction, although
quite common in the daily practice, leads to an overestimation on
the calculation of the pressure drop, as the pressure difference
2
2
P1 P 2 is about 6 to 9 % higher than the value obtained through
Eq. (75).
ABCM
Considerations About Equations for Steady State Flow in Natural Gas Pipelines
Q& st = 26.4437
0.0989
Tst
Pst
( P1 P2 ) 2 Pavg
E
0.82
L d Tavg zavg
1
1.82
4.82
1.82
(84)
1
1.82
4.82
1.82
IGT equation gives values quite close to those of AGA p/t precisely
beyond Re = 4104. The combination of Muller and IGT equations
is a good alternative to the use of AGA p/t equation as those two are
explicit equations while AGA p/t equation is an implicit one, thus
more difficult to deal with. Still keeping an eye on Fig. 5 it is
observed that the friction coefficients from Renouard equations are
inferior to those obtained from AGA p/t for Reynold numbers
smaller than 7.4103, which means that the value of f is
underestimated when using the Renouard equation. However, for
Reynolds numbers above 7.4103 the friction factor for the
Renouard equation is superior to the value obtained with AGA p/t
equation; in this case there is an overestimation of the friction factor
which places the designer on the safe side during equipment and
piping design. The Fristzsche equation has an overall behavior quite
similar to the Renouard equation, although giving higher friction
factors when Re > 7.4103.
(85)
0.07
+
Laminar, f =94/Re
is defined as Pavg
= Pst + 1390 [Pa] (This pressure
The Pavg
0.06
Laminar, f =64/Re (L )
0.05
0.04
0.03
0.02
0.01
0
103
104
105
106
107
Re
108
(86)
1
1 Tst ( P12 P22 ) E 4
Q& st =
D
4 ( f app Re) Pst L Tavg zavg
(87)
(88)
Conclusions
35
30
max.%
25
20
15
10
5
0
103
104
105
106
Re
107
D = 4", = 0.046 mm
0.06
0.05
0.04
0.03
0.02
0.01
0
10
10
10
10
10
Re
10
References
Figure 7 presents the performance of several flow equations at
the transition between partially and fully turbulent flow regimes for
a 4" pipe with 0.046 mm of absolute roughness. The best equation to
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Madrid.
ABCM
Considerations About Equations for Steady State Flow in Natural Gas Pipelines
Becco, J.L.L. 1989, Liquified Petroleum Gases (In Spanish), RepsolButano, S.A., Madrid.
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