CALCULATION
FOR
CABLE SIZING
4M HYUNDAI
do SIRTE OIL COMPANY
ATTAHADDY GAS FIELD
DEVELOPMENT PROJECT
0 [10/0/04 As-Built__| AKmg [SHS Document | Discipline No. Rev.
REV | DATE | DESCRIPTION | CKD | APP | SOC cs ELECT | 0006 0SIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline | No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT 0006 0
Er a Pane Ren a CONTR
CALCULATION
AHYUNDA! FOR Page A
CABLE SIZING
or | 02 | 03 | 04 |, A
age
x
x
0 | 1070404
Rev. | DateSIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline | No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT | 0006 | 0
ENGINEERING, PROCUREMENT AND CONSTRUCTION
CALCULATION
AHYUNDAI FOR Page | of 28
CABLE SIZING
‘TABLE OF CONTENTS
1.0 PURPOSE
2.0 BASIS OF CALCULATION
3.0 MV CABLE SIZING
4.0 LV CABLE SIZING...
ATTACHMENTS ;
#1 =: Current Carrying Capacity (Data from vendor LG cables and vendor Fulgor cables)
— 4 Sheets
#2: Rating Factors Data (Data from vendor LG cables and vendor Fulgor cables)
= 6 Sheets
#3: Permissible Short Circuit Currents (Data from vendor LG cables) — 2 Sheets
#4: — Revised the data(factors) from vendor LG cables— 1 SheetSIRTE OIL COMPANY - MARSA EL BREGA - LIBYA Document | Discipline | No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT | 0006 | 0
ENGINEERING, PROCUREMENT AND CONSTRUCTION
CALCULATION
FOR Page 2 of 28
CABLE SIZING
1.0 PURPOSE
‘The purpose of this calculation is to verify the selected power cable size considering derated
ampacity rating, voltage drop limitations and short circuit withstand capability.
2.0 BASIS OF CALCULATION
2.1 Following cable type shall be used.
2.1.1 MV(13.8kV) power cable
Voltage Rating
Conductor
Insulation
Bedding
Armour
Oversheath
2.1.2 MV(4.16kV) power cable
Voltage Rating
Conductor
Insulation
Bedding
Armour
Oversheath
18/30kV
Stranded copper, 90°C maximum conductor temperature
Extruded XLPE_
Extruded PVC
Galvanised steel wire
Extruded non-flame propagating PVC compound
6/10kV
Stranded copper, 90°C maximum conductor temperature
Extruded XLPE
Extruded PVC
Galvanised steel wire
Extruded non-flame propagating PVC compound
2.1.3 LV(120/208/480V) power cable
Voltage Rating
Conductor
Insulation
Bedding
Armour
Oversheath
0.6/1kV
‘Stranded copper, 90°C_maximum conductor temperature
Extruded XLPE
Extruded PVC
Galvanised steel wire
Extruded non-flame propagating PVC compoundSIRTE O11. COMPANY - MARSA EL BREGA - LIBYA Document | Discipline | No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJI cs ELECT 0006 0
ENGINEERING, PROCUREMENT AND CONSTRUCTION
CALCULATION
AAHYUNDAI FOR Page 3 of 28
CABLE SIZING
2.2. The following criteria shall be applied for the sizing of power cable.
2.2.1 8-hour maximum demand shall be the basis for cable ampacity.
2.2.2 A bus feeder supplying a radial bus from a source which is not in the same or
adjacent room (or outdoor switchgear assembly) with the bus it supplies shall have
an ampacity not less than the adjusted maximum demand on the bus. Bus adjusted
maximum demand shall be equal to the total maximum demand of all loads (except
transformers) supplied from the bus, plus the forced-cooled ratings of all
transformers supplied from the bus (the rating of only one transformer shall be
included when both transformers of secondary-selective and spot network
substations are supplied from the same bus.
2.2.3 Transformer feeders shall have an ampacity not less than the transformer forced cooled
rating
2.2.4 Lighting feeders feeding lighting panels shall have an ampacity not less than the
adjusted maximum demand of the load.
2.2.5 Motor feeders shall have an ampacity not less than 1.15 times the motor full load
current for motors having a continuous overload capacity/service factor of 1.0, and not
less than 1.25 times the motor full load current for motors having a continuous
overload capability/service factor of 1.15.
2.2.6 Feeders to buses and power transformers above 600 volts shall be sized to withstand
short circuit thermal stress without damage to the feeders. Cable at 600V and below,
and feeders to motors above 600V, shall not be increased in size because of short
circuit duty.
2.2.7 If directly buried cables pass through air-filled sleeves or ducts of 10 ft (3m) or more
in length, the circuit ampacity shall be determined from “in duct” ampacity tables.
2.3 Following conditions are considered to determine the ampacity of the cable.
2.3.1 Site condition
- Ambient air temperature : 54°C
- Ground temperature: 25 (900mm depth)
2.3.2 Cable Vendor DataSIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document _| Discipline No. Rev.
‘ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT | 0006 [ 0
ENGINEERING, PROCUREMENT AND CONSTRUCTION
‘CALCULATION
AHYUNDA! FOR Page 4 of 28
CABLE SIZING
- MV Cable Vendor : LG Cable
- LVCable Vendor: Fulgor CableSIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline | No. Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROTECT cs ‘006 | 0
ENGINEERING PROCUREMENT AND CONSTRUCTION,
CALCULATION
AAHYUNDAI FOR Page 5 of 28
CABLE SIZING
2.3.3 Cable ampacity at site condition shall be calculated as below;
Laying ‘Derating factor
Method Condition MVS) [| LVCFuleo)
Direct buried | "Type A
- Ground temperature : 250 a Sie 1.00
= Thermal resistivity of ground : 2.0% m'/w 074
+ Depth : Minimum 900m from GL. oor, 1 | 10s
+ Cable installation 5 cra 075
Single layer, Cable spacing : cable diameter oo
Number of Cables : 4 and below
*TypeB
- Ground temperature : 257 — ser 1.00
= Thermal resistivity of ground : 2.0% nt 074
Depth : Minimum 900un from GL. vcr 1.05
+ Cable installation ; 0.69
Single layer, Cable spacing : cable diameter
‘Number of Cables : 5~6
Ea
*TypeC
+ Ground temperature : 25°C
1.00
~ Thermal resistivity of ground : 2.0 m'/w
~ Depth : Minimum 900ma from GL.
~ Cable instalation ;
Single layer, Cable spacing : cable diameter
0.74
105
0.66
‘Number of Cables : 7~8
*TypeD
= Ground temperature : 25 1.00
Thermal resistivity of ground: 2.0 ntiw 0.74
= Depth : Minimum 900mm from GL. 1.05,
+ Cable installation ; 0.64
Single layer, Cable spacing : cable diameter
Number of Cables : 9 and above
‘i sia
* Type E
- Ground temperature : 250 100 | 093
~ Thermal resistivity of ground: 2.0% miw er 0.74 0.82
= Depth : Minimum 900an from GL. — 10s | 095
Cable installation ; a
Single layer, Cable spacing: touching cose all
‘Number of Cables : 4 and below
Total derating factor] 9.49: | 046SIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline [ No. | Rev.
‘ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs. ELECT | 0006 | 0
ENGINEERING PROCUREMENT AND CONSTRUCTION
CALCULATION
AHYUNDA! FOR Page 6 of 28
CABLE SIZING
Laying . Derating factor
Method oo MVC) | LVFulgor)
PVC | TypeF ~
Duct Bank | - Ground temperature 25°C wa 100 | 093
+ Thermal resistivity of ground : 2.0 m/w o74 | 090
- Depth : Minimum 750mm from GL. q 10s | 098
- Pipe installation ; ae 0.75 0.93,
Single layer, Pipe spacing : SOam
‘Number of Pipes :2 eg
+ TypeG
- Ground temperature : 25% — 190 | 093
Thermal resistivity of ground :2.0°C at/w 074 | 0.90
~Depth : Min 750mm from GL. oe 195 | 098
Pipe installation ; a 0.65 081
‘Two layer, Pipe spacing : 50am
‘Number of Pipes : 4
* Type
- Ground temperature : 25°C ll 1.00 0.93
- Thermal resistivity of ground : 2.0% nif i 07 | 090
- Depth : Minimum 750um from GL. 1.05 0.98
= Pipe installation ; 060 | 0.74
‘Two layer, Pipe spacing : 50m
‘Number of Pipes : 6
a 0.87
+ Ground temperature : 25° 1.00 093
- Thermal resistivity of ground : 2.0 m/w 074 0.90
- Depth : Minimum 750m from GL. 1.05 0.98
- Pipe installation ; pn. 055 0.64
‘Two layer, Pipe spacing : 50mm i ‘OOOO
‘Number of Pipes : 8 and above @0®
si ‘Total derating factor |. 0.43 052:
Cable way * Typed
- Air temperature : 54 |_ lem _ oss | 076
- Tray installation ; on 0.69
Number of horiz. tray : 1 and above =a
Number of vert. tray :2 and above | taal,
Cable installation ;
Single layer, Cable spacing: touching -
Number of Cables: 3 and above
otal derating factor | 0:60 ostSIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs
ENGINEERING PROCUREMENT AND CONSTRUCTION
Discipline | No. | Rev.
ELECT [0006 | 0
CALCULATION
AHYUNDAI FOR Page 7 of 28
CABLE SIZING
Laying Derating factor
Method = VLG) | vulgar)
Cable tray | * Type K
= Air temperature : 54°C [be 08s
- Tray installation ; 1 1.00
‘Number of horz. tray : 1 and above [lama
Number of vert. tray :2 and above | Lee,
Cable installation ;
Single layer, Cable spacing: cable diameter _‘|-at.
Number of Cables :3 and above
* Notes; 1. Data is taken from LG and Fulgor Cable catalogue.
2, MV Cable Vendor : LG Cable
LV and Control Cable Vendor : Fulgor Cable‘SIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline | No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT 0006 0
ENGINEERING PROCUREMENT AND CONSTRUCTION,
CALCULATION
HYUNDAI FOR Page 8 of 28
CABLE SIZING
2.3.4 Cable ampacity at site condition shall be calculated as below;
Cable ampacity at site condition: a
Cable ampacity shown on catalogue attachment #1 b
Total derating factor of table 1 c
Formula; a = b Xc
2.4 Voltage drop limitation
‘System Element Maximum
Permissible Voltage Drop
All Motor Feeders 5%
at full Ioad current
Feeders of motors which are to re-
accelerate automatically nee
Lighting Feeders 1%
Lighting Branch Circuits 2%
3.0 MV CABLE SIZING
The cables to buses, power transformers and motors over 600 volts shall be sized to
withstand short circuit thermal stress without damage as
3.1 Short circuit current verification
described in para 2.2.6 above.
The minimum conductor size of MV for short circuit current is calculated as follows as
ICEA P-32-382
Vt
xT
S : Cross section area (am)
I: Short circuit current (kilo-Ampere)
K:: 0.141 for MV cables insulated with XLPE
t: Duration of short circuitsSIRTE OIL COMPANY — MARSA EL BREGA - LIBYA Document No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs 0006 0
ENGINEERING, PROCUREMENT AND CONSTRUCTION
CALCULATION
AHYUNDAI FOR Page 9 of 28
_ CABLE SIZING
3.2. Selected cable size
; t 1] « s Selected
Noltage | Destination | (sec) _| (ka) (ai)_| Cable Size
MV(13.8kV) | TRor SWGR 03 | 40 | 0.141 | 155.38 185 mf
MV(4.16kV)_ | TR 04 25 0.141 | 112.14 120 mi
MV(4.16kV)_| Motor 0.05 25 0.141 | 39.65 50 mi
MV(1000V) __| Motor 0.05 25 0.141 | 39.65 50 ont
3.3 Current carrying ampacity for the selected min. cables and above.
3.3.1 MV(13.8kV) power cable
1) Direct buried
Cable |Rating ____Derating Factor _ [Allowable Ampacity (A)| Remark
Size__| amp |Type [Type |Type [Type |Type |Type |Type Type
[Core|(m®)| (A)| F | G}|H] 1 |F|]G) HIT
|
1C | 240) 404] 0.58] 0.51] 0.47] 0.43) 234] 206] 190) 174
1C | 300} 456) 0.58] 0.51} 0.47] 0.43) 264) 233] 214) 196)
Note ; 1. The current ratings in tables attachment #1 for cables laid in ground shall be
reduced by the rating factor 0.8 if the cable is laid in an unfilled pipe of PVC
in ground.SIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline | No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT 0006 0
CALCULATION
AHYUNDA! FOR Page 10 of 28
CABLE SIZING
3) Concrete trench
=0
No.
0006
Discipline
ELECT,
Document
cs
Page 14 of 28
LIBYA
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT
‘SIRTE OIL COMPANY ~ MARSA EL BREGA.
CALCULATION
FOR
CABLE SIZING
ouoyarsenasea (9 pepisap 9 "X-V AY ‘08 uF Pea8KO oN
TONS
[peor
ENGINEERING, PROCUREMENT AND CONSTRUCTION,
pr pro] & ] emai 7 v0 Joo rae rac Torr oer rm persne
Jovor foor —ooz las |e fro | a | poumarsaza | so fever eae foce [or | or wna
Josor foor oor fos fe so | a | pounce | so lest ese ocr or | or wena
Josor Joe jooz fos |e fro | @ | poueiara | 90 fics Ieee fore for for cisona_ | eesna
Joor oor ove fos |e ro | a | pumisaia | so leer ewe fore for | or tisona | isso
Jo2or foor oor fas fe so) a | poumioa | co ise ese occ or {ov UissHa | is-sne
josor foo lose fos |e so | a | poumaiona | co ison eae ocr or {ov oisena | issna!} — ieoise-ned
TY wo wi WAT WAT
xo | @ [amy ®
day | suey hau] aun
Prgesony| wun lmaon| sas [209] on fies] acy dap | wBery |pomuog | nau [arsedeg |
aun BaD PBS meee | pomeusevter | ster | ao | ww | ew | aw [rvoeteo] ox | wors | oars
%9P293 AOOOT 10} az18 a19R ParsoIog EF’SIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline | No. | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT | 0006 | 0
ENGINEERING, PROCUREMENT AND CONSTRUCTION
CALCULATION
FOR Page 15 of 28
CABLE SIZING
4.0 LV CABLE SIZING
4.1 Voltage drop verification
The voltage drop is calculated using the following formula ;
Single-phase voltage drop :
Vevop= 2X LX 1 X(R Xcoso+K
Three-phase voltage drop :
sind)
Verop= ¥3 % LX I X(R XcosO +X Xsin6)
Where : L : feeder length in km
R : resistance of cable in ohm per km at 90°C
X:: inductance of cable in ohm per km
I: rated current of electrical consumer to be connected
cos0 : power factor of electrical consumer to be connected
4.2. Verfication of current carrying capacity
The derated current carrying capacity of the cable shall exceed the required current of
each consumer. Total derating factor for cable laying method are shown on the table 1.
4.3 The allowable maximum lengths (m) are shown on the tables listed below.
4.3.1 Cable selection chart for LV motor feeder in PVC duct bank -
4.3.2. Cable selection chart for LV motor feeder in direct buried -
4.3.3 Cable selection chart for LV motor feeder in cable tray -
4.3.4 Cable selection chart for re-acceleration LV motor feeder in PVC duct bank
-
4.3.5 Cable selection chart for re-acceleration LV motor feeder in direct buried
43.6 Cable selection chart for re-acceleration LV motor feeder in cable tray -
43.7 Cable selection chart for general feeder in PVC duct bank -
SIRTE OIL COMPANY ~ MARSA EL BREGA - LIBYA Document | Discipline | No, | Rev.
ATTAHADDY GAS FIELD DEVELOPMENT PROJECT cs ELECT | 0006 [ 0
ENGINEERING, PROCUREMENT AND CONSTRUCTION
CALCULATION
AAHYUNDAI FOR Page 16 of 28
CABLE SIZING
4.3.8 Cable selection chart for general feeder in direct buried -
4.3.9. Cable selection chart for general feeder in cable tray -
4.3.10 Cable selection chart for Lighting feeder in PVC duct bank -
4.3.11 Cable selection chart for Lighting feeder in direct buried -
4.3.12 Cable selection chart for Lighting feeder in cable tray -