Chrysler Group LLC Document Number: MS-AY-35288> Material Standard Date Published: 2010-42-03) Category Code: S-2 Change Level EASL Requirement. Yes Restricted: No POLYURETHANE FOAM, CAST (MOLDED) FOR ACOUSTICAL INSULATION 4.0 GENERAL 1.4 Purpose of the Standard ‘The material is suitable for use as a sound insulator for composite acoustical assemblies, including foam- in-place ficor carpet underlay, 1.2 Coverage of this Standard This standard covers the chemical physica, source approvalag(@Rcontol, and general and detated requirements for several types of foam mater, ended fe. sedustialapplcatons Eu, 4.3 Limitations on Usage Al applications that the foam is used in must not exceed provided to protect the foam from temperatures that 1.4 Location of Definitions Definitions can be found in Section 7.0. 2.0 MATERIAL CHARACTERISTICS’ Foam composite acoustical assgmbliés may contain occasional voids or uneven cel structure that are directly related to part geometry ‘afd, resuttant foam flow path. Functional approval of the foam ‘appearance and cell structure Wille based on the application performance requirements as defined by the component release gros. Federal Motor Nehilesafy Standard No, 302, "Flammabilty of Interior Materials,” may be applicable to the material covered by this standard, PF-SAFETY and Chrysler Material Standard MS-JP-9-4 signify these requirements. ‘Any fre retardantused for this material must be approved by the Chrysler Organic Materials Engineering Department, an by the Chrysler Group LLC Industrial Hygiene Department. ‘The acolistical/characteristios of the material shall be equivalent to that of the sample approved by the Chrysler Noise, Vibration, & Harshness Department. 3.0 CHEMICAL COMPOSITION The acoustical foam is a two-component, flexible methylene diisocyanate, polyether urethane foam, free of chlorofluorocarbons and cast to the desired shape. Exact chemical composition is the supplier's responsibility and must be maintained once approved, MS-AY-362, Change J, 2010-12-03, Page 1 Copyright Chyser Group LLC4.0 PERFORMANCE REQUIREMENTS OF THE MATERIAL ‘Test specimens may be taken from a part or from the core of a surrogate test block, at a minimutn 50.mm thickness, and at least 2.5 mm from the surface skin 4.4 MaterialiSource Approval Refer to MS-RUBBER ~“ELASTOMERIC PART/ COMPONENT FABRICATORS POLICIES) PRACTICES, AND PROCEDURE REQUIREMENTS’ for all procedural requirements related to elastomeric materials and processes. Chrysler Group LLC reserves the right to request additional testing to any requitément contained in the {bles in Section 6.0 4.2 Physical Property Requirements and Methods of Test, Physical property requirements and test methods used to evaluate materials to this standard are contained in Table 1 4.3 Burn Rate Procedure ASTM D 5132 ‘This testis strictly a screening method for categorizing the material's abilty to resist buming. Materials, which exceed a 100 mmimin burn rate, may or may not meet bumn rate requirements once itis assembled as a finished part. Therefore, it is usually wise to select materials that have lower burn rates for applications that are required to meet the government flammability standard. FMVSS302 is used for interior parts, which lFequired to meet the maximum burn rate of 100 mmimin, Flammabilty testing should always be done on ful part construction of released end items, and not on test ecues to very corptanca, 5.0 DATA TABLES TABLET: TEST METHODS AND REQUIREMENTS REQUIREMENT TesT TES DEERE PROCEDURE 7. Original Properties Density, ku. m. 80 +/-25% | 120+/-26% | ASTMD 35748 Tensile Strength, KPa min. 50. 100 | ASTM D 35746, skin one side Elongation, % min 60 40 | ASTMD3574E, skinone side | Tear Strength, Nimm min. 55 6 | ASTM D624 Die C 127mm thick, | | skin on one side. 2 Compression Set, % max ‘ASTM D3574D, 50% deflection ‘Acoustical Components 30 Foam in Place Carpeting 20 ‘3. Heat Aged ] ‘ASTM D573, 125°C Tensile'Strength Change, % max. | +20 240° | After 48 hours Elongation Change, % max £30 £50 | After 48 hours Weight Loss, % max 15 | 15 | After 24 hours exposure at elevated temperature and 1 hour equilbration at 23 # 2°C, Sample size fo be 100 x 100 x 25 mm. Weight reported to nearest mg 4.0 Ash Content % max Wax ‘ASTM D 586 MS-AY-352, Change J, 2010-12-03, Page 2 (Copyright Chrysler Group LLCTABLE 1: TEST METHODS AND REQUIREMENTS: REQUIREMENT TEST eee PROCEDURE ‘5. Humidity Resistance No visual evidence of | ASTMD1735, 100% Humidity, 30°C mildew growth, andno | for 7 days. mmiidew odor or other detrimental changes. © Cold Crack Resistance No crumbling or ‘SAE J823, MeWOdA@h-26°C, use embritlement 51mm mandrel i 7. Bum Rate , mm/minute, 100 See Section 4.3 max. (1) l NOTE 1: The burn rate requirement in Table 1 is only applicable ifthe appropriate part model calls out FMVSS 202. Any supplier who provides to Chrysler material or components according to the safety shielded requirements of this standard must aiso perform jot control testing, Maintain material traceability, and keep appropriate records, as described in EM-10003 . 6.0 QUALITY Refer to CS-9801 for general quality requirements, 7.0 DEFINITIONS/ABBREVIATIONS/ACRONYMS ‘ASTM: American Society for Testing & Materials, FMVSS: Federal Motor Vehicle Safety Standard) SAE: Society of Automotive Engineers. eg 8.0 GENERAL INFORMATION Three asterisks "**" after the section/Batagraph header denotes single or multiple technical changes to the section/paragraph. Specific technical changes within a section, subsection, table, or figure may be highlighted in yellow. Certain important information relative to this standard has been included in separate standards. To assure the processes submitted meet all of Chrysler requirements, itis mandatory that the requirements in the following standards be met. '-9800 - Application ofthis standard, the subscription service, and approved sources CS-9003 - Regulated substances and recyclabilty Within Engineering Standards, the Regulatory (Government-mandated) requirements are designated by and which correspond to the Diamond symbol and by for Appearance related objectives, respectively For specific information on this document, please refer to the contact person shown in the "Publication Information" Section of this document. For general information on obtaining Engineering Standards and Laboratory Procedures, see CS-8800 or contact the Engineering Standards Department at engstds@chrysler.com. MS-AY-352, Change J, 2010-12-03, Page 3 ‘Copyright Chrysler Grou Lic e0sz00Printod by carmon_reynai@woedbridgoaroup.com, febrero 15, 2019 04:18 p.m 9.0 REFERENCES Chiysier ‘ASTM SO SAE Federal Standards Standards Standards Standards Standards CS-8003 (D586 ‘SAE J323 FMVSS 302 CS-9800 Dez4 be CS-9801 1735, EM-10003<5> 3574, MS-JP-9-4<5> D513, MS-RUBBER D573 PE-SAFETY ‘Quality and Reliabilly Decuments ‘Other Documents 00 ENONEERINGAPFROVED BOURGE LET a “ % TABLE 2: ENGINEERING APPROVED SOURCE LIST™ Materials covered by this standard shall only be purchased from the source(s) lsted in this table, ‘SUPPLIER SUPPLIER CODE ADDITIONAL INFORMATION ; > | Type: EagleZorb HT-SA 02 | Eaole Indusres sre ‘Type E: EagleZorb HT-SA 04 ‘Woodbridge Group ‘WhisperTech Blenheim, ON Canada 18918N. NOPIAD Z 11.0 PUBLICATION INFORMATION Contact/Phone Number: Randy L. Dicketman; rld4@chrysler.com; 248.512.4850 Altemate ContacPhone Numbef? John. Kohler, jtkS@chrysler.com; 248, 676.7467 Depariment Name & Department Number/Tech Club/Organization: Organic Materials Engineering, Dept 5840 AY Date Standard Originally Publish&d: 1986-10-16 Date Published: 2010-12.03° > Change Notice: me Description of Change. - Added Woodbridgeito ASL. ane MS-AY-352, Change J, 2010-12-03, Page 4 ‘Copyright Chester Group LLC