[Pg 1 / 3]

Test 1-2 v4.xmcd

DESIGN (METRIC) units: ( mm ) ( Newton ) ( MPa )

Q2 fatigue 52 marks
(I)

EXPLAIN ??

[ 6 marks ]

( II ) FIND THE ENDURANCE LIMITS

D = 12mm

d = 8mm

Material 1095HR steel. See Table A-18

[ 1 ]

Se' = 0.50Sut = 415.00 MPa

Surface is ground:

ka = 1.58Sut

0.085

Sut = 830MPa

[ 1 ]

Sy = 460MPa

[ 1 ]

[ 1 ]

= 0.89

de = 0.37d = 2.96
0.107

[ 1 ]

Size factor,

kb = 1.24de

Load factor,

kc = 1

==> bending load & torque load

Temperature factor,

kd = 1

==> Temperature not mentioned in the question. [ 1 ]

Reliability factor,

ke = 1

==> Reliability not mentioned in the question. [ 1 ]

Misc. factor,

kf = 1

==> ALWAYS

Se = ka kb kc kd ke kf Se' = 408.86 MPa

M = 10Nm

T = 15Nm

= 1.10

[6]

[ 1 ]

Kt = 1.42

Kf1 = 1 + q Kt 1 = 1.35

[ 10 MARKS ]

Px = 0N

r = 1.6

r
d

= 0.20

qs = 0.87

[ 1 ]

= 1.50

[ 1 ]

Kts = 1.23

[ 1 ]

q = 0.83

[ 1 ]

[ 1 ]

III ) STRESS CONCENTRATION AT

SHOULDER
SHOULDER FILLET

[ 1 ]

[ 1 ]

Kfs1 = 1 + qs Kts 1 = 1.20

[ 1 ]

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Test 1-2 v4.xmcd

[6]

IV) STRESS CONCENTRATION AT

HOLE
NOT A TRANSVERSE HOLE C

Kt = 1.0 (not transverse hole)

dh

dh = 1.2

[ 1 ]

Kf2 = 1 + q Kt 1 = 1.00

qs = 0.78

[ 1 ]

dh

dh = 1.6

= 0.20

[ 1 ]

Kts = 2.73

q = 0.80

[ 1 ]

qs = 0.82

[ 1 ]

[ 1 ]

[6]

Kt = 2.0

Kf3 = 1 + q Kt 1 = 1.80

[ 1 ]

Kfs2 = 1 + qs Kts 1 = 2.40

V) STRESS CONCENTRATION AT HOLE

TRANSVERSE HOLE D

[ 1 ]

Kts = 2.8

[ 1 ]

q = 0.73

= 0.15

[ 1 ]
[ 1 ]

Kfs3 = 1 + qs Kts 1 = 2.42

[ 1 ]

VI) MEAN AND ALTERNATING STRESSES AT MOST CRITICAL SECTION

[ 2 ]

Shoulder

32M
= 198.94 MPa
3
d

be =

16T
= 149.21 MPa
3
d

=
a' =

m' = 0

a0 = be

m0 = 0

a0 = = 149.21

m0 = 0

(Kf1 be) 2 + 3 (Kfs1 ) 2 = 410.09

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Test 1-2 v4.xmcd

NOT A TRANSVERSE HOLE C

be =
d

32

dh

[ 3 ]

= 201.68 MPa

d 3 dh d 2
16 6

= 179.72

(Kf2 be) 2 + 3 (Kfs2 ) 2 = 775.02

a' =
m' = 0

[ 5 ]

TRANSVERSE HOLE D

be =

= 301.22 MPa

d 3 dh d 2
32 6

d 3 dh d 2
16 6

(Kf3 be) 2 + 3 ( Kfs3 ) 2 = 927.78

a' =
m' = 0

VII) CALCULATE SAFETY

FACTOR

Se = 410MPa
=

Se
a'

= 0.44

m' = 0

FAIL

a' = 925MPa

[ 2 ]

If Sut = 830.00 MPa then f = 0.82

a =

(f Sut ) 2
Se

from Fig 6-18 pg 277

= 1129.8

f Sut
b = log
= 0.07
S
3
e

a'
Ny =

1
b

= 15.27

number of
cycles

[ 6 ]

= 179.72