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Test 2-3 v6 gear.xmcd

STANDARD SI units: ( m ) ( N ) ( Pa )

Gear Train (32marks)

A 1-kW motor is used to drive shaft EFG at a constant speed of 191 rev/min. The torque generated from
the motor is used to drive a machine via the chain sprocket at point B on shaft ABCD by means of gear F
and C. The gear C and gear F have pitch-diameters of b = 250, and c = 125 mm, respectively. The
contact force between the gears is transmitted through the pressure angle = 20.

a)
b)
c)

the reaction forces at point A and D if the chain-tension, P = 1333.24N

Determine the number of teeth for both gear F and C if module is 2.5 mm.
If endurance limits is 40MPa and safety factor n = 1.0, then find an appropriate pinion face
width to prevent bending failure.
d)
What is the maximum power that can be transmitted through a gearset milled from carbon
steel blank and the contact stress number limited to 600 MPa?
If the number of teeth in gear C is increased to double, explains and shows the equations you
e)
will use to describe the changes in the stresses in shaft AD.

Rotation at input shaft:

n1 191rpm

d1 125mm

20 deg

H 1 kW

d2 250mm

d1
d2

Wt2

0.50
60H
d2 n2

n2 e n1 95.50
799.94 N

Fr2 Wt2 tan ( ) 291.15 N

[ 1 ]
[ 1 ]

[ 1 ]

d2
T2 Wt2 99.99 Nm
2

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Test 2-3 v6 gear.xmcd

Along plane xy (front)

By equilibrium of moment, M(A) = 0

( 1333.24)75 ( 291.15) ( 250 75) RDy ( 250 75 125) 0

By equilibrium of force F(V) = 0,

downward +ve

RAy 1333.24 291.15 RDy 0

RAy 1191.91

[ 1 ]

RDy 432.48

[ 1 ]

Along plane xz (plan)

By equilibrium of moment, M(A) = 0

( 0)75 ( 799.94) ( 250 75) RDz ( 250 75 125) 0

By equilibrium of force F(V) = 0,

downward +ve

RAz 799.94 RDz 0

RAz 222.21

[ 1 ]

RDz 577.73

[ 1 ]

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Test 2-3 v6 gear.xmcd

b)

m0 2.5mm

N1

d1

[ 3 ]

50.00

m0

N2

d2
m0

[ 3 ]

100.00

[ 6 ]
c)

Find facewidth of pinion

Se 40MPa
d1 n1

V1

60

all

d)

Se
s

s 1.0
1.25

Wt1 Kv
all m0 Y1

[ 2 ]

40.00 MPa

Wt1 Wt2 799.94

Kv

[ 2 ]

6.1 V1
6.1

Y1 0.409

1.20

[ 2 ]

[ 2 ]

[ 2 ]

23.57 mm

[ 11 ]

To find Power Rating based on Surface wear

From Table A-5 pg 1007 : carbon steel for both pinion and gear i.e, same material
9

Ep 207.00 10 Pa

Eg Ep 207.00 GPa

p 0.292

g p 0.29

Elastic coeff. Cp

[ 1 ]

1 2 1 2
p
g

Eg
Ep
or from table:

189.779 10

Cp 191 10

[ 1 ]

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Test 2-3 v6 gear.xmcd

r1

eqn 14-12 pg 724

r2
c Cp

d1 sin ( )
2
d2 sin ( )
2

21.38 mm

[ 1 ]

42.75 mm

[ 1 ]

Kv Wt1 1
1
6
333.80 10

F cos ( ) r1 r2

all 600MPa

Surface Endurance strength (compressive):

F 24mm

Cp 191.00 10

2
all F cos ( ) r1 r2
Wt1
2632.15 N

C
r

r
p
v
2
1

[ 1 ]

H Wt1 V1 3.29 kW

e)

[ 1 ]

[ 1 ]

[ 6 ]

Subjective question => PO3

Fikirkan lah sendiri jawapan nya.

[ 2 ]

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