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Burns & McDonnell, 1431 Opus Place, STE 400, Downers Grove, IL 60515 USA stredinnick@burnsmcd.com
ABSTRACT
This paper will describe the development of two new
guides, the ASHRAE District Heating Guide [1] and the
ASHRAE District Cooling Guide [2]. The need for these
publications will first be presented and then the process
of developing the guides under the auspices of
ASHRAEs District Heating and Cooling Technical
committee will be described. Outlines for the guides
will be provided along with details of coverage in a few
selected areas. Several key topics will be covered in
detail so the reader obtains a better understanding of
the content.
INTRODUCTION/PURPOSE
ASHRAEs Technical Committee 6.2 (TC6.2) is the
cognizant body within the association responsible for
the specific field of interest of District Heating and
Cooling (DHC). TC6.2 has long recognized the need for
comprehensive DHC design guidance for the industry
professionals. While material on DHC design is
contained in the ASHRAE HVAC Systems and
Equipment Volume [3], constraints on length of the
DHC chapter have precluded the inclusion of the level
of detail and comprehensive coverage needed. There
exist a few additional publications of use to the
designers of DHC systems such as the dated IDEA
District Heating Handbook [4] and the recently
published IDEA District Cooling Best Practices Guide
[5]. While a number of publications are available in
languages other than English, these are of little use to
the design community at large. The District Heating
Handbook [6] is a useful reference but is primarily
focused on the mechanical design of buried bonded
type piping systems.
Recognizing the need for comprehensive DHC design
guidance TC6.2 originally conceived a project scope to
develop such a guide in February 1997. However the
specialized nature of the DHC practice made it difficult
to convince those within ASHRAE responsible for
oversight of the research program of such a need for a
wider audience.
Thus several versions of work
statements were authored to address concerns but the
project languished unapproved. In the fall of 2006 the
ASHRAE President was visiting the Middle East and
Chapter members expressed the desire for such a
district cooling guide to be developed. This provided
the impetus to TC6.2 to once again revise the work
statement and resubmit it to the ASHRAE approval
Chapter 1: Introduction
Chapter 2: System Planning
Chapter 3: Central Plant
Chapter 4: Distribution Systems
Chapter 5: End User Interface
Chapter 6: Thermal Storage
Chapter 7: Instrumentation and Controls
Chapter 8: Operation and Maintenance
Chapter 9: System Enhancements
Appendix A: Case Studies
Chapter 1: Introduction
Chapter 2: Planning and System Selection
Chapter 3: Central Plant Design for Steam
and Hot Water
Chapter 4: Distribution System Design
Chapter 5: Consumer Interconnection
Chapter 6: Heat Transfer Calculations for
Piping Systems
Chapter 7: Thermal Storage
Chapter 8: Operation and Maintenance
Chapter 9: Case Studies
Chapter 10: Terminology for District
Heating
Ts , z Tms As e
2 t tlag
z
sin
(1)
where :
Ts , z temperature, C.
z depth, m.
Tms 9.5 C
As 11.4 C
tlag 115.9 days
For soil well use a sandy soil with a moisture content of
10% at a dry density of 1600 kg/m3, which yields the
following thermal properties when using the thermal
properties equations included in the guides [1], [2]:
ks 1.58 W/m-C
cs 1.15 kJ/kg-C
0.074 m2 /day
These thermal properties and climatic constant values
may be used with Equation 1 to evaluate the soil
temperature for any depth z (m) and time t (Julian day).
A series of calculations have been made using the
result; they are presented in Figure 1.
These calculations are based on the assumption that
the ground surface temperature is equal to air
temperature. Equations to adjust for a convective
coefficient at the ground surface are contained in the
guides [1], [2].
To illustrate the use of the n-factor concept, Figure 2
has been prepared in a manner similar to Figure 1. The
same climate and soil have been assumed as for the
calculations of Figure 1. A surface of concrete
pavement has been assumed and the n-factors have
been estimated based on the data provided by
Lunardini [10] as 0.66 during the freezing season and
1.7 during the thawing season. The calculation is
somewhat complex to detail here, but to summarize it
proceeds by first calculating surface temperatures
using the air temperatures calculated by Equation 1 at
zero burial depth and the assumed n-factors.
Subsequently, a sinusoidal curve is fitted to these
surface temperatures using the method detailed in
Appendix B of [1]. The constants from that sinusoidal
curve fit are then used in Equation 1 as before, noting
that no adjustment is made to depths for the convective
coefficient at the surface, as this impact has been
included in the n-factor. The use of n-factors for this
purpose is a significant extrapolation of the technique
discussed previously in the guides [1], [2] for
calculating soil temperatures using Equation 1 alone.
Thus, these results should be taken as very
approximate. That having been said, by comparing
Figures 1 and 2 we can see that at 0.91 m of depth the
highest temperature reached in the summer under the
concrete pavement is predicted to be about 13C
greater than in our calculation that ignored any surface
type impacts and assumed the air temperature and
surface temperature were equal.
25.0
73
20.0
68
15.0
58
53
10.0
48
Depth
43
0.5 ft (0.15 m)
5.0
Temperature (F)
Temperature (C)
63
1 ft (0.30 m)
38
3 ft (0.91 m)
6 ft (1.83 m)
33
9 ft (2.74 m)
0.0
15 ft (4.57 m)
28
24 ft (7.32 m)
-5.0
23
0
30
60
90
120
150
180
210
240
270
300
330
360
Julian Day
Fig. 1: Soil temperatures calculated with Equation 1 for a coastal Massachusetts climate.
35.0
93
88
30.0
83
78
25.0
20.0
68
63
15.0
58
53
Depth
10.0
0.5 ft (0.15 m)
48
1 ft (0.30 m)
43
3 ft (0.91 m)
5.0
Temperature (F)
Temperature (C)
73
6 ft (1.83 m)
38
9 ft (2.74 m)
33
15 ft (4.57 m)
0.0
24 ft (7.32 m)
28
-5.0
23
0
30
60
90
120
150
180
210
240
270
300
330
360
Julian Day
Fig. 2: Soil temperatures calculated with Equation 1 for a coastal Massachusetts climate and the use of n-factors to
adjust for a concrete pavement surface.
CENTRAL PLANT
While this chapter in the DCG [2] was written primarily
with Middle East projects and climate in mind, the intent
was that the text would be universally appropriate for all
international applications. Largely the differences in
plants are a manner of scale which often translates into
the number of chillers and cooling towers. Chiller
basics and chilled water pumping fundamentals are
covered as well as some maintenance costs to assist in
LCC analyses covered in the System Planning section.
Similarly different methods of chiller condenser heat
rejection are also highlighted.
There are multiple layout options and system
configurations available to the DHC plant designer
today. It is recommended that variable speed prime
drivers be used on chillers and pumps to provide a
efficient operation that leads to lower district energy
rates. Major equipment should be selected using early
procurement packages which give the designers the
opportunity of not only specifically designing around the
successful manufacturer, but also analysing the bids to
obtain the best performance available for the cost. One
of the important components of a chiller plant is
selecting the method of heat rejection. This selection is
dependent upon local ambient conditions, availability of
water, etc. It cannot be overemphasized that if any
component of the plant is to be oversized, upsizing the
heat rejection side is one way to ensure system
performance at peak design conditions. This is also a
lower cost per ton than most other performance
enhancing solutions.
Not all heat rejection technologies are feasible for use
on a global scale. For example, it is common for
Scandinavian countries to use large centrifugal chillers
as heat pumps to deliver chilled water and hot water
depending on the season. This application is extremely
efficient, but cannot be used in the United States for
new projects due to environmental regulatory
restrictions on using bodies of water and using them for
a heat sink. Therefore, it is up to the system designer
to use the appropriate method and configuration of the
plant components.
Capital Costs
Construction costs of the building plant vs.
energy transfer station equipment
Includes the materials and labor for chillers, boilers, piping, pumps, heat exchangers, valving, instrumentation,
controls, cost of electric service, cost of additional structures due to equipment weight on roof of building, etc.
Includes value of penthouse, basement, roof, and vertical chases for flues, condenser-water piping, etc.
Many times municipalities require screening for any equipment mounted on grade or on the roof
Cost of financing
Amount of project that is financed at the loan interest rate of the duration of the loan
This could include the replacement or overhauls of chillers, cooling towers, boilers, etc., over the life of the
analysis/contract duration. If the district-energy contract is for 20 years and a piece of equipment must be replaced
or overhauled (i.e., cooling tower replaced after 15 years or chiller-condenser-water tube replacement) this cost
must be accounted for
The district-energy capacity will most likely be less than the planned in-building installed capacity, as dictated by
the consultant due to many reasons, but mostly over sizing and diversity. Typically, the estimated peak loads can
be reduced to 70%
Similar to above, N+1 redundancy requirements would be accommodated and added to the first cost
From usage of each option from energy model or other estimate.Water is increasingly becoming an important
resource, hence makeup water and equipment blowdown/sewer discharge amount are estimated. It is not
uncommon for this utility to have a different escalation rate
This would include any staff that is assigned to the duties of maintaining and operating the central plant including
supervisors and overtime due to unplanned outages
If refrigerant is scheduled for phasing out, chillers must be retrofitted to accept new refrigerant plus any topping off
of refrigerants (or replacement)
Chiller and boiler and auxiliary equipment require replacement of parts for normal maintenance procedures
including gears, oil, tubes, etc.
Includes scale and corrosion inhibitors, biocides, oxygen scavengers, etc., and these costs could be considerable
Some owners outsource specific tasks to service companies such as chiller or boiler maintenance and overhauls
Used to apply the energy demand rate and the sizing of the plant equipment (chillers, boilers, pumps, electrical
service, water service, etc.)
Used to apply the energy consumption rate of the utilities to the equipment meeting the thermal loads
Quantify makeup water usage and blowdown discharge pertinent to the cooling towers and boilers
Other Costs
Architectural and engineering design services
Air and water permits, high-pressure steam operator licenses, city franchise fees for running piping in street, etc.
Insurance of equipment
From usage of each option from energy model or other estimate. Water is increasingly becoming an important
resource, hence makeup water and equipment blowdown/sewer discharge amounts are estimated. It is not
uncommon for this utility to have a different escalation rate
CONCLUSIONS
An ASHRAE research project has resulted in the
development of two new publications, a District Heating
Guide and a District Cooling Guide. These Guides offer
coverage beyond their principal purpose of design
guidance by also including planning, operations and
maintenance, and case studies. The development of
these guides was a process spanning over five years
and included contributions from 13 individual authors.
We believe the guides provide state-of-the-art
information applicable to district heating and cooling
systems worldwide and will assist in the development
of future systems. The more information and tools that
are available to system designers, the more successful
the implementation of DHC will be.
ACKNOWLEDGEMENT
This project (ASHRAE #1267-RP) was funded by the
ASHRAE Research Program with co-funding provided
by Empower, a district cooling provider in the UAE. The
authors would like to thank those funding sources as
well as all the individuals who contributed time to
review and other material contributions on a volunteer
basis.
REFERENCES
[1] G. Phetteplace, D. Bahnfleth, V. Meyer, P.
Mildenstein, I. Oliker, J. Overgaard, P. Overbye, K.
Rafferty, S. Tredinnick, D. Wade. District Heating
Guide. American Society of Heating, Refrigerating,
and Air-Conditioning Engineers (ASHRAE), Atlanta
(2013)
[2] G. Phetteplace, S. Abdullah, J. Andrepont, D.
Bahnfleth, A. Ghani, V. Meyer, S. Tredinnick.
District Cooling Guide.
American Society of
Heating, Refrigerating, and Air-Conditioning
Engineers (ASHRAE), Atlanta (2013).
[3] ASHRAE, ASHRAE Handbook - HVAC Systems
and Equipment, American Society of Heating,
Refrigerating, and Air-Conditioning Engineers
(ASHRAE), Atlanta, (2012), Chapter 12, pp. 12.112.40.
[4] IDHA, District Heating Handbook, 4th ed.,
International
District
Heating
Association,
Washington, DC. (1983).
[5] IDEA. District Cooling Best Practices Guide,
International
District
Energy
Association,
Westborough, MA (2008).
[6] P. Randlv, District Heating Handbook, European
District Heating Pipe Manufacturers Association.
Fredericia, Denmark (1997).