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Lab Manual
Objectives
1. Introduction
In the shake flask fermentation, the culture flasks (usually Erlenmeyer) of 250 or 500 mL
or larger are used for growing microorganisms. Shake flask fermentation is the cheapest and
simplest technique to grow bacteria or fungi, aerobically, in small volumes of nutrient broth. The
broth is poured into Erlenmeyer Flasks equipped with cotton-wool stoppers, and autoclaved.
After cooling, some microbes are "seeded" into the flask, and it is placed on a Shaker machine.
The shaking agitates the content and so ensures aeration, so that the microbes could breathe.
These flasks are shaken, generally, by an incubator shaker at a suitable agitation speed, which is
usually in r.p.m. Shaken cultures are usually applied to aerobic processes. In general,
filamentous microorganisms are grown for the production of secondary metabolites, which begins
1 to 3 days after inoculation and continues 3 to 4 days thereafter, for instance. In all such cases,
the shaken cultures are used for strain improvement as well as for determination of the optimum
conditions for the fermentation process. In many industrial processes, it is also used for the initial
stages of inoculum development. Shaken cultures are a convenient method of growing
microorganisms in submerged cultures under aerobic conditions created by shaking; it is a small
scale equivalent of stirred tank bioreactor. Both the devices are extensively used with filamentous
microorganisms and, often, with other types of microorganisms as well.
Usually, complex media are used for shake flask cultures. However, to enhance the
growing the synthetic medium is being devised for the fermentation process. Studies on inoculum
size, temperature, agitation, nutrition are initially done using these cultures to monitor their
influences on growth and product formation.
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Lab Manual
Lab Manual
shaking incubation conditions. TB is commonly used for protein expression and plasmid
production in a laboratory scale. (TB broth)
2. Theories
Rate of microbial growth net is characterized by specific growth rate:
net
1 dX
X dt
[1/h]
Yield Coefficients ( Y X / s ) are defined based on the amount of consumption of another material
YX / s =
X
S
[g cells/g substrate]
Mass doubling time ( d ) is calculated based on cell numbers and the net specific rate of
replication
d =
ln 2
[h]
net
For substrate limited growth Monod equation is applicable in cellular system. Monod equation is
as the following:
g =
m S
[1/h]
Ks + S
m S
Ks + S
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Lab Manual
4. Experimental Procedures
The experimental parameters will be as the following
Group
pH
TB
1
37
350
500
150
Glycerol
10
LB
2
37
350
500
150
TB
Glucose
Glycerol
10
LB
3
37
350
500
150
37
350
500
150
37
350
500
150
37
350
500
150
TB
LB
TB
LB
TB
LB
TB
LB
Carbon
source
Glucose
10
10
10
10
Glycerol
Glucose
Glycerol
Glucose
Glycerol
Glucose
Glycerol
Glucose
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(i)
Lab Manual
Preparation of media
Media must be prepared according to the needs of microorganism used.
Microorganism used is Escherichia coli. There are many kinds of media for E coli for
instance Luria Bertani broth or Terrific Broth. Terrific Broth is a readied phosphate
buffer media.
Prepare the chosen broth according to the recommended formula or recipe stated at
the chemical bottle.
The example readied recipe for the broths are as the following:
Please further read the instruction of bottle
No
1
2
Name of Broth
Terrific Broth
Luria
(Lennox)
Bertani
Brand
SRL Chem
or Merck
SRL Chem
Recipe (g/L
47.60 g to be filled up to 1L volume
Glycerol as carbon source (4mL/1L)
20 .0 g to be filled up to 1L volume
Glucose as carbon source (10g/L)
Table 2: Broth
a) Terrific Broth preparation
Follow the recipe as stated at the bottle.
Autoclave the media at 121 oC for 20 minutes
Glycerol and media can be autoclaved together.
pH reading should be near 7 as the media is a readied phosphate buffer
solution
b) Luria Bertani (Lennox) preparation
Follow the recipe as stated at the bottle for LB media.
A certain amount of phosphate buffer is added to give a specific pH which is
pH 7. Refer to table below.
Prepare glucose solution and it should be autoclaved separately and cooled
down in a different bottle.
Autoclave distilled water which will be used for filling up volume to the needed
volume prepared.
When both solutions are cooled, then only both solutions are added.
No
1
2
Phosphate buffer
components
K2HPO4
KH2PO4
Concentration
8 g/L
3 g/L
(ii)
Lab Manual
37
350
1000
150
pH
Media Inoculum
Type percentage
TB
5 loops
from agar
plate
Fermentation Initial
time
and final
Carbon
(h)
OD of
source
seed
culture
**
Glycerol
OD
initial
OD final
Table 4
Take note: (please prepare enough seeds for all main experiments)
** Please take note the initial OD (after 5 loops inoculation) and final OD
(after 4 hours of fermentation)
b) Main experiment
Using aseptic technique, transfer 10% of inoculum to the main experiment media.
For instance, if the working volume is 150ml, therefore, 10% of inoculum would be
15mL of seed culture needed
The shake flask is then capped (cotton plugged) and swabbed with 70% ethanol
before incubation in a thermostated rotary shaker at required rotational speed and
temperature for 24 hours.
The main experiment is stated in Table 1.
(iii)
.
Sampling
1. Required amount of sample is transferred into the sampling tube with interval time
for every hour or every 2 or 3 hours.
2. 5 mL of sample is withdrawn every time sampling is done during fermentation for
measuring optical density (OD), glucose analysis and total cell number
(biomass concentration: g/L).
3. Refer to Table below for planned usage of sample volume:
No
1
2
Sample
Name
OD
CDW
Volume
(uL)
1000
1000
Use for
Optical measurement using spectrophotometer
For Cell Dry Weight measurement
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Lab Manual
S
P
1500
remaining
Glucose Analysis
Product analysis i.e ethanol
Table 5: Sampling
v)
vi)
Alternative method
1. Aluminum weight of boat are dried in an oven at 80C for 6-8 hours and placed in
a dessicator containing a drying agent for cooling before weighing (for
30min).
2. The cell pellet (after sample is centrifuged at 10,000 rpm) is suspended in 10 mL
centrifuge tube with distilled water.
3. The cell then transferred to aluminum foil boat. The tube was rinsed with water
and placed in an oven at 80C for overnight.
4. The sample is then removed from the oven with tongs and placed in a dessicator
to cool and weighed rapidly on an analytical balance. The weight of the cell pellet
is recorded.
vii)
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Lab Manual
Suggested method:
This method is to analyze the concentration of S: substrate which is glucose as the
main source of carbon. The glucose being consumed is monitored and denoted as S
in the unit of g/L.
Take note: only for media having glucose only.
viii)
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ix)
Lab Manual
Seed/Inoculum
No
Time
(h)
OD (10
times
dilution)
Real OD
Main experiment
Absorbance
Optical
Density
No
Time
(h)
OD
(10 times
dilution)
OD read
1
2
3
4
5
6
7
8
9
Absorbance
Empty
Centrifuge
Real OD
m1
Dried Centrifuge
tube + sample
m2
Substrate
S
(g/L)
Product
P
(g/L)
(ODread
times 10)
0
3
6
9
12
15
18
21
24
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Lab Manual
5. Report: (100M)
Plagiarism is highly prohibited.
1
2
3
4
5
6
7
8
9
10
11
12
Abstract/Summary
Introduction
Aims/Objective
Theory
Apparatus
Methodology/Procedure
Results
Calculations
Discussion
Conclusion
Recommendation
Reference/Appendix
(5M)
(5M)
(5M)
(10M)
(5M)
(10M)
(10M)
(10M)
(20M)
(10M)
(5M)
(5M)
6. References
Buffer calculator: http://home.fuse.net/clymer/buffers/phos2.html
Shuler, Michael L., and Fikret Kargi. Bioprocess engineering. New York: Prentice Hall,
2002.
Garvie, Ellen I. "The growth of Escherichia coli in buffer substrate and distilled
water." Journal of bacteriology 69.4 (1955): 393.
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