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ELECTROPNEUMATICS
Electropneumatics
Nikini
Overview
1.
2.
3.
4.
5.
6.
Nikini
Electropneumatics
Session 1
Break
Session 2
Lunch
Session 3
Break
Session 4
Conclusion
09.00 a.m.
10.15 a.m.
10.30 a.m.
12.15 p.m.
01.15 p.m.
03.00 p.m.
03.15 p.m.
04.00 p.m.
Nikini Automation Systems (Pvt) Ltd
Nikini
1.Introduction
Electropneumatics is controlling of pneumatic
systems using electrical control systems.
Hybrid system using of both pneumatic and
electrical energies.
Used in many areas of industrial automation.
Production
Assembly and packaging systems
Etc.
Electropneumatics
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Control Engineering
Pneumatic drives can only do work usefully if
their motions are precise and carried out at the
right time and in the right sequence.
Coordinating the sequence of motion is the task of
the controller.
Control engineering deals with the design and
structure of controllers.
Electropneumatics
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Signal
Output
Signal
Processing
Processing elements
Shuttle valves
Two-pressure valves
Pressure control valves
Sequences
Input elements
Signal Input
Signal Flow
Electropneumatics
Command
execution
Power Components
Cylinder
Swivel cylinder
Pneumatic motor
Optical display
Pneumatic power
section
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Pneumatic components
Nikini Automation Systems (Pvt) Ltd
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Cylinder
Swivel cylinder
Pneumatic motor
Optical display
Electro pneumatically
operated directional
control valves
Processing elements
Signal
Processing
Relays
Contactors
Programmable logic
controllers (PLCs)
Input elements
Signal
Input
Signal Flow
Electropneumatics
Push buttons
Control switches
Limit switches
Reed switches
Sensors
Light barriers
Pressure switches
Command
execution
Pneumatic power
section
Power Components
Electropneumatic
components
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Electrical control section
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Electropneumatics
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Electropneumatics
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Fundaments of electrical
technology
Electropneumatics
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Electropneumatics
Alternating current
Time (t)
Current
Current
Direct current
Time (t)
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DC circuit
S
4
V=12V
H
Electropneumatics
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Electropneumatics
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2.Switches
Switches (& Sensors) are the means of
signal generation in a electrical control
system.
Switches are installed in circuits to apply a
current to a load or to interrupt the circuit.
Basic components of the switch are
contacts.
There are many ways to actuate a switch.
Electropneumatics
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Electropneumatics
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Electropneumatics
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Changeover contact
Electropneumatics
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Input elements Switches
Normally open push button
Electropneumatics
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Input elements Switches
Normally closed push button
Electropneumatics
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Input elements Switches
Change over switch
Electropneumatics
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Input elements Switches
Please refer to the video to get a summarization
of the different kind of switches
Application of switches
Electropneumatics
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Input elements Switches
Please check the numbers of the contacts of a
normally open and normally closed contact at the
signal input device of Festo.
Are there any differences and if yes which one?
Electropneumatics
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Identity logic
Pushbutton (make)
Electrical connection 0V
Electropneumatics
Indicator light
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Negation Logic
Pushbutton (make)
Electrical connection 0V
Electropneumatics
Pushbutton (break)
Indicator light
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AND Logic
Pushbutton (make)
Electrical connection 0V
Electropneumatics
Pushbutton (make)
Indicator light
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OR Function
Pushbutton (make)
Electrical connection 0V
Electropneumatics
Pushbutton (make)
Indicator light
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L1
2: Housing
3: Swing lever
4: Guide pin
5: Leaf spring
6: Contact spring
Normally open
contact
Normally close
contact
Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatics
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Relays
A relay is an electro magnetically actuated switch.
When a voltage is applied to the relay coil, an
electromagnet field results.
This causes the armature to be attracted to the coil
core.
The armature actuates the relay contacts, either
closing or opening them, depending on the design.
A return spring returns the armature to its initial
position when the current to the coil is interrupted.
Electropneumatics
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Processing elements Relays Repetition
Symbol
Cover
12
Return spring
14
A1
22
24
Armature
Coil
A2
11
21
Contacts
Contact connections
Coil connections
Electropneumatics
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Processing elements Relays Repetition
Symbol
12
14
A1
A2
A1
Electropneumatics
A2
11
22
24
21
1
Tuesday, September 21, 2010
Nikini
Processing elements Relays Repetition
Symbol
12
14
A1
A2
A1
Electropneumatics
A2
11
22
24
21
1
Tuesday, September 21, 2010
Nikini
Processing elements Relays Repetition
Symbol
12
14
A1
A2
A1
Electropneumatics
A2
11
22
24
21
1
Tuesday, September 21, 2010
Nikini
Processing elements Relays Repetition
Symbol
12
14
A1
A2
A1
Electropneumatics
A2
11
22
24
21
1
Tuesday, September 21, 2010
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Electropneumatics
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Charateristics of a Relay
A Relay has Certain Characteristics
Electropneumatics
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Exercise
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May be it could help to put
another resistor in front of the
solenoid to reduce the current.
The questions are here:
Solution 1
R1
Electropneumatics
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Solution 2
Electropneumatics
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Contactors
Contactors operate in the same way as a
relay.
Typical features of a contactor are:
Double switching (dual contacts)
Closed chambers (arc quenching chambers)
Electropneumatics
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Contactors
Electropneumatics
Solenoids
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Function of a solenoid
In electropneumatic controls,
solenoids are primarily used to
control the switching of valves,
relays or contactors.
Electropneumatics
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Function of a solenoid
A magnetic field is induced when
a current is passed through an
electrical conductor. The strength
of the magnetic field is
proportional to the current.
Magnetic fields attract iron,
nickel and cobalt. The attraction
increases with the strength of the
magnetic field.
Electropneumatics
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Function of a solenoid
Electropneumatics
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Electropneumatics
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Electropneumatics
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Advantages:
Electropneumatics
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Electropneumatics
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Pilot operation
Electropneumatics
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Electropneumatics
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Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
Control elements Pilot controlled 5/2 way valve single solenoid
5
4
1
(A) (S) (P)
Electropneumatics
2
3
(B) (R)
Tuesday, September 21, 2010
Nikini
GO WITH THE FLOW!
5 1 3
Electropneumatics
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Control elements Solenoid valves
1M1
Electropneumatics
1M2
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Electropneumatics
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Control elements Solenoid valves Summarization
Electropneumatics
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Electropneumatics
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Symbol
Applications
Shut-off function
Single-acting
cylinders
Switching
compressed air
on and off
Electropneumatics
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Symbol
Applications
Double-acting linear or
swivel cylinders
Pilot controlled
springreturn 5/2-way
valve
Double-acting linear or
swivel cylinders
Electropneumatics
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Symbol
Pilot controlled
springreturn 5/2-way valve
(normally closed,
exhausted or
pressurized)Pilot
controlled spring return
4/2-way valve
Electropneumatics
Applications
Double-acting linear or
swivel cylinders with
intermediate stop, with
special requirements
regarding behavior in
event of power failure.
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Symbol
Applications
Double-acting linear or
swivel cylinder
Double-acting linear or
swivel cylinder
Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatic Exercises
Electropneumatics
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Pneumatic Circuit
Electropneumatics
Electrical Circuit
Nikini Automation Systems (Pvt) Ltd
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Electrical
The arrangement of the components follows the signal
flow accordingly from top to bottom.
The electrical circuit diagram can be subdivided into a
control part and a power part.
Electropneumatics
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Control
Section
Electropneumatics
Power
Section
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Project 1: Information phase
Principles of circuits
Please refer to the video to get some information
regarding the principles of Electro-Pneumatic
circuit diagrams:
Principles of Electro-Pneumatic circuits
Electropneumatics
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Project 1: Information phase Pneumatic circuit
Electropneumatics
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Project 1: Information phase Wiring diagram
Electropneumatics
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Direct Control
Project 1: Solution
Electropneumatics
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Indirect Control
1V1
???
???
Electropneumatics
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Indirect Control
Project 2: Solution
1V1
+
-
Electropneumatics
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Electrical Latching
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+24V
START
4
1Y1
K1
K1
RESET
K1
1Y1
0V
2
3
Electropneumatics
Nikini
+24V
START
K1
K1
2
RESET
1Y1
5
3
1
K1
1Y1
0V
2
3
Electropneumatics
Nikini
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1A
A2
START
K1
K1
2
A2
1Y1
5
3
1
K1
1Y1
0V
2
3
Electropneumatics
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LS2
1V1
4
1Y1
1
Electropneumatics
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Continuous operation
1A
LS1
LS2
+24V
START
K2
50%
STOP
K2
K1
LS1
LS2
K1
1V1
4
1Y1
5
3
1
K2
K1
0V
2
3
Electropneumatics
1Y1
4
5
Tuesday, September 21, 2010
Nikini
+24V
S2
1Y1
1Y2
50%
S1
1V1
4
1Y1
1Y2
5
3
1
0V
Electropneumatics
Nikini
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START
K1
STOP
K1
LS2
LS1
K1
1Y1
1Y2
0V
2
3
Electropneumatics
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Timers
Electropneumatics
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Delay On Timer
S1 ON; T1 contact
turns on after a delay
S1 OFF; Immediately
T1 contact turns off
S1
Delay
T1
Contact
Electropneumatics
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S1
T1
Contact
Electropneumatics
Delay
Nikini
Counter
Electropneumatics
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Counter
Up counter
S1(Pulse); C.V =>+1
R1(Pulse); C.V => 0
C.V >= P.V; C1
contact switches
Electropneumatics
Continuous operation
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Timer-Counter Exercise
Electropneumatics
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Timer-Counter Exercise
Electropneumatics
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Electropneumatics
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Sequential control
Electropneumatics
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Vertical Displacement
2A (B)
1A
(A)
Electropneumatics
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Design steps
1.
2.
3.
4.
5.
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Displacement-step diagram
Electropneumatics
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2A (B)
1S1
1S2
2S1
50%
50%
1V1
2S2
2V1
2Y1
1Y1
5
Pneumatic Circuit
Electropneumatics
Nikini
Electropneumatics
Action
1A1+
2B1+
1A12A1-
Output
1M1 (Set)
2M1 (Set)
1M1 (Reset)
2M1 (Reset)
Nikini Automation Systems (Pvt) Ltd
Triggered by
1S1 & 2B1
1B2
2B2
1B1
Tuesday, September 21, 2010
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+24V
START
K1
2S1
1S2
K2
2S2
K1
K1
K2
1S1
K2
1Y1
2Y1
0V
2
5
Electropneumatics
4
6
Nikini Automation Systems (Pvt) Ltd
Electrical Circuit
Tuesday, September 21, 2010
Nikini
Electropneumatics
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1A+ 2A+ 1A- 2A- With Double
Solenoid valves
1A (A)
2A (B)
1S1
1S2
2S1
50%
50%
1V1
2V1
1Y1
1Y2
5
2S2
2Y1
2Y2
5
3
1
Pneumatic Circuit
Electropneumatics
Nikini
Electropneumatics
Action
1A1+
2B1+
1A12A1-
Output
1M1
2M1
1M2
2M2
Nikini Automation Systems (Pvt) Ltd
Triggered by
1S1 & 2B1
1B2
2B2
1B1
Tuesday, September 21, 2010
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A+ B+ A- B- With Double
Solenoid valves
Electrical Circuit
Electropneumatics
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Drilling Application
2.0
Drill Cylinder
Limit switches to
detect end limits of
cylinder movement
Clamp
Cylinder
1.0
Electropneumatics
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Pneumatic Circuit
Electropneumatics
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Electropneumatics
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Electrical Circuit
Electropneumatics
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2A (B)
1S1
1S2
2S1
50%
50%
1V1
2V1
1Y1
1Y2
5
2S2
2Y1
2Y2
5
3
1
Pneumatic Circuit
Electropneumatics
Nikini
Electrical Circuit
Electropneumatics
Nikini
+24V
START
K1
1S1
1S2
K2
K1
2S2
K3
K2
2S1
K4
10
S2
K1
11
K2
12
K3
13
K4
K3
K4
K2
K3
K1
K4
K2
K1
K3
K4
1Y1
2Y1
2Y2
1Y2
0V
2
3
10
4
5
11
6
7
12
1
8
13
Electrical Circuit
Electropneumatics
Nikini
Electropneumatics
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Cost Reduction
The design of present-day electropneumatic
control systems is primarily aimed at
reducing the cost of:
Electropneumatics
project planning
installation
commissioning
maintenance.
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Electropneumatics
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Proportional pneumatics
Proportional pneumatics is primarily used in
the following fields of application:
Continuous adjustment of pressures and forces
Continuous adjustment of flow rates and speeds
Positioning with numerically controlled drives,
such as in robotics
Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatics
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a) Individual connection
with separate connector
for each solenoid coil
b) Multi-pin plug connection
c) Fieldbus connection
d) Actuator-sensor interface
Electropneumatics
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a) Valve terminal
and separate
sensor connection unit
b) Valve terminal
with integrated
sensor connection unit
and integrated PLC
Electropneumatics
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Documentation for an
electropneumatic control system
Positional sketch
Function diagram or function chart
representation of the control sequence
Parts lists
Electropneumatics
Nikini
Positional sketch
Clamp Cylinder
Sensors
Metal Sheet
Bending Cylinder
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Four steps are required for the bending operation:
Step 1:
Advance piston rod of cylinder 1A (clamp workpiece)
Step 2:
Advance piston rod of cylinder 2A (bend metal sheet)
Step 3:
Retract piston rod of cylinder 2A (retract bending
fixture)
Step 4:
Retract piston rod of cylinder 1A (release workpiece)
Electropneumatics
Nikini
Displacement-step diagram
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Displacement-time diagram
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Function Chart
Electropneumatics
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Electropneumatics
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Signal Input
Electropneumatics
Signal processing
Nikini Automation Systems (Pvt) Ltd
Signal output
Tuesday, September 21, 2010
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Signal Input
Electropneumatics
Signal processing
Nikini Automation Systems (Pvt) Ltd
Signal output
Tuesday, September 21, 2010
Nikini
Electropneumatics
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Electropneumatics
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Electropneumatics
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Electropneumatics
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Advantages of PLC
Greater reliability and longer service life
no moving contacts
Less project planning work
tested programs and subprograms can be used for a
number of different control setups
but each relay control circuit has to be wired and tested
from scratch
Faster control development
programming and wiring can be carried out in parallel
Simpler monitoring of stations by a higher-level host
computer
a programmable logic controller can easily exchange
data with the host computer
Electropneumatics
Nikini
hardware costs
project planning
setting up
commissioning
maintenance
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Review
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Questions??
Electropneumatics
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Electropneumatics