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INJECTION UNIT

Screw Diameter
80

mm

25

30

35

42

48

52

60

70

Plasticising Capacity
325

Kg/Hr 15

35

40

65

80

125

180

285

Shot Volume cm3

50

85

145

220

325

425

745

1230 1750

Shot Wight (PS)

Gram 40

70

115

175

260

340

595

985

1400

Injection Pressure Kg/cm2


1350

1150 1175 1250 1250 1400 1385 1350 1400

Injection Stroke

mm

125

150

160

180

200

265

320

350

Injection Rate
425

cm3/sec.

40

65

75

110

115

140

240

325

110

Screw Revolution (Max)


175

Rpm 150

150

150

150

150

150

150

175

Nozzle Stroke

125

175

250

250

300

300

300

525

525

Nozzle Holding Force


5

Ton

3.5

3.5

4.5

4.5

4.5

Heating Zones

Nos.

Screw L/D Ratio

1:20

1:20

1:20

1:20

1:20

1:20

1:20

1:20

1:20

Mould Clamping force


400

Ton

25

55

80

120

160

200

250

350

Mould Opening Stroke


650

mm

140

190

280

360

425

480

550

600

Min. Mould Height mm

100

125

150

200

210

250

250

300

300

Max. Mould Height mm

200

250

360

400

480

500

550

600

700

Max. Day Light

340

440

640

760

905

980

1100 1200 1350

mm

CLAMPING UNIT

mm

Distance Between Tie bar mm


445x445
490x490

200x200
560x560

260x260
660x660

340x340
750x750

415x415

Mould Platen Size h x w mm


675x675
730x730

340x340
860x860

405x405
960x960

500x500
600x600
1050x1050

Ejector Stroke

50

50

65

75

100

100

100

125

150

1.5

2.0

2.5

3.5

mm

Ejector Force (hyd.)Ton


ELECTRIC DEVICES

Pump Motor kw/hp 3.75/55.63/7.5


7.5/1011.25/15
22.5/30
37.5/50
45/60
Heater
kw/hp 2.63/3.5
12.75/17
18.75/25

3.3/4.5
22.5/30

Total Electrical Power


kw/hp 6.38/8.5
28.5/38
35.25/47
56.25/75

15/20 18.75/25

5.25/76.75/99.75/13

9.75/13

9/12 12.75/17
67.5/90

18/24 24.75/33

3.5

5.25

GENERAL
Machine Weight (Approx.) Ton
175

2.75

4.5

10

14

Machine Size (LxWxH)


Mtr. 3.3x0.7x1.2 3.8x0.9x1.4 4.2x1.0x1.6 4.8x1.2x1.7
5.5x1.4x1.7 6.0x1.5x2.0 7.1x1.5x2.2 7.3x1.6x2.5 8.5x1.9x2.7
Oil Tank Capacity

Ltr.

100

Hopper Capacity

Ltr.

15

150

200

250

300

380

550

600

600

Screw Diameter (in/mm): 2.0 50.8 2.5 63.5 3.0 76.2 3.5 88.9 4.5 114.3 6.0 152.4
L/D: 24:1 24:1 24:1 24:1 24:1 30:1
Number of Heat/Cool Zones: 3 4 5 5 5 6
Blower Motor CFM (Barrel Cooling): 465 465 465 465 465 495
Number of Barrel Zones: 3 4 5 5 5 6
Number of Gate Zones: 1 1 1 1 1 1
Number of Die Zones: 1 1 1 1 1 1
Heat/Cool Capacity/Zone (kW): 3 4 4 4.8 10 12
Maximum Melt Pressure Continuous
Operation (psi/bar): 10,000 680 10,000 680 10,000 680 10,000 680 10,000 680
10,000 680
Precision Barrel Pressure Tap Standard: 1/2-20 NF 1/2-20 NF 1/2-20 NF 1/2-20 NF
1/2-20 NF 1/2-20 NF
Electrical Specifications
Main Power Drop (1): 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60
Maximum Amp Load (Amps) (2): 57.8 89.5 119.1 170.1 267.3 687
Main Motor Power (HP/kW): 20 15 40 30 60 45 100 75 150 112 400 300
Nominal Speed of Main Motor (rpm): 1,750 1,750 1,750 1,750 1,750 1,750
Barrel Zones: 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60
Gate Zone: 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60 460/3/60
Die Zones: 230/3/60 230/3/60 230/3/60 230/3/60 230/3/60 230/3/60
Reducer Specifications
Gear Box Rating: 40HP @ 100 rpm 120HP @ 100 rpm 120HP @ 100 rpm 280HP @
100 rpm 480HP @ 100 rpm 800HP @ 100 rpm

AGMA Service Factor (3): 1.0 @ 100 rpm 1.0 @ 100 rpm 1.0 @ 100 rpm 1.0 @ 100
rpm 1.0 @ 100 rpm 1.0 @ 100 rpm
Thrust Bearing L-10 Life (4): 1,300,000 1,900,000 1,900,000 300,000 300,000
110,000
Thrust Bearing Type (High Capacity): 29418E 29424E 29424E T611 T811 T911
AGMA Rating (Durability & Low Noise): 12 12 12 12 12 12
Gear Ratio: 17.5:1 17.5:1 17.5:1 17.5:1 17.5:1 17.5:1
Reduction: Double Double Double Double Double Double
Screw Speed based to
Based on Gear Ratio (rpm): 100 100 100 100 100 100
Nominal Screw Speed with
Belt & Sheave (rpm): 100 100 100 100 100
Installation
Extruder Length (in/mm): 70 1,778 100 2,540 106 2,686 132 3,353 (5) (5)
Extruder Width (in/mm): 40 1,016 40 1,016 42 1,067 48 1,219 (5) (5)
Extruder Height with Hopper (in/mm): 75 1,905 75 1,905 93 2,356 92 2,337 (5) (5)
Extruder Weight (lbs/kg): 2,800 1,273 3,800 1,727 4,800 2,182 7,650 3,477 (5) (5)
Barrel Centerline from Floor (in/mm): 42 1,067 4

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