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Vacuum Pressure Impregnation (VPI) is a process that uses vacuum and
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used primarily for high-voltage motors and generators to fill gaps in


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Preheating
We place the equipment in an oven that heats the equipment and allows
moisture to evaporate. This helps the resin better penetrate the material.

Dry Vacuuming
We remove the equipment from the oven and place it into a vacuum
chamber, which removes air and any remaining moisture.

Filling
We fill the chamber with resin, coating the part and filling in all the gaps
and pores in the piece of equipment.

Wet Vacuuming
We reduce the vacuum levels and hold it for a set period of time.

Pressure
We increase pressure within the chamber using dry air, nitrogen, or other
gases. This allows for even deeper penetration of the resin.

Draining
We then vent the pressure, drain the chamber of excess resin, and
remove the part.

Vacuum Heat Treating Furnaces and Vacuum Technology

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Curing
Finally, the equipment is placed into an oven to cure the resin
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Vacuum Pump

KV / DV Series Vacuum Pumps are Double Suction Double Delivery,


Slow Speed, Horizontal, Centrifugal End Suction design. Used to
removes gas molecules from a sealed volume in order to leave behind a
partial vacuum. Offered in Monoblock & long coupled design the pumps
are with sturdy casing provided with Foot, Suction, and Delivery
Nozzles. Pumps are easy maintenance and have long life due to
replaceable wearing parts. These pumps are many such in Drying &
Evaporation, Distillation & Filtration, Sterilization, and Evacuation of
air from suction pipes and chambers and Priming of large pumps.

Global Vacuum Products was established in 1995 as a reliable Manufacturers and Exporter,
supplier of vacuum equipment and components, With several years of proven experience and
credibility, Global Vacuum Products emerged as Indias largest supplier vacuum Products,

cryogenic equipment and components to research organizations, universities, and industries such
as electronics, pharmaceuticals, semiconductor and system integrators.
Global Vacuum Products which has made an indelible presence in the vacuum industry since
1995. Today we are one of Indias largest Manufacturer and suppliers of standard and custombuilt indigenous ultra-high vacuum equipment and components. Our office is located in
Bangalore Karnataka, india.
Global Vacuum Products offers a comprehensive suite of instruments, components, systems and
process control solutions that empower regulations and govern critical parameters in vacuum
technology. We collaborate with several overseas companies in providing custom solutions in
India for Vacuum oven, Vacuum pressure impregnation, Vacuum pressure impregnation unit,
Vacuum drying impregnation unit, Vacuum furnace, Vertical furnace, Horizontal furnace,
Vacuum coaters, Vacuum pumping system, Vacuum hot press, Vacuum conveyors, Vacuum
pumps, Photo voltaic cell module laminator, Vacuum chambers, Flange & components, Conflate
(CF), QF (KF), ISO tubing & bellows, O rings seal coupling, View ports & shatters, Vented
hardware, Vacuum Valves, Gate valves, Angle valves, Butterfly valves, Ball Valves, Conductance
control valves ultra- high vacuum equipments, cryogenic equipments and components used in
space research, electronic industries and defence sectors to name a few. As a result, we have an
extensive product portfolio that encompasses all vacuum instruments, components, and systems.
Global Vacuum Products is engineering talent and resources to provide cutting-edge technology
solutions to ever growing customer requirements. We acknowledge the customers need for post
sales, service & technical support. Our dedicated sales and technical staff, across all major cities
in India, are strategically placed to serve our customers. This has enabled us to secure a
remarkable recognition in supplying and importing ultra-high vacuum and cryogenic equipments
and components. We, Global Vacuum Products, strive to provide robust and cost-effective
solutions, customized to the needs of our clients. Global Vacuum Products is Mainly running a
company with Maintaining a Good Quality and Good Services and also we are always looking
forward for Customer Satisfaction .
Salient Features:

All components easily accessible.


Compact construction
Simple operation
Allows direct connection of Vacuum Chamber
Pumping speed ranging from 120 lps to 3000 lps

Ultimate (Unbaffled) vacuum better than 10-6 m bar (with LNT)


D.P., baffles, valves, collar & plumbing are S.S. construction Optional
Optional accessories:

o Liquid Nitrogen Trap


o Water Cooled Chevron Baffle
o Electro pneumatically operated valve. (Butterfly valve, Right angle Valve)
o Push buttons, automatic versions are available on request

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s-sub-pages/vacuum-oven.html
Vacuum Ovens are fabricated out of Stainless Steel of SS 304 grade, with front door
opening. Removable type loading trays to accommodate the components to be
dried. External / Internal heating type with tubular heaters with suitable insulation
to attain uniform and maximum temperature of 400 deg Celsius inside the oven.,

http://www.globalvacuumproducts.com/product
s-sub-pages/bench-top-vacuum-oven-23i.html
GVP safety vacuum drying oven of the G OVN series ensures maximum safety when drying
organic solvents. The inner chamber of G- OVN safety vacuum drying oven is designed and
manufacture turned with max priority for safety

Application:
1 Maximum occupational safety with one-of-a-kind safety concept
2 Fast, condensation-free drying processes
3 Homogeneous specimen drying

AREA OF APPLICATION
1 Chemical
2 Surface Technology
3 Pharmaceuticals industry

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Preventing chamber with 2 expansion racks, with electronically controlled heating system
assuring temperature accuracy and reproducible results
2 Inner chamber is designed according to ATEX guidelines for Zone II 3G
3 Temperature range from 15 C above ambient temperature to 200 C
4 MP controller with 2 programs with 10 sections each or switchable to 1 program with 20
sections
5 Integrated weekly program timer with real-time function
6 Digital temperature setting with an accuracy of one degree
7 Elapsed time indicator
8 Spring-mounted safety glass panel with shatter protection
9 Precision-adjustable ventilation valve
10 Precision-adjustable inert gas valve with Cross-Flow-Technology
11 Safety features:
12 Pressure control device for heating activated < 125 mbar
13 Over pressure capsuled instrument panel with compressed air connection and maintenance
unit
14 Flame protection gasket
15 Analog pressure gauge (displays pressure difference between the inner chamber and ambient
pressure)
16 Electro polished inner chamber, suction and ventilation tubes, pressure container, expansion
racks, and ball valve are made of stainless steel
17 Door gasket made of tempered silicone
18 Independent adjustable temperature safety device class 2 (DIN 12880), with visual
temperature alarm
19 Measuring port QF 16 in rear panel
20 All electrical components are decoupled from the inner chamber
21 Available as a complete system, with module and vacuum pump. Features:

22 Reduced sound level


23 Practical working height
24 Well balanced system
25 GVP test confirmation
Features:

1 Reduced noise level


2 Practical working height
3 Coordinated system
4 GVP test confirmation

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vacuum pumps are the products with high efficiency and energy saving, which are manufactured
by our company combining with the advanced technology of the imported products. These series
pumps are single stage and have many advantages. Such as: structure is simple, easy to maintain
and reliable operation and so on.

Application:
They can use to the large of water drainage and load shock wave and other hard conditions.
The material of the impeller is welded with nodular iron or steel to ensure the high
stability and increase the lifetime of the pump greatly during any harsh conditions.
2. The coupling (driven directly) adopts standard high strength elastic product. The
elastic element is made of polyurethane to keep the reliable operation and long
lifetime of the pump.
3. The pump body is made of steel or stainless steel to increase the lifetime of the
pump five times than normal material.
4. The mechanical seals (optional) adopt the imported parts to fully ensure the
pump in the long-running process without leakage.

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vacuum furnace is a type of furnace that can heat materials, typically metals, to very high
temperatures and carry out processes such as brazing, sintering and heat treatment with high
consistency and low contamination. In a vacuum furnace the product in the furnace is surrounded
by a vacuum. The absence of air or other gases prevents heat transfer with the product through
convection and removes a source of contamination

Application:
1 Maximum occupational safety with one-of-a-kind safety concept
2 Fast, condensation-free drying processes
3 Homogeneous specimen drying

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Some of the benefits of a vacuum furnace are:

1. Uniform temperatures in the range 11001500C (20002800F).


2. Temperature can be controlled within a small area
3. Low contamination of the product by carbon, oxygen and other gases.
4. Quick cooling (quenching) of product. .
5. The process can be computer controlled to ensure metallurgical repeatability.

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VPI technology can be used in a wide range of applications from insulating electrical coil
windings to sealing porous metal castings. It normally produces better product in less time and
lower cost than other available procedures.Our VPI systems can be configured in a variety of
ways, depending on the size and form of the product to be impregnated, the type of impregnant
used and other production factors.

Application:
1 High Voltage Machines
2 High Temperature Apparatus
3 Transformers
4 HID Ballasts
5 Random Wound Stators
6 Chemical Duty Motors
7 Rugged Duty Motors
8 Inverters
9 Form Wound Coils
10 Armatures With Coils Installed
11 Precision Wound Transformers
12 Ferro-Resonant Units

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The vacuum component of the process is the removal of air that occupies the
migration path commonly known as porosity in cast or pressed metals.
2. The impregnation part of the process is replacing the void with a durable and
stable material suitable for field of use.
Vacuum impregnation prevents the migration of fluids or gases out of or into a
manufactured component:
1. From contained areas to the atmosphere as in hydraulic pumps and

transmissions;
5. From adjacent independent passages as in oil and water circuits in an engine and
graphite plates used in fuel cells;
6. And from atmospheric conditions to the internals of a component as in insert or
over-molded plastic connectors, wire, cable and connector assemblies.
Vacuum impregnation as an industrial process has been in commercial use for more
than 60 years. For the world's largest manufacturers, it continues to be the
preferred process through which to guarantee the pressure-proof, leak-proof, and
corrosion-proof requirements of parts and components in critical operations. ACUUM
IMPREGNATION SYSTEM

A fully automatic Vacuum Pressure Impregnation System consists of Impregnation Chamber


and Resin Storage Tank 1 No. Individual pumping system for impregnation system or single
Vacuum Pumping System for both impregnation chambers will be selected as per the customers
wish

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Vacuum system is normally provided with roots rotary combination. Cascading with
condenser / oil chilling system, water reserve tank and condenser in-between. Fully
programmable variable vacuum system can be added as an option to enable the
vacuum system to increase and decrease the vacuum level at different point during
frying process. The water reserve tank is constructed in stainless steel. The
temperature of the same is controlled by thermostat providing the chilling system.
On demand, chilling system can be provided with stand by compressed unit.

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s-sub-pages/vacuum-hot-press.html
Vacuum Furnaces. We have a routine design up to 150mm dia hot zone for lab use
We make all sorts of Vacuum Furnaces. We have a routine design up to 150mm dia hot zone for
lab use. The Vacuum is 10-5 Torr or better. A lab furnace can be used to make Single Crystals.

FEATURES:

1 Our range of Furnaces includes Vacuum Induction Furnaces for Lab as well as larger size
production.
2 We make Vacuum Hot Press as per specific requirements.
3 The temperature range is up to 2200oC.
4 We also make Hot Wall Heat Treatment Furnace and have made a Vacuum Arc Remelting
(VAR) Furnace for NFC, Hyderabad.
5 Woodworking vacuum hot press machinery;
6 120/160T options;
7 Lays of 1/3/4/5/6 etc.
8 pressure adjustable
9 Solid steel hot platen with resist high temperature covers to protect it.
Several types of Furnaces with Vacuum of specific ambient for a variety of applications are
available.

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GVP offers an extensive line of vacuum valves engineered for reliability,


performance, optimized conductance and value. The valves are designed from the
highest quality vacuum materials with a minimum of moving parts for reduced wear
and particle generation, contributing to high performance and reliability. The valves
enable rough, medium and high/ultrahigh vacuum work in a wide range of
applications.

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s-sub-pages/vacuum-valves.html
GVP's manually operated Needle Valves are suited for admitting defined, clearly reproducible
gas streams into a vacuum chamber. Needle Valve consists of a Brass housing a regulating needle
of stainless steel and a valve seat made of Brass. In closed position, the needle is passed against
the conical valve seat by a pressing spring. The needle moves in the axial direction. It is coupled
to the actuating knob over a ball bearing.
Application:

Needle Valves are suited for admitting defined, clearly reproducible gas streams into a vacuum
chamber.
Butterfly valves are the most efficient and reliable sealing Isolation valve mechanism under high
vacuum working conditions. A vacuum seal provided around the plate periphery in the main
body of the valve ensures fail proof working of the valve. For efficient working of the valve it is

advised to ensure that the sealing plates are facing atmosphere.Butterfly Valves are of small in
terms of thickness which ensures easy and faster passage for air and gases and are ideally suited
for "In-line" isolation purpose. Though the butterfly valve is not intended to be used as an
independent valve, it is widely used as a Baffle Valve in union with a chevron baffle at the top of
a Diffusion Pump. These Butterfly Valves are offered in stainless steel SS-304 non-magnetic
AISI quality high carbon steel chromium plated construction and they can be manually or
pneumatically operated as per customer choice.
Application:

Butterfly Valves are of small in terms of thickness which ensures easy and faster passage for air
and gases and are ideally suited for "In-line" isolation purpose.
GVP's Gate valves have high conductance, and fabricated out of stainless steel SS 304, are
designed for reliability and for use as in-line chamber isolation valves and load lock applications.
These Gate valves are fitted with Neoprene "O" rings as standard and optionally viton o "O"
rings are offered. Viton sealed valves can be baked up to 150 Deg.c under normal mode. These
Gate valves undergo stringent leak detection tests on a Helium Mass Spectrometer for leak
tightness up to 10-10 STD cc/second. HHVGate Valves are offered in several models and can be
operated in both electro pneumatic as well as manual modes. Gate Valves are used immediately
above the mouth of a diffusion pump or above the water-cooled baffles. The closure between the
two sides is made by the movement of a horizontal plate in its own plane, the seal being an
elastomeric. These valves are made in sizes of 1", 2", 4", 6", 8", 10", 20" sizes as a standard
product.
Application:

Designed for reliability and for use as in-line chamber isolation valves and load lock
applications.
Ball valves are very rugged and, depending on their size, can be used both in
medium vacuum environments and at high overpressures. The limiting factor is
usually small-flange outlet connections, as the industry standard restricts their use
to 1500 hPa over pressure and less.
Even a casual study of vacuum technology makes it abundantly clear that valves
are almost as vital to the industry as pumps. We offer a wide variety of valve types
in a comprehensive range of sizes. Robust vacuum valve for venting, roughmetering and locking.

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s-sub-pages/vacuum-valves.html

GVP offers an extensive line of vacuum valves engineered for reliability,


performance, optimized conductance and value. The valves are designed from the
highest quality vacuum materials with a minimum of moving parts for reduced wear
and particle generation, contributing to high performance and reliability. The valves
enable rough, medium and high/ultrahigh vacuum work in a wide range of
applications.

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We are one of the leading manufacturers and suppliers of a qualitative range of Vacuum
Conveyors, which has huge demand among our clients. They are provided by us in different
shapes and sizes to meet distinct preferences of customers. It has gained us loads of appreciation
due to its unmatched quality and performance.

Vacuum Conveyors:
Our company is counted as one amidst the predominant Vacuum Conveyors Manufacturers &
Exporters from India. The Vacuum Conveyors, offered by us, have earned us loads of
appreciation in the market as no alternative is available in terms of quality and performance.
Additionally, customers are eased with the availability of the Vacuum Conveyors in varied
specification meeting the requirements of the applications.
Capacity: 3.0 to 20 Hp
Model: AMVC

Application:
* Food Industry
* Chemical Industry
* Carbon Industry
VACUUM CONVEYORS

OVERVIEW

PERFORMANCE CHARACTERISTIC

SPECIFICATION

Vacuum Based Systems

We offer an exceptional range of supreme quality made Vacuum Based Systems, which are
manufactured as per the industry set norms. Our range of such systems includes Custom Vacuum
Systems, Scrubber Drier and Manual Sweeper. These Vacuum Based Systems are provided by us
in different specifications and customizations to suit different requirements of our clients.
Custom Vacuum Systems

We are reputed as one of the reliable Custom Vacuum Systems manufacturers & Exporters from
India. The Custom Vacuum Systems, offered by us, are ideally designed to solve the
requirements in the field of air engineering. Additionally, customers are eased with the
availability of the Custom Vacuum Systems loaded with advanced configurations meeting the
requirements of the applications.
Propelled by (Hydraulic, Electrical, Pneumatic / CNC) : Electrical / Pneumatic

We are enlisted as one amidst the stupendous Scrubber Drier Manufacturers & Exporters from
India. The Scrubber Drier i.e., Automatic Wet and Dry Scrubber stands as a necessary instrument
to achieve results, both in maintenance and cleaning of all types of floors of industries, public
institutions, hospitals, hotels etc. Our Scrubber Driers are designed specially to clean wide spaces
where large tank capacity and light weight are required. The automatic brush drive gives it all
advantages of a large floor scrubber in spite of reasonable price.
Specifications :

* Working width : 450 mm


* Vacuum head : 2400mm of Wg
* Air flow : 60 Lit/Sec.
* Volts/ Freq : 230V/ 50 Hz
leading manufacturers and suppliers of a qualitative range of Vacuum Conveyors, which has
huge demand among our clients. They are provided by us in different shapes and sizes to meet
distinct preferences of customers. It has gained us loads of appreciation due to its unmatched
quality and performance.
Vacuum Conveyors:

Our company is counted as one amidst the predominant Vacuum Conveyors Manufacturers &
Exporters from India. The Vacuum Conveyors, offered by us, have earned us loads of
appreciation in the market as no alternative is available in terms of quality and performance.

Additionally, customers are eased with the availability of the Vacuum Conveyors in varied
specification meeting the requirements of the applications.

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s-sub-pages/vacuum-conveyers.html
VACUUM CONVEYORS

OVERVIEW

PERFORMANCE CHARACTERISTIC

SPECIFICATION

Vacuum Based Systems

We offer an exceptional range of supreme quality made Vacuum Based Systems, which are
manufactured as per the industry set norms. Our range of such systems includes Custom Vacuum
Systems, Scrubber Drier and Manual Sweeper. These Vacuum Based Systems are provided by us
in different specifications and customizations to suit different requirements of our clients.
Custom Vacuum Systems

We are reputed as one of the reliable Custom Vacuum Systems manufacturers & Exporters from
India. The Custom Vacuum Systems, offered by us, are ideally designed to solve the
requirements in the field of air engineering. Additionally, customers are eased with the
availability of the Custom Vacuum Systems loaded with advanced configurations meeting the
requirements of the applications.
Propelled by (Hydraulic, Electrical, Pneumatic / CNC) : Electrical / Pneumatic

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s-sub-pages/photo-voltaic-cell.html
This equipment laminates photovoltaic modules. The equipment encapsulates modules by
pressing all of the materials; matrices, EVA and back sheet stacked on tempered glass, in a
vacuumed and heated condition. One of the critical functions in this equipment is our original
and patent-protected supporting device pin. This function has very good reputations from
customers worldwide. In addition, our module laminator has superiority in its highly uniform
temperature distribution even under the vacuumed condition, by completely sealing the heating
elements in the vacuum chamber and finely controlling the temperature on the heat plate.

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s-sub-pages/flang-and-comp.html
We manufacture a comprehensive range of flanges and flanged components such as nipples,
elbows, tees, crosses, flex bellows, glass-metal seals, quick couplings, viewports, etc. in all
standard vacuum flange systems.
In addition, we manufacture copper gaskets and supply o-ring gaskets, nut/bolt hardware, tube
fittings, gaskets, and vacuum couplings.

VENTED HARDWARE
We manufacture a comprehensive range of flanges and flanged components such as nipples,
elbows, tees, crosses, flex bellows, glass-metal seals, quick couplings, viewports, etc. in all
standard vacuum flange systems. In addition, we manufacture copper gaskets and supply o-ring
gaskets, nut/bolt hardware, tube fittings, gaskets, and vacuum couplings.

VIEWPORT
We manufacture a comprehensive range of flanges and flanged components such as nipples,
elbows, tees, crosses, flex bellows, glass-metal seals, quick couplings, viewports, etc. in all
standard vacuum flange systems. In addition, we manufacture copper gaskets and supply o-ring
gaskets, nut/bolt hardware, tube fittings, gaskets, and vacuum couplings.

SHUTTERS
We manufacture a comprehensive range of flanges and flanged components such as nipples,
elbows, tees, crosses, flex bellows, glass-metal seals, quick couplings, viewports, etc. in all
standard vacuum flange systems. In addition, we manufacture copper gaskets and supply o-ring
gaskets, nut/bolt hardware, tube fittings, gaskets, and vacuum couplings.

ISO TUBING AND BELLOWS


We manufacture a comprehensive range of flanges and flanged components such as nipples,
elbows, tees, crosses, flex bellows, glass-metal seals, quick couplings, viewports, etc. in all
standard vacuum flange systems. In addition, we manufacture copper gaskets and supply o-ring
gaskets, nut/bolt hardware, tube fittings, gaskets, and vacuum couplings. CONFLATE (CF), QF
(KF)

We manufacture a comprehensive range of flanges and flanged components such as nipples,


elbows, tees, crosses, flex bellows, glass-metal seals, quick couplings, viewports, etc. in all
standard vacuum flange systems. In addition, we manufacture copper gaskets and supply o-ring
gaskets, nut/bolt hardware, tube fittings, gaskets, and vacuum couplings.

ASA Flange, 4 Inch, Bored Flat Weld On Vacuum


Flange, No O-Ring Groove, Stainless Steel

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We make over 1,200 different electrical feed through in a wide variety of terminations, maximum
voltages, and current carrying capacities.

A major factor in engineering an electric feed through is the type of current and voltage for
which it will be used and the requirements it will have to satisfy with respect to vacuum tightness
and temperature resistance. The manufacturing processes for feed through are discussed in Feed
through with organic insulating materials can only be used for lower voltages. Simple cast-resin
feed through are frequently used for moderate current loads, e.g. for measurement currents.
Epoxy resin is very well suited as an insulator and as a vacuum seal for moderate temperatures.

Multi-pole glass-molded feed through to which the leads can be soldered on both sides are
installed in small flanges. There are also versions with tubes through which leads can be inserted
and soldered in place.

This is important when using thermocouples, for example, as solder joints could falsify the
measuring voltage. The feed through are cooled with water for high amperages.

With respect to their insulating resistance, feed through with glass-to-metal fusing are suitable
for high-voltage and weak-current feed through for electronic devices. Feed through with
ceramic insulation offer greater mechanical stability and temperature resistance than glass. In
addition, ceramic (e.g. aluminum oxide) can also be produced in an insulating form that is
suitable for high voltage. This is why ceramic feed through are superior to glass feed through for
high voltages and high performance. Only rigid metal-to-ceramic connections should be
considered for the most rigorous electrical, thermal and vacuum technology requirements.

The voltage level must be taken into account for electric feed through, because gas discharges
and flashover can occur in the vacuum if there are small clearances between conductors with
high voltage differentials. In the vulnerable pressure range between 10-3 und 10 mbar,
appropriate clearances must be provided between high-voltage conductors. Potting with cast
resin can also be useful in this regard.

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The best Component for all your vacuum components and hardware needs. HHV offers valves,
flanges, and other components specifically designed to control vacuum pressure, made with
superior quality construction for high reliability.
KF - Coupling

GVP offers a wide range of vacuum hardware with easy release clamped flanges for use in rough
to high vacuum installations. Our KF Couplings, designed in accordance of International
standards, consists of two symmetrical flanges, a center ring to support and positioning "O"-ring,
and a clamp which allows assembly without any tools.
Our KF Couplings are available with unique with metal wing nut closure and joints can be sealed
with Neoprene "O" Rings. These metric flanges are suitable to both inch and metric tubing, so
they are easy to design or retrofit into roughing and high vacuum lines of vacuum systems. These
KF Couplings are available in seven different sizes.
Features:

GVP offers a wide range of vacuum hardware with easy release clamped flanges for use in rough
to high vacuum installations.
series water ring vacuum pumps are the products with high efficiency and energy saving, which
are manufactured by our company combining with the advanced technology of the imported
products. These series pumps are single stage and have many advantages. Such as: structure is
simple, easy to maintain and reliable operation and so on.

Application:

They can use to the large of water drainage and load shock wave and other hard conditions.
vacuum pump and compressor

The material of the impeller is welded with nodular iron or steel to ensure the high
stability and increase the lifetime of the pump greatly during any harsh conditions.
2. The coupling (driven directly) adopts standard high strength elastic product. The
elastic element is made of polyurethane to keep the reliable operation and long
lifetime of the pump.
3. The pump body is made of steel or stainless steel to increase the lifetime of the
pump five times than normal material.
4. The mechanical seals (optional) adopt the imported parts to fully ensure the
pump in the long-running process without leakage.
Vacuum Metallizers,
Vacuum furnace

vacuum furnace is a type of furnace that can heat materials, typically metals, to very high
temperatures and carry out processes such as brazing, sintering and heat treatment with high
consistency and low contamination. In a vacuum furnace the product in the furnace is surrounded
by a vacuum. The absence of air or other gases prevents heat transfer with the product through
convection and removes a source of contamination

Application:
1 Maximum occupational safety with one-of-a-kind safety concept
2 Fast, condensation-free drying processes
3 Homogeneous specimen drying
vacuum furnace are:

1. Uniform temperatures in the range 11001500C (20002800F).


2. Temperature can be controlled within a small area
3. Low contamination of the product by carbon, oxygen and other gases.

4. Quick cooling (quenching) of product. .


5. The process can be computer controlled to ensure metallurgical repeatability.
The Vacuum system is normally provided with roots rotary combination. Cascading
with condenser / oil chilling system, water reserve tank and condenser in-between.
Fully programmable variable vacuum system can be added as an option to enable
the vacuum system to increase and decrease the vacuum level at different point
during frying process. The water reserve tank is constructed in stainless steel. The
temperature of the same is controlled by thermostat providing the chilling system.
On demand, chilling system can be provided with stand by compressed unit.

Vacuum oven

Vacuum pressure impregnation


o

Vacuum pressure impregnation unit

Vacuum drying impregnation unit

Vacuum furnace

Vertical furnace

Horizontal furnace

Vacuum coaters

Vacuum pumping system

Vacuum hot press

Vacuum conveyors

Vacuum pumps

Photo voltaic cell module laminator

Vacuum chambers

Flange & components

Conflate (CF), QF (KF)

ISO tubing & bellows

O rings seal coupling

View ports & shatters

Vented hardware

Vacuum Valves

Gate valves

Angle valves

Butterfly valves

Ball Valves

Conductance control valves

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Different chemicals are used in the process of the impregnation. These chemicals
can be classified

as epoxy, varnish and resins. Impregnation process itself can be classified in


different types like

flood impregnation, dip impregnation, vacuum impregnation, vacuum pressure


impregnation, trickle

impregnation, hot roll dipped impregnation. At NACH we have expertise in


manufacturing all these types

of the impregnation systems.

Flood impregnation and dip impregnation are simple impregnation processes often
used in the low

voltage small frame electrical motors. In flood impregnation the resin/varnish is


flooded in the chamber

where the preheated coils (electric motor stator or wound rotor) are placed. The
coils are kept for

soaking in varnish for a certain period and then taken off to the baking oven. The
varnish is stored in

a cold chamber or vessel called the storage tank. Typically temperatures for
maintaining the varnish/

resins is 15 deg C to 10 deg C. In dip impregnation, coils are dipped in a tank that
contains varnish and

kept for a certain time.

Vacuum pressure impregnation is a special process designed to impregnate the


motor coils or some

castings that are used in critical applications. Vacuum pressure Impregnation often
called the VPI

process impregnates the coils or metal castings under vacuum. Impregnation under
vacuum prevents

advent of external moisture that may be accumulated in the voids of the coil or may
be absorbed in

insulation. Vacuum impregnated coils are free of moisture that result good electrical
properties.

In case of metal impregnation, vacuum impregnation results good adhesion of the


chemical with the

surface. Metal impregnation process that involves impregnation of castings is often


accompanied by

additional processes like cleaning of castings jobs, chemical treatment for better
adhesion etc. Often

epoxy is used for porosity sealing of the castings.

In a vacuum pressure impregnation plant, there are two tanks, one is the
impregnation chamber and the

other is the storage tank used to store the varnish/resin. In resin impregnation
system, often storage

tanks require cold storage of level up to 10 Deg C to 15 Deg C. Alternately a epoxy


impregnation system

demands hot storage, since the curing of epoxy occurs at room temperature.
Distinct manufacturers

for epoxy like Alantas (formerly Dr Beck), Huntsman (formerly CIBA), Von Roll,
Vantico Ltd. suggest

methods for vacuum pressure impregnation with indication of different processes


like vacuum, soaking,

maintaining pressure, amount of pressure etc for better results.

In a typical vacuum pressure impregnation system for motors, preheated coils are
kept in the

impregnation tank and vacuum is drawn. After a certain period resin is introduced in
the impregnation

tank in controlled manner and filled till the top of the coil stack. Dry air or nitrogen
pressure is applied in

the chamber for better penetration of the resin in the voids and this is maintained
for a stipulated time.

Later the resin is withdrawn to the storage tank. Almost in all the impregnation
processes the resin or

varnish transfer from tank to tank is achieved by pressure difference in the two
tanks or by gravity flow

of the varnish.

In trickle impregnation or a hot rolled impregnation process, the resin is introduced


on the motor coil

in a very controlled fashion. The coils are heated by use of its own resistance. This
type of methods are

used where resin costs are higher or usage of resins/chemicals have limitations.

At NACH we have the expertise to develop the vacuum impregnation systems for
different resins. NACH

can manufacture VPI systems as per guidelines and specifications defined by resin
manufacturers.
Vacuum Pressure Impregnation, vacuum drying process/method of industrial drying
oven of transformer,
Vacuum Pump
Vacuum pump oil parameters like vapour pressure, viscosity are maintained at
varying operating temperatures of vacuum pump. These parameters are crucial for
deciding vacuum pump performance. Genuine vacuum pump,

Vacuum Oven

Vacuum-Oven-Manufacturers-SupplierVacuum Oven is ideally designed to provide


an isolated environment where a sample can be heated under a range of
temperature to carry out the various testing and drying activities. Vacuum Oven
features digitally controlled temperature controllers, stainless steel triple walled

construction, mineral wool insulation, and door fitted with heavy duty hinges and
handle to allow easy handling of the oven.
Vacuum Impregnation Systems in Bangalore

Manufacturers and suppliers of Vacuum Impregnation Tank, Timber Impregnation


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Vacuum Pumps are completely oil free and are motor mounted. They don't require
lubrication and are practically maintenance free. Diaphragm type Air
Compressors/Vacuum Pumps are more preferable compared to the conventional
reciprocating piston type air compressors and sliding vane type vacuum pumps due
to their minimum maintenance requirements. They are suitable for producing
completely oil-free compressed air and vacuum production without environmental
contamination through oil mist.
Rotary Vane Vacuum Pumps And Compressors / Oil Lubricated

Minivac SVL series of vacuum pumps / compressors are oil lubricated rotary vane
type direct or V-belt driven vacuum pumps mounted on common base frame.
These are specially designed to give vacuum and pressure simultaneously.
Specially treated fibre vanes / steel vane give the advantages of silent operation
and absolutely negligible wear on any friction affected contact parts resulting in
increasing the life of pump. The regulation of vacuum and pressure can be
precisely adjusted to suit to any requirement.
Dry running rotary vane pumps offer the ideal solution for a wide range of
application, from paper handling and electronics to environmental technology.
These offer all three functions vacuum, compressed air or the combination of both
in one compact unit. These rotary vane pumps are environmentally friendly,
highly efficient, vibration free and extremely reliable. Service access is easy
High Vacuum Pump is an oil immersed rotary vane type. The main assembly
consists of a main body with a rotor ( piston ) mounted eccentrically in it. The rotor
is provided with two vanes opposite each other, with spring in between, which
presses them against inner wall of the main body. As the rotor revolves, the vanes
move in and out of the rotor and sweep the air twice per revolution.

Material of construction is properly chosen graded cast iron from our own wellequipped foundry. All parts are precisely machined, micro-finished and assembled
to close tolerances for high efficiency lasting over a long period.

Accumulated experience and research in the field, strict, supervision and quality
control, by our qualified and experienced engineers enables us ensure that every
pump is reliable, technically proved to give trouble free service.

* High Efficiency.
* Elegant in appearance and robust in construction.
* Compact in design and minimum in weight.
* Fitted with in built Air Ballast.
* Quick and easy Oil changing arrangement.
* Easy inspection of Oil through window.
* Thoroughly tested for designed vacuum on Mc leod gauge.
* Ready available of spares.
* Service after sales with one-year guarantee against manufacturing defects.
* Models up to S-12A are air-cooled type and provided with single-phase motors.
* Models form S-13 onwards is provided with water-cooling jackets and three phase
motors.
leading pump manufacturers in the world. We offer a diverse range of pumps from
drilling, well servicing and stimulation pumps which are reciprocating positive
displacement pumps built on crankshaft or eccentric shaft designs, through to truck
mounted liquid pumps for discharging liquids from road tankers and WOB-L Piston,
Diaphragm, Rotary Vane, Articulated Piston, Linear and Peristaltic and centrifugal
pumps used in medical, laboratory, life science and chemical applications.
vacuum pump types that cover a wide range of operating pressures from
atmospheric to 0.5 torr (29.9 in.Hg). These include both oil-less/dry and oil flooded
rotary vane; oil-less/dry rotary screw; regenerative blowers, and radial blowers.
vacuum pumps includes oil-less and oil-flooded options. We can customize a pump
to suit your specific needs and provide you with guidance when it comes to
choosing the right pump for you. You can expect high-quality, long-lasting results
when you choose Becker vacuum pumps.

vacuum pumps designed to operate on a continuous basis at any point from


atmospheric pressure to a vacuum level of 27 HgV (75 torr). These direct drive
units are supplied with a high efficiency TEFC, C-face, flange mounted electric
motor. Each of these pumps is equipped with an integral vacuum relief valve, a 5
inlet filter, and vibration isolators as standard equipment.

Our KVT vacuum pumps have a reputation for being exceptionally quiet and the
newest version of the pumps are even quitter and cooler running than ever before.
Our pumps are award-winning and if you are an OEM, their styling will never cause
embarrassment when included with your product.

Becker oilless vacuum pumps are ideal for applications where oil or water is
objectionable, including graphic arts, vacuum chucking, packaging, robotics and
material handling, air sampling, medical and surgical uses, and many others. They
use long-life, self-lubricating graphite composite vanes. These vacuum pumps are
also available in various central vacuum system configurations. Pressure and
combined pressure/vacuum pumps are available.

Benefits of Becker dry vacuum pumps include:

100% Oil-less (dry operation)


Continuous duty rated
Operation: Atm. to 27 in.HgV
Direct driveno belts; no gears
Low energy consumption
TEFC motor
Integral pressure regulating valve
Integral extra-large 4-micron inlet filter
Clear filter housing aids inspection
Vibration isolators
Quiet operation

Cool running

Oil-Flooded Vacuum Pumps


The Becker U4.70-U4.250 series comprises five models, each available in two
versions, including the SA series for general industrial vacuum applications, and the
F series, for applications where higher vacuum levels are needed.

The pumps feature highly efficient oil-flooded rotary vane de-signs that incorporate
an oil reservoir, multi-stage oil separation system, radiator-style oil-cooler, antisuckback valve, vibration isolators, and high-efficiency direct-drive motor as
standard equipment.

Each of our pumps is designed to operate on a continuous basis, and can be


operated with its inlet blanked off. SA series models have an ultimate pressure of 2
torr, and are intended for use at vacuum levels above approximately 20 in. HgV
(below 250 torr), but can be operated at any vacuum level, depending on
conditions. F series pumps are best for use when the absolute operating pressure is
above 28 in. HgV (below 50 torr). They have an ultimate pressure of 29.9 in. Hg.
(0.4 torr).

The U4 series pump is a direct drive unit and is supplied with a High Efficiency TEFC
flange mounted electric motor. We include an initial charge of Becker semi-synthetic
oil to ensure the best possible beginning for your vacuum pump, and if you use our
oil throughout the full warranty period and follow oil change recommendations, we
double your warranty to two years!

Our U4 series pumps are ideal in situations when high-volume efficiency is


necessary throughout the operating range, such as vacuum chucking, packaging,
thermoforming, medical and surgical applications, food processing and packaging,
lasers, and molding.

If you would like to know more or to discuss your vacuum pump needs, contact
globalvacuumproducts and Pumps.

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