Please keep this instruction manual oe for future reference Power Planer Instruction ‘ ManualElectrical Information This product comes complete with a pre-wired mains plug. In the event that this plug needs replacing the following information must be followed. WARNING This machine is double insulated and therefore does not require connection to earth. IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN. IMPORTANT The wires in this machine are coloured in the following way: Blue Neutral (N) Brown Live (L) Always secure wires in the plug terminals carefully. Secure the cable in the cord grip firmly. NOTE If your mains wire differs from the above, consult a qualified electrician. Always make sure the mains supply is of the correct voltage and you use the correct fuse protection. Regularly inspect all electrical connections and wiring condition for damage. Any faults detected should be immediately rectified before further use of the machine. Always have the wiring checked by a qualified electrician. ‘When in use, ensure all wiring and extensions are kept clear of any cutting tool, sharp objects and any other workshop hazards such as wet floors or chemicals. This appliance must be protected by a 5 amp fuse, if a 13 amp (BS1363) plug is used. a 5 amp fuse must be fitted. To prevent fire or shock hazard, do not expose this product to rain or moisture. There are no user serviceable parts inside. Always refer servicing to qualified service personnel. Never remove any part of the casing unless qualified to do so. This unit contains dangerous voltages. IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN.Before attempting to operate this product, the following basic safety precautions should always be taken to reduce the risk of fire, electric shock and personal injury. It is important to read the instruction manual to understand the application, limitations and potential hazards associated with this tool. ‘Should you encounter any problems whilst using this power tool please contact the Helpline on 01302 727359 for advice. ‘SPECIFIC SAFETY INSTRUCTIONS WARNING: When using this product, basic safety precautions, including the following should always be followed to reduce the risk of fire, electric shock and Personal injury. ‘+ For dusty operations it fs advised that you should wear a face shield as well as safety goggles. = Whenever refitting or changing blades or accessories. ensure that the tool is disconnected from the power supply. ‘+ Wear suitable eye and ear protection when using the machine. \ | Never use sub standard or damaged blades in the planer. ‘+ Only fit comectty sized blades for the machine. ‘+ Donot attempt to start the planer with the blades. already in contact with the work piece. + Ifthe machine makes an unfamiliar sound or vibrates, excessively switch it off immediately and disconnect from the power supply Investigate the cause or consult the Helpline on 01302 727359 for advice. ‘= Donot force:the planer to cut the work piece too uickiy, * Adopt a safe stance that will allow the planing action to be cared out smoothly. GENERAL SAFETY INSTRUCTIONS: 1. Personal Safety - Avoid wearing loose clothing, Jewellery or anything that could get caught in moving parts. Long hair should be tied back. Use of safety goggles is recommended (normal glasses are not sutficient for eye protection Face or dust masks should be used and ear protection is advised during periods of extended ‘operation. When working with MOF, always cut in well vintilated areas, use dust collecting attachments and always wear recommended respiratory protection masks. 2 Clean Work Area - Cluttered areas and benches invite injuries. Keep floors clear and cry. 10. 1, 12, 13, Dangerous Environment - Do not use your planer in ‘damp or wet locations. ‘Always Use The Correct Power Tool - Do not attempt to use the planer for a purpose for which it was not designed. The planer will give much better service it ‘you do not use excessive force. Guard Against Electric Shocks - Avoid body contact with earthing surfaces (e.g. radiators, pipes, dishwashers, refrigerators) Keep Guards In Position - Never attempt to use the. planer without the belt guard. This guard should be removed for maintenance purposes only. General Safety - Secure work with a clamp, do not over-reach and do not use when tired. ‘Check Before Use - Make sure switch is in the OFF position before plugging in the mains lead. Always check the planer is not damaged before turning on. If the guard or any part is damaged, it should be correctly repaired or replaced. Disconnect the planer when not in use, or when changing blades. Always unplug when leaving the planer unattended. Protect The Cable - Never carry the planer by its cable, or pull it to remove the plug from the socket. Protect cable from sharp objects, heat and oil. If damaged, have it replaced, ‘Maintain the planer - Keep clean and in good working, order for best and safest performance. Always follow instructions for removal and replacement of blades. Direction Of Feed - Aways feed work into the blade against the direction of rotation of the biade. Beware Children & Pets - Children and pets should be kept at a safe cistance from the work area. All tools should be kept out of reach of children and Stored in a safe place.OPERATING INSTRUCTIONS AND ACCESSORIES CONTENTS OF BOX ‘500W planer, dustbag, parallel guide, honing template, blade setting te Plate, wrench. PARTS LIST 1. Motor housing Handle ‘Stop/start trigger Trigger safety button ee hep If any parts are missingido not attempt to use the planer until they have been correctly obtained and installed. Side fence seturing knob Side fence (not illustrated) 7. Depth adjustment knob TECHNICAL INFORMATION Motor Capacity 500 watt Voltage 230 volt, 50H2 No Load Speed 16,000 rpm Maximum Cut Width 82mm Depth Of Cut 0- 2mm Vibration Level 2.5mvs? Dimensions (L x W x H) Weight EXTENSION LEADS: 288 x 156 x 165mm. 2.7 kg Extension leads should be of adequate wire cross sectional size. An\undersized lead could cause a drop in supply voltage resulting in malfunction of the machine. The length shown in the chart below shows the total distance from the consumer unit to the plug on the machine. ‘When using a cable reel, make sure to unroll the cable completely before use. istance Up to 15m. 15 - 40m Require Wire Gross Sectional Size 1mm? 2.5mm?500W Power Planer OPERATING INSTRUCTIONS, ADJUSTING THE DEPTH OF Ch 1. To increase the depth of cut rotate the depth adjustment knob clockwise. 2. To decrease the cut tum it anti-clockwise, STARTING AND STOPPING 1. To start the machine depress the trig}ger safety button and then the stop/start trigger. Ensure that the cutting head is not already in contact with the work piece. 2. To stop the machine release tha trigger. USING THE PLANER FOR CHAMFERING 4, The front sole plate of the machine has a 90° groove down its centre (Fig. 1). y 2. This can be used against the edge of a work piece the create a 45° chamfer (Fig. 2). WARNING BEFORE CARRYING OUT ANY MAINTENANCE OR ADJUSTMENTS THE MACHINE MUST BE DISCONNECTED FROM THE POWER SUPPLY. INSTALLING AND USING THE PARALLEL GUIDE 1. The parallel guide can be used to support the planer against the side of a work piece (e.g. side of a door) 2. Slot into position at the front of the planer (Fig. 3). 3. Lock into place with the parallel guide securing knob (Fig. 4). MAINTENANCE INSTRUCTIONS REMOVING THE BLADES 1. To remove the blades from the cutter head remove the three hex head screws with the wrench provided (Fig. 5). 2. Carefully lift out the blade taking care to avoid the sharp edges of the blades (Fig, 6). 3. Rotate the cutter head by hand and repeat the procedure for the Second blade. 4. Remove the blade fixture plates by removing the two securing screws (Fig. 7).MAINTENANCE INSTRUCTIONS SHARPENING THE BLADES 1. Insert the blades into the honing template (Fig. 8). 2. Using a suitable oil stone sharpen the blades in a figure of eight motion, 8. Take care when removing the sharpened blades from the template. REFITTING THE BLADES 1. Before refitting the blades to the cutting head the blade fixture plates need to be reset. 2 Use the guide template (Fig. 9), to ensure that the blades will be set correctly into the cutter head. 8. Refit the blades by hooking the blade fixture plates. into the groove on the cutter head. 4, Re-seoure in place with the three hex screws ensuring that the screws are tightened equally. REPLACING THE CARBON BRUSHES 1. The carbon brushes should be inspected at regular intervals. They need replacing when the carbon has fallen to 5mm in length and are available via the Helpline (see below). 2. Remove the dust extraction chute by removing the self tapping screw (Fig. 10). 3. Remove the carbon brush cap (Fig. 11), and withdraw the brush from its housing, 4. Replace the carbon brushes if necessary. 5. Ensure that the brush moves freély in the housing. 6. Refit the cap taking care not to overtighten. 7. Refit the dust extraction chute Fig 8 % Fig INSIDE COVER WWsibE sctaw OF GUIDE piece. SME THE BACK OF THE Guive COVER lg This product has been made to demanding high quality standards and is guaranteed for domestic use against manufacturing faults for a period of 12 months from date of purchase. Please keep your receipt as proof of purchase. This guarantee does not affect your statutory rights. B&Q pic, Chandiers Ford, Hants, SO53 3YX Visit us at www.diy.com Helpline No: 01302 727359