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Chapter 3
3-1
W

W
2

2
B

A
RA

RB

B
RA

RB
1

(a)

(b)
1

1
RD

RC

RA RB

(c)

W
1

RC
RB

RA
RB

2
RA
W

(d)
(e)
A

2
W
RBx B
RBx
1

RB

RBy

RBy

Scale of
corner magnified

(f)

RA

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15

Chapter 3

3-2
(a)

2 kN

R A = 2 sin 60 = 1.732 kN

RB

60

90

R B = 2 sin 30 = 1 kN

2
2 kN

30

60
RB

Ans.

Ans.

RA

30

RA

(b)

RA

0.4 m

S = 0.6 m

= tan1

45
800 N

0.6
= 30.96
0.4 + 0.6

0.6 m

RO

O
s

RA
800
=
sin 135
sin 30.96
RO
800
=
sin 14.04
sin 30.96

RO
RA
135
30.96

800 N

45  30.96  14.04

R A = 1100 N

R O = 377 N

Ans.
Ans.

30.96

(c)

1.2
= 2.078 kN Ans.
tan 30
1.2
= 2.4 kN Ans.
RA =
sin 30

1.2 kN

RO =
30
RA

RO

60

90

60
1.2 kN

RA
RO

(d) Step 1: Find R A and R E

4.5
= 7.794 m
tan 30

MA = 0
+

h=

4.5 m

30
y

400 N

9R E 7.794(400 cos 30) 4.5(400 sin 30) = 0


R E = 400 N Ans.

h
B
RAx
RA

D
60

A
RAy

E
9m




RE

Fx = 0

R Ax + 400 cos 30 = 0

R Ax = 346.4 N

Fy = 0

R Ay + 400 400 sin 30 = 0 R Ay = 200 N



R A = 346.42 + 2002 = 400 N Ans.

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design

Step 2: Find components of RC on link 4 and R D



(RCy)4
MC = 0
+
(RCx)4

400(4.5) (7.794 1.9) R D = 0



Fx = 0 ( RC x ) 4 = 305.4 N

Fy = 0 ( RC y ) 4 = 400 N

4
RD

R D = 305.4 N

Ans.

E
400 N

Step 3: Find components of RC on link 2



(RCy)2
Fx = 0
(RCx)2

( RC x ) 2 + 305.4 346.4 = 0

Fy = 0

( RC x ) 2 = 41 N

( RC y ) 2 = 200 N

305.4 N

346.4 N
A
200 N
400 N

200 N
41 N

200 N
C

305.4 N

400 N
C

41 N

305.4 N

30
Pin C

400 N

305.4 N

346.4 N

305.4 N

A
200 N

400 N

400 N

Ans.
3-3
(a)

40 lbf
4"

60 lbf
4"

6"

A
R1

4"

30 lbf

R2

+

18(60) + 14R2 + 8(30) 4(40) = 0


R2 = 71.43 lbf

Fy = 0: R1 40 + 30 + 71.43 60 = 0

R1 = 1.43 lbf

60
11.43

41.43

M
(lbf in)
O

M4
M1
M2

M3

M0 = 0

V (lbf)
O
1.43

M1
M2
M3
M4

= 1.43(4) = 5.72 lbf in


= 5.72 41.43(4) = 171.44 lbf in
= 171.44 11.43(6) = 240 lbf in
= 240 + 60(4) = 0 checks!

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17

Chapter 3

(b)

O
MO

4 kN/m

2 kN

200 mm

RO

150 mm

R0 = 2 + 4(0.150) = 2.6 kN

M0 = 0

150 mm

M0 = 2000(0.2) + 4000(0.150)(0.425)
= 655 N m

V (kN)
2.6
0.6

M1 = 655 + 2600(0.2) = 135 N m

M
(N m)
M3

M2 = 135 + 600(0.150) = 45 N m
1
M3 = 45 + 600(0.150) = 0 checks!
2

M2

M1
655

(c)

Fy = 0

1000 lbf
6 ft

4 ft

M0 = 0: 10R2 6(1000) = 0
Fy = 0: R1 1000 + 600 = 0

R2 = 600 lbf

R2

R1
V (lbf)
400

600
M
(lbf ft)

M1
M2

(d)

2 ft

+

2000 lbf

1000 lbf
6 ft

2 ft

R2

R1
1200

M1 = 400(6) = 2400 lbf ft


M2 = 2400 600(4) = 0 checks!

200

MC = 0

10R1 + 2(2000) + 8(1000) = 0


R1 = 1200 lbf

Fy = 0: 1200 1000 2000 + R2 = 0
R2 = 1800 lbf

1800
M
M1
O

M2
M3

M1 = 1200(2) = 2400 lbf ft


M2 = 2400 + 200(6) = 3600 lbf ft
M3 = 3600 1800(2) = 0 checks!

R1 = 400 lbf

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design

(e)

400 lbf
4 ft

+

800 lbf

3 ft B 3 ft
A

R1

R1 = 171.4 lbf

Fy = 0: 171.4 400 + R2 800 = 0

R2

V (lbf)

800

R2 = 1371.4 lbf

O
171.4

MB = 0

7R1 + 3(400) 3(800) = 0

571.4

M
M3

M1 = 171.4(4) = 685.7 lbf ft


M2 = 685.7 571.4(3) = 2400 lbf ft
M3 = 2400 + 800(3) = 0 checks!

M1
M2

(f) Break at A
40 lbf/in

1
R1 = V A = 40(8) = 160 lbf
2

8"
R1

VA

+

320 lbf

160 lbf
A B
2"

5"

5"

D
R3

40 lbf/in

320 lbf
x

160 lbf

352 lbf

MD = 0

12(160) 10R2 + 320(5) = 0


R2 = 352 lbf

R2

128 lbf

Fy = 0

160 + 352 320 + R3 = 0


R3 = 128 lbf

V (lbf)
192

160

O
128

160
M

M4
M1

M5
M2
M3

1
M1 = 160(4) = 320 lbf in
2
1
M2 = 320 160(4) = 0 checks! (hinge)
2
M3 = 0 160(2) = 320 lbf in
M4 = 320 + 192(5) = 640 lbf in
M5 = 640 128(5) = 0

checks!

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Chapter 3

3-4
(a)

q = R1 x1 40x 41 + 30x 81 + R2 x 141 60x 181


V = R1 40x 40 + 30x 80 + R2 x 140 60x 180
M = R1 x 40x 41 + 30x 81 + R2 x 141 60x 181
for x = 18+

V =0

and M = 0

0 = R1 40 + 30 + R2 60

(1)
(2)

Eqs. (1) and (2) give

R1 + R2 = 70

0 = R1 (18) 40(14) + 30(10) + 4R2

(3)

9R1 + 2R2 = 130

Solve (3) and (4) simultaneously to get R1 = 1.43 lbf, R2 = 71.43 lbf.

(4)
Ans.

From Eqs. (1) and (2), at x = 0 , V = R1 = 1.43 lbf, M = 0


x = 4+ :
x = 8+ :

V
V
M
x = 14+ : V
M
+
x = 18 : V

= 1.43 40 = 41.43, M = 1.43x


= 1.43 40 + 30 = 11.43
= 1.43(8) 40(8 4) 1 = 171.44
= 1.43 40 + 30 + 71.43 = 60
= 1.43(14) 40(14 4) + 30(14 8) = 240 .
= 0, M = 0 See curves of V and M in Prob. 3-3 solution.

(b) q = R0 x1 M0 x2 2000x 0.21 4000x 0.350 + 4000x 0.50


V = R0 M0 x1 2000x 0.20 4000x 0.351 + 4000x 0.51
M = R0 x M0 2000x 0.21 2000x 0.352 + 2000x 0.52

(1)
(2)

at x = 0.5+ m, V = M = 0, Eqs. (1) and (2) give


R0 2000 4000(0.5 0.35) = 0 R1 = 2600 N = 2.6 kN
R0 (0.5) M0 2000(0.5 0.2) 2000(0.5 0.35) 2 = 0

Ans.

with R0 = 2600 N, M0 = 655 N m Ans.


With R0 and M0, Eqs. (1) and (2) give the same V and M curves as Prob. 3-3 (note for
V, M0 x1 has no physical meaning).
q = R1 x1 1000x 61 + R2 x 101
V = R1 1000x 60 + R2 x 100
M = R1 x 1000x 61 + R2 x 101

(c)

(1)
(2)

at x = 10+ ft, V = M = 0, Eqs. (1) and (2) give


R1 1000 + R2 = 0
10R1 1000(10 6) = 0
0 x 6:
6 x 10:

R1 + R2 = 1000
R1 = 400 lbf , R2 = 1000 400 = 600 lbf

V = 400 lbf, M = 400x


V = 400 1000(x 6) 0 = 600 lbf
M = 400x 1000(x 6) = 6000 600x

See curves of Prob. 3-3 solution.


(d)

q = R1 x1 1000x 21 2000x 81 + R2 x 101


V = R1 1000x 20 2000x 80 + R2 x 100
M = R1 x 1000x 21 2000x 81 + R2 x 101

(1)
(2)

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At x = 10+ , V = M = 0 from Eqs. (1) and (2)


R1 1000 2000 + R2 = 0

R1 + R2 = 3000

10R1 1000(10 2) 2000(10 8) = 0

R1 = 1200 lbf ,
R2 = 3000 1200 = 1800 lbf

0 x 2:
2 x 8:

V = 1200 lbf, M = 1200x lbf ft


V = 1200 1000 = 200 lbf
M = 1200x 1000(x 2) = 200x + 2000 lbf ft

8 x 10:

V = 1200 1000 2000 = 1800 lbf


M = 1200x 1000(x 2) 2000(x 8) = 1800x + 18 000 lbf ft

Plots are the same as in Prob. 3-3.


(e)

q = R1 x1 400x 41 + R2 x 71 800x 101


V = R1 400x 40 + R2 x 70 800x 100
M = R1 x 400x 41 + R2 x 71 800x 101

(1)
(2)

at x = 10+ , V = M = 0
R1 400 + R2 800 = 0
10R1 400(6) + R2 (3) = 0

R1 + R2 = 1200
10R1 + 3R2 = 2400

(3)
(4)

Solve Eqs. (3) and (4) simultaneously: R1 = 171.4 lbf, R2 = 1371.4 lbf
0 x 4:
4 x 7:

V = 171.4 lbf, M = 171.4x lbf ft


V = 171.4 400 = 571.4 lbf
M = 171.4x 400(x 4) lbf ft = 571.4x + 1600
7 x 10: V = 171.4 400 + 1371.4 = 800 lbf
M = 171.4x 400(x 4) + 1371.4(x 7) = 800x 8000 lbf ft
Plots are the same as in Prob. 3-3.

(f) q = R1 x1 40x0 + 40x 80 + R2 x 101 320x 151 + R3 x 20


V = R1 40x + 40x 81 + R2 x 100 320x 150 + R3 x 200
(1)
2
2
1
1
1
M = R1 x 20x + 20x 8 + R2 x 10 320x 15 + R3 x 20
(2)
2
M = 0 at x = 8 in 8R1 20(8) = 0 R1 = 160 lbf
at x = 20+ ,

V and M = 0

160 40(20) + 40(12) + R2 320 + R3 = 0


160(20) 20(20) 2 + 20(12) 2 + 10R2 320(5) = 0

R2 + R3 = 480
R2 = 352 lbf
R3 = 480 352 = 128 lbf
2
0 x 8:
V = 160 40x lbf, M = 160x 20x lbf in
8 x 10: V = 160 40x + 40(x 8) = 160 lbf ,
M = 160x 20x 2 + 20(x 8) 2 = 1280 160x lbf in
10 x 15: V = 160 40x + 40(x 8) + 352 = 192 lbf
M = 160x 20x 2 + 20(x 8) + 352(x 10) = 192x 2240

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21

Chapter 3

15 x 20:

V = 160 40x + 40(x 8) + 352 320 = 128 lbf


M = 160x 20x 2 20(x 8) + 352(x 10) 320(x 15)
= 128x + 2560

Plots of V and M are the same as in Prob. 3-3.


3-5 Solution depends upon the beam selected.
3-6
(a) Moment at center, xc = (l 2a)/2


 2 

wl l
w l
l
Mc =
=
(l 2a)
a
2 2
2
2 4
At reaction, |Mr | = wa 2 /2
a = 2.25, l = 10 in, w = 100 lbf/in
100(10)
Mc =
2


10
2.25 = 125 lbf in
4

100(2.252 )
Mr =
= 253.1 lbf in
2
(b) Minimum occurs when Mc = |Mr |


wl l
wa 2
a =
2 4
2

Ans.

a 2 + al 0.25l 2 = 0

Taking the positive root



 l

1
a=
2 1 = 0.2071l
l + l 2 + 4(0.25l 2 ) =
2
2
for l = 10 in and w = 100 lbf,

Mmin = (100/2)[(0.2071)(10)]2 = 214 lbf in

3-7 For the ith wire from bottom, from summing forces vertically
(a)

Ti
xi

Ti = (i + 1)W

a
W

Ans.

iW

From summing moments about point a,



Ma = W (l xi ) i W xi = 0
Giving,
xi =

l
i +1

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So
l
l
=
1+1
2
l
l
x=
=
2+1
3
l
l
y=
=
3+1
4
l
l
z=
=
4+1
5

W =

(b) With straight rigid wires, the mobile is not stable. Any perturbation can lead to all wires
becoming collinear. Consider a wire of length l bent at its string support:
Ti

il
i1

l
i1

iW

Ma = 0
Ma =

iWl
ilW
cos
cos = 0
i +1
i +1

iWl
(cos cos ) = 0
i +1
Moment vanishes when = for any wire. Consider a ccw rotation angle , which
makes + and
iWl
[cos( + ) cos( )]
i +1
2i W l
. 2i W l
sin sin =
sin
=
i +1
i +1

Ma =

There exists a correcting moment of opposite sense to arbitrary rotation . An equation


for an upward bend can be found by changing the sign of W . The moment will no longer
be correcting. A curved, convex-upward bend of wire will produce stable equilibrium
too, but the equation would change somewhat.
3-8
(a)

1

 cw
2s
2p
2

C
R

(6, 4

ccw

 ccw
y

)
2

1

12 + 6
=9
2
12 6
CD =
=3
2

R = 32 + 42 = 5
C=

(12, 4cw)

1 = 5 + 9 = 14
2 = 9 5 = 4

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23

Chapter 3

 
1 1 4
= 26.6 cw
p = tan
2
3

x
26.6
14

s = 45 26.6 = 18.4 ccw

1 = R = 5,
9

9
18.4

9
9

(b)

y


1

(9, 5cw)
R
D

2

1

2p

1 = 6.1 + 12.5 = 18.6


5
1
p = tan1
= 27.5 ccw
2
3.5
2 = 12.5 6.1 = 6.4

2s
(16, 5ccw)

 ccw

9 + 16
= 12.5
2
16 9
CD =
= 3.5
2

R = 52 + 3.52 = 6.10
C=

cw

2

6.4
18.6
27.5
x

1 = R = 6.10 , s = 45 27.5 = 17.5 cw


12.5
6.10
x
17.5
12.5

(c)

1
 cw

C=

(24, 6cw)
R
D

2

(10, 6
 ccw

2s

x
2

24 10
=7
2

R = 72 + 62 = 9.22

CD =
1 

2p
ccw

24 + 10
= 17
2

1 = 17 + 9.22 = 26.22
2 = 17 9.22 = 7.78

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1
1 7
90 + tan
= 69.7 ccw
p =
2
6

26.22
69.7
7.78
x

s = 69.7 45 = 24.7 ccw

1 = R = 9.22,
17

9.22
17
24.7
x

(d)

x
 cw

1

C=

(9, 8cw)
2s

1

C
R

(19, 8ccw)

 ccw

2

19 9
=5
2

R = 52 + 82 = 9.434

CD =

2p
2

1 = 14 + 9.43 = 23.43
2 = 14 9.43 = 4.57



1
1 5
90 + tan
= 61.0 cw
p =
2
8

4.57
x
61
23.43

1 = R = 9.434,

s = 61 45 = 16 cw

14

x
16
14
9.434

9 + 19
= 14
2

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25

Chapter 3

3-9
(a)

1

 cw

C=

y
(12, 7cw)
R

2

1

2p

1 = 4 + 10.63 = 14.63
2 = 4 10.63 = 6.63

2s

x
2

 ccw

12 + 4
=8
2

R = 82 + 72 = 10.63

CD =

(4, 7ccw)

12 4
=4
2



1
1 8
90 + tan
= 69.4 ccw
p =
2
7

14.63
69.4
6.63
x

s = 69.4 45 = 24.4 ccw

1 = R = 10.63,
4

10.63
4
24.4
x

(b)

 cw 1

C=

(5, 8cw)

65
= 0.5
2

6+5
= 5.5
2
R = 5.52 + 82 = 9.71

CD =
C

2

1

2p
2s
(6, 8ccw)
 ccw

2

1 = 0.5 + 9.71 = 10.21


2 = 0.5 9.71 = 9.21

9.21

p =

10.21
27.75
x

1 1 8
tan
= 27.75 ccw
2
5.5

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s = 45 27.75 = 17.25 cw

1 = R = 9.71,
0.5
9.71

x
17.25
0.5

(c)

 cw
1

C=

x
(8, 6cw)

8+7
= 7.5
2

R = 7.52 + 62 = 9.60

2s

CD =

2p
2

8 + 7
= 0.5
2

1

1 = 9.60 0.5 = 9.10

R
(7, 6ccw)

2 = 0.5 9.6 = 10.1

y
2
 ccw



1
1 7.5
90 + tan
= 70.67 cw
p =
2
6

10.1
x

70.67
9.1

s = 70.67 45 = 25.67 cw

1 = R = 9.60,
0.5

x
25.67
0.5
9.60

(d)

 cw

1

C=
x

2s

2

(6, 3ccw)

D 1

9+6
= 7.5
2

R = 7.52 + 32 = 8.078

CD =

(9, 3cw)
2p

96
= 1.5
2

1 = 1.5 + 8.078 = 9.58

 ccw

2

2 = 1.5 8.078 = 6.58

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27

Chapter 3
6.58

p =

1 1 3
tan
= 10.9 cw
2
7.5

10.9
9.58

s = 45 10.9 = 34.1 ccw

1 = R = 8.078,
1.5

1.5
34.1
x
8.08

3-10
(a)

1

 cw

C=
x
(20, 8cw)

2s
2p
2

D 1

R
(10, 8ccw)

20 10
=5
2

20 + 10
= 15
2

R = 152 + 82 = 17

CD =

1 = 5 + 17 = 22

2 = 5 17 = 12

2

 ccw
12

p =

1 1 8
tan
= 14.04 cw
2
15

x
14.04
22

1 = R = 17,

s = 45 14.04 = 30.96 ccw

5
5
30.96
x
17

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(b)

1

 cw

C=
y
(10, 10cw)

R
D

2

2p

1

(30, 10ccw)
x

2

12.36

p =
32.36
13.28

1 = R = 22.36,

30 + 10
= 20
2

R = 202 + 102 = 22.36

CD =

2s

 ccw

30 10
= 10
2

1 = 10 + 22.36 = 32.36
2 = 10 22.36 = 12.36

1 1 10
tan
= 13.28 ccw
2
20

s = 45 13.28 = 31.72 cw

10
22.36
x
31.72
10

(c)

1

 cw

2s

(10, 9cw)

2

2p

1

C
R

(18, 9ccw)
y
 ccw

10 + 18
=4
2
10 + 18
CD =
= 14
2

R = 142 + 92 = 16.64
C=

2

1 = 4 + 16.64 = 20.64
2 = 4 16.64 = 12.64



1
1 14
90 + tan
= 73.63 cw
p =
2
9

12.64
x

73.63

20.64

1 = R = 16.64,

s = 73.63 45 = 28.63 cw

x
28.63
4
16.64

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29

Chapter 3

(d)

1

 cw
x
2s

(12, 12cw)

12 + 22
= 17
 2
R = 172 + 122 = 20.81

CD =

2p
2

1

C
R

1 = 5 + 20.81 = 25.81
2 = 5 20.81 = 15.81

(22, 12ccw)
y
2

 ccw

12 + 22
=5
2

C=



1
1 17
90 + tan
= 72.39 cw
p =
2
12

15.81
x

72.39
25.81

s = 72.39 45 = 27.39 cw

1 = R = 20.81,
5

x
27.39
5
20.81

3-11
(a)

1/3 

14
7
2

1/2  5
2/3  2
4
 3  y

y
2  0

1/3

(b)
y

x 10
x   1

(0, 4cw)

3

R
2

1

(10, 4ccw)
x

1/3 = R = 6.40,

0 + 10
=5
2
10 0
CD =
=5
2

R = 52 + 42 = 6.40
C=

1/2

2/3

1/2 =

1 = 5 + 6.40 = 11.40
2 = 0, 3 = 5 6.40 = 1.40

11.40
= 5.70,
2

2/3 =

1.40
= 0.70
2

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design

(c)

(2, 4cw) x

2 circles

Point is a circle
C

3

1 2

2 8
= 5
2

C=

82
=3
2

R = 32 + 42 = 5

CD =

(8, 4ccw)
y

1 = 5 + 5 = 0, 2 = 0
3 = 5 5 = 10
10
= 5,
2

1/3 =

1/2 = 0,
1/3

(d)

2/3 = 5

10 30
= 10
2
10 + 30
CD =
= 20
2

R = 202 + 102 = 22.36
C=

2/3
y
1/2

(30, 10cw)
R
C

2

3

1

(10, 10ccw)
x

1 = 10 + 22.36 = 12.36
2 = 0
3 = 10 22.36 = 32.36

1/3 = 22.36,

1/2 =

12.36
= 6.18,
2

2/3 =

32.36
= 16.18
2

3-12
1/3

(a)

C=

2/3
x
(80, 20cw)

1/2

C
3

2

1

(30, 20ccw)
y

80 30
= 55
2

80 30
= 25
2

R = 252 + 202 = 32.02

CD =

1 = 0
2 = 55 + 32.02 = 22.98 = 23.0
3 = 55 32.0 = 87.0

1/2 =

23
= 11.5,
2

2/3 = 32.0,

1/3 =

87
= 43.5
2

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31

Chapter 3
1/3 

(b)
2/3

C=

x
(30, 30cw)

60 + 30
= 45
2

R = 452 + 302 = 54.1

CD =

1/2
3

2

30 60
= 15
2

1

(60, 30ccw)

1 = 15 + 54.1 = 39.1

2 = 0
3 = 15 54.1 = 69.1
1/3 =
(c)

39.1 + 69.1
= 54.1,
2


1/2 =

1/3

C=

1/2
(0, 20cw)

2/3

2/3 =

69.1
= 34.6
2

40 + 0
= 20
2

40 0
= 20
2

R = 202 + 202 = 28.3

CD =

3

39.1
= 19.6,
2

2

1

(40, 20ccw)

1 = 20 + 28.3 = 48.3

2 = 20 28.3 = 8.3
3 = z = 30
1/3 =

48.3 + 30
= 39.1,
2

(d)

1/3

1/2 = 28.3,

2/3 =

C=

50
= 25
2

1/2

(50, 30cw)

2/3
3

2

(0, 30ccw)

1

30 8.3
= 10.9
2

50
= 25
2

R = 252 + 302 = 39.1

CD =

1 = 25 + 39.1 = 64.1

2 = 25 39.1 = 14.1
3 = z = 20
1/3 =

64.1 + 20
= 42.1,
2

1/2 = 39.1,

2/3 =

20 14.1
= 2.95
2

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3-13
=

F
2000
=
= 10 190 psi = 10.19 kpsi
A
(/4)(0.52 )

Ans.

FL
L
72
= = 10 190
= 0.024 46 in Ans.
AE
E
30(106 )

0.024 46
1 = =
= 340(106 ) = 340 Ans.
L
72
=

From Table A-5, = 0.292


2 = 1 = 0.292(340) = 99.3

Ans.

d = 2 d = 99.3(106 )(0.5) = 49.6(106 ) in


3-14

3-15

Ans.

From Table A-5, E = 71.7 GPa


L
3
= = 135(106 )
= 5.65(103 ) m = 5.65 mm
E
71.7(109 )

Ans.

With z = 0, solve the first two equations of Eq. (3-19) simultaneously. Place E on the lefthand side of both equations, and using Cramers rule,


Ex
E
E(x +  y )
Ex + E y
1
=
x = y
=
1
1 2
1 2
1
Likewise,
y =

E( y + x )
1 2

From Table A-5, E = 207 GPa and = 0.292. Thus,

3-16

x =

E(x +  y )
207(109 )[0.0021 + 0.292(0.000 67)] 6
=
(10 ) = 431 MPa
1 2
1 0.2922

y =

207(109 )[0.000 67 + 0.292(0.0021)] 6


(10 ) = 12.9 MPa
1 0.2922

The engineer has assumed the stress to be uniform. That is,


t

F




Ft = F cos + A = 0 =

When failure occurs in shear


Ssu =

F
cos
A

F
cos
A

Ans.

Ans.

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33

Chapter 3

The uniform stress assumption is common practice but is not exact. If interested in the
details, see p. 570 of 6th edition.
3-17

From Eq. (3-15)


3 (2 + 6 4) 2 + [2(6) + (2)(4) + 6(4) 32 22 (5) 2 ]
[2(6)(4) + 2(3)(2)(5) (2)(2) 2 6(5) 2 (4)(3) 2 ] = 0
3 66 + 118 = 0
Roots are: 7.012, 1.89, 8.903 kpsi Ans.
7.012 1.89
= 2.56 kpsi
2
8.903 + 1.89
=
= 5.40 kpsi
2

1/3  (kpsi)

1/2 =
2/3

max = 1/3 =

2/3
1/2

8.903 + 7.012
= 7.96 kpsi
2

8.903

1.89

Ans.

7.012

 (kpsi)

Note: For Probs. 3-17 to 3-19, one can also find the eigenvalues of the matrix


x x y zx
[ ] = x y y yz
zx yz z
for the principal stresses
3-18

From Eq. (3-15)


2



3 (10 + 0 + 10) 2 + 10(0) + 10(10) + 0(10) 202 10 2 02


2




10(0)(10) + 2(20) 10 2 (0) 10 10 2 0(0) 2 10(20) 2 = 0
3 20 2 500 + 6000 = 0

Roots are: 30, 10, 20 MPa


30 10
= 10 MPa
1/2 =
2

Ans.

10 + 20
= 15 MPa
2
30 + 20
= 1/3 =
= 25 MPa
2

 (MPa)

1/3

2/3
1/2

2/3 =
max

20

Ans.

10

30

 (MPa)

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design

From Eq. (3-15)


3 (1 + 4 + 4) 2 + [1(4) + 1(4) + 4(4) 22 (4) 2 (2) 2 ]
[1(4)(4) + 2(2)(4)(2) 1(4) 2 4(2) 2 4(2) 2 ] = 0
3 9 2 = 0
Roots are: 9, 0, 0 kpsi
(kpsi)

1/2  1/3

2/3
O 0

2/3 = 0,
3-20
(a) R1 =

1/2 = 1/3 = max =

c
F
l

Mmax = R1 a =
=

(b)

9
= 4.5 kpsi
2

(kpsi)

Ans.

ac
F
l

6M
6 ac
= 2 F
2
bh
bh l

F=

bh 2l
6ac

Ans.

1(s)(s) 2 (s)
(m / )(bm /b) (h m / h) 2 (lm /l)
Fm
=
=
= s2
F
(am /a) (cm /c)
(s)(s)

Ans.

For equal stress, the model load varies by the square of the scale factor.
3-21

wl
R1 =
,
2
=

Mmax |x=l/2



l
wl 2
wl
l
=
=
22
2
8

6 wl 2
6M
3W l
=
=
2
2
bh
bh 8
4bh 2

W =

4 bh 2
3 l

(m / )(bm /b) (h m / h) 2
1(s)(s) 2
Wm
=
=
= s2
W
lm /l
s
wm lm
= s2
wl

wm
s2
=
=s
w
s

Ans.

Ans.

Ans.

For equal stress, the model load w varies linearily with the scale factor.

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35

Chapter 3

3-22
(a) Can solve by iteration or derive equations for the general case.
W1

W2

W3 . . .

WT . . .

A
a23
RA

d3

a13

Find maximum moment under wheel W3



WT =
W at centroid of Ws

Wn
B
RB

x3
l

RA =

l x3 d3
WT
l

Under wheel 3
M3 = R A x3 W1 a13 W2 a23 =

(l x3 d3 )
WT x3 W1 a13 W2 a23
l

WT
d M3
= 0 = (l d3 2x3 )
dx3
l

For maximum,

substitute into M,

M3 =

x3 =

l d3
2

(l d3 ) 2
WT W1 a13 W2 a23
4l

This means the midpoint of d3 intersects the midpoint of the beam


l di
xi =
,
2

For wheel i

i1

(l di ) 2
W j a ji
Mi =
WT
4l
j=1

Note for wheel 1: W j a ji = 0


WT = 104.4,
Wheel 1: d1 =
Wheel 2:

W1 = W2 = W3 = W4 =

476
= 238 in,
2

M1 =

104.4
= 26.1 kip
4

(1200 238) 2
(104.4) = 20 128 kip in
4(1200)

d2 = 238 84 = 154 in
M2 =

(1200 154) 2
(104.4) 26.1(84) = 21 605 kip in = Mmax
4(1200)

Check if all of the wheels are on the rail


84" 77"

315"

84"

xmax
600"

(b) xmax = 600 77 = 523 in


(c) See above sketch.
(d) inner axles

600"

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3-23
(a)

D
c1  0.833"

0.75"

Ga

0.083"

1"
4

y  c2  0.667"

Gb

3"
8

0.167"

0.5"

1.5"

A
1"
4

1"
4

1 12 "

Aa = Ab = 0.25(1.5) = 0.375 in2


A = 3(0.375) = 1.125 in2
y =

2(0.375)(0.75) + 0.375(0.5)
= 0.667 in
1.125

Ia =

0.25(1.5) 3
= 0.0703 in4
12

Ib =

1.5(0.25) 3
= 0.001 95 in4
12

I1 = 2[0.0703 + 0.375(0.083) 2 ] + [0.001 95 + 0.375(0.167) 2 ] = 0.158 in4


A =

10 000(0.667)
= 42(10) 3 psi Ans.
0.158

B =

10 000(0.667 0.375)
= 18.5(10) 3 psi Ans.
0.158

C =

10 000(0.167 0.125)
= 2.7(10) 3 psi Ans.
0.158

D =

10 000(0.833)
= 52.7(10) 3 psi
0.158

(b)

Ans.

Ans.

c1  1.155"

a
1.732"

1
c2  0.577"

1
y

b
0.982"

Ga

0.327"

0.577"
0.25"
A

2"

Here we treat the hole as a negative area.


Aa = 1.732 in2


0.982
= 0.557 in2
Ab = 1.134
2

Gb
0.577"
1.134"
A

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37

Chapter 3

A = 1.732 0.557 = 1.175 in2


y =

1.732(0.577) 0.557(0.577)
= 0.577 in
1.175

Ia =

bh 3
2(1.732) 3
=
= 0.289 in4
36
36

Ib =

1.134(0.982) 3
= 0.0298 in4
36

I1 = Ia Ib = 0.289 0.0298 = 0.259 in4

Ans.

Ans.

because the centroids are coincident.


10 000(0.577)
= 22.3(10) 3 psi Ans.
0.259
10 000(0.327)
B =
= 12.6(10) 3 psi Ans.
0.259
10 000(0.982 0.327)
C =
= 25.3(10) 3 psi
0.259
10 000(1.155)
D =
= 44.6(10) 3 psi Ans.
0.259
(c) Use two negative areas.
A =

Ans.

D
C

c1  1.708"

b
1

1
Gb Gc

c2  2.292"

1.5"
2"

B
a G
a

0.25"

Aa = 1 in2 ,
Ab = 9 in2 , Ac = 16 in2 , A = 16 9 1 = 6 in2 ;
ya = 0.25 in, yb = 2.0 in, yc = 2 in
16(2) 9(2) 1(0.25)
= 2.292 in Ans.
y =
6
c1 = 4 2.292 = 1.708 in
2(0.5) 3
= 0.020 83 in4
12
3(3) 3
Ib =
= 6.75 in4
12
4(4) 3
Ic =
= 21.333 in4
12
Ia =

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I1 = [21.333 + 16(0.292) 2 ] [6.75 + 9(0.292) 2 ]


[0.020 83 + 1(2.292 0.25) 2 ]
= 10.99 in4 Ans.
10 000(2.292)
= 2086 psi Ans.
10.99
10 000(2.292 0.5)
B =
= 1631 psi Ans.
10.99
10 000(1.708 0.5)
C =
= 1099 psi Ans.
10.99
10 000(1.708)
D =
= 1554 psi Ans.
10.99
(d) Use a as a negative area.
A =

C
c1  1.355"

1
1.490"

3.464"

c2  2.645"
Ga
1.155"
A

Aa = 6.928 in2 ,
ya = 1.155 in,

Ab = 16 in2 ,
yb = 2 in

A = 9.072 in2 ;

2(16) 1.155(6.928)
= 2.645 in
9.072
c1 = 4 2.645 = 1.355 in
y =

Ans.

bh 3
4(3.464) 3
=
= 4.618 in4
36
36
4(4) 3
Ib =
= 21.33 in4
12
I1 = [21.33 + 16(0.645) 2 ] [4.618 + 6.928(1.490) 2 ]
= 7.99 in4 Ans.
10 000(2.645)
A =
= 3310 psi Ans.
7.99
10 000(3.464 2.645)
B =
= 1025 psi Ans.
7.99
10 000(1.355)
C =
= 1696 psi Ans.
7.99
Ia =

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39

Chapter 3

(e)

C
a

c1  1.422"

B
c2  2.828"

3.625(7.5) + 1.5(4.5)
= 2.828 in Ans.
12
1
1
= (6)(1.25) 3 + 7.5(3.625 2.828) 2 + (1.5)(3) 3 + 4.5(2.828 1.5) 2
12
12
4
= 17.05 in Ans.
10 000(2.828)
=
= 1659 psi Ans.
17.05
10 000(3 2.828)
=
= 101 psi Ans.
17.05
10 000(1.422)
=
= 834 psi Ans.
17.05
b

y =

A
B
C

Aa = 6(1.25) = 7.5 in2


Ab = 3(1.5) = 4.5 in2
A = Ac + Ab = 12 in2

(f)

Let a = total area

D
a

c  1.5

A = 1.5(3) 1(1.25) = 3.25 in2


1
1
I = Ia 2Ib = (1.5)(3) 3 (1.25)(1) 3
12
12
4
= 3.271 in Ans.

C
b

c  1.5

B
A

1.5

10 000(1.5)
= 4586 psi,
3.271

D = 4586 psi

10 000(0.5)
B =
= 1529 psi,
3.271

C = 1529 psi

A =

Ans.

3-24
(a) The moment is maximum and constant between A and B
M = 50(20) = 1000 lbf in ,

I =

1
(0.5)(2) 3 = 0.3333 in4
12


E I 1.6(106 )(0.3333)
= =
= 533.3 in
M
1000
(x, y) = (30, 533.3) in

Ans.

(b) The moment is maximum and constant between A and B


M = 50(5) = 250 lbf in,
=

I = 0.3333 in4

1.6(106 )(0.3333)
= 2133 in
250

(x, y) = (20, 2133) in

Ans.

Ans.

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design

3-25
(a)

1000 lbf
12"

I =

6"

A = 0.75(1.5) = 1.125 in

333 lbf

667 lbf

Mmax is at A. At the bottom of the section,

V (lbf)

Mc
4000(0.75)
=
= 14 225 psi Ans.
I
0.2109
Due to V, max constant is between A and B
at y = 0

max =

333
O

x
667

M
(lbf in)

4000

3V
3 667
=
= 889 psi
2A
2 1.125

max =

Ans.

(b)

1
(0.75)(1.5) 3 = 0.2109 in4
12

1000 lbf

1000 lbf

8"

8"
B

I =
x

2000 lbf
V (lbf)

1
(1)(2) 3 = 0.6667 in4
12

Mmax is at A at the top of the beam


max =

1000
x

|Vmax | = 1000 lbf


max =

1000

8000(1)
= 12 000 psi
0.6667

Ans.

from O to B at y = 0

3V
3 1000
=
= 750 psi
2A
2 (2)(1)

Ans.

M
(lbf in)
x

8000

(c)

120 lbf/in
O

x
5"

15"

1500 lbf

5" C

1500 lbf

V (lbf)
900
600
x

O
600

M
(lbf in)

900

1875(1)
= 3750 psi
0.5
At A and B at y = 0

max =

M2

O
M1

1
(0.75)(2) 3 = 0.5 in4
12
1
M1 = 600(5) = 1500 lbf in = M3
2
1
M2 = 1500 + (900)(7.5) = 1875 lbf in
2
Mmax is at span center. At the bottom of the
beam,
I =

M3

max =

3 900
= 900 psi
2 (0.75)(2)

Ans.

Ans.

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41

Chapter 3

(d)

100 lbf/in
x
O

6"

12"

1350 lbf
V (lbf)

450 lbf

750
x

O
7.5"

450

600
M
(lbf in)

1
(1)(2) 3 = 0.6667 in4
12
600
M1 =
(6) = 1800 lbf in
2
1
M2 = 1800 + 750(7.5) = 1013 lbf in
2
At A, top of beam
I =

max =

M2
x

1800(1)
= 2700 psi
0.6667

Ans.

At A, y = 0

M1

3-26
Mmax =

wl 2
8

max =

3 750
= 563 psi
2 (2)(1)

max =

wl 2 c
8I

w=

Ans.

8 I
cl 2

(a) l = 12(12) = 144 in, I = (1/12)(1.5)(9.5) 3 = 107.2 in4


w=

8(1200)(107.2)
= 10.4 lbf/in
4.75(1442 )

Ans.

(b) l = 48 in, I = (/64)(24 1.254 ) = 0.6656 in4


w=

8(12)(103 )(0.6656)
= 27.7 lbf/in
1(48) 2

Ans.

8(12)(103 )(2.051)
= 57.0 lbf/in
1.5(48) 2

Ans.

.
l = 48 in, I = (1/12)(2)(33 ) (1/12)(1.625)(2.6253 ) = 2.051 in4

(c)

w=

(d) l = 72 in; Table A-6, I = 2(1.24) = 2.48 in4


0.842"

cmax = 2.158"

2.158"

8(12)(103 )(2.48)
= 21.3 lbf/in
2.158(72) 2
(e) l = 72 in; Table A-7, I = 3.85 in4
w=

w=

8(12)(103 )(3.85)
= 35.6 lbf/in
2(722 )

Ans.

Ans.

(f) l = 72 in, I = (1/12)(1)(43 ) = 5.333 in4


w=

8(12)(103 )(5.333)
= 49.4 lbf/in
(2)(72) 2

Ans.

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(a) Model (c)

(0.54 ) = 3.068(103 ) in4


64

A = (0.52 ) = 0.1963 in2


4
Mc
218.75(0.25)
=
=
I
3.068(103 )
= 17 825 psi = 17.8 kpsi Ans.
I =

500 lbf 500 lbf


0.4375
1.25 in
500 lbf

500 lbf

V (lbf)
500

max =

500
M
(lbf in)

4V
4 500
=
= 3400 psi
3A
3 0.1963

Ans.

Mmax  500(0.4375)
 218.75 lbf in

(b) Model (d)


1333 lbf/in
0.25"
1.25"
500 lbf

1
Mmax = 500(0.25) + (500)(0.375)
2
= 218.75 lbf in

500 lbf

V (lbf)
500

Vmax = 500 lbf

Same M and V
500
M

= 17.8 kpsi Ans.


max = 3400 psi

Mmax

Ans.

3-28
F
l

p2
b

p1
a

p1 + p2
x l1 + terms for x > l + a
a
p1 + p2
x l2 + terms for x > l + a
V = F + p1 x l1
2a
p1
p1 + p2
M = F x + x l2
x l3 + terms for x > l + a
2
6a
q = Fx1 + p1 x l0

At x = (l + a) + , V = M = 0, terms for x > l + a = 0


F + p1 a

p1 + p2 2
a =0
2a

p1 p2 =

2F
a

(1)

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43

Chapter 3

p1 a 2
p1 + p2 3
F(l + a) +

a =0
2
6a
p1 =

From (1) and (2)

2F
(3l + 2a),
a2

b
a
=
p2
p1 + p2

From similar triangles

p2 =

2 p1 p2 =

6F(l + a)
a2

(2)

2F
(3l + a)
a2

(3)

ap2
p1 + p2

(4)

b=

Mmax occurs where V = 0


F
a  2b

p2
p2

p2
b

p1

xmax = l + a 2b

Mmax = F(l + a 2b) +

p1
p1 + p2
(a 2b) 2
(a 2b) 3
2
6a

= Fl F(a 2b) +

p1
p1 + p2
(a 2b) 2
(a 2b) 3
2
6a

Normally Mmax = Fl
The fractional increase in the magnitude is

F(a 2b) ( p1 /2)(a 2b) 2 [( p1 + p2 )/6a](a 2b) 3


Fl

For example, consider F = 1500 lbf, a = 1.2 in, l = 1.5 in


(3)

(4)

p1 =

2(1500)
[3(1.5) + 2(1.2)] = 14 375 lbf/in
1.22

p2 =

2(1500)
[3(1.5) + 1.2] = 11 875 lbf/in
1.22

b = 1.2(11 875)/(14 375 + 11 875) = 0.5429 in

Substituting into (5) yields

= 0.036 89

or 3.7% higher than Fl

(5)

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design


y

3-29

600 lbf/ft

R1 =

600(15) 20
+ 3000 = 8500 lbf
2
15

R2 =

600(15)
5
3000 = 3500 lbf
2
15

3000 lbf
x
5'

15'
R2

R1
V (lbf)
5500

a=

3500
= 5.833 ft
600

y =

1(12) + 5(12)
= 3 in
24

a
x

O
3000

3500

M
(lbf ft)

3500(5.833)  20420

x
15000

(a)
z

1
Iz = [2(53 ) + 6(33 ) 4(13 )] = 136 in4
3

At x = 5 ft,

x =

y = 3 in,
y = 5 in,

At x = 14.17 ft,

x =

y = 3 in,
y = 5 in,

Max tension = 6620 psi Ans.


Max compression = 9010 psi
(b) Vmax = 5500 lbf
5 in

15000(12)5
= 6620 psi
136

x =
x =

20420(12)(3)
= 5405 psi
136

20420(12)5
= 9010 psi
136

Ans.

Q n.a. = y A = 2.5(5)(2) = 25 in3

max =
V

(c) max =

15000(12)(3)
= 3970 psi
136

VQ
5500(25)
=
= 506 psi
Ib
136(2)

|max |
9010
=
= 4510 psi
2
2

Ans.

Ans.

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45

Chapter 3

3-30
y

c
F
l
c
M = Fx
l

R1 =

F
a

l
R1

R2

3-31

6M
6(c/l) Fx
=
2
bh
bh 2

From Prob. 3-30, R1 =


max =

c
l

F = V,

3V
3 (c/l) F
=
2 bh
2 bh

e
x
h

h(x)

0x a


6cFx
blmax

h=

0x a

0x a

h=

3 Fc
2 lbmax


Ans.

6Fcx
From Prob. 3-30 =
lbmax

6Fce
3 Fc
=
lbmax
2 lbmax
e=

3 Fcmax
2
8 lbmax

sub in x = e and equate to h above

Ans.

3-32
F
a
l
R1

b
F
l
b
M = Fx
l
32M
32 b
max =
=
Fx
3
d
d 3 l


32 bFx 1/3
d=
0x a
lmax
R1 =

b
R2

3-33

Square:

Am = (b t) 2
Tsq = 2Am tall = 2(b t) 2 tall

Round:

Ans.

Am = (b t) 2 /4
Trd = 2(b t) 2 tall /4

Ans.

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Ratio of torques

Tsq
2(b t) 2 tall
4
=
= = 1.27
2
Trd
(b t) tall /2

Twist per unit length


square:
2G1 t
sq =
tall
Round:


 
L
L
4(b t)
= C = C
A m
A m
(b t) 2

 
L
(b t)
4(b t)
rd = C
=C
=C
2
A m
(b t) /4
(b t) 2

Ratio equals 1, twists are the same.


Note the weight ratio is
Wsq
l(b t) 2
bt
=
=
Wrd
l(b t)(t)
t
19
= 6.04

= 2.86
=

3-34

thin-walled assumes b 20t


with b = 20t
with b = 10t

l = 40 in, all = 11 500 psi, G = 11.5(106 ) psi, t = 0.050 in


rm = ri + t/2 = ri + 0.025 for ri > 0
=0
for ri = 0



Am = (1 0.05) 2 4 rm2 rm2 = 0.952 (4 )rm2


4
L m = 4(1 0.05 2rm + 2rm /4) = 4[0.95 (2 /2)rm ]
T = 2Am t = 2(0.05)(11 500) Am = 1150Am

Eq. (3-45):
Eq. (3-46):

(deg) = 1 l

180
T L m l 180
T L m (40)
180
=
=
2
6
2

4G Am t
4(11.5)(10 ) Am (0.05)

= 9.9645(104 )

T Lm
A2m

Equations can then be put into a spreadsheet resulting in:


ri
0
0.10
0.20
0.30
0.40
0.45

rm

Am

Lm

ri

T(lbf in)

ri

(deg)

0
0.125
0.225
0.325
0.425
0.475

0.902 5
0.889 087
0.859 043
0.811 831
0.747 450
0.708 822

3.8
3.585 398
3.413 717
3.242 035
3.070 354
2.984 513

0
0.10
0.20
0.30
0.40
0.45

1037.9
1022.5
987.9
933.6
859.6
815.1

0
0.10
0.20
0.30
0.40
0.45

4.825
4.621
4.553
4.576
4.707
4.825

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47

Chapter 3

1200
1000

T (lbf in)

800
600
400
200
0

0.1

0.2

0.3

0.4

0.5

0.3

0.4

0.5

ri (in)

4.85
4.80

 (deg)

4.75
4.70
4.65
4.60
4.55
4.50

0.1

0.2
ri (in)

Torque carrying capacity reduces with ri . However, this is based on an assumption of uniform stresses which is not the case for small ri . Also note that weight also goes down with
an increase in ri .
3-35

From Eq. (3-47) where 1 is the same for each leg.


1
1
T1 = G1 L 1 c13 , T2 = G1 L 2 c23
3
3


1
1
L i ci3
T = T1 + T2 = G1 L 1 c13 + L 2 c23 = G1
3
3
1 = G1 c1 , 2 = G1 c2
max = G1 cmax Ans.

Ans.

3-36
(a)

max = G1 cmax
max
12 000
=
= 9.6(104 ) psi/in
cmax
1/8
1
1
= G1 (Lc3 ) 1/16 = (9.6)(104 )(5/8)(1/16) 3 = 4.88 lbf in
3
3

G1 =
T1/16

Ans.

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1
T1/8 = (9.6)(104 )(5/8)(1/8) 3 = 39.06 lbf in Ans.
3
1/16 = 9.6(104 )1/16 = 6000 psi, 1/8 = 9.6(104 )1/8 = 12 000 psi
1 =

(b)

3-37

9.6(104 )
= 87(103 ) rad/in = 0.458 /in
12(106 )

Ans.

Ans.

Separate strips: For each 1/16 in thick strip,


T =
Tmax

Lc2
(1)(1/16) 2 (12 000)
=
= 15.625 lbf in
3
3

= 2(15.625) = 31.25 lbf in

Ans.

For each strip,


=

3T l
3(15.625)(12)
=
= 0.192 rad Ans.
Lc3 G
(1)(1/16) 3 (12)(106 )

kt = T / = 31.25/0.192 = 162.8 lbf in /rad Ans.


Solid strip: From Eq. (3-47),
Lc2
1(1/8) 2 12 000
Tmax =
=
= 62.5 lbf in
3
3
= 1 l =

l
12 000(12)
=
= 0.0960 rad
Gc
12(106 )(1/8)

kl = 62.5/0.0960 = 651 lbf in/rad


3-38

Ans.
Ans.

Ans.

all = 60 MPa, H  35 kW
(a) n = 2000 rpm
Eq. (4-40)

max =

16T
d 3

9.55H
9.55(35)103
=
= 167.1 N m
n
2000




16T 1/3
16(167.1) 1/3
d=
=
= 24.2(103 ) m  24.2 mm
6
max
(60)10
T =

(b) n = 200 rpm

T = 1671 N m


16(1671) 1/3
d=
= 52.2(103 ) m  52.2 mm
6
(60)10

3-39

all = 110 MPa, = 30 , d = 15 mm, l = ?


=

16T
d 3

Tl
=
JG

180

T =


3
d
16

Ans.

Ans.

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49

Chapter 3

dG
J G

d 4 G
=
l=
=
180 T
180 32 (/16) d 3
360
=
3-40

(0.015)(79.3)(109 )(30)
= 2.83 m
360
110(106 )

Ans.

d = 3 in, replaced by 3 in hollow with t = 1/4 in


Tsolid

(a)

%
T =

= (33 )
16

Thollow

(34 2.54 )
=
32
1.5

(/16)(33 ) (/32) [(34 2.54 )/1.5]


(100) = 48.2%
(/16)(33 )

Ans.

(b) Wsolid = kd 2 = k(32 ) , Whollow = k(32 2.52 )


k(32 ) k(32 2.52 )
%
W =
(100) = 69.4%
k(32 )
3-41

Ans.

T = 5400 N m, all = 150 MPa


(a)

5400(d/2)
4.023(104 )
Tc
=
150(106 ) =
(/32)[d 4 (0.75d) 4 ]
d3
J


1/3
4.023(104 )
d=
= 6.45(102 ) m = 64.5 mm
6
150(10 )
=

From Table A-17, the next preferred size is d = 80 mm; ID = 60 mm

(0.084 0.064 ) = 2.749(106 ) mm4


32
5400(0.030)
i =
= 58.9(106 ) Pa = 58.9 MPa
2.749(106 )

Ans.

J=

(b)

Ans.

3-42
(a)

63 025(1)
63 025H
=
= 12 605 lbf in
n
5




16T
16T 1/3
16(12 605) 1/3
=
dC =
=
= 1.66 in

(14 000)
dC3

T =

From Table A-17, select 1 3/4 in


start =
(b) design activity

16(2)(12 605)
= 23.96(103 ) psi = 23.96 kpsi
(1.753 )

Ans.

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= 2n/60 = 2(8)/60 = 0.8378 rad/s


1000
H
=
= 1194 N m

0.8378




16T 1/3
16(1194) 1/3
=
= 4.328(102 ) m = 43.3 mm
dC =
6

(75)(10 )
T =

From Table A-17, select 45 mm


3-44

s=

A, d =

Ans.


4A/

Square: Eq. (3-43) with b = c

4.8T
c3
4.8T
(max ) sq =
( A) 3/2
max =

(max ) rd =

Round:

16 T
16T
3.545T
=
=
d3
(4A/) 3/2
( A) 3/2
(max ) sq
4.8
=
= 1.354
(max ) rd
3.545

Square stress is 1.354 times the round stress


3-45

s=

A,

d=

Ans.


4A/

Square: Eq. (3-44) with b = c, = 0.141


sq =

Tl
Tl
=
0.141c4 G
0.141( A) 4/2 G

Round:
rd =

6.2832T l
Tl
Tl
=
=
4
/
2
JG
( A) 4/2 G
(/32) (4A/) G

sq
1/0.141
=
= 1.129
rd
6.2832
Square has greater by a factor of 1.13
3-46

Dz

808 lbf
Dx

x
E

92.8 lbf

3.9 in

4.3 in

Cz
Q
2.7 in
Cx

362.8 lbf

362.8 lbf

Ans.

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51

Chapter 3




MD

= 7C x 4.3(92.8) 3.9(362.8) = 0

C x = 259.1 lbf


MC = 7Dx 2.7(92.8) + 3.9(362.8) = 0
z

Dx = 166.3 lbf


4.3
MD
Cz =
808 = 496.3 lbf
x
7


2.7
MC
Dz =
808 = 311.7 lbf
x
7
311.7 lbf

y
E

808 lbf

496.3 lbf

362.8 lbf

166.3 lbf

92.8 lbf
D

x
C

259.1 lbf
My

311.7(4.3)  1340 lbf in

Mz
259.1(2.7)  699.6 lbf in

O
166.3(4.3)  715.1 lbf in

Torque : T = 808(3.9) = 3151 lbf in


x=4.3+
in

Bending Q : M =
x=4.3+
in


699.62 + 13402 = 1512 lbf in

Torque:
16T
16(3151)
=
=
= 8217 psi
3
d
(1.253 )
Bending:
32(1512)
b =
= 7885 psi
(1.253 )
Axial:
F
362.8
a = =
= 296 psi
A
(/4)(1.252 )
|max | = 7885 + 296 = 8181 psi


8181 2
max =
+ 82172 = 9179 psi
2

Ans.

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design

max
tens.

7885 296
=
+
2

3-47



7885 296
2

+ 82172 = 12 845 psi

Ans.

Ay
3 in

Az
y

2

Bz

2.6 in

92.8 lbf

By

P
1.3 in

z
E

92.8 lbf

808 lbf
362.8 lbf




MB

= 5.6(362.8) + 1.3(92.8) + 3A y = 0

A y = 637.0 lbf


M A = 2.6(362.8) + 1.3(92.8) + 3B y = 0
z

B y = 274.2 lbf


5.6
M B = 0 Az =
808 = 1508.3 lbf
y
3


2.6
M A = 0 Bz =
808 = 700.3 lbf
y
3
Torsion: T = 808(1.3) = 1050 lbf in
16(1050)
= 5348 psi
=
(13 )
Bending: M p = 92.8(1.3) = 120.6 lbf in


M A = 3 B y2 + Bz2 = 3 274.22 + 700.32
= 2256 lbf in = Mmax
32(2256)
b =
= 22 980 psi
(13 )
Axial: =
inAP

92.8
= 120 psi
(/4)12


max =

max
tens

22980 120
2

22980 120
=
+
2



2
+ 53482 = 12 730 psi

22980 120
2

Ans.

2
+ 53482 = 24 049 psi

Ans.

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53

Chapter 3

3-48
Gear F 1000 lbf in

1000
= 400 lbf
2.5
Fn = 400 tan 20 = 145.6 lbf
Ft =

2.5R

Shaft ABCD
y

Fn

Ft

Torque at C TC = 400(5) = 2000 lbf in

RAy
666.7 lbf
A
3"
z

P=

2000 lbf in

2000
= 666.7 lbf
3

B
145.6 lbf

RAz

2000 lbf in
10"

RDy
C
C
400 lbf

5"
D

RDz


( M A)z = 0

( M A) y = 0



18R Dy 145.6(13) 666.7(3) = 0

18R Dz + 400(13) = 0

Fy = 0

R Ay + 216.3 666.7 145.6 = 0

Fz = 0

R Dy = 216.3 lbf

R Dz = 288.9 lbf

R Ay = 596.0 lbf

R Az + 288.9 400 = 0 R Az = 111.1 lbf



M B = 3 5962 + 111.12 = 1819 lbf in

MC = 5 216.32 + 288.92 = 1805 lbf in

Maximum stresses occur at B. Ans.


32M B
32(1819)
B =
=
= 9486 psi
3
d
(1.253 )
16TB
16(2000)
=
= 5215 psi
d 3
(1.253 )

 

B 2
9486 2
B
9486
2
=
+ B =
+ 52152 = 11 792 psi
+
+
2
2
2
2
 
B 2
max =
+ B2 = 7049 psi Ans.
2
B =

max

3-49 r = d/2
(a) For top, = 90 ,

r = [1 1 + (1 1)(1 3)cos 180] = 0 Ans.


2

Ans.

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[1 + 1 (1 + 3)cos 180] = 3 Ans.


2

r = (1 1)(1 + 3)sin 180 = 0 Ans.


2
For side, = 0 ,

r = [1 1 + (1 1)(1 3)cos 0] = 0 Ans.


2
=

[1 + 1 (1 + 3)cos 0] = Ans.
2

= (1 1)(1 + 3)sin 0 = 0 Ans.


2

=
r
(b)







100
25
1
1
3 104
3 104
1+ 2 1+
2+ 2 +
cos 180 =
/ =
2
4r
16 r 4
2
r
16 r 4
r

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

3.000
2.071
1.646
1.424
1.297
1.219
1.167
1.132
1.107
1.088
1.074
1.063
1.054
1.048
1.042
1.037


3.0
2.5
2.0
1.5
1.0
0.5
0

10
r (mm)

15

20

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55

Chapter 3

(c)







100
1 25
1
3 104
3 104
1+ 2 1+
cos 0 =

/ =
2
4r
16 r 4
2 r2
16 r 4
r

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1.000
0.376
0.135
0.034
0.011
0.031
0.039
0.042
0.041
0.039
0.037
0.035
0.032
0.030
0.027
0.025


0.2
0
0.2
0.4
0.6
0.8
1.0

3-50

10
r (mm)

15

1.5
= 1.5
1
1/8
r/d =
= 0.125
1
.
K ts = 1.39
.
K t = 1.60

D/d =

Fig. A-15-8:
Fig. A-15-9:
A = Kt

Mc
32(1.6)(200)(14)
32K t M
=
=
= 45 630 psi
3
I
d
(13 )

Tc
16(1.39)(200)(15)
16K ts T
=
=
= 21 240 psi
3
J
d
(13 )

 

2
A
45.63 2
A
45.63
2
=
+ A =
+ 21.242
+
+
2
2
2
2

A = K ts
max

max

= 54.0 kpsi Ans.




45.63 2
=
+ 21.242 = 31.2 kpsi
2

Ans.

20

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Solutions Manual Instructors Solution Manual to Accompany Mechanical Engineering Design

As shown in Fig. 3-32, the maximum stresses occur at the inside fiber where r = ri . Therefore, from Eq. (3-50)


ri2 pi
ro2
1+ 2
t, max = 2
ro ri2
ri


r, max

3-52


ro2 + ri2
= pi
Ans.
ro2 ri2


ri2 pi
ro2
1 2 = pi
= 2
ro ri2
ri

If pi = 0, Eq. (3-49) becomes


poro2 ri2ro2 po /r 2
t =
ro2 ri2


ri2
poro2
1+ 2
= 2
r
ro ri2
The maximum tangential stress occurs at r = ri . So
t, max =

2 poro2
ro2 ri2

Ans.

For r , we have
poro2 + ri2ro2 po /r 2
ro2 ri2


ri2
poro2
= 2
1
ro ri2 r 2

r =

So r = 0 at r = ri . Thus at r = ro
r, max

por 2
= 2 o2
r o ri

ri2 ro2
ro2


= po

3-53
rav
t

2
F = p A = rav
p
2
p
F
rav
prav
1 = 2 =
=
=
Awall
2rav t
2t

Ans.

Ans.

Ans.

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57

Chapter 3

3-54

t > l > r
max = (t r )/2 at r = ri where l is intermediate in value. From Prob. 4-50
1
max = (t, max r, max )
2


pi ro2 + ri2
max =
+1
2 ro2 ri2
Now solve for pi using ro = 75 mm, ri = 69 mm, and max = 25 MPa. This gives
pi = 3.84 MPa Ans.

3-55

Given ro = 5 in, ri = 4.625 in and referring to the solution of Prob. 3-54,




350 (5) 2 + (4.625) 2
max =
+1
2 (5) 2 (4.625) 2
= 2 424 psi Ans.

3-56

From Table A-20, S y = 57 kpsi; also, ro = 0.875 in and ri = 0.625 in


From Prob. 3-52
t, max =

3-57

Rearranging

ro ri2 (0.8S y )
po =
2ro2

Solving, gives po = 11 200 psi

Ans.

From Table A-20, S y = 390 MPa; also ro = 25 mm, ri = 20 mm.


From Prob. 3-51

t, max = pi

ro2 + ri2
ro2 ri2

solving gives
3-58

2 poro2
ro2 ri2


therefore

pi = 0.8S y

pi = 68.5 MPa

Since t and r are both positive and t > r


max = (t ) max /2
where t is max at ri
Eq. (3-55) for r = ri = 0.375 in

Ans.

ro2 ri2
ro2 + ri2

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(t ) max




0.282 2(7200) 2 3 + 0.292
=
386
60
8


(0.3752 )(52 ) 1 + 3(0.292)
2
2
2
0.375 + 5 +

(0.375 ) = 8556 psi


0.3752
3 + 0.292

max =

8556
= 4278 psi
2

Ans.


r 2r 2
r = k ri2 + ro2 i 2o r 2
r

Radial stress:




ri2ro2

dr
= k 2 3 2r = 0 r = ri ro = 0.375(5) = 1.3693 in
Maxima:
dr
r




0.282 2(7200) 2 3 + 0.292
0.3752 (52 )
2
2
2
0.375 + 5
(r ) max =
1.3693
386
60
8
1.36932
= 3656 psi Ans.
= 2(2069)/60 = 216.7 rad/s,

3-59

= 3320 kg/m3 , = 0.24, ri = 0.0125 m, ro = 0.15 m;


use Eq. (3-55)

t = 3320(216.7)

= 2.85 MPa

3 + 0.24
8


(0.0125) 2 + (0.15) 2 + (0.15) 2

1 + 3(0.24)
2

(0.0125) (10) 6
3 + 0.24

Ans.

3-60
=

(6/16)
386(1/16)(/4)(62 12 )

= 5.655(104 ) lbf s2 /in

max is at bore and equals


Eq. (3-55)
(t ) max

t
2

2(10 000)
= 5.655(10 )
60
= 4496 psi

max =

4496
= 2248 psi
2

Ans.

2

3 + 0.20
8



1 + 3(0.20)
2
2
2
2
0.5 + 3 + 3
(0.5)
3 + 0.20

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59

Chapter 3

= 2(3000)/60 = 314.2 rad/s

3-61

m=

0.282(1.25)(12)(0.125)
386

= 1.370(103 ) lbf s2 /in



F

F
6"

F = m2r = 1.370(103 )(314.22 )(6)


= 811.5 lbf
Anom = (1.25 0.5)(1/8) = 0.093 75 in2
811.5
= 8656 psi Ans.
0.093 75
.
Note: Stress concentration Fig. A-15-1 gives K t = 2.25 which increases max and fatigue.
nom =

3-62 to 3-67
= 0.292,

E = 30 Mpsi (207 GPa), ri = 0

R = 0.75 in (20 mm), ro = 1.5 in (40 mm)


Eq. (3-57)



30(106 ) (1.52 0.752 )(0.752 0)
= 1.5(107 )
ppsi =
0.753
2(1.52 0)


207(109 ) (0.042 0.022 )(0.022 0)
= 3.881(1012 )
pPa =
0.0203
2(0.042 0)

3-62
1
max = [40.042 40.000] = 0.021 mm
2

Ans.

1
min = [40.026 40.025] = 0.0005 mm
2

Ans.

From (2)
pmax = 81.5 MPa,

pmin = 1.94 MPa

Ans.

3-63
1
max = (1.5016 1.5000) = 0.0008 in
2
1
min = (1.5010 1.5010) = 0 Ans.
2
Eq. (1)

pmax = 12 000 psi,

pmin = 0

Ans.

Ans.

(1)

(2)

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3-64
1
max = (40.059 40.000) = 0.0295 mm Ans.
2
1
min = (40.043 40.025) = 0.009 mm Ans.
2
pmax = 114.5 MPa,

Eq. (2)

pmin = 34.9 MPa

Ans.

3-65
1
max = (1.5023 1.5000) = 0.001 15 in Ans.
2
1
min = (1.5017 1.5010) = 0.000 35 in Ans.
2
pmax = 17 250 psi

Eq. (1)

pmin = 5250 psi

Ans.

3-66
1
max = (40.076 40.000) = 0.038 mm Ans.
2
1
min = (40.060 40.025) = 0.0175 mm Ans.
2
pmax = 147.5 MPa

Eq. (2)

pmin = 67.9 MPa

Ans.

3-67
1
max = (1.5030 1.500) = 0.0015 in Ans.
2
1
min = (1.5024 1.5010) = 0.0007 in Ans.
2
pmax = 22 500 psi

Eq. (1)

pmin = 10 500 psi

Ans.

3-68
1
= (1.002 1.000) = 0.001 in ri = 0, R = 0.5 in,
2
= 0.292, E = 30 Mpsi

ro = 1 in

Eq. (3-57)


30(106 )(0.001) (12 0.52 )(0.52 0)
= 2.25(104 ) psi Ans.
p=
0.53
2(12 0)
Eq. (3-50) for outer member at ri = 0.5 in


12
0.52 (2.25)(104 )
1+
= 37 500 psi Ans.
(t ) o =
12 0.52
0.52

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61

Chapter 3

Inner member, from Prob. 3-52






ri2
0
2.25(104 )(0.52 )
poro2
1+
= 22 500 psi Ans.
1+ 2 =
(t ) i = 2
ro
0.52 0
0.52
ro ri2
3-69
i = 0.292,

E i = 30(106 ) psi,

o = 0.211,

1
= (1.002 1.000) = 0.001 in,
2

ri = 0,

E o = 14.5(106 ) psi
R = 0.5,

ro = 1

Eq. (3-56)

0.5
0.001 =
14.5(106 )

 2


12 + 0.52
0.5 + 0
0.5
+ 0.211 +
0.292 p
12 0.52
30(106 ) 0.52 0

p = 13 064 psi Ans.


Eq. (3-50) for outer member at ri = 0.5 in


12
0.52 (13 064)
1+
= 21 770 psi
(t ) o =
12 0.52
0.52

Ans.

Inner member, from Prob. 3-52



0
13 064(0.52 )
1+
= 13 064 psi Ans.
(t )i =
0.52 0
0.52

3-70
1
max = (1.003 1.000) = 0.0015 in ri = 0, R = 0.5 in, ro = 1 in
2
1
min = (1.002 1.001) = 0.0005 in
2
Eq. (3-57)
pmax



30(106 )(0.0015) (12 0.52 )(0.52 0)
= 33 750 psi Ans.
=
0.53
2(12 0)

Eq. (3-50) for outer member at r = 0.5 in




12
0.52 (33 750)
(t ) o =
1+
= 56 250 psi Ans.
12 0.52
0.52
For inner member, from Prob. 3-52, with r = 0.5 in
(t ) i = 33 750 psi Ans.
For min all answers are 0.0005/0.0015 = 1/3 of above answers

Ans.

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3-71
i = 0.292,

E i = 30 Mpsi,

o = 0.334,

E o = 10.4 Mpsi

1
max = (2.005 2.000) = 0.0025 in
2
1
min = (2.003 2.002) = 0.0005 in
2
 2
 2



2 + 12
1 +0
1.0
1.0
+ 0.334 +
0.292 pmax
0.0025 =
10.4(106 ) 22 12
30(106 ) 12 0
pmax = 11 576 psi Ans.
Eq. (3-50) for outer member at r = 1 in


22
12 (11 576)
1 + 2 = 19 293 psi Ans.
(t ) o =
22 12
1
Inner member from Prob. 3-52 with r = 1 in
(t ) i = 11 576 psi Ans.
For min all above answers are 0.0005/0.0025 = 1/5 Ans.
3-72
(a) Axial resistance
Normal force at fit interface
N = p A = p(2 Rl) = 2 p Rl
Fully-developed friction force
Fax = f N = 2 f p Rl

Ans.

(b) Torsional resistance at fully developed friction is


T = f R N = 2 f p R 2l
3-73

Ans.

d = 1 in, ri = 1.5 in, ro = 2.5 in.


From Table 3-4, for R = 0.5 in,
rc = 1.5 + 0.5 = 2 in
rn =

0.52

= 1.968 245 8 in
2 2 22 0.52

e = rc rn = 2.0 1.968 245 8 = 0.031 754 in


ci = rn ri = 1.9682 1.5 = 0.4682 in
co = ro rn = 2.5 1.9682 = 0.5318 in
A = d 2 /4 = (1) 2 /4 = 0.7854 in2
M = Frc = 1000(2) = 2000 lbf in

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63

Chapter 3

Using Eq. (3-65)


F
1000
Mci
2000(0.4682)
=
+
+
= 26 300 psi Ans.
A
Aeri
0.7854 0.7854(0.031 754)(1.5)
F
1000
Mco
2000(0.5318)
=

= 15 800 psi Ans.


o =
A
Aero
0.7854 0.7854(0.031 754)(2.5)
i =

3-74

Section AA:
D = 0.75 in, ri = 0.75/2 = 0.375 in, ro = 0.75/2 + 0.25 = 0.625 in
From Table 3-4, for R = 0.125 in,
rc = (0.75 + 0.25)/2 = 0.500 in
0.1252
rn =

= 0.492 061 5 in
2 0.5 0.52 0.1252
e = 0.5 rn = 0.007 939 in
co = ro rn = 0.625 0.492 06 = 0.132 94 in
ci = rn ri = 0.492 06 0.375 = 0.117 06 in
A = (0.25) 2 /4 = 0.049 087
M = Frc = 100(0.5) = 50 lbf in
100
50(0.117 06)
+
= 42 100 psi Ans.
0.049 09 0.049 09(0.007 939)(0.375)
100
50(0.132 94)

= 25 250 psi Ans.


o =
0.049 09 0.049 09(0.007 939)(0.625)
i =

Section BB: Abscissa angle of line of radius centers is




r2 + d/2
1
= cos
r2 + d + D/2


0.375 + 0.25/2
1
= 60
= cos
0.375 + 0.25 + 0.75/2
D+d
cos = 100(0.5) cos 60 = 25 lbf in
2
ri = r2 = 0.375 in

M=F

ro = r2 + d = 0.375 + 0.25 = 0.625 in


e = 0.007 939 in (as before)
i =
=
o =

Fcos
Mci

A
Aeri
100 cos 60
25(0.117 06)

= 19 000 psi
0.049 09
0.049 09(0.007 939)0.375
100 cos 60
25(0.132 94)
+
= 14 700 psi
0.049 09
0.049 09(0.007 939)0.625

Ans.
Ans.

On section BB, the shear stress due to the shear force is zero at the surface.

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3-75 ri = 0.125 in, ro = 0.125 + 0.1094 = 0.2344 in


From Table 3-4 for h = 0.1094
rc = 0.125 + 0.1094/2 = 0.1797 in
rn = 0.1094/ln(0.2344/0.125) = 0.174 006 in
e = rc rn = 0.1797 0.174 006 = 0.005 694 in
ci = rn ri = 0.174 006 0.125 = 0.049 006 in
co = ro rn = 0.2344 0.174 006 = 0.060 394 in
A = 0.75(0.1094) = 0.082 050 in2
M = F(4 + h/2) = 3(4 + 0.1094/2) = 12.16 lbf in
3
12.16(0.0490)
i =

= 10 240 psi Ans.


0.082 05 0.082 05(0.005 694)(0.125)
o =

3-76

3
12.16(0.0604)
+
= 6670 psi Ans.
0.082 05 0.082 05(0.005 694)(0.2344)

Find the resultant of F1 and F2 .


Fx = F1x + F2x = 250 cos 60 + 333 cos 0
= 458 lbf
Fy = F1 y + F2 y = 250 sin 60 + 333 sin 0
= 216.5 lbf
F = (4582 + 216.52 ) 1/2 = 506.6 lbf
This is the pin force on the lever which acts in a direction
= tan1

Fy
216.5
= tan1
= 25.3
Fx
458

On the 25.3 surface from F1


2000 lbf in
25.3
142
507

206

Ft = 250 cos(60 25.3 ) = 206 lbf


Fn = 250 sin(60 25.3 ) = 142 lbf
rc = 1 + 3.5/2 = 2.75 in
A = 2[0.8125(0.375) + 1.25(0.375)]
= 1.546 875 in2

The denominator of Eq. (3-63), given below, has four additive parts.
A
rn = 
(d A/r)

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65

Chapter 3


For d A/r , add the results of the following equation for each of the four rectangles.
 ro
bdr
ro
b = width
= b ln ,
r
ri
ri


dA
1.8125
2.1875
3.6875
4.5
= 0.375 ln
+ 1.25 ln
+ 1.25 ln
+ 0.375 ln
r
1
1.8125
3.3125
3.6875
= 0.666 810 6
rn =

1.546 875
= 2.3198 in
0.666 810 6

e = rc rn = 2.75 2.3198 = 0.4302 in


ci = rn ri = 2.320 1 = 1.320 in
co = ro rn = 4.5 2.320 = 2.180 in
Shear stress due to 206 lbf force is zero at inner and outer surfaces.
i =

142
2000(1.32)
+
= 3875 psi
1.547 1.547(0.4302)(1)

o =

142
2000(2.18)

= 1548 psi
1.547 1.547(0.4302)(4.5)

Ans.
Ans.

3-77
A = (6 2 1)(0.75) = 2.25 in2
6+2
rc =
= 4 in
2
Similar to Prob. 3-76,

dA
3.5
6
= 0.75 ln
+ 0.75 ln
= 0.635 473 4 in
r
2
4.5
rn = 

2.25
A
=
= 3.5407 in
0.635 473 4
(d A/r)

e = 4 3.5407 = 0.4593 in
i =

5000 20 000(3.5407 2)
+
= 17 130 psi Ans.
2.25
2.25(0.4593)(2)

o =

5000 20 000(6 3.5407)

= 5710 psi Ans.


2.25
2.25(0.4593)(6)

3-78
A=

ro


b dr =

ri

= 2.197 225 in2

2
6
dr = 2 ln
r
2

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1
rc =
A
=


ri

1
br dr =
2.197 225

2r
dr
r

2
(6 2) = 3.640 957 in
2.197 225

rn =  ro
ri

ro

A
2.197 225
= 6
2
(b/r) dr
2 (2/r ) dr

2.197 225
= 3.295 837 in
2[1/2 1/6]

e = R rn = 3.640 957 3.295 837 = 0.345 12


ci = rn ri = 3.2958 2 = 1.2958 in
co = ro rn = 6 3.2958 = 2.7042 in

3-79

i =

20 000 20 000(3.641)(1.2958)
+
= 71 330 psi Ans.
2.197
2.197(0.345 12)(2)

o =

20 000 20 000(3.641)(2.7042)

= 34 180 psi Ans.


2.197
2.197(0.345 12)(6)

rc = 12 in, M = 20(2 + 2) = 80 kip in

3
a b = (23 )1 = 2 in4
4
4
F
20
M y rc
80(2) 12
=
+
= 33.7 kpsi
Ans.
Inside: i = +
A
I ri
2
2 10
F
20
M y rc
80(2) 12
=

= 18.6 kpsi
Ans.
Outside: o =
A
I ro
2
2 14

From statics book, I =

Note: A much more accurate solution (see the 7th edition) yields i = 32.25 kpsi and
o = 19.40 kpsi
3-80
0.4"

0.4"

0.4"R
1"

For circle,

1"

For rectangle,

r2
A

=

,
(d A/r)
2 rc rc2 r 2




dA
2
2
= 2 rc rc r

dA
= b ln ro /ri
r

Ao = r 2

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Chapter 3




 dA
2.6
= 1 ln
2 1.8 1.82 0.42 = 0.672 723 4
r
1
A = 1(1.6) (0.42 ) = 1.097 345 2 in2
rn =

1.097 345 2
= 1.6312 in
0.672 723 4

e = 1.8 rn = 0.1688 in
ci = 1.6312 1 = 0.6312 in
co = 2.6 1.6312 = 0.9688 in
M = 3000(5.8) = 17 400 lbf in

3-81

i =

3
17.4(0.6312)
+
= 62.03 kpsi
1.0973 1.0973(0.1688)(1)

o =

3
17.4(0.9688)

= 32.27 kpsi
1.0973 1.0973(0.1688)(2.6)

From Eq. (3-68)


a = KF

1/3

=F

1/3

3 2[(1 2 )/E]
8
2(1/d)

1/3

Use = 0.292, F in newtons, E in N/mm2 and d in mm, then


1/3

3 [(1 0.2922 )/207 000]
K =
= 0.0346
8
1/25
pmax =
=

3F
3F
=
2a 2
2(K F 1/3 ) 2
3F 1/3
3F 1/3
=
2 K 2
2(0.0346) 2

= 399F 1/3 MPa = |max |


max = 0.3 pmax
= 120F 1/3 MPa
3-82

From Prob. 3-81,

Ans.

3 2[(1 0.2922 )/207 000]


K =
8
1/25 + 0
pmax =
and so,

Ans.

1/3
= 0.0436

3F 1/3
3F 1/3
=
= 251F 1/3
2 K 2
2(0.0436) 2

z = 251F 1/3 MPa

Ans.

max = 0.3(251) F 1/3 = 75.3F 1/3 MPa

Ans.

z = 0.48a = 0.48(0.0436)181/3 = 0.055 mm

Ans.

Ans.
Ans.

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1 = 0.334, E 1 = 10.4 Mpsi, l = 2 in, d1 = 1 in, 2 = 0.211, E 2 = 14.5 Mpsi, d2 = 8 in.


With b = K c F 1/2 , from Eq. (3-73),
1/2

2 (1 0.3342 )/[10.4(106 )] + (1 0.2112 )/[14.5(106 )]
Kc =
(2)
1 0.125
= 0.000 234 6
Be sure to check x for both 1 and 2 . Shear stress is maximum in the aluminum roller. So,
max = 0.3 pmax
4000
= 13 300 psi
0.3

pmax =
Since pmax = 2F/(bl) we have
pmax =
So,


F=

=

2F
2F 1/2
=
l K c F 1/2
l K c

l K c pmax
2

(2)(0.000 234 6)(13 300)


2

= 96.1 lbf
3-84

Good class problem

3-85

From Table A-5, = 0.211

2
2

Ans.

1
1
x
= (1 + ) = (1 + 0.211) = 0.711
pmax
2
2
y
= 0.711
pmax
z
=1
pmax
These are principal stresses
1
1
max
= (1 3 ) = (1 0.711) = 0.1445
pmax
2
2

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Chapter 3

3-86

69

From Table A-5: 1 = 0.211, 2 = 0.292, E 1 = 14.5(106 ) psi, E 2 = 30(106 ) psi, d1 = 6 in,
d2 = , l = 2 in

2(800) (1 0.2112 )/14.5(106 ) + (1 0.2922 )/[30(106 )]
(a) Eq. (3-73): b =
(2)
1/6 + 1/
= 0.012 135 in
pmax =

2(800)
= 20 984 psi
(0.012 135)(2)

For z = 0 in,
x 1 = 21 pmax = 2(0.211)20 984 = 8855 psi in wheel
x 2 = 2(0.292)20 984 = 12 254 psi
In plate
y = pmax = 20 984 psi
z = 20 984 psi
These are principal stresses.
(b) For z = 0.010 in,
x1 = 4177 psi in wheel
x2 = 5781 psi in plate
y = 3604 psi
z = 16 194 psi

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