Pdvsa: Manual de Ingenieria de Diseño

PDVSA
MANUAL DE INGENIERIA DE DISEO

VOLUMEN 6
PROCEDIMIENTO DE INGENIERIA
PDVSA N
LTP2.7
TITULO
HORNOS DE PROCESO, REQUISICION, ANALISIS

DE OFERTAS Y DETALLES DE COMPRA
SEP.96
REVISION GENERAL
29
AGO.88
PARA APROBACION
13
REV.
FECHA
APROB. Jos Gilarranz
E PDVSA, 1983
DESCRIPCION
FECHA AGO.88
PAG.
APROB. Antonio Ortiz
L.T.
E.J.
A.N.
J.S.
REV.
APROB. APROB.
FECHA AGO.88
ESPECIALISTAS
PDVSA
.Men Principal
HORNOS DE PROCESO
REQUISICION, ANALISIS DE OFERTAS Y
DETALLES DE COMPRA
Indice manual
Indice volumen
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Pgina 1
Indice norma
Indice
1 INTRODUCCION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 PREPARACION DE ESPECIFICACIONES DE DISEO . . . . . . . . .
3 INFORMACION SOBRE PROCESOS . . . . . . . . . . . . . . . . . . . . . . . .
4 DISEO MECANICO DE LOS HORNOS . . . . . . . . . . . . . . . . . . . . . .
5 REQUISICION DE HORNOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 PREPARACION DE LA REQUISICION DE COMPRA . . . . . . . . . . .
7 FORMATOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Indice volumen
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Pgina 2
Indice norma
INTRODUCCION
La coordinacin de Ingeniera Mecnica tiene la responsabilidad de hacer las
especificaciones, requisiciones y seguimiento de fabricacin de los Hornos de
Proceso.
Se debern aplicar los procedimientos generales establecidos en su
organizacin para requisitos de equipos, anlisis de ofertas, compra y
seguimiento.
PREPARACION DE ESPECIFICACIONES DE DISEO

Se deber usar la Especificacin de Ingeniera PDVSA B201PR,
Calentadores de Fuego Directo.
INFORMACION SOBRE PROCESOS

La informacin sobre procesos le ser facilitada al Ingeniero de Proyectos por el
Ingeniero Jefe de Procesos. El Ingeniero Jefe de Procesos deber enviar una
comunicacin interna al Gerente de Proyectos estableciendo los criterios y
parmetros de diseo para los calentadores.
DISEO MECANICO DE LOS HORNOS

El diseo mecnico de los hornos estar a cargo del ingeniero especializado bajo
la supervisin del Gerente de Proyectos. El especialista deber llenar las Hojas
de Datos correspondientes a los hornos de proceso. Las Hojas de Datos definen
claramente las responsabilidades de cada una de las partes involucradas en el
diseo, fabricacin, inspeccin, suministro y aprobacin de los equipos. Toda
informacin sobre procesos o cualquier caracterstica mecnica que se necesite
se deber incluir en las Hojas de Datos. Las caractersticas mecnicas a que esto
se refiere sern las limitaciones especiales que pueden emerger en un proyecto
particular tales como, limitaciones del terreno, altura de las chimeneas,
localizacin de plataforma, normas locales especiales, etc.
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Indice volumen
Pgina 3
Indice norma
REQUISICION DE HORNOS
La siguiente lista define las responsabilidades del ingeniero especialista bajo la
direccin del Gerente de Proyecto, al efectuar la requisicin de calentadores.
a.
b.
c.
d.
e.
Coordinacin de eventos con el vendedor/fabricante

Completar las Hojas de Datos de acuerdo a los criterios de diseo
establecidos por el Ingeniero Jefe.
Hacer el paquete de requisicin de equipos.
Cuando se hayan recibido las ofertas, se deber preparar su anlisis y
recomendar un fabricante (el anexo HOJAS DE DATOS PARA HORNOS DE
PROCESO se puede pegar por el dorso, para comparar las ofertas de los
diferentes fabricantes).
Emisin de la requisicin de compra.
PREPARACION DE LA REQUISICION DE COMPRA

Se modificar una copia adicional de la requisicin para que sirva como orden de
compra. Toda informacin que se hubiera omitido en la requisicin para cotizacin
se deber completar en esta oportunidad.
FORMATOS
Formato No. 1 Hoja de Datos Sistema Internacional
Formato No. 2 Hoja de Datos Unidades Inglesas
(Ambos en ingls)
Formato No. 3 Lista de especificaciones particulares
El Formato No. 3 se considera parte de las hojas de datos y conforman las
preferencias de PDVSA y/o las excepciones del proyecto para adquisicin o
modificacin de hornos.
PDVSA
.Men Principal
HORNOS DE PROCESO
DETALLES DE COMPRA
Indice manual
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Indice volumen
FIRED HEATERS DATA SHEET

(SI UNITS)
(FORMATO 1)
Pgina 4
Indice norma
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Para llenar el formato, haga click AQUI

FIRED HEATER DATA SHEET
SI UNITS
Service
Unit
Type
Owner
Purchaser
Vendor
Date
Process Design Condition

* 1 Total duty per heater, MW
2 Heater Section
* 3 Service
4 Heat absorption, MW
* 5 Fluid name
* 6 Flow rate, kg/s
3
* 7 Flow rate, dm /s
* 8
9
* 10
* 11
Pressure drop (allowable, clean / fouled), kPa

Pressure drop (calculated, clean / fouled), kPa
Fouling allowance, m 2 C/W
Thermal conductivity of coke/scale, W/m C
2
* 12 Average radiant flux density (allowable), W/m
13 Average radiant flux density (calculated), W/m 2
2
* 14 Average convection flux density (allowable),W/m 2
15 Average convection flux density (calculated), W/m
16 Maximum radiant flux density, W/m 2

17 Maximum convection flux density, W/m 2
* 18 Velocity limitation
* 19 Maximum allowable inside film temperature, C
Inlet Conditions:
* 20 Temperature C
* 21 Pressure, kPa
* 22 Liquid flow, kg/s
* 23 Vapor flow, kg/s
* 24 Gravity, liquid,API (specific gravity al 15 C)
* 25 Vapor, molecular weight
* 26 Viscosity, liquid, mPa.s
*
*
*
*
*
PDVSA LTP2.7
27 Viscosity, vapor, mPa.s

28 Specific heat, liquid, KJ/kg C
29 Specific heat, vapor, KJ/kg C
30 Thermal conductivity, liquid, W/m C
31 Thermal conductivity, vapor, W/m C
Outlet Conditions:
* 32 Temperature, C
* 33 Pressure, kPa
* 34 Liquid flow, kg/s
* 35 Vapor, flow, kg/s
* 36 Gravity, liquid, API (specific gravity at 15 C)
* 37 Vapor, molecular weight
* 38 Viscosity, liquid, mPa.s
* 39 Viscosity, vapor, mPa.s
* 40 Specific heat, liquid, kJ/kg C
* 41 Specific heat, vapor, kJ/kg C
* 42 Thermal conductivity, liquid, W/m C
* 43 Thermal conductivity, vapor, W/m C
Remarks and Special Requirements, incluiding ShortTerm Operating Conditions:

* 44 Distillation data should be attached for vaporization service
* 45 Other:
REVISION
FECHA
SEP.96
Indice volumen
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
1 of
Pgina 5
Indice norma
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Combustion Design Conditions

*2 Excess air, porcent
3 Calculated heat release, MW (LHV)
4 Calculated fuel efficiency, porcent (LHV)
5 Calculated thermal efficiency, porcent (LHV)
6 Actual thermal eficiency, porcent (LHV)
7 Radiation loss, porcent of heat release (LHV)
Flue gas temperature leaving radiant section, C
Flue gas temperature leaving convection section, C
Flue gas temperature leaving air heater, (uncorrected), C
Flue gas temperature leaving air heater, (corrected), C
12 Maximum flue gas mass velocity through convection section, kg/(s.m2)

13 Volumetric heat release, W/m3(LHV)
*14 Ambient air temperature, C
*15 Air temperature, stack design,C
16 Air temperature leaving air heater, C
*17 Altitude above sea level, m
18 Minimum furnace draft / location, kPa
*19 Note: A fuel savings of
MW will offset a $ 10.000 increase in furnace cost (erected).
Fuel Characteristics
Design
Alternates
*20 Type of fuel

*21 Heating value (LVH), KJ/kg
3
*22
*23
*24
*25
Heating value (LHV), KJ/Nm

Specific gravity at 15C or API
H/C ratio (by weight)
Viscosity, @
C, mPa.s
*26
*27
*28
*29
Viscosity, @
Total salts, ppm
Vanadium, ppm
Sodium, ppm
*30
*31
*32
*33
*34
*35
*36
*37
*38
*39
*40
Fixed nitrogen, ppm

Sulfur, porcent by weight
Hidrogen sulfide, percent by volume
Ash, porcent by weight
Liquids: ASTM initial boiling point, C
ASTM end point, C
Gases: Molecular weight
Composition mol porcent
Temperature at burner, C
Fuel pressure (available at bumer), kPa
Atomizing air/ steam preasure, kPa
C, mPa.s
Mechanical Design Conditions
General:
*41 Plot limitations
*42 Tube limitations
SEP.96
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
2 of
*1 Type of fuel
8
9
10
11
FECHA
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date

SI UNITS
REVISION
Minimum stack height

Noise limitations
Pgina 6
Indice norma
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual

SI UNITS
Structural Design Data:

Wind occurrence
Seismic zone
Heater Section:
Coil Design
4
5
6
7
8
9
* 10
* 11
* 12
13
* 14
15
16
Design basis for tube wall thickness (code or specification)

Design basis for rupture strength (minimum or average)
Design life, hr
Elastic design pressure, kPa
Rupture design pressure, kPa
Temperature allowance, C
Corrosion allowance, mm
Stress relieve (yes or no)
Weld inspection requirements, Xray or other (no. of Welds and degree of coverage)
Hydrostatic test pressure, kPa
Maximum tube metal temperature (clean), C
Design tube metal temperature, C
Inside film coefficient, W/m2 C
Coil Configuration:
17
18
19
20
21
22
Tubes(vertical or horizontal)
No. of flow passes / tubes per row
Effective tube length, m
Bare tubes, number
Bare tubes, total exposed surface, m2
Extended surface tubes, number
23 Extended surface tubes, total exposed surface, m2

24 Tube spacing, centertocenter (staggered) (inline), mm
Tubes:
* 25 Material (ASTM specifications and grade)
26 Outside diameter, mm
27 Wall thickness (minimum) (average), mm
28 Overall tube length, m
29 No. of intermediate welds
29a Distance from center line of tube to wall, inch
Description of Extended Surface:
30
31
32
33
34
35
Type (stude, segmented line, or solid line)

Material
Dimensions (height x diameter / thickness), mm
Spacing
Maximum tip temperature, C
Extension ratio
Plug Type Headers:

* 36
37
* 38
39
40
Location (one end or both ends)

Material (ASTM specification and grade)
Manufacturer and type
Nominal rating
Welded or rolled joint
Return Bends:
* 41
42
Location (header box or firebox)

FECHA
SEP.96
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
3 of
Mechanical Design Conditions (continued)
* 1 Wind velocity
* 2 Wind exposure
* 3 Minimum ambient air temperature, C
REVISION
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
*
*
*
*
*
*
PDVSA LTP2.7
Pgina 7
Indice norma
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
SI UNITS
Indice manual
REVISION
FECHA
SEP.96
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
Pgina 8
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
4 of

Heater Section (continued):
Terminals:
* 1 Type (welded or flanged)
Inlet:
2 Material (ASTM specification and grade)
3 Size / rating, schedule or thickness
4 Number of Terminals
Outlet:
* 7 Number of terminals
Manifolds:
* 8 Connection to tubes (welded or flanged)
9 Location (internal of external)
Intlet:
11 Size / schedule or thickness
12 Flange material (ASTM specification and grade)
13 Flange size and rating
Oulet:
Crossovers:
* 18 Location (Internal of external)
* 19 Pipe material (ASTM specification and grades)
20 Pipe size / schedule or thickness
* 21 Flange material (ASTM specification and grade)
Tube Supports:
23 Location (top, bottom, intermediate)
25 Spacing
26 Coating (type and thickness)
Tube Guides:
27 Location and spacing
Settings:
Floor:
Hot face temperature: Calculated
29 Lining: Thickness
Materials / Thickness / service temperature
30
Anchor (type and materials)
31
32 Casing: Materials and thickness
Design
Temperature
Exposed Vertical Walls:

33
Lining: Thickness
34
Material / thickness / service temperature
35
36
Casing: Materials and thickness
Design
Temperature
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal

SI UNITS
Indice manual
REVISION
FECHA
SEP.96
Pgina 9
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
5 of

Shielded Vertical Walls:
1 Lining: Thickness
2
Design

Temperature
Arch:
5 Lining: thickness
Hot face temperature: calculated
6
Materials / thickness / service temperature
7
Design
Temperature
Convection Walls:
9 Lining: Thickness
10
Design
11

Temperature
Breeching:
14
15
Flue Gas Ducts:
17 Location
18 Lining (internal of external)
19 Material and thickness
20 Anchor, type and material
21 Hot face design temperature, C
22 Cold face design temperature, C
Combustion Air Ducts:
23 Location
27 Hot face design temperature, C
Header Boxes:
28 Location
Hinged doors / bolted panels
29 Lining (materials and thickness)

30 Anchor (type and material)
31 Door / panel (material and thickness)
Plenum Chamber:
32 Lining (internal or external)
Material and thickness
34 Casign: Materials and thickness

35
Hot face design temperature
Cold face desing temperature
Design
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual

SI UNITS
REVISION
FECHA
SEP.96
Pgina 10
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
6 of

Stack:
1 Location
Number
Inside metal diameter
2 Stack design metal temperature
Stack length
3 Plate, minimum thickness (including corrosion allowance)
* 4 Lining (internal or external)
Extent of lining
Bridgewall:
7 Height
Height above grade

Material
C.A.
Location
Dampers:
8 Location
9 Material of blade
10 Material of shaft
* 11 Bearing type
12 Multiple or single blade
13 Description of provision for operation
14 Location and type of operator
Miscellaneous:
Platforms:
Access
From
By
Location/No.
Width
Length/Arc
Stairs / Ladder
Grade / Platform / Location, etc
15
16
17
18
19
20 Type of flooring, etc.
Doors:
21 Access
22
Number
Location
Size
Hinged or bolted
23
24
25 Observation
26
27 Tube removal
28 Inspection
29
30
31
Instrument and Auxiliary Connections:

32 Process fluid temperature
33 Flue gas combustion air temp.
34 Flue gas combustion air press
35 Flue gas combustion/O2 analyzer
36 Snuffing steam
37 Purge
38 Vents / drains
39 Tubeskin thermocouples
40
Number
Size
Type
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual

SI UNITS
FECHA
SEP.96
Pgina 11
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
REVISION
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
7 of

* 1 Painting requirements
* 2 Galvanizing requirements
* 3 Internal coatings (casing, ducts, stack)
* 4 Fireproofing requirements
Burners and Auxiliary Equipment:

Burners :
5 Manufacture / type
6 Designation / size
7 Heat release (MW per burner) at design excess air:
Maximum
Location / orientation
No.
Normal
Maximum
8 Design pressure drop across burners kpa
@ Maximum heat release
9 Distance burner centerline to tube centerline: Horizontal

10 Distance burner centerline to unshielded refractory: Horizontal
11 Burner pilot: Capacity (MW)
Type of ignition
Vertical
Fuel
* 12 Special requirements (flame detection devices, safety interlocks, etc.)
Sootblowers:
13
14
15
16
Location
Number
Maximum cleaning radius
17 Lane dimension (minimum clearance)

18 Orientation (horizontal or vertical)
* 19 Cleaning medium
* 20 Supply pressure / temperature
21 Flow rate per blower, kg/s
22 Materials of construction
* 23 Driver type (manual, air, or electric motor)
* 24 Control system type (auto or manual; sequential, local, or remote panel; etc.)
Vertical
Fuel pressure
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
FECHA
SEP.96
Pgina 12
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date

SI UNITS
REVISION
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
8 of

Air Preheater Section:
1 System description (direct, indirect, or other)
2 Type (regenerative, recuperative, heat pipe, circulating, other)
3 Manufacturer
Model No.
Air Side
Design
Maximum
Flue Gas or Hot side

Minimum
Design
Maximum
Minimum
Performance:
4 Flow entering, kg/s
5 Bypass quantity, kg/s
6 Flow leaving, kg/s
7 Hot air recirculation, kg/s
8 Leakage, porcent
9 Temperature entering, C
10 Temperature leaving, C
(uncorrected)
11 Temperature leaving, C (corrected)
12 Mix temperature (after bypass), C
13 Pres. entering/leaving, kpa
14 Pressure drop (allowable), kPa
15 Pressure drop (calculated), kPa
16 Heat exchanged, MW
17 Transfer rate (clean), W/m2 C
18 MTD (uncorrected), C
19 Surface area, m2
20 Tube side fluid
* 21 Minimum allowable flue gas temp. C
22 Minimum metal temp. of flue gas side: allowable, C
23 Upper limit flue gas temperature, C
Utilities and Miscellaneous:
* 24 Plant air pressure, kPa
* 25 Steam: pressure, kPa
* 26 Water: pressure, kPa
* 27 Structural wind load, kg/m2
* 28 Elevation, m above sea level
29 Other
30
31
32
33
Minimum ambient air temp., C

Calculated, C
Instrument air pressure, kPa

Temperature, C
Temperature, C
Seismic factor
Relative humidity
Construction:
Regenerative type:
34 Horizontal shaft: Air inlet (left, right, above, below)
Vertical shaft: Air flow (up, down)
35 Internal air bypass (yes, no) and type of operator
36 Main drive
Baskets:
37 Cold end
38 Intermediate
39 Hot end
Auxiliary drive
Gage
Material
Depth (min)
Description
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual

SI UNITS
FECHA
SEP.96
Pgina 13
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
REVISION
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
9 of

Air Preheater (continued):
Construction (continued):
Recuperative type:
1 No. of air passes
2 Description of surface
No. of tubes/air pass
4 Intermediate air crossover duct: Included (yes, no)
Bolted or welded
With/without insulation
Heat Pipe:
5 Tube material
Outside diameter, mm
6 Air side fins (solid/segmented): Width, mm
Thickness, mm
7 Gas side fins (solid/segmented): Width, mm
8 Thickness, mm
No.
A.W./M.W.,mm
Height, mm
No. per inch
Material
No. per meter
Height, mm
Material
9 Tubes per row

No. of rows
10 Effective length: Air side
11 Maximum allowable soaking temperature, C
Pitch
Square, triangular
Flue gas side
IndirectCirculating type:
12 Air heater coil: material
Outside diameter, mm
13 Fin description
No.
Effective length
A.W./M.W.,mm
14 Tubes per row

No. of rows
15 Expansion tank
Valves
Note: See fired heater section of data sheets for flue gas coil details
Other Type:
16
Pitch
Square, triangular
Pumps
17
Accessories:
18 Soot blowers
19 Water wash
20 Fire extinguisher system
21 Controls
22 Insulation: external
23 Corrosion protection
24 Expansion provisions
25 External cold air bypass (yes/no)
26 External hot air recirculation (yes/no)
Internal
Damper operator type

Forced Draft
Normal
Fans:
27
28
29
30
31
32
33
34
35
Flow rate, kg/s

Temperature, C
Static pressure, kPa
Revolutions per minute
Maximum allowable fan speed, rpm
Manufacturer and arrangement
Type and size
Bearing type
Coupling type
Design
Induced Draft
Normal
Design
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date

SI UNITS
REVISION
FECHA
SEP.96
Pgina 14
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page 10 of

Air Preheater Section (continued)
1
2
3
4
Casing materials of construction

Impeller materials of construction
Damper, type and location
Damper operator
* 5 Special requirements (noise limits, inlet screens, rain hoode, guide vanes, etc.)
Drivers:
Electric Motors:
6 Manufacture and type
7 Horsepower
8 Voltage/herthz/phase
9 Revolutions per minute
Forced Draft
Induced Draft
Turbines:
15 Manufacturer and type or designation
16 Horsepower, normal condition
17 Horsepower, design condition
18 Water rate, normal condition, kg/s/W
19 Water rate, design condition, kg/s/W
20 Revolutions per minute, normal condition
21 Revolutions per minute, design condition
*23 Steam conditions, inlet
*23 Steam conditions, outlet
24 Governor
25 Bearings, type and tube
*26 Special requirements
Forced Draft
Induced Draft
Transmission:
Forced Draft
Induced Draft
* 10
11
* 12
13
* 14
27
28
*29
30
31
*32
Enclosure
Insulation
Service factor
Bearings (type and tube)
Special requirements

Ratio
Service factor
Lube system
Coupling manufacturer and type
Special requirements (clutches, coupling guards, etc).
PDVSA
.Men Principal
HORNOS DE PROCESO
DETALLES DE COMPRA
Indice manual
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Pgina 15
Indice volumen
FIRED HEATERS DATA SHEET

(CUSTOMARY UNITS)
(FORMATO 2)
Indice norma
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual

CUSTOMARY UNITS
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
Thermal consuctivity, vapor

Process Desing Conditions
* 1 Total duty per heater, mm Btu/hr
2 Heater Section
* 3 Service
4 Heat absorption, mm Btu/hr
* 5 Fluid name
* 6 Flow rate, lb/hr
* 7 Flow rate, bdp
* 8
9
* 10
* 11
Pressure drop (allowable, clean / fouled), psi

Pressure drop (calculated, clean / fouled), psi
Fouling allowance, in/hr Fft/Bln
Thermal conductivity of coke/scale Btu/hrFft2/in
2
* 12 Average radiant flux density (allowable), Btu/hrft
2
Btu/hrft
Average
radiant
flux
density
(calculated),
13
* 14 Average convection flux density (allowable), Btu/hrft2
15 Average convection flux density (calculated), Btu/hrft2

Btu/hrft2
17 Maximum convection flux density, Btu/hrft2
* 18 Velocity limitation
* 19 Maximum allowable inside film temperature, F
16 Maximum radiant flux density,
Inlet Conditions:
* 20 Temperature F
* 21 Pressure, psi (psi)
* 22 Liquid flow, lb/hr
* 23
* 24
* 25
* 26
Vapor flow, lb/hr

Gravity, liquid, API (specific gravity at 15F)
Vapor, molecular weight
Viscosity, liquid, cP
* 27
* 28
* 29
* 30
* 31
Viscosity, vapor, cP
Specific heat, liquid, Btu/lb F
Specific heat, vapor, BTU/lb F
Thermal conductivity, liquid, Btu/hrft2F/in
Thermal conductivity, vapor,, Btu/hrft2F/in
Outlet Conditions:
* 32
* 33
* 34
* 35
* 36
* 37
* 38
* 39
* 40
* 41
* 42
* 43
PDVSA LTP2.7
Temperature, F
Pressure, psig (psig)
Liquid flow, lb/hr
Vapor, flow, lb/hr
Gravity, liquid, API (specific gravity at 15F)
Vapor, molecular weight
Viscosity, liquid, cP
Viscosity, vapor, cP
Specific heat, liquid, Btu/lb F
Specific heat, vapor, Btu/lb F
Thermal conductivity, liquid, Btu/hrft2F/in
Thermal conductivity, vapor, Btu/hrft2F/in
Remarks and Special Requirements, incluiding ShortTerm Operating Conditions:

*44 Destilation data should be attached for vaporization service
*45 Other:
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
1 of
REVISION
FECHA
SEP.96
Pgina 16
Indice norma
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Indice volumen

Service
Unit
CUSTOMARY UNITS
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
2 of
Type
Owner
Purchaser
Vendor
Date
Combustion Design Conditions

* 1 Type of fuel
* 2 Excess air, porcent
3 Calculated heat release, mm Bluhr (LHV)
4 Calculated fuel efficiency, porcent (LHV)
5 Calculated thermal efficiency porcent (LHV)
6 Actual thermal efficiency porcent (LHV)
7 Radiation loss, porcent of heat release (LHV)
8
9
10
11
Flue gas temperature leaving radiant section, F

Flue gas temperature leaving convection section, F
Flue gas temperature leaving air heater, (uncorrected), F
Flue gas temperature leaving air heater, (corrected), F
12 Maximum flue gas mass velocity through convection section, lb/sq ft

3
13 Volumetric heat release, Btu/hr.ft (LHV)

* 14 Ambient air temperature,F
* 15 Air temperature, stack design, F
16 Air temperature leaving air heater,F
* 17 Altitude above sea level, ft
18 Minimum furnace draft / location, H2O
* 19 Note: A fuel savings of
MW will offset a $ 10.000 increase in furnace cost (erected)

Fuel Characteristics
Design
Alternates
* 20 Type of fuel
* 21 Heating value (LVH), Btu/lb
* 22 Heating value (LHV), Btu/sci
or API
* 23 Specific gravity at 60 F
* 24 H/C ratio (by weight)

* 25 Viscosity, @
F, SSU
F, SSU
* 26
* 27
* 28
* 29
Viscosity, @
Total salts, ppm
Vanadium, ppm
Sodium, ppm
* 30
* 31
* 32
* 33
* 34
* 35
* 36
* 37
* 38
* 39
* 40
Fixed nitrogen, ppm

Sulfur, porcent by weight
Hidrogen sulfide, percent by volume
Ash, porcent by weight
Liquids: ASTM initial bolling point, F
ASTM end point, F
Gases: Molecular weight
Composition mol porcent
Temperature at burner,F
Fuel pressure (available at bumer), psig
Atomizing air/ steam preasure, Kpa
Mechanical Design Conditions

General:
*41 Plot limitations
Minimum stack height
*42 Tube limitations
Noise limitations
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Pgina 17
Indice norma
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date

CUSTOMARY UNITS
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
3 of

Structural Design Data:
*1 Wind velocity
*2 Wind exposure
*3 Minimum ambient air temperature, F
Wind occurrence
Seismic zone
Heater Section:
Coil Design:
*4 Design basis for tube wall thickness (code or specification)
*5 Design basis for rupture strength (minimum or average)
*6 Design life, hr
*7 Elastic design pressure, psig
*8 Rupture design pressure, psig
*9 Temperature allowance, F
*10 Corrosion allowance, ln
*11 Stress relieve (yes or no)
*12 Weld inspection requirements, Xray or other (no. of Welds and degree of
coverage)
13 Hydrostatic test pressure, kPa
14 Maximum tube metal temperature (clean), F
15 Design tube metal temperature, F
16 Inside film coefficient, Btu/hrFft2
Coil Configuration:
17 Tubes(vertical or horizontal)
18 No. of flow passes / tubes per row
19 Effective tube length, ft
20 Bare tubes, number
21 Bare tubes, total exposed surface, ft2
22 Extended surface tubes, number
23 Extended surface tubes, total exposed surface, ft2
24 Tube spacing, centertocenter (staggered) (inline), in
Tubes:
*25 Material (ASTM specifications and grade)
26 Outside diameter, mm
27 Wall thickness (minimum) (average), mm
28 Overall tube length, lt
29 No. of intermediate welds
29A Distance from center line of tube to wall, inch
Description of Extended Surface:
30 Type (stude, segmented line, or solid line)
31 Material
32 Dimensions (height x diameter / thickness), in
33 Spacing
34 Maximum tip temperature, F
35 Extension ratio
Plug Type Headers:

36 Location (one end or both ends)
37
*38
39
40

Nominal rating
Welded or rolled joint
Return Bends:
*41
Location (header box or firebox)
42
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Pgina 18
Indice norma
PDVSA
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
CUSTOMARY UNITS
Indice manual
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Pgina 19
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
4 of

Terminals:
*1 Type (welded or flanged)
Inlet:
4 Number of terminals
Outlet:
6 Size/Rating, schedule or thickness
7 Number of terminals
Manifolds:
*8 Connection to tubes (welded or flanged)
9 Location (internal of external)
Inlet:
Outlet:
Crossovers:
*18 Location (Internal of external)
*19 Pipe material (ASTM specification and grades)
20 Pipe size / schedule or thickness
*21 Flange material (ASTM specification and grade)
Tube Supports:
23 Location (top, bottom, intermediate)
25 Spacing
26 Coating (type and thickness)
Tube Guides:
27 Location and spacing
Settings:
Floor:
30
Materials / Thickness / service temperature
31
Design
Temperature
Exposed Vertical Walls:

34
35
36
Design

Casing: Materials and thickness
Temperature
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
CUSTOMARY UNITS
Indice manual
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
5 of

Shielded Vertical Walls:
1 Lining: Thickness
2
Design

Temperature
Arch:
5 Lining: thickness
6
7
Design
Temperature
Convection Walls:
9 Lining: Thickness
10
Design
11

Temperature
Breeching:
14
15
Flue Gas Ducts:
17 Location
21 Hot face design temperature, F
22 Cold face design temperature, F
Combustion Air Ducts:
23 Location
27 Hot face design temperature, F
Header Boxes:
28 Location
Hinged doors / bolted panels
29 Lining (materials and thickness)

31 Door / panel (material and thickness)
Plenum Chamber:
32 Lining (internal or external)
34 Casign: Materials and thickness

35
Hot face design temperature
Cold face desing temperature
Design
REVISION
FECHA
SEP.96
Pgina 20
Indice norma
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual

CUSTOMARY UNITS
FECHA
SEP.96
Pgina 21
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date
REVISION
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
6 of

Stack:
1 Location
Number
2 Stack design metal temperature
Height above grade
Inside metal diameter

Stack length
3 Plate, minimum thickness (including corrosion allowance)

*4 Lining (internal or external)
Material
C.A.
Extent of lining

Bridgewall:
7 Height
Location
Dampers:
8
9
10
*11
Location
Material of blade
Material of shaft
Bearing type
12 Multiple or single blade

13 Description of provision for operation
14 Location and type of operator
Miscellaneous:
Platforms:
Access
From
By
Location/No.
Width
Length/Arc
Stairs / Ladder
Grade / Platform / Location, etc
Location
Size
Hinged or bolted
15
16
17
18
19
20 Type of flooring, etc.
Doors:
Number
21 Access
22
23
24
25 Observation
26
27 Tube removal
28 Inspection
29
30
31
Instrument and Auxiliary Connections:
32 Process fluid temperature
33 Flue gas fluid combustion air temp.
34 Flue gas fluid combustion air press
35 Flue gas fluid combustion/O2 analyzer
36 Snuffing steam
37 Purge
38
39
40
Vents / drains
Tubeskin thermocouples
Number
Size
Type
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
FECHA
SEP.96
Pgina 22
Indice volumen
Service
Unit
Type
Owner
Purchaser
Vendor
Date

CUSTOMARY UNITS
REVISION
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page
7 of

*1 Painting requirements
*2 Galvanizing requirements
*3 Internal coatings (casing, ducts, stack)
*4 Fireproofing requirements
Bumers and Auxiliary Equipment:

Bumers
Location / orientation
5 Manufacture / type
6 Designation / size
7 Heat release (mm BTU per bumer) at design excess air:
Maximum
No.
Normal
Maximum
8 Design pressure drop across burners H2O

9 Distance burner centerline to tube centerline: Horizontal
10 Distance burner centerline to unshielded refractory: Horizontal
11 Burner pilot: Capacity (mm Btu/hr)
@ Maximum heat release

Vertical
Vertical
Fuel
Type of ignition
*12 Special requirements (flame detection devices, safety interlocks, etc.)
Sootblowers:
13
14
15
16
17
18
*19
*20
21
22
*23
Location
Number
Maximum cleaning radius
Lane dimension (minimum clearance)
Orientation (horizontal or vertical)
Cleaning medium
Supply pressure / temperature
Flow rate per blower, kg/s
Materials of construction
Driver type (manual, air, or electric motor)
*24 Control system type (auto or manual; sequential, local, or remote panel; etc.)
Fuel pressure
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual

CUSTOMARY UNITS
REVISION
FECHA
SEP.96
Pgina 23
Indice volumen
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page 8
of
Service
Unit
Type
Owner
Purchaser
Vendor
Date

Air Preheater Section:
1 System description (direct, indirect, or other)
2 Type (regenerative, recuperative, heat pipe, circulating, other)
3 Manufacturer
Model No.
Air Side
Flue Gas or Hot side
Performance:
Design
4
5
6
7
8
Maximum
Minimum
Design
Maximum
Minimum
Flow entering, lb/hr

Bypass quatity, lb/hr
Flow leaving, lb/hr
Hot air recirculation, lb/hr
Leakage, porcent
9 Temperature entering, F
10 Temperature leaving, F
(uncorrected)
11 Temperature leaving, F (corrected)
12 Mix temperature (after bypass), F
13 Pres. entering/leaving, in H2O gage
14 Pressure drop (allowable), in H2O
15 Pressure drop (calculated), in H2O
16 Heat exchanged, mm Btu/hr
17 Transfer rate (clean), Btu/hrft2F
18 MTD (uncorrected), F
19 Surface area, ft2
20 Tube side fluid
*21 Minimum allowable fire gas temp. F
22 Minimum metal temp. of flue gas side: allowable, F
23 Upper limit flue gas temperature, F
Minimum ambient air temp., F

Calculated , F
Utilities and Miscellaneous:

*24
*25
*26
*27
*28
29
30
31
32
33
Plant air pressure, psig

Steam: pressure, psig
Water: pressure, psig
Structural wind load, psi
Elevation, m above sea level
Other
Instrument air pressure, psig

Temperature, F
Temperature, F
Seismic factor
Relative humidity
Construction:
Regenerative type:
34 Horizontal shaft: Air inlet (left, right, above, below)
Vertical shaft: Air flow (up, down)
35 Internal air bypass (yes, no) and type of operator
36 Main drive
Baskets:
37 Cold end
38 Intermediate
39 Hot end
Auxiliary drive
Gage
Material
Depth (min)
Description
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
FECHA
SEP.96
Pgina 24
Indice volumen
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page 9
of
Service
Unit
Type
Owner
Purchaser
Vendor
Date

CUSTOMARY UNITS
REVISION

Air Preheater Section (continue):
Recuperative Type:
1 No. of air passes
2 Description of surface
No. of tubes/air pass
4 Intermediate air crossover duct: Included (yes, no)
With/without insulation
Bolted or welded
Heat Pipe:
5 Tube material
Outside diameter, in
6 Air side fins (solid/segmented): width, in
Thickness, in
7 Gas side fins (solid/segmented): Width, in
8 Thickness, in
9 Tubes per row
10 Effective length: Air side
11 Maximum allowable soaking temperature, F
No.
A.W./M.W., in
Height, in
Material
No. per inch
Height, in
No. per inch
Material
No. of rows
Square, triangular
Pitch
Flue gas side
Indirect Circulating Type:

12 Air heater coil: material
Outside diameter, in
13 Fin description
No.
A.W./M.W., in
14 Tubes per row

No. of rows
15 Expansion tank
Valves
Note: See fired heater section of data sheets for flue gas coil details
Effective length
Square, triangular
Pitch
Pumps
Other Type:
16
17
Accessories:
18 Soot blowers
19 Water wash
20 Fire extinguisher system
21 Controls
22 Insulation: external
23 Corrosion protection
24 Expansion provisions
25 External cold air bypass (yes/no)
26 External hot air recirculation (yes/no)
Internal

Forced Draft
Induced Draft
Fans:
27
28
29
30
31
32
33
34
35
Flow rate, lb/hr

Temperature, F
Static pressure, in H2O
Revolutions per minute
Maximum allowable fan speed, rpm
Manufacturer and arrangement
Type and size
Bearing type
Coupling type
Normal
Design
Normal
Design
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
FECHA
SEP.96
Pgina 25
Indice volumen
Indice norma
Equipment No.
Plant Location
No. Required
Reference No.
Reference No.
Reference No.
Page 10 of
Service
Unit
Type
Owner
Purchaser
Vendor
Date

CUSTOMARY UNITS
REVISION

Air Preheater Section (continued)
Fans (continued):
1
2
3
4
Forced Draft
Induced Draft
Casing materials of construction

Impeller materials of construction
Damper, type and location
Damper operator
5 Special requirements (noise limits, inlet screens, rain hoode, guide vanes, etc.)
Drivers:
Electric Motors:
Forced Draft
Induced Draft
Forced Draft
Induced Draft
Forced Draft
Induced Draft
6 Manufacrure and type

7 Horsepower
8 Voltage/nertz/phase
9 Revolutions per minute
*10
11
*12
13
*14
Enclosure
Insulation
Service factor
Bearings (type and tube)
Special requirements
Turbines:
15
16
17
18
19
20
Manufacturer and type or designation

Horsepower, desing condition
Horsepower, design condition
Water rate, normal condition, lb/hr/hp
Water rate, design condition, lb/hr/hp
Revolutions per minute, normal condition

21 Revolutions per minute, design condition
*22 Steam conditions, inlet
*23 Steam conditions, outlet
24 Governor
25 Bearings, type and tube
*26 Special requirements
Transmission:
27
28
*29
30
31
*32

Ratio
Service factor
Lube system
Coupling manufacturer and type
Special requirements (clutches, coupling guards, etc.)
PDVSA
.Men Principal
HORNOS DE PROCESO
DETALLES DE COMPRA
Indice manual
Indice volumen
FIRED HEATERS
CHECKLIST
(FORMATO 3)
PDVSA LTP2.7
REVISION
FECHA
SEP.96
Pgina 26
Indice norma
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Indice volumen
REVISION
FECHA
SEP.96
Pgina 27
Indice norma
FIRE HEATER CHECKLIST

This checklist is to be used for indicating specific requirements of the purchaser when the standard API 56095
provides a choice or designates that a decision must be made. These items are indicated by a bullet (*) in the
standard API 56095. This completed checklist shall be considered as part of this document.
Paragraph
1.6.2
Item
Requirement
Applicable local rules and regulations
1.7.1.3
Number of copies of referenced drawings and data required
1.7.2, 1.9
Noise data sheets provided
Yes
No
1.9
As built data sheets and drawings required
Yes
No
2.3.6
Corbels acceptable
Yes
No
Baffles acceptable
Yes
No
3.2.1
Acceptable extended surface type:

Studs
Yes
No
Solid fins
Yes
No
Segmented fins
Yes
No
3.2.3
Basis for extended surface dimensions
Gas
Oil
5.1.4
Inspection openings are required
Yes
No
Yes
No
If yes, terminal flanges are acceptable

5.1.6
Low point drains shall be furnished by vendor
Yes
No
High point vents shall be furnished by vendor
Yes
No
Yes
Yes
No
No
Yes
No
5.2
Alternative terminal loadings
6.3.2
Acceptable tube support corrosion protection:

Refractory coating
50Cr50Ni material
7.1.1
Alternate casing temperature design
7.4.5, 7.5.7
Specified internal protective coating
8.1.2, 9.2.2
Code requirements for wind and earthquake loads
8.1.5, 9.2.8
Alternate ambient conditions for structural design
8.2.5
Locations for future platforms, ladders, and stairways
8.2.7
Allowance for fireproofing
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Indice volumen
REVISION
FECHA
SEP.96
Pgina 28
Indice norma

Paragraph
8.3.1.2
Item
Requirement
Header box closures:

Hinged doors
Bolted panels
8.4.4
Plataform decking requirements
8.5.2
Acceptable low temperature materials
9.1.11
Location of control dampers.
9.5.4
Acceptable strake design

Staggered plates
Yes
No
Yes
No
Yes
No
Yes
No
Spiral spoilers
9.6.1
Acceptable materials of construction:

Stacks
Ducts
Breechings
9.6.2
Acceptable bolting materials
10.1.4
Single burner with multiple guns is acceptable
Yes
No
10.1.5
Pilots for gas burners
Yes
No
10.2.1
Acceptable sootblower type:

Retractable
Yes
No
Rotaryautomatic
Yes
No
Rotarymanual
Yes
No
Stainless shrouds
Yes
No
Hightduty brick
Yes
No
Castable refractory
Yes
No
Open
Close
10.2.5
10.3.5
Acceptable erosion protection:
Acceptable bearings type

Type of cooling
10.4.1
Damper position on failure
11.1.3.4
Aditional flue gas sampling connections
11.2.1
Crossover thermowell connection required
Yes
No
11.2.2
Outlet thermowell connection required
Yes
No
11.3.3.2
Water washing is required:

Radiant
Yes
No
Convection
Yes
No
Galvanizing
Yes
No
Zinccoating
Yes
No
11.4
Tubeskin thermocouple requirements
12.1.1
Site receiving and handling limitations
12.2.5.1
Charpy impact test requirements
12.3.1
Unacceptable referenced welding processes
12.3.3
Unacceptable referenced purge gases
12.4.3
Acceptable bolt weather protection:
Root pass welding restrictions
PDVSA
PDVSA LTP2.7
HORNOS DE PROCESO
DETALLES DE COMPRA
.Men Principal
Indice manual
Indice volumen
REVISION
FECHA
SEP.96
Pgina 29
Indice norma
12.5.6.2
Acceptable castable curing method:

Yes
No
Water spray
Yes
No
Resin membrane
Yes
No
Yes
No
Air dry only
13.3.1.1
Prior approval of major defect repairs required

Criteria for rejection:
13.3.1.2
Radiograph examination requirements:

Pdvsa: Manual de Ingenieria de Diseño

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pdvsa: Manual de Ingenieria de Diseño

Uploaded by

Copyright:

Available Formats

PDVSA

MANUAL DE INGENIERIA DE DISEO

HORNOS DE PROCESO, REQUISICION, ANALISIS

APROB. Jos Gilarranz

2 PREPARACION DE ESPECIFICACIONES DE DISEO . . . . . . . . .

3 INFORMACION SOBRE PROCESOS . . . . . . . . . . . . . . . . . . . . . . . .

4 DISEO MECANICO DE LOS HORNOS . . . . . . . . . . . . . . . . . . . . . .

6 PREPARACION DE LA REQUISICION DE COMPRA . . . . . . . . . . .

PREPARACION DE ESPECIFICACIONES DE DISEO

INFORMACION SOBRE PROCESOS

DISEO MECANICO DE LOS HORNOS

Coordinacin de eventos con el vendedor/fabricante

PREPARACION DE LA REQUISICION DE COMPRA

FIRED HEATERS DATA SHEET

Para llenar el formato, haga click AQUI

Process Design Condition

Pressure drop (allowable, clean / fouled), kPa

16 Maximum radiant flux density, W/m 2

27 Viscosity, vapor, mPa.s

Remarks and Special Requirements, incluiding ShortTerm Operating Conditions:

Para llenar el formato, haga click AQUI

Combustion Design Conditions

12 Maximum flue gas mass velocity through convection section, kg/(s.m2)

MW will offset a $ 10.000 increase in furnace cost (erected).

*20 Type of fuel

Heating value (LHV), KJ/Nm

Fixed nitrogen, ppm

Mechanical Design Conditions

FIRED HEATER DATA SHEET

Minimum stack height

FIRED HEATER DATA SHEET

Structural Design Data:

Design basis for tube wall thickness (code or specification)

23 Extended surface tubes, total exposed surface, m2

Type (stude, segmented line, or solid line)

Plug Type Headers:

Location (one end or both ends)

Location (header box or firebox)

Mechanical Design Conditions (continued)

Para llenar el formato, haga click AQUI

Mechanical Design Conditions (continued)

Exposed Vertical Walls:

Material / thickness / service temperature

Anchor (type and materials)

Casing: Materials and thickness

Hot face temperature: Calculated

Para llenar el formato, haga click AQUI

Mechanical Design Conditions (continued)

Anchor (type and materials)

Anchor (type and materials)

Hinged doors / bolted panels

29 Lining (materials and thickness)

Material and thickness

34 Casign: Materials and thickness

Hot face design temperature

Cold face desing temperature

Para llenar el formato, haga click AQUI

Mechanical Design Conditions (continued)

Height above grade

Material and thickness

Grade / Platform / Location, etc

Instrument and Auxiliary Connections:

FIRED HEATER DATA SHEET