EN

SEALINE
hoses

SEALINE hoses
Catalogue
www.trelleborg.com/oilandmarinehoses
TRELLEBORG FLUID HANDLING SOLUTIONS

Trelleborg group, leader in polymer

solutions
Trelleborg is a world leader in engineered polymer
solutions that seal, damp and protect critical
applications in demanding environments.
Its innovative engineered solutions accelerate
performance for customers in a sustainable way.
The Trelleborg Group has annual sales of about
SEK 21 billion (EUR 2.3 billion, USD 3.2 billion) in
over 40 countries.
In addition, Trelleborg owns 50 percent of
Trelleborg Vibracoustic, a global leader within

antivibration solutions for light and heavy vehicles,

with annual sales of approximately SEK 14 billion
(EUR 1.55 billion, USD 2.2 billion) in about 20
countries.
The Trelleborg share has been listed on the Stock
Exchange since 1964 and is listed on NASDAQ
OMX Stockholm, Large Cap.

www.trelleborg.com

The group comprises 5 business areas

Trelleborg

Coated Systems

Trelleborg

Trelleborg

Industrial Solutions

Offshore & Construction

Trelleborg

Trelleborg

Sealing Solutions

Wheel Systems

Trelleborg Fluid Handling Solutions

Trelleborg Fluid Handling Solutions is part of Trelleborg Industrial Solutions.
With over 1000 employees and head office located in Clermont-Ferrand (France), Trelleborg Fluid Handling Solutions is a key leading
player proposing high performance and optimal solutions for every situation with low and medium pressure Industrial Hose, Oil and
Marine Hoses, Rubber Sheeting & Matting and Expansion Joint based on advanced polymer technology with production sites in
France, Spain, Sweden and Brazil.
Trelleborg Fluid Handling Solutions offers a very large range of competitive products, solutions and services that meet your needs and
requirements for all types of application for your different businesses.


Your Partner for Fluid Handling
Trelleborg Fluid Handling Solutions is organized around
9 applications areas:
Oil and Gas
Construction and Mining Equipment
Energy
Chemical, Pharma and Food
Agriculture and Farms
Environment and Cleaning Waste Water
Processing Equipment and Machine Tools
Industrial Transportation
Life Science
This enables better reactivity to adapt our offer to fast moving
application or to design special solutions tailor-made for you.
In all cases we follow closely legal requirements or standard
evolutions.

Our logistics platform: availability, reactivity and reliability
Over 5000 different items are stored in our 3 logistic platforms
in Clermont-Ferrand (France), Trelleborg (Sweden) and Izarra
(Spain) to meet your need for immediate and reliable delivery.
Our research and development centers through continuous
innovations
Located in France and Brazil for Oil & Marine Hose, France and
Sweden for Industrial Hose and Spain for Rubber Sheeting/
Matting and Expansion Joint, our R&D centers provide innovating
solutions for compound, finished products and customized
solutions.
All production sites are well equipped with laboratory, test bench
and calculation centers to provide ready-to-use solutions based
on our experience of the applications and competences.

Our couplings technical centers
With location all over Europe (Germany, Norway, Sweden and
France), Brazil and China we offer a large range of rubber
hose assembly, composite hose, Stainless Steel or PTFE hose
with dedicated service (24 hours to 48 hours delivery) and
accessories.


Trelleborg Oil & Marine Hoses

Trelleborg Oil & Marine is the leading supplier of innovative
and field-proven large-bore flexible bonded hoses for crude oil,
chemicals, and LPG/LNG offshore transfer applications.
Trelleborg Oil & Marine provides full service worldwide through
global life cycle engineering studies, delivery of complete
solutions (hoses and ancillary equipments), on-site supervision,
and recommendations for installation, maintenance and repairs.
Trelleborg Oil & Marine is a technology and innovation driven
company that makes flexible bonded hoses with unrivalled and
undisputed performance.
Our products are designed and built with cutting edge solutions
used in tire and aerospace industry, with high resistance to
extreme operating environments and severe fatigue conditions.
The acquisition of a Brazilian company in 2011 in Sao Paulo
enlarged and completed the range of products and technologies.
In Brazil, the business focuses on specially designed oil hoses
for floating and submarine applications in order to answer the
strongly growing local offshore oil and gas extraction industry.
Trelleborg Oil & Marine provides a wide range of products
specifically designed for demanding applications with long
service life and high level of reliability:
One team, two world class factories,
in France and Brazil,
serving the global Oil & Gas transfer and offloading business

So Paulo, Brazil

Clermont-Ferrand, France

In order to help you to accelerate the development of your business, our service list also covers

I Compounding formulation I Hose configuration modeling I Finite element calculations I Hose design
I Hose testing (pressure, bending, elongation resistance, ) I Hose certification (PED, ADR, REACH, ) I Handling and storage instructions
I Installation instruction and supports I Hose inspection and refurbishment I Hose failure analysis
I After sales support I Training for sales team I Training for assembly workshop operators

[CALM buoy configuration with Trelleborg hoses]

Applications
ALP Articulated Loading Platform

First off hose

Main line hoses

First off hose

Submarine first off hose

Applications
MBM/CBM Multi Buoy Mooring/Conventional Buoy Mooring
Submarine tanker rail hose

Submarine main line hoses

Submarine first off hoses

Submarine main line hoses

Submarine reducer hose

Submarine tail line hoses

Integrated spool piece

Submarine tanker rail hose

SALM Single Anchor Leg Mooring

Floating tanker rail hose

Floating main line hoses

Submarine main line hoses

Additional buoyancy modules

Submarine first off hose

Applications
CALM Catenary Anchor Leg Mooring
Tanker rail hose connected to
the tanker manifold

Floating tanker rail hose

Floating tail line hoses

End line ancillaries

(valve/spool/camlock/light flange)

Floating reducer
(hose or metallic) piece

Floating main line hoses

Floating first off hose

Buoy submarine configuration Chinese lantern/Steep S/Lazy S

Chinese lantern
Submarine first off hose
Submarine main line hoses
Buoyancy modules
Submarine first off hose

Steep S
Submarine first off hose
Submarine main line hoses
Submarine first off hose

Lazy S
Submarine first off hose
Submarine main line hoses
Buoyancy modules
Submarine first off hose

Applications
TANDEM Configuration
Floating tanker rail hose

Floating main line hoses

Additional buoyancy modules

Submarine main line hoses

Submarine first off hose
Buoyancy modules

10

SEALINE [Trelleborg new facilities in So Paulo, Brazil]

General data
Working rated pressure

Trelleborg hoses are designed and qualified to a working

rated pressure (RP) of 15, 19, 21 and 25 barg.
Min. burst pressure: 5 x working rated pressure.

Internal diameter
153 mm

Foam material used on hoses is made of closed cell foam.

Foam can accept accidental immersion in water depth
down to 30 meters without permanent deformation.
Collars permit to add and adjust the floatation on the
submarine configuration.

8"

205 mm

10"

254 mm

12"

306 mm

16"

388 mm

20"

489 mm

7.60 m

(25')

590 mm

9.10 m

(30')

10.00 m

(33')

24"

The number of collars depends on the hose length and

flange type.
Length

Length
Standard lengths
7.60 m

(25')

9.10 m

(30')

10.00 m

(33')

10.70 m

(35')

11.80 m

(38-')

12.00 m

(39')

12.20 m

(40')

10.70 m

(35')

11.80 m

(38-')

12.00 m

(39')

12.20 m

(40')

The outside diameter depends on the type of hose.

Other possibilities (number, width, external diameter) on
request.

Outer cover

Electrical continuity

Trelleborg hoses are electrically continuous (EC) or

electrically discontinuous (ED).

Minimum bending radius

Floating hose

6 x ID

Submarine hose

4 x ID

and floating TRH

Nb of collars
for standard flange

Collar width: 185 mm.

Other lengths on request.

12

Foam material

Collars

Internal diameter (ID)

6"

Floatation

Outer rubber

The outer rubber is made of antiabrasion rubber or

polyurethane and incorporated nylon breaker.
This structure prevents the hoses from cut propagation in
case of accidental damage.

Color

Floating hose: black with orange stripes or fully orange.

Submarine hose: black with white line.

SEALINE [dedicated products for extreme environments]

Design & features

Single carcass Flange with nipple
Helix steel wire

Flanges

Nipple binding steel wires

Single and double carcass hoses are built with a

nipple flange.

Flange

The manufacture consists in using binding steel

wires fixed on the nipple to block the hose body
structure.
Foam material

Reinforcement

The operational high resistance is performed with

the perfect link and adhesion between hose body
structure and flange.
Flanges are in accordance with ASME B16.5 Class
150 or Class 300.
First off and tanker rail hoses are supplied with
lifting pad eyes for ease of handling and installation.

Hose body structure

Inner liner

The inner liner is made of NBR rubber and is linked

to the flange to offer a full sealing solution allowing
no migration of the product.
A special inner liner is proposed for specific fluid on
request.
Outer cover

Reinforcement

The reinforcement is composed of polyester cords.

Inner liner

Reinforcement withstands normal pressure rating

and protects the hose from excessive loads and
stresses. The reinforcement is adjusted according to
operational and environmental conditions.

Helix steel wire

For severe environmental conditions and for a better

resistance to tension, high external differential
pressures or extreme bending loads, helix steel
wire reinforcement is incorporated in the hose body
structure.

14

Double carcass Flange with nipple

Single carcass
Helix steel wire

Double carcass structure

Added to the single carcass structure, an

independent second carcass is manufactured to
offer a leak protection in case of a single structure
damage.

Double carcass
Nipple binding steel wires
Flange

The double carcass structure is composed by

reinforcements and a NBR rubber liner directly
connected to the flange.

Foam material

The double carcass is designed to capture and retain

fluid in case of a leak from the inner single carcass.
This prevents pollution and ensures continuous
operation with no effect to the environment.

Reinforcement

In case of internal leak, the operator is informed by

the integrated leak detection system.

Leak detection system

The double carcass hoses are supplied with

electronic sensors at each end.
The sensor is an optical autonomous unit that
detects the presence of oil at the interface of the
primary and double carcass. If oil is detected at the
unit, it will activate a series of specially designed
pulsating LED's.

Outer cover

Special mechanical system can also be supplied on

request.
Inner liner

Leak detection system

Electronic sensor

Mechanical sensor

15

Hose guide
SEALINE First off hoses
DOUBLE CARCASS STRUCTURE

Submarine

Floating

SINGLE CARCASS STRUCTURE

Extra end
buoyancy

3010 FHSC

4010 FHDC

Standard
buoyancy

3000 FHSC/3001 FHSC

4000 FHDC/4001 FHDC

With
collars

1030 SHSC

2030 SHDC

Without
collars

1010 SHSC

2010 SHDC

16

SEALINE Main and tail line hoses

DOUBLE CARCASS STRUCTURE

3000 FHSC-SP/3001 FHSC-SP

4000 FHDC-SP/4001 FHDC-SP

Extra end
buoyancy

3000 FHSC/3001 FHSC

4000 FHDC/4001 FHDC

Standard
buoyancy

1040 SHSC/1041 SHSC

2040 SHDC/2041 SHDC

With
collars

1000 SHSC/1001 SHSC

2000 SHDC/2001 SHDC

Without
collars

Submarine

Floating

SINGLE CARCASS STRUCTURE

17

Hose guide
SEALINE Tanker rail hoses
DOUBLE CARCASS STRUCTURE

3030 FHSC

4030 FHDC

1060 SHSC

2060 SHDC

Submarine

Floating

SINGLE CARCASS STRUCTURE

18

WWW.TRELLEBORG.COM

2014 - Non contractual document - Reproduction forbidden without prior authorization - Trelleborg pictures

BU Fluid Handling Solutions

Trelleborg Oil & Marine Hoses
ZI La Combaude - Rue de Chantemerle - CS 10725 - 63050 Clermont-Ferrand cedex 02 - France
Tel +33 (0)4 73 25 81 18 - Fax +33 (0)4 73 25 82 26
oilandmarinehoses@trelleborg.com - www.trelleborg.com/oilandmarinehoses