الآلات الكهربائية بالمركبات - عملي PDF

-
122
EF
122
122
?? J ?
122
K
K
W
K

KEF
122
K
F
KE
KK
K
K
K
EBATTERYF
EBATTERYF
122
EBATTERYF

EBATTERYFW

W
WW
J
J
J
J
J
J
J
EF J
J
E F J

-1-
122
EBATTERYF
9590 W
W
6

HE FH
HHHH
HHE F
EF

111
-2-
122
EBATTERYF
(BATTERY)

EIntroductionF
KE
F
WK
(Safety Precautions)
K
KEF
-3-
122
EBATTERYF
KE

EF

KE F
E11F

WE11F
W W
F J1
KE
-4-
122
EBATTERYF
J2
K
J3
K
EF J4
K
K J5
J6
J7
K(off)
J8
K
J9
E21F
KE31F

WE21F
-5-
122
EBATTERYF
EF J10
K
WE31F
J11
KEF
KEF
J12
EF
J13
K
J14
K
J15
K
-6-
122
EBATTERYF
(Types and Components of Batteries)
(Lead-Acid Batteries)EF
J1
(Maintenance-Free Batteries)
J3
(Alkaline Batteries) J2
(Recombination Batteries)
J4
(Hybrid Batteries) J5
EF
KE41FEF J1
KE51F J2

EFWE41F
-7-
122
EBATTERYF
WEF
EF J1
J2
LFF J3
KEE71FE61FFEE

WE51F

WE61F
EEFWWLWF

-8-
122
EBATTERYF
K
E81FF
WE91F

WE71F
(Positive and Negative Plates)
K1
(Active Material)(Grids) K2
(Separators) K3
(Elements)
K4
(Cells)
K5
(Plates to Terminals Strap)
K7
(Connectors)
(Terminals)
K6
K8
EF(Covers and Vent Plugs) K9

(Battery Casing)
K10
(Built-in Hydrometer)EF K11

-9-
122
EBATTERYF
EF

EFWE81F

WE91F

- 10 -
122
EBATTERYF
E11F
E76F
WE11F

K
W
EF
1
EF 2
3
4
5
F 6
E
7
W
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

- 11 -
122
EBATTERYF
(Battery Service & Maintenance)
J1
E F J2

F J3
E
J4
(Battery Visual Inspection) J1
K J1
J2
F
KE
J3
KE101F
- 12 -
122
EBATTERYF
E F J4
KE101FF

WE101F
E
F J5
KE101F
J6
E111F

WE111F
- 13 -
122
EBATTERYF
E121FEF J7
K
WE121F
E2F

E21F
E77F

- 14 -
122
EBATTERYF
WE21F

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
KKKKKKKKKKKKKKKKKKKKKKKLKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKWL
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
W
EF 1
EF 2
EF 3
EF 4
EF 5
EF 6
EF 7
W
- 15 -
122
EBATTERYF
(Battery Removal, Cleaning, and Installation) J2
KE131F

WE131F

(Battery Removal) J1 J2
W
KE141F J1

WE141F
- 16 -
122
EBATTERYF
151F(pliers) J2
(battery-clamp puller)
KE151F

WE151F
K21 J3

WE161F
- 17 -
122
EBATTERYF
J4
K
E161F
E21F J5
KE31F

(Battery Cleaning) J2 J2
F(baking soda)E171F
KE(ammonia)

EFWE171F
- 18 -
122
EBATTERYF
W
J1
KE181F

WE181F
J2
K
J3
KE191F

WE191F
- 19 -
122
EBATTERYF
J4
K
K J5
(L) J6
J7
F
KE
J8
K

(Battery Installation) J3 J2
J1
K
F J2
K E
J3
E
F
K J4
- 20 -
122
EBATTERYF
J5
K
K J6
K J1
K J2
K J3
K J4

F
E

E1F

EF

E31F
E78F
- 21 -
122
EBATTERYF
WE31F

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKWK KKKKKKKKKKKKKKKKKKKKKKKKKKLKKKKKKKKKKKKKKKKKKKKKWL
W
E F 1
2
3
4
5
6
7
8
EF 9
W
- 22 -
122
EBATTERYF
(Battery Charging) J3
(low charging)W
K(quick or fast charging)
E20 1 F (battery charger) EF
KEF3030
F
KE

WE201F

EF
KE211F
- 23 -
122
EBATTERYF

FWE211F
E
KE51.7F125
E22 1 F (trickle charging)
W
K5W15W
EF
6 12 E1 1F
(CCA)1

- 24 -
122
EBATTERYF

WE221F

EF
202.5 510
80
203.75 515
80
301.5
501.5
205
105
107.5
125
520
125
207.5 530
503
1015
170
406
1024
250
502
604
1010
170
250
WE11F

- 25 -
122
EBATTERYF
EF

EF

E41F
E79F

- 26 -
122
EBATTERYF
WE41F

W
E11F 1
2
3
4
F
5
E
- 27 -
122
EBATTERYF
(Activating a New Dry Charged Battery) EF J4

(Dry Charged Battery Activation) J1 J4
K
K
EFEHF J1
K
K J2
J3
K
K J4
K J5

WE231F
- 28 -
122
EBATTERYF
W
J1
KE231F
K J2
J3
KE241FE241F
EHFF J4
E
E JF

1.250
15
51.7F125E15.5F60
KE
J5
K13
WE241F
- 29 -
122
EBATTERYF
(Electrolyte Preparation) J2 J4
F EF
(H2O) (H2SO4) E
F
FE
KE
K
J1F6436
KE25
KEF

WE251F

E51F
E80F
- 30 -
122
EBATTERYF
WE51F

K


E F E

EF 1
2
3
4
5
6
W
- 31 -
122
EBATTERYF
EBattery StorageF J5
J1
E221F
K J2
K J3
J4
K

EBattery SelectionF J6
(Battery Groups) J1 J6
W
K W(Size)EF J1
F12W(Voltage) J2
E
6
K24
W(Terminal type) J3
E F
- 32 -
122
EBATTERYF
K
K
(Battery Ratings) J2 J6
EFE F
W(Cold cranking amps (CCA)) J1
7.2 30
KE17.8 JF
K
W(Cranking amps (CA)) J2

KEF327.230
K(hot cranking amps (HCA))??
W(Reserve capacity (RC)) J3
10.5 25
KE26.5F80
KEF
EF
K
FE21F(BCI)
KE78
- 33 -
122
EBATTERYF
E27F
E18 JF
EF

BCI
400310
222
173
208
21
500310
222
173
208
21R
90 J45
425220
211
175
241
22F
69
60 J50
400
325210
229
227
175
140
241
240
22HF
22NF
350290
211
175
229
22R
625165
225
173
260
24
585250
229
173
273
24F
70 J50
70 J50
90 J45
95 J50
95 J50
WE21F
(Battery Label) J3 J6
1FKE261F
KE27
K
K E
WE1IF

- 34 -
122
EBATTERYF

WE261F

WE271F
W
(General Battery Company)WE1F
WEB 29 6 3 C R 3WFKFirestoneNAPAGoodyear

EF E1996F
- 35 -
29
122
EBATTERYF
KWestern AutoChryslerExideWE2F
WELo 23 B 5 B 1WF
23
E1995F EF
Lo
WE6 B I 17WFDelcoWE3F
17
EF EF E1996F

EBattery TestingF
K
J1
J3
J2
W
J1
J2
- 36 -
122
EBATTERYF
EF J8
EF J9
EF J10
J11
J12
(Specific Gravity Test (Hydrometer Test)EF J1
W(Vent-cap Batteries) J1 J1
E28 J1F

WE281F
EWWF

- 37 -
122
EBATTERYF
W
E291281F J1
1281F(thermometer) J2
KE29
EWWFWE291F

W J1 J1 J1
E
291F
KE301F K1
K2
KE301F
K K3
K4
KE311F
K K5
- 38 -
122
EBATTERYF
K6
K
E31F K7
K
WE301F

1.2991.265
1.2651.235
1.2351.205
1.2051.170
1.1701.140
1.1401.110
WE31F
- 39 -
122
EBATTERYF
J1
KE311F
1.265 J2
F
KE
F J3
K1.265E
1.230 J4
K
E0.050F50 J5
K

WE311F
EWBWAF

- 40 -
122
EBATTERYF
J2 J1 J1
W
E291FEF
E41FE321F

WE321F

- 41 -
122
EBATTERYF
1.225
1.260
1.280
1.180
1.215
1.230
75
1.135
1.170
1.180
50
1.090
1.120
1.130
25
1.045
1.070
1.080
WE41F
EF
- 42 -
122
EBATTERYF
KE301F J1
J2
KE301F
F J3
KE
J4
K
J5
E331F
K
J6
K
F J7
KE
KE31F J8
K
W
E26.7F80 J1
E F
KE331F
E26.7F80
J2
E F
KE331F
- 43 -
122
EBATTERYF

WE331F
EWE5.5F100.004FWF
J3

KE31F
W J2 J1
- 44 -
122
EBATTERYF
(Maintenance-free Batteries)
E34 1 F (Built-in hydrometer)
K(sight glass)EF
K
(Green Ball)
E35 1F
E F J1
KEFEF
EF J2
E F
KEF
E F J3
EF
KEF
WE341F
- 45 -
122
EBATTERYF

WE351F

J1
KE361F J2
W
(Green Dot) J1
K10075
(Black or Dark Dot) J2

K75
(Yellow or Clear Dot) J3

K(dead battery)
EF

EF
- 46 -
122
EBATTERYF

WE361F

K
(Adapters)
KE371F

WE371F

EF

E61F
E81F

- 47 -
122
EBATTERYF
WE61F

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
33131WF
E361W

EF
EF
E31F
EF
- 48 -
122
EBATTERYF
E6F
E31F

EF
EF
EF 4
5
E331F 6
7
E31F 10
EF 11

- 49 -
122
EBATTERYF
W
5
EF
E JHF

E6
E31F

EF 3
W
E361F
- 50 -
122
EBATTERYF
(Open Circuit Voltage Test (No Load Test))EF J2
E
F
K??

KE381F

EFWE381F

W
KE37.715.5F10060 J1
F J2
E
K
J3
F
E F15
F
KE
- 51 -
122
EBATTERYF

WE391F

W
E

F J1
KE391F
K10 J2
K0.1 J3
K E51F
W
75 J1
K
K E401F J2
9.74E
401FE1F
E401FE2FKE51F
- 52 -
122
EBATTERYF
12.37
KE51F

100
12.6
10075
12.612.4
7550
12.412.2
5025
12.212.0
25
12.011.7
11.7
EF
WE51F

WE401F
- 53 -
122
EBATTERYF
(Battery Load Test (Capacity Test))EF J3
K? ??
?
E F
KEF
E411F
KE F EFEF
KEF
(CCR)EF
WE411F

W
F J1
KE1.225
- 54 -
122
EBATTERYF
E

F J2
KE421F
50 J3
F(CCR)
KE
15

J4
K(off)
E61F J5
K

W
J1
K
J2
KE F
WE421F
- 55 -
122
EBATTERYF
EF
9.6
E21F70
9.5
E15.5F60
9.4
E10F50
9.3
E4.4F40
9.1
E1 JF30
8.9
E6.6 JF20
8.7
E12.2 JF10
8.5
17.7 JF
E
EFWE61F

(Battery Drain Test) J4
WEF J1
K
WEF J2
K
EF J1
- 56 -
122
EBATTERYF
EFEF J2

WE431F

W
J1
K(off)
K J2
J3
KE431F

W
K J1
J2
F
KE
- 57 -
122
EBATTERYF
WE441F

W
J1
K(off)
K J2
1F J3
KE44
K J4
W
0.030.02 J1
KE0.05
0.05 J2
K

(Battery Leakage Test) J5
EF
KE451F
W
- 58 -
122
EBATTERYF
K(low DC volt range) J1

K J2
K J3
K J4
W
J1
K
K J2
J3
K

WE451F

E71F
E82F

- 59 -
122
EBATTERYF
WE71F

K

HF
EFEH
6 1 5 1 F
1
E51F 2
3
E61F 4
5
6
7
8
- 60 -
122
EBATTERYF
EF
E51F
EF
EF
EF
E61F
W
0.030.02
0.05
- 61 -
122
EBATTERYF

- 62 -
122
EBATTERYF
(Jump-Starting an Engine)EF
K(booster battery) EF
KEF
KEF
K
WEF
J1
K
K
F J2
KEF(P)E
K J3
J4
Estep 1E1FF
461FEstep 2E2FF
KE(red cable)
J5
Estep 3E3FF
FEstep 4E4FF
461FE

KE(black cable)
- 63 -
122
EBATTERYF
K J6
Step F J7
KE4614
461Step 3F J8
KE
461Step 2F J9
KE1Step 1FE
EF

EFWE461F
- 64 -
122
EBATTERYF
E471FK

WE471F

E81F
E83F

- 65 -
122
EBATTERYF
EFWE81F

EF
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKWEF
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKWEF
E47 1F
F
E
1
2
FE F 3
E
4
EF 5
W
- 66 -
122
EBATTERYF
EBattery Trouble DiagnosisF

K
W
J1
J2
J3
J4
J5
F J6
E
(battery temperature sensor)
E48 1F

KE
F
26.7 J23.9F8070110009000
KE
KEF
KE
- 67 -
122
EBATTERYF

WE481F
JB JA
E F J1

J1
J1
J3 2
J2
J3

EF J2

J1
J1

J2 J2

- 68 -
122
EBATTERYF
EF J3

J1
J1
J2
J2
J3 J3

J4

J1
J1

EF J5

J1 F J1

J2 J2

EF

- 69 -
122
EBATTERYF
J6

J1 J1
J2 J2

J7

J1 J1
J2 J2
J3 J3

E F

- 70 -
122
EBATTERYF
E1F

W
J1
KEFKKKKKKKKKKKKKKKK J2
WEF J3
3020 J
32 J
300150 J
WEF J4
50 J
25 J
75 J
W(B)W(A) J5
WEF
(A) J
(B) J
(B)(A) J
(B)(A) J
F(CCA) J6
WE
E27 JF17 J J
E17 JF J
EF32 J
- 71 -
122
EBATTERYF
E26.5F80 J
WEF J7
J
EFEF J
WEF J8
E1.2801.260F J
E1.1301.110F J
E1.4501.400F J
E1.2201.200F J
WEF J9
5 J
10 J
15 J
20 J
WEFKKKKKKKKKKKKKKKK J10

- 72 -
J
J
122
EBATTERYF
E2F

W
K J1
EFKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J2
W(A) J3
K W(B)
WEF
(A) J
(B) J
(B)(A) J
(B)(A) J
WEF J4
EFEF J
F J5
WE
0.010 J
0.020 J
0.050 J
0.50 J
WEF(RC) J6
J
- 73 -
122
EBATTERYF
E27 JF17 J J
WEF(CA) J7
E17 JF J
EF32 J
E26.5F80 J
F J8
WE
EFEFEF J
WEF J9
J
J10
WEF75
- 74 -
122
EBATTERYF
E1F

J1
EF J2
EF J3
EF J4
EF J5
EF J6
EF J7
EF J8
EF J9
EF J10

- 75 -
122
EBATTERYF
E2F

64H36 J1
J2
EF J3
EF J4
EF J5
EF J6
EF J7
EF J8
EF J9
EF J10

- 76 -
122
EBATTERYF
EF
E11F

E F
W
EF

.1
K2
K3
K4
K5
K6
K7
EF
? ???
- 77 -
122
EBATTERYF
EF
E21F

EF
W
EF

J1
J2
J3
J4
J5
J6
J7
EF
? ???
K

- 78 -
122
EBATTERYF
EF
E31F

E F

W
EF

.1
K2
K3
K4
K5
K6
K7
K8
K9
EF
? ???
- 79 -
122
EBATTERYF
EF
E41F

E F

W
EF

J1
J2
J3
J4
J5
EF
? ???
- 80 -
122
EBATTERYF
EF
E51F

E F

W
EF

J1
J2
J3
J4
J5
J6
EF
? ???
- 81 -
122
EBATTERYF
EF
E61F

E F
W
EF

J1
J2

J3
J4
J5
J6
J7
J8
J9
EF
? ???
- 82 -
122
EBATTERYF
EF
E71F

EF
EF

J1
J2

J3

J4
EF
? ???

- 83 -
122
EBATTERYF
EF
E81F

E F

W
EF

J1
J2

J3
J4
J5
EF
? ???
- 84 -
122
EBATTERYF
EF

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKWKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
4321WKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
10W
80WKKKKKKKKKKKKKKKKKKKKKKKKW
100 W
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
EF J12
100
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
- 85 -
ESTARTING SYSTEMF
ESTARTING SYSTEMF

ESTARTING SYSTEMF
122
(STARTING SYSTEM)W
W

K
W W
J
J
J
J
J
J
9590 W
10W
EFW
HHH
E
J
FHHHE F
HH
H
- 85 -

ESTARTING SYSTEMF
122

W
111
- 86 -

ESTARTING SYSTEMF
122

(STARTING SYSTEM)

EIntroductionF
KK
K J1
J2
KEF
J3
KEF
J4
K
- 87 -

ESTARTING SYSTEMF
122
J5
K
F J6
E F E
K
J7
K
K J8
J9
K
K
J10
K J11
KEF
EStarting System ComponentsF
W
K J1
J2
K
K J3
F J4
KE
- 88 -

ESTARTING SYSTEMF
122
J5
K
J6
E
F
K
E
F J7
KEF
F J8
KE
J9
E12F
WE12F
(Battery) J1
(Ignition/Starter Switch)EF
J2
(Electro-magnetic Switch (solenoid) or Relay) J3

- 89 -

ESTARTING SYSTEMF
122
(Starting (cranking) Motor) J4
(Safety Switch) J5
(Pinion Gear)EF J6
(Flywheel Ring Gear) J7
W(High-current
Motor Circuit Cables)
E12F
J8
W(Low-current Control Circuit wiring) J9

E12F
KE22FE

WE22F
- 90 -

ESTARTING SYSTEMF
122
EStarting System Maintenance and ServiceF
K
K
KE
EF J1
K J2
F J3
KE
F J4
KE
F J5
KEF
W J6
K J
J
K
K J
K J
F J7
- 91 -

ESTARTING SYSTEMF
122
KE
K J8
K J9
FEF
J10
KE
K J11
K
E12F
E163F

- 92 -

ESTARTING SYSTEMF
122
WE12F

K
W
EE22FE12FF
1
2
3
4
5
6
7
8
W

- 93 -

ESTARTING SYSTEMF
122
(Starting System Testing)
KE
F
F
KE
W(Area Tests or On-car Tests) J1

K
W(Bench Tests) J2

EFWE32F
- 94 -

ESTARTING SYSTEMF
122
E42FE32F
K
K

WE42F

EStarting System On-car TestsF
E F
E F(remote control (starter) switch)

KE52F
KE22F
- 95 -

ESTARTING SYSTEMF
122

WE52F

EF
F30
E15

EBattery Load TestF J1

EVoltage-Drop (Excessive Resistance) TestFEF J2
?

- 96 -

ESTARTING SYSTEMF
122
E
FK(insulated circuit resistance test)?
E62FE4321F
E72F(Test)

WE62F

J1
KE52F
E11 F J2

K(V1)
J3
EE82FFE62F
E22F
KEF(V2)
- 97 -

ESTARTING SYSTEMF
122
F J4
E33FE
E33F
(V3)
E44F J5
KEFE92F(V4)E44F
(V1, V2, V3, V4) J6

K0.60.2

WE72F

EFE22FWE82F
- 98 -

ESTARTING SYSTEMF
122

EFE44FWE92F

E4321F J1
KE12F
J2
EF

EF
0.5
V1
E11F
0.20.1
V2
E22F
0.3
V3
E33F
0.30.2
V4
E44F
WE12F
- 99 -

ESTARTING SYSTEMF
122
E22F
KE

EFEF
0.1
0.1
0.2
0.3
WE22F

(GM)WE102F
E122FE112FE102F
KE E FGMF
- 100 -

ESTARTING SYSTEMF
122

EFWE112F

EFWE122F
E3F
EF

- 101 -

ESTARTING SYSTEMF
122
EEAmperage Draw Test (Load TestFEF J3
? ?E F
2F
KE142FE13
K
W
K J1
J2
KEF(S)
2FE
F J3
E142FE13
KEF
J4
KE15F(V)
EF J5
KE2F(V)
F J6
(A)E
K
- 102 -

ESTARTING SYSTEMF
122

EFWE132F

WE142F
K250150 J1
(A) J2
E32FE
F
K
- 103 -

ESTARTING SYSTEMF
122
9.6 (V) J3
KE
FE32F
K E
250150

KEF

J1
J2
K J1
J2
WE32F

ECranking Voltage TestF J4
F J1
KE
KE152F J2
- 104 -

ESTARTING SYSTEMF
122
K J3

WE152F
W
9 J1
9 J2
K
J3
(Starter Relay By-Pass Test) J5
K
K J1
E
F J2
KEF
- 105 -

ESTARTING SYSTEMF
122
K J3

KE
(Control Circuit Testing) J6
FE
F
KE

EGMF WE162F

- 106 -

ESTARTING SYSTEMF
122
E F
KK
E
FE
F
KEF

W
J1
J2
K
K J3
FSFE3FE1F J4

SFE2FE1FEE
KE162FEEFM
KE5F J5
W
K0.5 J1
0.5 J2
K
KEF
J3
EF
0.1K
K
- 107 -

ESTARTING SYSTEMF
122
E3F J4
K
0.60.4E3FE1F J5
K 0.40.2E2FE1F
E5F
KEF
EFEF

(Test Starter Drive Components) J7
K K
J1
K
K J2
J3
K
J1
K
- 108 -

ESTARTING SYSTEMF
122
J2
K
J3
K
K
K
E F J4
K
40030010.5
J5
K

E22F
E164F

- 109 -

ESTARTING SYSTEMF
122
WE22F

K
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
E F E F

1
EF 2
EFEF 3
EF 4
EF 5
EF 6
7

- 110 -

ESTARTING SYSTEMF
122
E72FE62FF
EE22FE12F

EF
1
2
3
4
5
WEF
EF
EF
EF
EF
- 111 -

ESTARTING SYSTEMF
122
EF
EF
F
E
EF
EF

EF
EF
EF
EF
EF
F
EFE
EF
EF

- 112 -

ESTARTING SYSTEMF
122
EF
- 113 -

ESTARTING SYSTEMF
122
(Starter Removal)
K J1
KEF J2
K J3
K J4
K J5
J6
K
K J7
K J8
F J9
KEGMEshimsF
J1
K
K J2
- 114 -

ESTARTING SYSTEMF
122
KE172F

WE172F

E32F
E165F
- 115 -

ESTARTING SYSTEMF
122
WE32F

KEF
W
EF 1
EF 2
3
4
EF 5
6
7
8
9
W

- 116 -

ESTARTING SYSTEMF
122
(Starter Disassembly and Inspection)
KE F
(Starter Disassembly) J1
J1
KE182WF
J2
K
K J3
K J4

WE182F
- 117 -

ESTARTING SYSTEMF
122
J1
KE192F
FEF J2
KE
K J3
KEF J4
K J5
K J6
K J7

WE192F

W
J1
K
- 118 -

ESTARTING SYSTEMF
122
J2
K

E212FK E202F
E4F(Delco-Remy)

WE202F
- 119 -

ESTARTING SYSTEMF
122

WE212F

(Starter Cleaning) J2
F J1
KE
J2
K
J3
K
- 120 -

ESTARTING SYSTEMF
122
J4
K
J5
KEF

EF

K
E2L25FEF
K

(Starter-Parts Inspection) J3
WK
K J1
K J2
KEF J3
KEF J4
J5
K
J6
K
J7
KE222F
- 121 -

ESTARTING SYSTEMF
122

WE222F
J8
KE232F

WE232F
J9
KE
2FEF#400
KE24
- 122 -

ESTARTING SYSTEMF
122

400WE242F

F J10
KE
J11
KE252F
J12
KE262F
(V)
0.130.08F

EFWE252F
- 123 -

ESTARTING SYSTEMF
122

WE262F

KEF

F
E

E2F

E42F
E166F
- 124 -

ESTARTING SYSTEMF
122
WE42F

W
#400
(V)
E F
1
EF 2
3
4
5
6
7
8
9
10
11
- 125 -

ESTARTING SYSTEMF
122
12
13
14

- 126 -

ESTARTING SYSTEMF
122
(Starter Bench Testing)
K E272F
EF
K?Growler?
E F

K
KEF

WE272F

ENo-load (Free Speed) TestFEF J1
KKE
EFE282F
- 127 -

ESTARTING SYSTEMF
122
KE FE
F
KE282F
KEF
W
2F J1
KE28
J2
K
J3
K
E F J4
KEFELF

WE282F
FE7550F J5
1110FEL115006000
- 128 -

ESTARTING SYSTEMF
122
J1
J2
J3
K
J4
E F
W
KE
J5
K
K
K
EStall Torque TestF J2
E
FKE F
EFEF
- 129 -

ESTARTING SYSTEMF
122
K
126
KE292F
W
J1
K(torque arm)E292F
KE292F J2
K J3
J4
K
KEF J5
KEKF J6
K J7
K J8

WE292F
- 130 -

ESTARTING SYSTEMF
122
J1
J2
EArmature TestsF J3
EF
E
F110K

K?Growler?
(Testing Armature for Opens) J1 J3
E F
K
KE302F J1
J2
K
- 131 -

ESTARTING SYSTEMF
122
110 J3
EF
J4
K
F J5
KE
EFWE302F
EWWF
J1
J2
K
(Testing Armature for Short Circuits) J2 J3

W
KE312F J1
K J2
- 132 -

ESTARTING SYSTEMF
122
J3
KE

F
K J4
K J5
K J6
W
K J1
K J2
EFWE312F

(Testing Armature for Grounds) J3 J3

W
KE322F J1
J2
K
E2F J3
K
K J4
- 133 -

ESTARTING SYSTEMF
122
EFWE322F
EWWF
J1
J2
K

EField Coils TestsF J4
110
KKEF

(Testing Field Coils for Opens) J1 J4

WE332F
K J1
J2
KEF
K J3
- 134 -

ESTARTING SYSTEMF
122

WE332F
W
J1
E F J2
K
(Testing Field Coils for Grounds) J2 J4
WE342F
K J1
J2
KEF
K J3
- 135 -

ESTARTING SYSTEMF
122

WE342F
W
J1
E F J2
KEF

EBrushes TestF J5
K
E352F
K
KEFK
W
E F J1
KE362FEF
J2
- 136 -

ESTARTING SYSTEMF
122
K J3

WE352F

WE362F
- 137 -

ESTARTING SYSTEMF
122
J1
KEF
J2
K
ESolenoid TestsFEF J6
EFKE372F
K E FEF
K

WE372F
(Testing Starter Solenoid Pull-in Winding Circuit)1 J6
J1
K
KE382F J2
- 138 -

ESTARTING SYSTEMF
122
K J3
E
F J4
K
KEF J5

WE382F
W
J1
K
J2
K
EZF J3
K
- 139 -

ESTARTING SYSTEMF
122
15
(Testing Starter Solenoid Hold-in Winding Circuit)2 J6
J1
KE392F J2
K J3
E
F J4
K
KEF J5

WE392F
- 140 -

ESTARTING SYSTEMF
122
J1
K
J2
K
EZF J3

E52F
E167F

- 141 -

ESTARTING SYSTEMF
122
WE52F


FEF
EF
EFEF 1
EF 2
F 3
EFE
E
F 4
EF
EF 5
FEF 6
E

- 142 -

ESTARTING SYSTEMF
122
E
F
EFEF
EF
ELF
EF
EFEF
EF
EKF
F
E
F
E
EF

EF
EF

EF

- 143 -

ESTARTING SYSTEMF
122
EF
EF
EF
EF
EF
EF
EF
EF

WEF
W
EF
EF
F
EF
EF
EF

WEF
- 144 -

ESTARTING SYSTEMF
122
EF
EF
EF
EF

WEF

WEF

EF
EEF
EF
EF
EF
EEF

- 145 -

ESTARTING SYSTEMF
122
EStarter ReassemblyF
KEF J1
EF J2
K
K J3
K J4
K J5
K J6
K J7
(Shims) J8
K
(feeler gauge) J9
KE402F

WE402F
- 146 -

ESTARTING SYSTEMF
122
EF

EReinstalling the StarterF
K
W
J1
K J2
K J3
J4
K E412F
(shims)
- 147 -

ESTARTING SYSTEMF
122

WE412F
K J5
K J6
K J7
J8
K
E62F
E168F

- 148 -

ESTARTING SYSTEMF
122
WE62F

2FF
EE412FE40
EF 1
EF 2
EF 3
4
5
EF 6
F 7
E
8
9
10
11
- 149 -

ESTARTING SYSTEMF
122
EEFFW

- 150 -

ESTARTING SYSTEMF
122
EStarting System Trouble DiagnosisF
W
J1
J2
J3
J4
KEF J1
K J2
F J3
KE
KEF
- 151 -

ESTARTING SYSTEMF
122
EF J1
J1 K J1
K
J2 J2
K
J3
K J3
EF
J4
J4

EF J2
J1
K J1
K J2
KEF J2
J3 K J3
J4 J4
K

- 152 -

ESTARTING SYSTEMF
122
EF J3
K J1 J1

J2 J2
K

E F J4
J1 J1
K

EF J5
K J1
J2
K
KEF J1
K J2

J6
K J1
K J1
J2 K J2
K J3 J3

- 153 -

ESTARTING SYSTEMF
122
J4 J4
K
K J5 K J5
K J6 J6
K

J7
J1
K J1
J2
K J2
J3 K J3
KEF
J4
KKKK
K J4

EFEF J8
J1
K J1
K J2
K J2
KEF
K J3
K J3

- 154 -

ESTARTING SYSTEMF
122
J9
K J1 EF J1

J2 J2
K
K J3
K J3
K J4 F J4
KE

J10
J1
J1
K
E F
J2 J2
K
K J3 J3

K J4 J4

- 155 -

ESTARTING SYSTEMF
122
J5 J5

J6
J6
J7
J7
J8
J8
J9
J9
J10 J10

J11 J11
J12 J12

- 156 -

ESTARTING SYSTEMF
122
E1F

W
K J11
J12
E F J13
EFKKKKKKKKKKKKKKKKKKKKKKKKK
EFKKKKKKKKKKKKKKKKKKKKKKKKK J14
W(A) J15
W(B)
WEF
(A) J
(B) J
(B)(A) J
(B)(A) J
W(B)W(A) J16
K
WEF
(A) J
(B) J
(B)(A) J
(B)(A) J
F J17
WE
J
J
- 157 -

ESTARTING SYSTEMF
122
WEF J18
J
3020 J
3020 J
5 J
J19
WEF
WEF J20
- 158 -

ESTARTING SYSTEMF
122
E2F

W
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J11
EF
110 J12
KKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
EF
J13

EFKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J14
W(A) J15
W(B)
K EF
WEF
(A) J
(B) J
(B)(A) J
(B)(A) J
W(A) J16
W(B)
WEFK
(A) J
(B) J
(B)(A) J
(B)(A) J
- 159 -

ESTARTING SYSTEMF
122
E F J17

W(B) W (A)K
WEF
(A) J
(B) J
(B)(A) J
(B)(A) J
EFW J18
J
F J19
WE
E80000F50000 J
WEF J20
J
- 160 -

ESTARTING SYSTEMF
122
E1F

J J J J11
J12
#400 J13
J14
EF J15
EF J16
EF J17
EF J18
EF J19
EF J20

- 161 -

ESTARTING SYSTEMF
122
E2F

J11
J12
J13
J14
EF J15
EF J16
EF J17
EF J18
EF J19
EF J20

- 162 -

ESTARTING SYSTEMF
122
EF
E12F

E F
EF

J1
J2

J3
J4
J5
J6
J7
J8
EF
? ???
- 163 -

ESTARTING SYSTEMF
122
EF
E22F

E F

EF

J1
J2
EF J3
J4
J5
J6
J7
EF
? ???
- 164 -

ESTARTING SYSTEMF
122
EF
E32F

E F

W
EF

EF J1
J2
J3
J4
J5
J6
J7
J8
EF
? ???

- 165 -

ESTARTING SYSTEMF
122
EF
E42F

E F
W
EF

J1

J2
J3
J4
J5
J6
J7
J8
EF
? ???
K
- 166 -

ESTARTING SYSTEMF
122
EF
E52F

E F
EF

EF J1
J2
J3
J4
J5
J6
EF
EF
? ???
- 167 -

ESTARTING SYSTEMF
122
EF
E62F

E F

W
EF

EF J1
J2

J3
J4
J5
J6
J7
J8
J9
EF
? ???
- 168 -

ESTARTING SYSTEMF
122
EF

10W
100 W
J10
J11
J13
J14
J12
J15
J16
J18
J17
100

- 169 -
ECHARGING SYSTEMF
ECHARGING SYSTEMF
122
ECHARGING SYSTEMF
(CHARGING SYSTEM)W
WW
J
J
J
J
9590W
12W
EFW
H HH
HE
FHE F
H HE JFH
H
W
K111
K
- 170 -
122
ECHARGING SYSTEMF

ECHARGING SYSTEMF

EIntroductionF
K
W
K K1
K K2
K3
KEF
F K4
KE
E F K5
K
- 171 -
122
ECHARGING SYSTEMF
E F K6
K7
K
E
F K8
K
K K9
F K10
KEoff
K K11
K12
K K
K13
K
K K14
K
K15
KEF
ECharging System ComponentsF
F K1
KE
K K2
K K3
- 172 -
122
ECHARGING SYSTEMF
F K4
KE
(Normal Charging System)EF J1
E13F
W
(Battery) J1
F(Alternator) J2
E
F(Harness) J3
KE
E F(Voltage Regulator) J4

EFWE13F
E J4EF J3 J2 J1F
E F
KE23FEF
E23F EF
- 173 -
122
ECHARGING SYSTEMF

EFWE23F
K? ?W(Alternator) J1
K
W(Voltage Regulator) J2
W(Generator
Belt)
J3
(voltmeter)(ammeter)W(Charge Indicator) J4
(indicator or warning light)

K
W(Charging System Harness) J5

F
KE
W(Battery) J6
K
- 174 -
122
ECHARGING SYSTEMF
W(Ignition
Switch)
J7

(Computerized Charging System) J2
FE33F
KE
K
K

WE33F
- 175 -
122
ECHARGING SYSTEMF
(Battery) J1
(Alternator)
J2
(Engine controller (Computer))
J3
(Diagnostic tool)
J4
W(Check engine lamp) J5

K

(Instrument-Panel Charge Indicators)
WK
KE43FW(ammeter) J1

K EBATF
KEF
K
KE53FW(voltmeter) J2
FW(charge-indicator light)EF J3
(on)KE63
K
K E
- 176 -
122
ECHARGING SYSTEMF
WE43F
W WF
W
E

WE53F
EF
- 177 -
122
ECHARGING SYSTEMF

WE63F

E13F
E263F

- 178 -
122
ECHARGING SYSTEMF
WE13F

EF
K
W
EF
EF 1
2
3
4
5
6
7
8
W

- 179 -
122
ECHARGING SYSTEMF
EStrategy of Charging System Trouble DiagnosisF
K K
12
K
K
K
K
KE73F

WE73F
- 180 -
122
ECHARGING SYSTEMF
J1
J2
J3
J1
J2
K
J3

W K
E F
K F
(bypassing the voltage regulator)E F

F(full-field test)E F
KE
(test hole)
KE93FE83F(jumper)
E F
K
- 181 -
122
ECHARGING SYSTEMF
(D)WWE83F
(tab)W(GM)

(GM) WWE93F
(Ford) W

K K
K
- 182 -
122
ECHARGING SYSTEMF
??
K1
K
K2
K3
KEF
K
K4
K
K5
E

F
{K
K6
K
K7
K
K8
W F
KE
- 183 -
122
ECHARGING SYSTEMF
K9
K

ECharging System Maintenance and ServiceF
E
F
KE
F
- 184 -
122
ECHARGING SYSTEMF
KK
J1
K J2
K J3
J4
K
J5
K
J6
K
K J7
J8
KE F
E 13F J9
KE6F
K J10
K J11
E F
(Importance of Service Manuals)
KE103F
FE103F
- 185 -
122
ECHARGING SYSTEMF
E
K

WE103F
EF

E23F
E264F

- 186 -
122
ECHARGING SYSTEMF
WE23F

K

EFK

1
2
3
4
E F 5
6
W
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
- 187 -
122
ECHARGING SYSTEMF
(Charging System Testing)
W K
F(Area Tests or On-car tests) J3

KE
F(Bench Tests) J4
KE
E153FE143FE133FE123FE113F
K
K

WE113F
- 188 -
122
ECHARGING SYSTEMF
WE123F

WE133F
- 189 -
122
ECHARGING SYSTEMF

EFWE143F

WE153F

K
K

- 190 -
122
ECHARGING SYSTEMF

(Charging System Area Tests)
(Charging-system Output Test) J1
K
W
J1
KE163F
K J2
KL2300 J3
J4
K
K13 J5
K(off) J6
15
K
- 191 -
122
ECHARGING SYSTEMF
K15 J1
J2
EF
J3
K
J4
15K
K

WE163F
E173F
- 192 -
122
ECHARGING SYSTEMF

WE173F

(Full-field Test) J2
F K
K(regulator by-pass test)??KEF
(test hole)K
E183F
K
F
E
- 193 -
122
ECHARGING SYSTEMF

WE183F

KE163F
W
KEF J1
15 J2
K
KE18F16 J3
K(off) J4
K J5
J1
K
J2
K
- 194 -
122
ECHARGING SYSTEMF

(Field Circuit Resistance Test) J3
(voltmeter)E
F
KE193F
E193F K1
K
K(ballast resistor) K2
(on) K3
K
K0.55 K4

W
K0.55 J1
J2
K
J3
K
- 195 -
122
ECHARGING SYSTEMF

WE193F

J4
(Alternator-to-Battery Positive Terminal Resistance Test)
KE203F
K J1
KE203F J2
K J3
KL2000 J4
20 J5
K
K J6

- 196 -
122
ECHARGING SYSTEMF

WE203F

W
20L 2000 J1
0.3
K
0.3 J2

J5
(Alternator-to-Battery Ground Terminal Resistance Test)
KE213F
- 197 -
122
ECHARGING SYSTEMF
K J1
KE203F J2
K J3
KL2000 J4
20 J5
K
K J6

WE213F
- 198 -
122
ECHARGING SYSTEMF
20
L 2000 J1
0.1
0.1 J2
K

(Oscilloscope Test)EF J6
E
F
E253FE243FE233FKE223F
K
KEF
KE153F

EFWE223F

- 199 -
122
ECHARGING SYSTEMF
WWWE233F
W

WWWE243F
W
WWWE253F
FWEF
E
- 200 -
122
ECHARGING SYSTEMF
(Voltage Regulator Service)
WE263FW J1
KEF
WE263F J2
K
WE263F J3
K
W WWE263F
W
KEF
- 201 -
122
ECHARGING SYSTEMF
(Electronic Voltage Regulator Service and Testing) J1
KE273F
E FE
F
K
K
K

WE273F

W
J1
J2
J3
K J4
- 202 -
122
ECHARGING SYSTEMF
KE283F

WE283F

EF J2
(Electro-Mechanical Voltage Regulator Service)
EF
KEF
- 203 -
122
ECHARGING SYSTEMF
KE F

E33F
E265F

- 204 -
122
ECHARGING SYSTEMF
WE33F

K
W
E JF
E F
EF
1
2
3
4
5
6
7
E F 8
W
KKKKKKKKKKKKKKWEF
- 205 -
122
ECHARGING SYSTEMF
EF
EF
EF
EF

EF
EF
EF
EF
EF

W
EF
EF
EF
EF
- 206 -
122
ECHARGING SYSTEMF
ELF
EF
EF

EF
ELF
EF
EF
EF
EF
- 207 -
122
ECHARGING SYSTEMF

EF
EF
EF

- 208 -
122
ECHARGING SYSTEMF
(Alternator Removal and Disassembly)
E F
(Alternator Removal) J1
E F
(mounting bolt)(pivot bolt)WE293F
K (adjusting bolt)
KE303F
KE293F

WE293F
E F
- 209 -
122
ECHARGING SYSTEMF

WE303F

E313FF

WE323F
K(off) J1
K J2
KEF J3
K J4
K J5
K J6
K J7
- 210 -
122
ECHARGING SYSTEMF
K J8
K J9

WE313F

WE323F
EWF

- 211 -
122
ECHARGING SYSTEMF
EF

(Alternator Disassembly) J2
KE343FE333F

WE333F
J5 J4 J3 J2
J1F

EEF J10 J9 J8 J7 J6
- 212 -
122
ECHARGING SYSTEMF
WE343F
J5 J4 J3 J2
J1F

EEF J10 J9 J8 J7 J6
WE
J1
K
J2
K(puller) J3
K (through bolts) J4
(slip ring end frame) J5
(screwdrivers)(drive end frame)
- 213 -
122
ECHARGING SYSTEMF
KE353F
K
KE F J6
KE363F J7

WE353F

WE363F
- 214 -
122
ECHARGING SYSTEMF
WEF
J1
K
E373F J2
(brush assembly) J3
KE383F
K J4
K J5
K J6
KEF J7
J8
KEFKE393F
F J9
KE

EFWE373F
- 215 -
122
ECHARGING SYSTEMF

EF WE383F

EFWE393F

EFWE403F
- 216 -
122
ECHARGING SYSTEMF
(bearing spacer) J10
KE403F
KE413F J11
KE423F J12

EF WE413F

(Ford IAR)
E5F

F
E

F
WKE
- 217 -
122
ECHARGING SYSTEMF
EF WE423F

E2F

E43F
E266F

- 218 -
122
ECHARGING SYSTEMF
WE43F

K
1
2
3
4
5
6
7
8
9
W
- 219 -
122
ECHARGING SYSTEMF
(Alternator Checking and Bench Testing)
K
K
(Brushes Check and Replacement) J1

KE433F
K KE

13F
KE 6
K52
KEF
- 220 -
122
ECHARGING SYSTEMF

EFWE433F
J2
(Test Rotor for Opens, Grounds, and Shorts)
W J1 J2
(open circuit)
K (test lamp)
(ohmmeter)EF
KE443F
K J1
KEF J2

EFWE443F
- 221 -
122
ECHARGING SYSTEMF
W J2 J2
KE453F

EEFFWE453F

K J1
K J2
W J3 J2
KE463F
K
W
J1
K
J2
K
- 222 -
122
ECHARGING SYSTEMF

WE463F
KEF(400 grain polishing cloth)400
KE473F
K

WE473F

- 223 -
122
ECHARGING SYSTEMF
J3
(Test Stator for Opens, Grounds, and Shorts)
W J1 J3
(open circuit)
EF E483F(test lamp)
KKE493F(ohmmeter)

WE483F

WE493F
- 224 -
122
ECHARGING SYSTEMF
K J1
J2
K
EF J3
K
W J2 J3
E503F
E513FEF

WE503F

WE513F
- 225 -
122
ECHARGING SYSTEMF
EF
J1
J2
K
W J3 J3
K
K

(Diodes Check and Testing) J4
(Check Diodes) J1 J4
- 226 -
122
ECHARGING SYSTEMF
(Testing Diodes)
J2 J4
K
(special diode tester) J1
(ohmmeter)EF
(12-volt test lamp)12
J2
J3
(120-volt test lamp)120
K EF
KEF
K
W(teat positive diodes) J1 J2 J4
WEEFF
(output terminal (BAT)) J1
(diode pin)(rectifier strap) J2
E523F J3
J4
W
J1
K
- 227 -
122
ECHARGING SYSTEMF
J2
K

EFWE523F
W(test negative diodes) J2 J2 J4
WEEFF
(rectifier end shield) J1
(diode pin)(rectifier strap) J2
F J3
E523
J4
W
J1
K
J2
W(test individual diodes)EF J3 J2 J4
WEEFF
(diode lead or pin)EF J1
- 228 -
122
ECHARGING SYSTEMF
(outer case) J2
E533F(heat sink)
EF J3
E533B, AF J4
E
F J5
EB, AF

WE533F
EEFWBWAF
J1
K
K J2
K J3
J4
K
K J5
K J6
E
KE
- 229 -
122
ECHARGING SYSTEMF
W(test diode trio) J4 J2 J4
E
F(diode trio)
KE543F

EFWE543F
(Removing and Replacement Diodes) J3 J4

KK

E553F
K
K
- 230 -
122
ECHARGING SYSTEMF

WE553F

K E563F
F(two pliers)
KEFE

WE563F

J
F
K
KEdiode trio
KEF
K
- 231 -
122
ECHARGING SYSTEMF
(Test Capacitor) J5
E573F
KEF
K () J1
K J2
EF
(condenser tester)
K

EFWE573F

EBearing Service and ReplacementF J6
L 15000
(ball bearing)
K(roller bearing)
- 232 -
122
ECHARGING SYSTEMF
F
KE
K
K
K

E53F
E267F

- 233 -
122
ECHARGING SYSTEMF
WE53F

K
W
110 12
EF
EF
EF

1
F 2
E
F 3
E
4
5
EF 6
7

- 234 -
122
ECHARGING SYSTEMF
EF
L
ELFEF
EF
EF

W
W
EF
EF
EF

EF
EF
EF

EF
EF
EF

EF
EF

- 235 -
122
ECHARGING SYSTEMF
EF
EF
EFE
EF
EFE
EF
EF
EF
EF
EF
EF
EF
EF
- 236 -
122
ECHARGING SYSTEMF
EF
EF
EF

EF
EFEF

WEF
EF
EF
EF


- 237 -
122
ECHARGING SYSTEMF
EAlternator Reassembly and ReinstallationF
(pin)
KE583F
E
F
K
E593F(U-shaped pin)(U)

WE583F

WE593F

- 238 -
122
ECHARGING SYSTEMF
K J1

J2
K
K J3
EF J4
KK
J5
K E593583F
J6
K
J7
E F
K J8
K J9
F J10
KE
K J11
- 239 -
122
ECHARGING SYSTEMF
(Drive- Belt Check and Tension Test)
(Drive- Belt Check) J1
K

K
E603FK
KE603F
WE673F
- 240 -
122
ECHARGING SYSTEMF
(Drive- Belt Tension Test) J2
E613F
E623F
K

WE613F

K J1
J2
J3

J1
KE613F
J2
KE623F
J3
4L1KE623F
- 241 -
122
ECHARGING SYSTEMF
EF( inch)
K
F J4
KE
E6F
W
WWE623F

- 242 -
122
ECHARGING SYSTEMF
E73FE63F
E269268F
- 243 -
122
ECHARGING SYSTEMF
WE63F

K
W
F
E
1
2
3
4
5
6
7
8
9
W
- 244 -
122
ECHARGING SYSTEMF
WE73F

K
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKW
EF 1
2
3
4
5
EF 6
EF 7
W

- 245 -
122
ECHARGING SYSTEMF
ECharging System Trouble DiagnosisF
K
W
W J1
W J2
K K
K W J3
K (FM)
K
W J4
K
K

- 246 -
122
ECHARGING SYSTEMF
K??

J1
J1
J1
J3
J3
J5
J5
J2
J4
J2
J4
J6
J6
J8
J8
J10
J10
J7 J7
J9
J11
J12
- 247 -
J9
J11
J12
122
ECHARGING SYSTEMF
J13
J13
J14 J14

J15
J15

J2
J1
J1
J2 J2

J3 J3
J4
J4
J5 J5

J6
J6
J7 F J7

J8
J9
J8
J9
J10 J10
J11
J12
J11
- 248 -
J12
122
ECHARGING SYSTEMF
EF J3
J1
J1
J3
J3
J2
J2
J4
J4
J6
J6
J5
J5

J4
J1
J1
J2
J2
J4
J4
J6
J6
J3
J5
J7
J8
J3
J5
J7
J8
J9 J9

J10
J10
J11 J11

J12 J12
J13
- 249 -
J13
122
ECHARGING SYSTEMF
EF J5
J1
J1
J2
J2
J4
J4
J3
J3
J5
J5
J6
J6
J7
J7
J8 J8

K J9
J9

J6
EF J1 J1
J2
J2
J3
J3
J4
J4
J6
J6
J8
J8
J5
J7
J5
- 250 -
J7
122
ECHARGING SYSTEMF
J9
J10
J9
J10
J11 J11

J7
J1
J2
J1
J2
J3 J3

J4
J4
J5 J5

J6 J6
J7 F J7
J8
J8

J8
J1
EF J1
EF J3
J3
J2
- 251 -
J2
122
ECHARGING SYSTEMF
J4
J4
J5
J5

J9
J1
J2
J3
J4

J5
J1
J2
J3
J4

J5
J6 J6

J10
J1
J2

J3
J1
J2

J3

- 252 -
122
ECHARGING SYSTEMF
J11
J1
J1
J2

J2

J3
J3
J4
J4
J5 J5

J12
J1
J1
J2 J2

J3
J3
J4
J4

?? J13
J1
J1
J2 F J2

J3
J4
- 253 -
J3
J4
122
ECHARGING SYSTEMF
J5
J6
J5
J6
J7 J7
- 254 -
122
ECHARGING SYSTEMF
E1F
W
K J21
F J22
E
WEF J23
EF J
J
J
J
F J24
WE
W(B)W(A) J25
FK
WE
(A) J
(B) J
(B)(A) J
(B)(A) J
W(B) W(A) J26

FK
WE
(A) J
- 255 -
122
ECHARGING SYSTEMF
(B) J
(B)(A) J
(B)(A) J
W(A) J27
K W(B)
WEF
(A) J
(B) J
(B)(A) J
(B)(A) J
F J28
WE
J
J
EF J29
F
WEFE
WEFEF J30

- 256 -
122
ECHARGING SYSTEMF
E2F

W
J21
K
(on/off) J22
W(B) W(A) J23
WEFK
(A) J
(B) J
(B)(A) J
(B)(A) J
W(B) W(A) J24

FK
WE
(A) J
(B) J
(B)(A) J
(B)(A) J
W(B) W(A) J25

WEFK
(A) J
(B) J
(B)(A) J
(B)(A) J
- 257 -
122
ECHARGING SYSTEMF
W(B)W(A) J26
FK
WE
(A) J
(B) J
(B)(A) J
(B)(A) J
W(B) W(A) J27

FK

WE
(A) J
(B) J
(B)(A) J
(B)(A) J
W(A) J28
W(B)
WEFK6
(A) J
(B) J
(B)(A) J
(B)(A) J
WEF J29
J
F J30
WE
- 258 -
122
ECHARGING SYSTEMF
- 259 -
122
ECHARGING SYSTEMF
E1F

J J J J21
J22
EF J23
EF J24
EF J25
EF J26
EF J27
EF J28
EF J29
EF J30

- 260 -
122
ECHARGING SYSTEMF
E2F

EF J21
J22
EF J23
EF J24
EF J25
EF J26
EF J27
EF J28
EF J29
EF J30

- 261 -
122
ECHARGING SYSTEMF
EF
E13F

E F
W
EF

.1
K2

K3
K4
K5
K6
K7
K8
EF
? ???
- 262 -
122
ECHARGING SYSTEMF
EF
E23F

EF
W
EF

J1
J2

J3
J4
F J5
E
J6
EF
? ???

- 263 -
122
ECHARGING SYSTEMF
EF
E33F

E F
W
EF

J1
J2
J3
J4
J5
J6
J7
E F J8
EF
? ???
- 264 -
122
ECHARGING SYSTEMF
EF
E43F

E F

W
EF

J1
J2
J3
J4
J5
J6
J7
J8
J9
EF
? ???

- 265 -
122
ECHARGING SYSTEMF
EF
E53F

E F

W
EF

J1
J2
J3
J4
J5
EF J6
J7
EF
? ???
- 266 -
122
ECHARGING SYSTEMF
EF
E63F

EF
W
EF

J1

J2
J3
J4
J5
J6
J7
J8
J9
EF
? ???
K

- 267 -
122
ECHARGING SYSTEMF
EF
E73F

E F

W
EF

J1
J2
J3
J4
J5
J6
F J7
E
EF
? ???
K
- 268 -
122
ECHARGING SYSTEMF
EF

10W
100 W
K1
K2
K3
K4
K5
K6
K7
K8
K9
J10
100

- 269 -
122
ECHARGING SYSTEMF
- 270 -
122
E1F
(APPENDIX NO. 1)

(Typical Procedure for Cleaning a Battery Case, Tray, and Cables)

J1

J2

- 271 -
122

J3

J4

J5

- 272 -
122

J6

J7

J8

- 273 -
122

J9

J10

J11

- 274 -
122

EF J12

J13

J14

- 275 -
122

J15
EF

J16

- 276 -
122

EF J17

- 277 -
122
E2F
(APPENDIX NO. 2)

(Soldering Two Copper Wires Together)

E40L60F J1

F J2
E
- 278 -
122

EF J3

J4

F J5
E
- 279 -
122

J6

J7

F J8
E
- 280 -
122

J9

E40L60F J10

J11
- 281 -
122

J12
EF

- 282 -
122
E3F
(APPENDIX NO. 3)

(Voltage Drop Testing of a Starter Circuit)

F J1
E

J2
- 283 -
122

J3

J4

J5
- 284 -
122

F J6
E

KE6F J7
FEF
E

F J8
E
- 285 -
122

J9
K

F J10
EFE

F J11
E
- 286 -
122

J12

EF J13

J14
- 287 -
122
E4F
(APPENDIX NO. 4)
J
(Typical Procedure for Disassembling a Delco-Remy Starter)

EF J1

J2

J3
- 288 -
122

(M) J4

J5

J6

- 289 -
122

J7

J8

J9
- 290 -
122

F J10
E

(retaining ring) J11

J12
(snap ring)
- 291 -
122
J13

F J14
E

- 292 -
122
E5F
(APPENDIX NO. 5)

(Typical Procedure for Disassembling a Ford IAR Alternator)
J1

J2
- 293 -
122

EF J3

J4

J5
- 294 -
122

J6

J7
EF
EF

J8
- 295 -
122

J9

J10

J11
- 296 -
122

J12

J13

J14
- 297 -
122

J15
EF

J16

J17
- 298 -
122

J18
E F

- 299 -
122
E6F
(APPENDIX NO. 6)

(Typical Procedure for Inspecting, Removing, Replacing, and Adjusting a Drive Belt)

EF J1

J2
- 300 -
122
J3

J4

J5

- 301 -
122

J6

EF J7

- 302 -
122

EF J8

E8F J9

- 303 -
122

J10

J11

J12
- 304 -
122

J13

J14

J15

- 305 -
122
1985?? J1

K
ISBN 3 88301 009 - X
1985?? J2
K
?? J
ISBN 3 88301 012 - X
1- Auto Electricity and Electronics Technology - 1998

James E. Duffy
The Goodheart-Willcox Company, Inc., Tinley Park, Illinois
ISBN 1-56637-441-3
2- Diagnosis and Troubleshooting of Automotive Electrical, Electronic, and Computer
Systems - 1997
James D. Halderman
Prentice Hall, Upper Saddle River, New Jersey, Columbus, Ohio
ISBN 0-13-520578-6
3- Automotive Electric/Electronic Systems - 1988
Robert Bosch GmbH
ISBN 3-18-419110-9 / 0-89883-509-7
4- Battery Ignition Systems
Bosch Technical Instruction
ISBN 1-85-226003-3
5- Starting Systems
ISBN 1-85-226016-5
6- Alternators
ISBN 1-85-226005-X
7- Automotive Symbols and Circuit Diagrams
- 306 -
122
ISBN 1-85-226015-7
8- "Auto Fundamentals" - 2000
Martin W. Stockel, Martin T. Stockel, and Chris Johanson
ISBN 1-56637-577-0
9- Automotive Encyclopedia - 1995
William K. Toboldt, Larry Johnson, and W. Scott Gauthier
ISBN 1-56637-150-3
10- Automotive Technology - 2000
Jack Erjavec
Delmar, Thomson Learning
ISBN 0-7668-0673-1
11- Auto Diagnosis, Service, and Repair - 2003
ISBN 1-56637-910-5
12- Auto Service & Repair - 1996
ISBN 1-56637-144-9
13- Automotive Mechanics
Crouse Anglin - 10th Edition
The McGraw-Hill Book Company
14- The Auto Book" 3rd Edition
William H. Crouse and Donald L. Anglin
The McGraw-Hill Book Company
15- Automobile Electrical & Electronic Systems"
Tom Denton
ISBN 0-340-73795-8
16- Auto Mechanics Fundamentals - 1996
Martin W. Stockel and Martin
17- Automotive Technicians Handbook
William H. Crouse and Donald L. Anglin
The McGraw-Hill Book Company. ISBN 0-0701-475

- 307 -
122

K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K
K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K
1 K K K K K K K K K K K K K K K K K K K K K K K EBATTERYFW
3 K K K K K K K K K K K K K K K K K K K K K K K K K K K EIntroductionF
3 K K K K K K K K K K K K K K K K K K K K K K (Safety Precautions)
7 K K K K K K K K K K K K (Types and Components of Batteries)
11 K K K K K K K K K K K K WE11F
12 K K K K K K K K K K K K K (Battery Service & Maintenance)
12 K K K K K K K K K K K K K K (Battery Visual Inspection) J1
15 K K K K K K K K K K K K K K K WE21F
16 K K (Battery Removal, Cleaning, and Installation) J2
22 K K K K K K K K WE31F
23 K K K K K K K K K K K K K K K K K K K K (Battery Charging) J3
27 K K K K K K K K K K K K K K WE41F
28 K K K K (Activating a New Dry Charged Battery)EF J4
31 K K K K K K K K K K K K K K K K K WE51F
32 K K K K K K K K K K K K K K K K K K K EBattery StorageF J5
32 K K K K K K K K K K K K K K K K K K K K EBattery SelectionF J6
36 K K K K K K K K K K K K K K K K K K K K K K EBattery TestingF
37 K K (Specific Gravity Test (Hydrometer Test)EF J1
51 K (Open Circuit Voltage Test (No Load Test))EF J2
54 K K K K K K K (Battery Load Test (Capacity Test))EF J3
56 K K K K K K K K K K K K K K K K K (Battery Drain Test) J4
58 K K K K K K K K K K K K K K K K (Battery Leakage Test) J5
60 K K K K K K K K K K K K K K K K K K WE71F
63 K K K K K K K K K (Jump-Starting an Engine)EF
66 K K K K K K K K K K K EFWE81F
- 308 -
122
67 K K K K K K K K K K K EBattery Trouble DiagnosisF

71 K K K K K K K K K K K K K K K K K K K K K K K K K K K K E1F
75 K K K K K K K K K K K K K K K K K K K K K K K K K K E1F
85 K K K K K K K K K K K K K K (STARTING SYSTEM)W
87 K K K K K K K K K K K K K K K K K K K K K K K K K K EIntroductionF
87 K K K K K K K K K K K K K K K K K K K K K (Safety Precautions)
88 K K K K K K K K K K K K K EStarting System ComponentsF
91 K K K K K K EStarting System Maintenance and ServiceF
93 K WE12F
94 K K K K K K K K K K K K K K K (Starting System Testing)
95 K K K K K K K K K EStarting System On-car TestsF
96 K K K K K K K K K K K K K K K K K K EBattery Load TestF J1
96 K K EVoltage-Drop (Excessive Resistance) TestFEF J2
102 K K K K K K K K EEAmperage Draw Test (Load TestFEF J3
104 K K K K K K K K K K K K K K K K ECranking Voltage TestF J4
105 K K K K K K K K K K K (Starter Relay By-Pass Test) J5
106 K K K K K K K K K K K K K K K K (Control Circuit Testing) J6
108 K K K K K K K K (Test Starter Drive Components) J7
114 K K K K K K K K K K K K K K K K K K K (Starter Removal)
116 K K K K K K K K K K K K K K K K K WE32F
117 K K K K K K K K K K K (Starter Disassembly and Inspection)
117 K K K K K K K K K K K K K K K K K K (Starter Disassembly) J1
120 K K K K K K K K K K K K K K K K K K K (Starter Cleaning) J2
121 K K K K K K K K K K K K K K K (Starter-Parts Inspection) J3
127 K K K K K K K K K K K K K (Starter Bench Testing)
- 309 -
122
127 K K K K K K K K K K K ENo-load (Free Speed) TestFEF J1

129 K K K K K K K K K K K K K K K K K K K EStall Torque TestF J2
131 K K K K K K K K K K K K K K K K K K EArmature TestsF J3
134 K K K K K K K K K K K K K K K K K K EField Coils TestsF J4
136 K K K K K K K K K K K K K K K K K K K EBrushes TestF J5
138 K K K K K K K K K K ESolenoid TestsFEF J6
142 K K K K K K K K K K WE52F
146 K K K K K K K K K K K K K K K K K K EStarter ReassemblyF
147 K K K K K K K K K K K K K EReinstalling the StarterF
149 K K K K K K K K K K K WE62F
151 K K K K K EStarting System Trouble DiagnosisF
170 K K K K K K K K K K K K K K K (CHARGING SYSTEM)W
171 K K K K K K K K K K K K K K K K K K K K K K K K K K EIntroductionF
171 K K K K K K K K K K K K K K K K K K K K K (Safety Precautions)
172 K K K K K K K K K K K K K K ECharging System ComponentsF
173 K K K K K K K K K K K (Normal Charging System)EF J1
175 K K K K K K K K (Computerized Charging System) J2
176 K K K K K K K K K (Instrument-Panel Charge Indicators)
180 K K K K K K K K K K K K K K K K K K K K
184 K K K K K K K ECharging System Maintenance and ServiceF
185 K K K K K K K K K K K (Importance of Service Manuals)
187 K K K K K K K K K K K WE23F
188 K K K K K K K K K K K K K K K K (Charging System Testing)
191 K K K K K K K K K K K (Charging System Area Tests)
- 310 -
122
191 K K K K K K K K K K K K (Charging-system Output Test) J1

193 K K K K K K K K K K K K K K K K K K K K (Full-field Test) J2
195 K K K K K K K K K K K K (Field Circuit Resistance Test) J3
196 K K K K K K K K K K K K K K K K K J4
197 K K K K K K K K K K K K K K K K K K K K J5
199 K K K K K (Oscilloscope Test)EF J6
201 K K K K K K K K K K K K K K K (Voltage Regulator Service)
202 K(Electronic Voltage Regulator Service and Testing) J1
203 K K K K K K K K K K K K K K K K K EF J2
209 K K K K K K K (Alternator Removal and Disassembly)
209 K K K K K K K K K K K K K K K K K K (Alternator Removal) J1
212 K K K K K K K K K K K K K K K (Alternator Disassembly) J2
220 K K K K K K (Alternator Checking and Bench Testing)
220 K K K K K K K K K (Brushes Check and Replacement) J1
221 K K K K K K K K K K K J2
224 K K K K K K K K K K K J3
226 K K K K K K K K K K K K K K (Diodes Check and Testing) J4
232 K K K K K K K K K K K K K K K K K K K K K (Test Capacitor) J5
232 K K K K K K K EBearing Service and ReplacementF J6
238 K K K EAlternator Reassembly and ReinstallationF
240 K K K K K K K K K (Drive- Belt Check and Tension Test)
240 K K K K K K K K K K K K K K K K K K K (Drive- Belt Check) J1
241 K K K K K K K K K K K K K K (Drive- Belt Tension Test) J2
246 K K K K K K ECharging System Trouble DiagnosisF
- 311 -
122
271 K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K
271 K K K K K K K K K K K K K K K K
278 K K K K K K K K K K K K K K K K K K K K K K K K
283 K K K K K K K K K K K K K K K K K K K K K
288 K K K K K K K K K K K K K K K K J
293 K K K K K K K K K K K K K K K K K K K K K K
300 K K K K K K K K K K K K K K K K
306 K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K
- 312 -

الآلات الكهربائية بالمركبات - عملي PDF

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الآلات الكهربائية بالمركبات - عملي PDF

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(Types and Components of Batteries)

(Plates to Terminals Strap)

EF(Covers and Vent Plugs) K9

(Built-in Hydrometer)EF K11

(Battery Service & Maintenance)

(Battery Visual Inspection) J1

(Battery Removal, Cleaning, and Installation) J2

K(quick or fast charging)

E20 1 F (battery charger) EF

E22 1 F (trickle charging)

(Activating a New Dry Charged Battery) EF J4

W(Cold cranking amps (CCA)) J1

W(Cranking amps (CA)) J2

W(Reserve capacity (RC)) J3

(General Battery Company)WE1F

(Specific Gravity Test (Hydrometer Test)EF J1

E34 1 F (Built-in hydrometer)

(Black or Dark Dot) J2

(Yellow or Clear Dot) J3

(Open Circuit Voltage Test (No Load Test))EF J2

(Battery Load Test (Capacity Test))EF J3

K(low DC volt range) J1

EBattery Trouble DiagnosisF

(battery temperature sensor)

EStarting System ComponentsF

(Electro-magnetic Switch (solenoid) or Relay) J3

(Starting (cranking) Motor) J4

(Flywheel Ring Gear) J7

Motor Circuit Cables)

W(Low-current Control Circuit wiring) J9

EStarting System Maintenance and ServiceF

(Starting System Testing)

W(Area Tests or On-car Tests) J1

E F(remote control (starter) switch)

(V1, V2, V3, V4) J6

EEAmperage Draw Test (Load TestFEF J3

ECranking Voltage TestF J4

(Starter Relay By-Pass Test) J5

(Control Circuit Testing) J6

(Starter Disassembly and Inspection)

(Starter Bench Testing)

ENo-load (Free Speed) TestFEF J1

EStall Torque TestF J2

(Testing Armature for Opens) J1 J3

(Testing Armature for Short Circuits) J2 J3

(Testing Armature for Grounds) J3 J3

(Testing Field Coils for Opens) J1 J4

(Testing Field Coils for Grounds) J2 J4

(Testing Starter Solenoid Pull-in Winding Circuit)1 J6

(Testing Starter Solenoid Hold-in Winding Circuit)2 J6

EStarting System Trouble DiagnosisF

ECharging System ComponentsF

(Normal Charging System)EF J1

(indicator or warning light)

W(Charging System Harness) J5

(Computerized Charging System) J2

(Engine controller (Computer))

W(Check engine lamp) J5

EStrategy of Charging System Trouble DiagnosisF

(bypassing the voltage regulator)E F

(Importance of Service Manuals)

(Charging System Testing)