Cylinder Head: Service Item F.R.T

E-1
CYLINDER HEAD
Service item
COVER, TAPPET ADJUSTING HOLE

(SAME TIME FOR TWO UNITS)
(WAKTU SAMA UNTUK DUA UNIT)
.PLUG, SPARK
COVER, L. CYLINDER HEAD SIDE
BOLT, STUD, 8X28
(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
INSULATOR, CARBURETOR
PIPE COMP., IN.
GASKET, CYLINDER HEAD
GUIDE, VALVE
(INC. REAMING)
(TERMASUK REAMING)
(ADD 0.3 FOR EACH.)
TAMBAHKAN 0.3 UNTUK MASING2)
(EXC. VALVE REFACING)
(TIDAK TERMASUK SKIR KLEP)
(ADD MORE 0.2 IF PERFORMED.)
(TAMBAHKAN 0.2 LAGI JIKA DILAK
SANAKAN)
.HEAD COMP., CYLINDER
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
12200-KPH-881
12211-KFM-900
12211-KPH-900
12237-KPH-900
12251-KPH-901
HEAD COMP., CYLINDER

CLIP, VALVE GUIDE
PLATE, STOPPER
GUIDE, VALVE (O.S)
GASKET, CYLINDER HEAD
1
2
1
2
1
COVER, L. CYLINDER HEAD SIDE

COVER, TAPPET ADJUSTING HOLE
GASKET, L. CYLINDER HEAD SIDE
COVER
PLUNGER, CAM SETTING
SPRING, PLUNGER
1
2
1
1
1
16201-KCW-851
16211-KPH-900
17110-KPH-740
31916-KPH-901
31917-KPH-900
31926-KPH-901
31927-KPH-901
15 90004-GHB-670
GASKET, CARBURETOR INSULATOR

INSULATOR, CARBURETOR
PIPE COMP., IN.
PLUG, SPARK (CPR6EA-9)(NGK)
PLUG, SPARK (CPR7EA-9)(NGK)
PLUG, SPARK (U20EPR9)(DENSO)
PLUG, SPARK (U22EPR9)(DENSO)
BOLT, FLANGE, 6X25(NSHF)
1
1
1
1
(1)
1
(1)
2
16
17
18
19
20
WASHER, SEALING, 8MM

WASHER, SEALING, 8MM
NUT, CAP, 8MM
WASHER, SEALING, 6.5X12
O-RING, 25X2.4
1
3
4
2
1
6 12341-KPH-900
7 12361-KPH-900
8 12395-KPH-900
9 14125-KPH-900
10 14126-KPH-900
11
12
13
14
90441-ME9-000
90441-286-000
90443-107-000
90461-357-000
91304-GB1-900
Serial No.
Notes
11
2002.08.10
F.R.T.
0.1
0.2
0.3
0.4
0.5
1.1
1.8
E-1
CYLINDER HEAD
Ref.
No.
Part No.
21 91372-KPH-900
22
23
24
25
92900-08028-0E
95701-06012-00
95701-06110-00
96001-06020-00
Description
Reqd. QTY
NF
125/125D
O-RING, TAPPET ADJUSTING HOLE

CAP
BOLT, STUD, 8X28
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X110
BOLT, FLANGE, 6X20
26 96001-06022-00 BOLT, FLANGE, 6X22

27 96001-06045-00 BOLT, FLANGE, 6X45
28 96001-06095-00 BOLT, FLANGE, 6X95
Serial No.
Notes
2
2
2
1
4
1
1
2
12
2002.08.10
E-2
CAMSHAFT/VALVE
Service item
F.R.T.
CAMSHAFT COMP.
1.3
.SHAFT, EX. ROCKER ARM
.SHAFT, IN. ROCKER ARM
1.4
SPRING, VALVE
(ADD 0.1 FOR EACH.)
(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)
1.6
VALVE
(ADD 0.2 FOR EACH.)
(INC. REFACING)
(TERMASUK SKIR KLEP)
(EXC. VALVE GUIDE REPLACEMENT)
(TIDAK TERMASUK PENGGANTIAN
VALVE GUIDE)
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
12209-GB4-681
14100-KPH-900
14430-KPH-900
14451-KPH-900
14452-KPH-900
SEAL, VALVE STEM (NOK)

CAMSHAFT COMP.
ARM COMP., VALVE ROCKER
SHAFT, IN. ROCKER ARM
SHAFT, EX. ROCKER ARM
2
1
2
1
1
6
7
8
9
10
14711-KPH-900
14721-KPH-880
14751-KPH-900
14771-GB4-680
14775-KFM-900
VALVE, IN.
VALVE, EX.
SPRING, VALVE
RETAINER, VALVE SPRING
SEAT, VALVE SPRING OUTER
1
1
2
2
2
11
12
13
14
15
14776-KPH-900
14781-MA6-000
90012-333-000
90206-001-000
90702-KFM-900
SEAT, VALVE SPRING

COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING
DOWEL PIN, 8X12
2
4
2
2
1
Serial No.
Notes
13
2002.08.10
E-3
CAM CHAIN/TENSIONER
Service item
LIFTER ASSY., TENSIONER

SPROCKET, CAM
CHAIN, CAM
.GUIDE COMP., CAM CHAIN
.TENSIONER ASSY., CAM CHAIN
F.R.T.
0.3
0.6
1.1
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
14321-KPH-900
14401-KPH-900
14510-KPH-880
14515-KGH-900
14520-KPH-901
SPROCKET, CAM (34T)

CHAIN, CAM
TENSIONER ASSY., CAM CHAIN
PLATE, TENSIONER SETTING
LIFTER ASSY., TENSIONER
1
1
1
1
1
6
7
8
9
10
14560-KGH-900
14610-KPH-900
90005-KY7-000
90083-GB6-911
91306-MG3-000
GASKET, TENSIONER LIFTER

GUIDE COMP., CAM CHAIN
SCREW, PAN, 6X6
BOLT, KNOCK, 5MM
O-RING, 1.5X9.5
1
1
1
2
1
11 95701-06014-00 BOLT, FLANGE, 6X14

12 96001-06022-00 BOLT, FLANGE, 6X22
1
2
Serial No.
Notes
14
2002.08.10
E-4
CYLINDER
Service item
GASKET, CYLINDER
CYLINDER COMP.
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
12100-KPH-900
12191-KPH-900
12195-KPH-900
12196-KPH-900
12197-KPH-900
CYLINDER COMP.
GASKET, CYLINDER
RUBBER A, INSERT
RUBBER B, INSERT
RUBBER C, INSERT
1
1
1
1
1
DOWEL PIN, 10X12
6 94301-10120
Serial No.
Nptes
15
2002.08.10
F.R.T.
1.3
1.4
E-5
RIGHT CRANKCASE COVER

Service item
F.R.T.
PROTECTOR COMP., R. COVER

GASKET, R. CRANKCASE COVER
.OIL SEAL, 16X28X7
.PLATE COMP., CLUTCH CAM
LEVER COMP., CLUTCH
.PLATE COMP., CLUTCH LIFTER
COVER COMP., R. CRANKCASE
0.1
0.6
0.7
0.8
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
11330-KPH-880
11370-KPH-880
11394-KPH-900
15651-KPH-880
22810-KPH-900
COVER COMP., R. CRANKCASE

PROTECTOR COMP., R. COVER
GASKET, R. CRANKCASE COVER
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH
1
1
1
1
1
6
7
8
9
10
22820-KPH-900
22825-046-000
22830-KPH-900
22846-KPH-900
22850-KPH-900
PLATE COMP., CLUTCH CAM

SPRING, CAM PLATE SIDE
PLATE COMP., CLUTCH LIFTER
BOLT, CLUTCH ADJUSTING
PLATE COMP., BRAKE
1
1
1
1
1
11
12
13
14
15
22853-KPH-900
22860-HB3-000
90004-GHB-610
90443-844-000
90485-040-000
SPRING, BRAKE
RETAINER COMP., BALL
BOLT, FLANGE, 6X12(NSHF)
WASHER, THRUST, 8MM
WASHER, 8MM
1
1
3
1
1
CIRCLIP, 7MM
DOWEL PIN, 8X12
BEARING, RADIAL BALL SPECIAL,
6001U
OIL SEAL, 16X28X7
O-RING, 8MM
1
2
16 90605-166-720
17 90702-KFM-900
18 91007-GBG-911
19 91204-MC7-003
20 91303-001-000
21 91307-035-000 O-RING, 18X3

22 94030-08000
NUT, HEX., 8MM
23 96001-06040-00 BOLT, FLANGE, 6X40
Serial No.
Notes
1
1
1
1
1
10
16
2002.08.10
E-6
ONE WAY CLUTCH

Service item
COVER, OIL FILTER

INNER COMP., ONE-WAY CLUTCH
.OUTER ASSY., PRIMARY CLUTCH
.PLATE COMP., PRIMARY DRIVE
.WEIGHT SET, PRIMARY CLUTCH
GEAR COMP., PRIMARY DRIVE
17
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
15431-KPH-900
15439-KPH-900
22535-KPH-306
22606-KPH-880
22610-KPH-880
COVER, OIL FILTER

GASKET, OIL FILTER
WEIGHT SET, PRIMARY CLUTCH
SPRING, ONE WAY RETAINER
PLATE COMP., PRIMARY DRIVE
1
1
1
6
1
6
7
8
9
10
22630-GB2-000
22641-KPH-900
22642-KPH-900
22643-KPH-900
22644-KPH-900
INNER COMP., ONE-WAY CLUTCH

SPRING, PRIMARY CLUTCH
WASHER, CLUTCH SIDE
SPRING, SIDE FRICTION
PLATE, CLUTCH SIDE
1
3
1
1
1
11
12
13
14
15
22660-KPH-880
22804-KPH-880
23120-KPH-880
23122-KPH-900
23123-KPH-900
OUTER ASSY., PRIMARY CLUTCH

RUBBER, CLUTCH DAMPER
GEAR COMP., PRIMARY DRIVE
SUB GEAR (20T)
RETAINER, SPRING
1
3
1
1
1
16
17
18
19
20
23124-KPH-900
23125-KPH-900
90083-KFL-850
90231-087-010
90401-GB2-000
SPRING, SUB GEAR

PIN, STOPPER
BOLT, SPECIAL FLANGE, 5X8
NUT, LOCK, 14MM
WASHER, 30X45X0.8
1
1
3
1
1
21
22
23
24
25
26
90431-GN5-910
90432-086-000
90455-GB2-000
90603-KPH-900
90605-166-720
91101-GB2-000
WASHER, LOCK
WASHER B, LOCK
CIRCLIP, INTERNAL, 45MM
SET RING, 25MM
CIRCLIP, 7MM
ROLLER, 5X8
1
1
1
1
3
6
Serial No.
2002.08.10
Notes
F.R.T.
0.7
1.0
1.1
E-7
CLUTCH
Service item
BEARING, RADIAL BALL, 6804

OUTER COMP., CLUTCH
.PLATE, CLUTCH LIFTER
.SPRING, CLUTCH
(SAME TIME FOR TWO
UNITS OR MORE)
(WAKTU SAMA UNTUK DUA UNIT ATAU
LEBIH)
CENTER, CLUTCH
.DISK, CLUTCH FRICTION
(SAME TIME FOR TWO
UNITS OR MORE)
LEBIH)
.PLATE, CLUTCH PRESSURE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
22100-KPH-880
22115-KPH-900
22116-KPH-900
22121-KPH-900
22201-KPH-900
OUTER COMP., CLUTCH

GUIDE, CLUTCH OUTER
COLLAR, CLUTCH OUTER
CENTER, CLUTCH
DISK, CLUTCH FRICTION
1
1
1
1
4
6
7
8
9
10
22321-KE8-000
22350-KPH-900
22361-KPH-900
22401-KPH-900
90050-KPH-900
PLATE, CLUTCH
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH LIFTER
SPRING, CLUTCH
BOLT, SPECIAL FLANGE, 6X20
3
1
1
6
3
11
12
13
14
90231-KM7-700
90403-KPH-900
90501-GBL-730
91002-MG8-003
NUT, LOCK, 14MM

WASHER, THRUST, 17MM
WASHER, 14MM
(KOYO)
1
1
1
Serial No.
F.R.T.
0.7
1.0
1.2
Notes
18
2002.08.10
E-8
OIL PUMP
Service item
F.R.T.
SCREEN, OIL FILTER

0.6
1.2
PUMP ASSY., OIL
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
15100-KPH-900
15133-KPH-900
15331-GF6-000
15332-GF6-000
15421-035-010
PUMP ASSY., OIL

GEAR, OIL PUMP DRIVEN (30T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
SCREEN, OIL FILTER
1
1
1
1
1
6
7
8
9
10
90702-KFM-900
93301-05012-0J
94540-06018
95701-06035-00
96220-40238
DOWEL PIN, 8X12

BOLT, HEX., 5X12
E-RING, 6MM
BOLT, FLANGE, 6X35
ROLLER, 4X23.8
2
2
1
3
1
Serial No.
Notes
19
2002.08.10
E-9
LEFT CRANKCASE COVER

Service item
COVER COMP., L. RR.

GASKET, L. CRANKCASE COVER
COVER, L. CRANKCASE
F.R.T.
0.1
0.3
0.4
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
11341-KPH-880
11360-KPH-880
11395-KPH-900
16236-GBG-900
90084-428-000
COVER, L. CRANKCASE
COVER COMP., L. RR.
GASKET, L. CRANKCASE COVER
CLAMP, OVER FLOW PIPE
CAP, A.C. GENERATOR
1
1
1
1
1
6
7
8
9
10
90087-KGH-900
90702-KFM-900
91303-377-000
91356-KGH-901
96001-06022-00
CAP, 30MM
DOWEL PIN, 8X12
O-RING, 13.8X2.5
O-RING, 30MM
BOLT, FLANGE, 6X22
1
2
1
1
2
11 96001-06028-00 BOLT, FLANGE, 6X28

12 96001-06035-00 BOLT, FLANGE, 6X35
2
6
Serial No.
Notes
20
2002.08.10
E-10
GENERATOR
Service item
FLYWHEEL COMP.
.STATOR COMP.
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
31110-KPH-901
31120-KPH-881
32961-KPH-900
90439-SB2-010
94050-12000
FLYWHEEL COMP.
STATOR COMP.
CLAMPER, A.C. GENERATOR CORD
WASHER, SPECIAL, 24X12X2.3
NUT, FLANGE, 12MM
1
1
1
1
1
6 96001-06014-00 BOLT, FLANGE, 6X14

7 96001-06022-00 BOLT, FLANGE, 6X22
2
2
Serial No.
Notes
21
2002.08.10
F.R.T.
0.5
E-11
STARTING CLUTCH
Service item
GEAR, STARTER REDUCTION

GEAR COMP., STARTER DRIVEN
CLUTCH ASSY., ONE WAY
F.R.T.
0.3
0.4
0.5
Ref.
No.
Part No.
1 28110-KPH-900
Description
Reqd. QTY
NF
125/125D
4 28132-KPH-900
5 28133-KPH-900
GEAR COMP., STARTER DRIVEN

(57T)
CLUTCH ASSY., ONE WAY
GEAR, STARTER REDUCTION
(17T/55T)
SHAFT, REDUCTION GEAR
COLLAR, STARTER REDUCTION
6 90010-KM1-000
7 91071-KPH-901
BOLT, SOCKET, 8X18

BEARING, NEEDLE, 21X25X17
2 28120-KPH-901
3 28131-KPH-880
Serial No.
Notes
1
1
1
1
1
3
1
22
2002.08.10
E-12
STARTING MOTOR
Service item
MOTOR ASSY., STARTER

BRUSH SET, TERMINAL
.HOLDER SET, BRUSH
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
31200-KPH-881
31201-KPH-881
31204-KG8-004
31205-MBE-008
31206-MBE-008
MOTOR ASSY., STARTER

BRUSH SET, TERMINAL
SPRING, BRUSH
BOLT, SETTING
HOLDER, BRUSH
1
1
2
2
1
6
7
8
9
10
31207-MBE-008
90071-MB0-000
91309-425-003
91320-MB0-000
95701-06025-00
RING
NUT-WASHER, 6MM
O-RING, 24.4X3.1(ARAI)
O-RING
BOLT, FLANGE, 6X25
2
2
1
3
2
Serial No.
Notes
23
2002.08.10
F.R.T.
0.7
0.9
E-13
CRANKCASE
Service item
SWITCH SET, CHANGE

SENSOR ASSY., SPEED
BOLT, CYLINDER STUD
(ADD 0.1 FOR EACH.)
CRANKCASE COMP., R.
CRANKCASE COMP., L.
F.R.T.
0.3
0.4
1.3
*4.3
*4.9
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
11100-KPH-880
11133-KPH-900
11200-KPH-900
11215-KPH-900
11216-KPH-900
CRANKCASE COMP., R.
JET, OIL, 0.8MM
CRANKCASE COMP., L.
PLUG, BEARING PUSH
SPRING, BEARING PUSH
1
1
1
1
1
6
7
8
9
10
11217-KPH-900
15761-KPH-900
35750-KPH-900
37700-KPH-901
90031-KPH-900
PLATE, BEARING
TUBE, BREATHER
SWITCH SET, CHANGE
SENSOR ASSY., SPEED
BOLT, CYLINDER STUD
1
1
1
1
2
11
12
13
14
15
90032-KPH-900
90033-KPH-900
90407-259-000
91208-KPH-901
91305-KPH-900
BOLT, CYLINDER STUD

BOLT, CYLINDER STUD
PACKING, DRAIN COCK, 12.5X20
OIL SEAL, 11.6X24X10
O-RING, 21X2.3
1
1
1
1
1
16
17
18
19
20
92800-12000
94301-10120
95002-70000
95701-06014-00
95701-06016-00
BOLT,
DOWEL
CLIP,
BOLT,
BOLT,
DRAIN PLUG, 12MM

PIN, 10X12
TUBE (C11)
FLANGE, 6X14
FLANGE, 6X16
1
4
2
1
3
21 96001-06060-00 BOLT, FLANGE, 6X60
11
Serial No.
Notes
24
2002.08.10
E-14
CRANKSHAFT/PISTON
Service item
ROD KIT, CONNECTING

(ACTUAL TIME)
(WAKTU SEBENARNYA)
PIN, PISTON
PISTON
.RING SET, PISTON
CRANKSHAFT COMP.
BEARING, RADIAL BALL, 63/22
Ref.
No.
Reqd. QTY
Part No.
1 06381-KPH-900
2 13000-KPH-880
3 13011-KPH-880
13021-KPH-880
13031-KPH-880
13041-KPH-880
13051-KPH-880
4 13101-KPH-881
13102-KPH-881
13103-KPH-881
13104-KPH-881
13105-KPH-881
5 13111-087-000
Description
ANF125M
3
ROD KIT, CONNECTING

CRANKSHAFT COMP.
RING SET, PISTON (STD.)
RING SET, PISTON (0.25)
PISTON
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PISTON (1.00)
PIN, PISTON
1
1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
6
7
8
9
10
13115-GN5-910
13310-KPH-900
13321-KPH-900
14311-KPH-900
15341-KPH-900
CLIP, PISTON PIN, 13MM

CRANKSHAFT COMP., R.
CRANKSHAFT, L.
SPROCKET, TIMING (17T)
GEAR, OIL PUMP DRIVE (19T)
2
1
1
1
1
11
12
13
14
90741-003-010
91001-KPH-901
91002-KPH-901
91101-GF6-003
91102-GF6-003
91103-GF6-003
KEY, WOODRUFF, 4MM

BEARING, CONNECTING ROD (RED)
BEARING, CONNECTING ROD (BLUE)
BEARING, CONNECTING ROD
(WHITE)
DOWEL PIN, 3X5
1
1
1
1
1
15 94303-03050
Serial No.
Parts catalogue code
1
1
25
2002.08.10
F.R.T.
1.4
1.5
*4.4
*4.6
E-15
TRANSMISSION
Service item
F.R.T.
SPROCKET, DRIVE
0.2
COUNTERSHAFT *4.1
.MAINSHAFT
(WHEN SERVICING COMP., UNIT,
F.R.T. IS 4.3
(JIKA UNIT LENGKAP DI SERVICE,
F.R.T. ADALAH 4.3
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
23211-KPH-881
23221-KPH-881
23415-KPH-900
23421-KPH-900
23431-KPH-900
MAINSHAFT (14T)
COUNTERSHAFT
BUSH, 15MM
GEAR, COUNTERSHAFT FIRST (35T)
GEAR, MAINSHAFT SECOND (20T)
1
1
1
1
1
6 23441-KPH-900
1
1
1
1
7
8
9
10
23451-KPH-900
23461-KPH-900
23471-KPH-900
23481-KPH-900
GEAR, COUNTERSHAFT SECOND

(31T)
GEAR, MAINSHAFT THIRD (20T)
GEAR, COUNTERSHAFT THIRD (23T)
GEAR, MAINSHAFT FOURTH (26T)
GEAR, COUNTERSHAFT FOURTH
(24T)
11
12
13
14
15
23801-KPH-900
23802-GN5-910
23911-KPH-900
24305-KPH-900
24306-KPH-900
SPROCKET, DRIVE (14T)

PLATE, FIXING
COLLAR, LOCK PLATE
SPRING, CHANGE FRICTION
PLATE, DRUM LOCK
1
1
1
1
1
16
17
18
19
20
90412-KPH-900
90412-187-000
90441-KA4-700
90452-KGH-900
90452-413-000
WASHER, SPECIAL, 12X23

PLATE, BEARING HOLDER
WASHER, SPECIAL, 12MM
1
1
2
1
1
21 90461-GB4-770
22 90461-115-000
23 90601-001-000
WASHER, SPLINE, 20X1.2

WASHER, SPLINE, 17MM
CIRCLIP, EXTERNAL, 17MM
2
2
2
Serial No.
Notes
26
2002.08.10
E-15
TRANSMISSION
Ref.
No.
Part No.
Description
Reqd. QTY
NF
125/125D
24 90605-200-000
25 91204-KPH-901
SET RING, 20MM

OIL SEAL, 17X30X5
2
1
26
27
28
29
30
BOLT, HEX., 6X10

BOLT, FLANGE, 6X14
2
2
1
1
2
92101-06010-0A
95701-06014-00
96100-60010-00
96100-62010-00
96100-62030-00
Serial No.
Notes
27
2002.08.10
E-16
GEARSHIFT DRUM
Service item
F.R.T.
PLATE COMP., GEARSHIFT DRUM

STOPPER 1.1
.STOPPER COMP., GEARSHIFT DRUM
ARM COMP., GEARSHIFT
1.2
.SPINDLE COMP., GEARSHIFT
DRUM, GEARSHIFT *4.1
.FORK, GEARSHIFT
(SAME TIME FOR TWO
UNITS OR MORE)
LEBIH)
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
24211-KPH-900
24212-KPH-900
24241-KPH-900
24301-KPH-900
24410-KPH-900
FORK, R. GEARSHIFT
FORK, L. GEARSHIFT
SHAFT, GEARSHIFT FORK
DRUM, GEARSHIFT
PLATE COMP., GEARSHIFT DRUM
STOPPER
1
1
1
1
6
7
8
9
10
24421-KPH-900
24430-KPH-900
24435-KPH-900
24610-KPH-900
24630-KPH-900
HOLDER, DRUM STOPPER

STOPPER COMP., GEARSHIFT DRUM
SPRING, SHIFT DRUM STOPPER
SPINDLE COMP., GEARSHIFT
ARM COMP., GEARSHIFT
1
1
1
1
1
11
12
13
14
15
24641-KPH-900
24651-KPH-900
24652-KPH-900
35751-KPH-900
35752-KPH-900
SPRING, GEARSHIFT ARM

SPRING, GEARSHIFT RETURN
PIN, SHIFT RETURN SPRING
CAP, CHANGE SWITCH CONTACT
SPRING, CHANGE SWITCH CONTACT
1
1
1
1
1
16
17
18
19
20
90022-MG8-000
90435-HB3-000
91111-KW7-900
96220-30085
96700-06016-00
PIVOT, SHIFT DRUM STOPPER ARM

WASHER, 6.1MM
ROLLER, 4X10.8
ROLLER, 3X8.5
BOLT, SOCKET, 6X16
1
1
5
2
1
Serial No.
Notes
28
2002.08.10
E-17
KICK STARTER SPINDLE

Service item
SPRING, KICK RETURN

PINION, KICK STARTER
.SPINDLE, KICK STARTER
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
28211-KPH-900
28221-KPH-900
28251-KPH-900
28262-KPH-900
28265-KPH-900
PINION, KICK STARTER (27T)

RATCHET, STARTER DRIVE
SPINDLE, KICK STARTER
RETAINER, KICK SPRING
COLLAR, KICK RETAINER
1
1
1
1
1
SPRING, STARTER PINION

FRICTION
SPRING, KICK RETURN
COLLAR, KICK SPRING
WASHER, THRUST, 15.5MM
WASHER, 25X20.2X1
1
1
1
1
1
SET RING, 20MM
6 28271-KPH-900
7
8
9
10
28281-KPH-900
28282-KPH-900
90452-KPH-900
90454-KPH-900
11 90605-200-000
Serial No.
Notes
29
2002.08.10
F.R.T.
1.1
*4.0
E-18
CARBURETOR
Service item
TOP SET
SWITCH ASSY., THROTTLE
.VALVE SET, AIR CUT
.VALVE SET, THROTTLE
CHAMBER SET, FLOAT
CARBURETOR ASSY.
.FLOAT SET
.JET, MAIN,
.VALVE COMP., FLOAT
NEEDLE SET, JET
F.R.T.
0.2
0.3
0.5
0.6
0.7
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
16010-KPH-901
16012-KPH-901
16013-KPG-901
16014-KPH-901
16015-KPH-901
GASKET SET
NEEDLE SET, JET
FLOAT SET
TOP SET
CHAMBER SET, FLOAT
1
1
1
1
1
6
7
8
9
10
16016-KEV-831
16022-KPH-901
16028-KPH-901
16037-KPH-901
16048-KPH-901
SCREW
VALVE
SCREW
PLATE
VALVE
SET
SET, THROTTLE
SET
SET, VALVE
SET, AIR CUT
1
1
1
1
1
11
12
13
14
15
16060-KPH-901
16075-GHB-640
16075-KPH-901
16100-KPH-881
16118-GB4-003
SWITCH ASSY., THROTTLE

O-RING, 1.3X4.3
O-RING
CARBURETOR ASSY. (APBF3A A)
CAP, CABLE SEALING
1
1
1
1
1
16
17
18
19
20
16148-141-881
16155-883-005
16163-GBG-960
16165-KPH-901
16199-GJ3-601
CAP, CHOKE DUST

VALVE COMP., FLOAT
GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
PIPE, OVERFLOW
1
1
1
1
1
21
22
23
24
25
16199-KPH-901
93892-04010-10
93892-04014-18
93892-05010-18
95002-02659
TUBE, AIR VENT

SCREW-WASHER, 4X10
SCREW-WASHER, 4X14
SCREW-WASHER, 5X10
CLIP, TUBE (B6.5)
1
4
2
1
1
Serial No.
Notes
30
2002.08.10
E-18
CARBURETOR
Ref.
No.
Part No.
Description
Reqd. QTY
NF
125/125D
26 99101-KPH-075 JET, MAIN, #75

27 99104-KPH-0350 JET, SLOW, #35
Serial No.
Notes
1
1
31
2002.08.10
F-1
HEADLIGHT
Service item
BULB, HEADLIGHT
.BULB, WEDGE BASE
.SOCKET COMP., HEADLIGHT
BASE COMP., HEADLIGHT
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
33120-KPH-881
33130-KPH-881
34901-KPH-881
34908-GA7-701
5 90101-GJ6-000
BASE COMP., HEADLIGHT

SOCKET COMP., HEADLIGHT
BULB, HEADLIGHT (12V 32/32W)
BULB, WEDGE BASE (T10)
(12V 3.4W) ....
BOLT, ADJUSTING
1
1
6 33100-KPH-881
HEADLIGHT, ASSY
Serial No.
F.R.T.
0.2
0.3
Notes
1
1
1
32
2002.08.10
F-2
METER
Service item
SPEEDOMETER ASSY.
CASE COMP., UPPER
.CASE, UNDER
.SPEEDOMETER COMP.
Ref.
No.
Part No.
1 34909-KPH-900
78135-S3N-003
2 37109-KPH-901
3 37200-KPH-881
37200-KPH-882
4 37210-KPH-881
5 37210-KPH-882
6
7
8
9
10
37211-KPH-901
37212-KPH-901
37213-KPH-901
90101-KY6-008
93903-25310
Description
Reqd. QTY
NF
125/125D
BULB, WEDGE BASE (12V 1.12W)

SOCKET ASSY., BULB
CAP
SPEEDOMETER ASSY.
SPEEDOMETER COMP.
SPEEDOMETER COMP.
2
1
1
1
1
1
1
CASE COMP., UPPER

CASE, UNDER
HOLDER, WINKER RELAY
SCREW, TAPPING, 3X14
1
1
1
7
2
Serial No.
Notes
33
2002.08.10
F.R.T.
0.3
0.4
F-3
HANDLE LEVER/CABLE/MIRROR (2IN)

Service item
GRIP, L. HANDLE
.LEVER, CHOKE
.LEVER, R. STEERING HANDLE
GRIP COMP., THROTTLE
.HOUSING, UNDER THROTTLE
BRACKET, R. HANDLE LEVER
.CABLE COMP., CHOKE
.SWITCH ASSY., FR. STOP
CABLE COMP., FR. BRAKE
CABLE COMP., THROTTLE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
17910-KPH-880
17950-KFL-D00
17961-KFM-900
17962-KFM-900
35340-KCW-870

CABLE COMP., CHOKE
LEVER, CHOKE
STOPPER, CABLE
SWITCH ASSY., FR. STOP
1
1
1
1
1
6
7
8
9
10
45450-KPH-890
53140-KPH-880
53166-KET-900
53167-KFM-900
53168-KFM-900
CABLE COMP., FR. BRAKE

GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE
1
1
1
1
1
11
12
13
14
15
53171-KET-900
53175-KET-900
88110-KPH-880
88113-KPH-880
88120-KPH-880
BRACKET, R. HANDLE LEVER

LEVER, R. STEERING HANDLE
MIRROR ASSY R. BLACK
CAP, LOCK NUT
MIRROR ASSY L. BLACK
1
1
1
2
1
16
17
18
19
20
88210-KPH-880
88220-KPH-880
90115-GEO-000
90314-KFM-840
90441-147-000
MIRROR COMP., R.
MIRROR COMP., L.
BOLT, HANDLE LEVER PIVOT
NUT, LOCK
WASHER, PLAIN
1
1
1
2
1
21
22
23
24
25
25
26
25
90442-147-000
93500-05012-0A
93500-05012-0G
93500-05028-0A
94001-05000-0S
WASHER, WAVE
SCREW, PAN, 5X12
SCREW, PAN, 5X12
SCREW, PAN, 5X28
NUT, HEX., 5MM
1
1
1
1
1
96001-06025-00 BOLT, FLANGE, 6X25
Serial No.
F.R.T.
0.1
0.2
0.3
0.4
0.5
Notes
34
2002.08.10
F-3-1
CABLE/MIRROR (IN)
Service item
GRIP, L. HANDLE
.LEVER, CHOKE
.HOUSING, UNDER THROTTLE
CABLE COMP., CHOKE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
17910-KPH-880
17950-KFL-D00
17961-KFM-900
17962-KFM-900
53140-KPH-880

CABLE COMP., CHOKE
LEVER, CHOKE
STOPPER, CABLE
1
1
1
1
1
------------------------------------
-------- IN
-------- IN
-------- IN
-------- IN
-------- IN
6
7
8
9
10
53166-KET-900
53167-KFM-900
53168-KFM-900
88110-KPH-880
88113-KPH-880
GRIP, L. HANDLE
HOUSING, UPPER THROTTLE
HOUSING, UNDER THROTTLE
MIRROR ASSY., R. BLACK
CAP, LOCK NUT
1
1
1
1
2
------------------------------------
-------- IN
-------- IN
-------- IN
-------- IN
-------- IN
11
12
13
14
15
88120-KPH-880
88210-KPH-880
88220-KPH-880
90314-KFM-840
90441-147-000
MIRROR ASSY., L. BLACK

MIRROR COMP., R.
MIRROR COMP., L.
NUT, LOCK
WASHER, PLAIN
1
1
1
2
1
------------------------------------
-------- IN
-------- IN
-------- IN
-------- IN
-------- IN
16
17
18
19
90442-147-000
93500-05012-OA
93500-05012-0G
93500-05028-0A
WASHER, WAVE
SCREW, PAN, 5X12
SCREW, PAN, 5X12
SCREW, PAN, 5X28
1 -------- -------- IN
1 -------- -------- IN
1
1
Serial No.
Notes
-------------- ------------- IN
-------------- ------------- IN
35
2002.08.10
F.R.T.
0.1
0.2
0.3
0.5
F-4
FR. BRAKE MASTER CYLINDER

Service item
DIAPHRAGM
.LEVER, R. STEERING HANDLE
CYLINDER SET, MASTER
.CYLINDER SUB ASSY., FR. BRAKE
MASTER
.HOSE COMP., FR. BRAKE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
35340-MA5-671
45126-KPH-880
45156-KPH-880
45157-KAN-850
45504-410-003

HOSE COMP., FR. BRAKE
CLAMPER, BRAKE HOSE
CLAMPER B, BRAKE HOSE
BOOT COMP.
1
1
1
1
1
------------------------------------
-------- IN
-------- IN
-------- IN
-------- IN
-------- IN
1
1
1
1
1
------------------------------------
-------- IN
-------- IN
-------- IN
-------- IN
-------- IN
6 45510-KPH-881
Serial No.
7
8
9
10
45512-MA6-006
45513-GW0-911
45517-GW0-751
45520-GW0-911
CYLINDER SUB ASSY., FR. BRAKE

MASTER
PROTECTOR
CAP, MASTER CYLINDER
HOLDER, MASTER CYLINDER
DIAPHRAGM
11
12
13
14
15
45521-GW0-911
45530-471-831
53175-KET-921
90102-KGH-900
90114-KGH-900
PLATE, DIAPHRAGM
CYLINDER SET, MASTER
LEVER, R. STEERING HANDLE
BOLT, FLANGE, 6X10
BOLT, HANDLE LEVER PIVOT
1
1
1
1
1
------------------------------------
-------- IN
-------- IN
-------- IN
-------- IN
-------- IN
16
17
18
19
20
90145-KM3-751
90545-300-000
90651-MA5-671
93600-04012-1G
93893-04012-17
BOLT, OIL, 10X22

WASHER, OIL BOLT
CIRCLIP
SCREW, FLAT, 4X12
SCREW-WASHER, 4X12
2
4
1
2
1
------------------------------------
-------- IN
-------- IN
-------- IN
-------- IN
-------- IN
21 94050-06000
NUT, FLANGE, 6MM
22 95701-06022-07 BOLT, FLANGE, 6X22
F.R.T.
0.1
0.2
0.6
Notes
1 -------- -------- IN
2 -------- -------- IN
36
2002.08.10
F-5
HANDLE PIPE/HANDLE COVER/SWITCH

Service item
WEIGHT B, STEERING HANDLE

COVER, HANDLE FR.
.SWITCH UNIT, LIGHTING
.SWITCH UNIT, STARTING
COVER, HANDLE RR.
.POST COMP., HANDLE
PIPE COMP., STEERING HANDLE
Ref.
No.
Part No.
35150-KPH-880
35160-KPH-881
35170-KPH-901
35180-KPH-881
35200-KPH-901
SWITCH
SWITCH
SWITCH
SWITCH
SWITCH
LIGHTING
STARTING
DIMMER
HORN
WINKER
1
1
1
1
1
6
7
8
9
10
50613-KFL-850
53100-KPH-880
53104-KPH-880
53105-KPH-880
53106-KR3-000
RUBBER, MAIN STEP MOUNTING

PIPE COMP., STEERING HANDLE
WEIGHT B, STEERING HANDLE
WEIGHT A, STEERING HANDLE
RUBBER A, HANDLE WEIGHT
3
1
2
2
4
11 53108-KR3-770
12 53109-KPH-900
13 53120-KPH-880
53120-KPH-890
14 53205-KPH-880FMB
RING, HANDLE WEIGHT SNAP

COLLAR, HANDLE MOUNTING
POST COMP., HANDLE
COVER, HANDLE FR.

*NH1*...................BLACK
*NH131M*
STARLIGHT SILVER METALLIC
*NH1*...................BLACK
*NH131M*
*R201*..............MAGNA RED
COVER, HANDLE RR.
*NH1*...................BLACK
*NH131M*
*R201*..............MAGNA RED
2
3
1
1
1
-
1
1
-
1
1
1
1
1
53205-KPH-890FMB
53205-KPH-890FMH
53205-KPH-890FMK
15 53206-KPH-880FMB
53206-KPH-880FMH
53206-KPH-890FMB
53206-KPH-890FMH
53206-KPH-890FMK
UNIT,
UNIT,
UNIT,
UNIT,
UNIT,
Reqd. QTY
Serial No.
NF
125 125D
1
2
3
4
5
53205-KPH-880FMH
37
Description
2002.08.10
Notes
F.R.T.
0.2
0.3
0.5
0.7
F-5
Ref.
No.
HANDLE PIPE/HANDLE COVER/SWITCH
Part No.
Description
Reqd. QTY
Serial No.
NF
125 125D
16
17
18
19
20
64521-MN5-000
86150-KPG-900
90106-GN5-900
90191-KPH-880
90304-KGH-901
NUT, CLIP, 4MM

EMBLEM, WING MARK
BOLT, FLANGE, 10X50
SCREW, OVAL, 6X70
NUT, U, 10MM
6
1
1
2
1
21
22
23
24
25
90501-GBY-910
90505-GBY-910
91509-GE2-760
92101-08025-0H
93891-04016-07
COLLAR A, HANDLE SETTING

COLLAR B, HANDLE SETTING
SCREW, PAN, 5X11.5
BOLT, HEX., 8X25
SCREW-WASHER, 4X16
1
1
1
3
4
26 93891-04020-07
27 93903-24310
SCREW-WASHER, 4X20
2
2
Notes
38
2002.08.10
F-6
STEERING STEM
Service item
RACE, STEERING TOP CONE

.THREAD COMP., STEERING HEAD
TOP
RACE, STEERING BALL
.STEM SUB ASSY., STEERING
RACE, STEERING BOTTOM CONE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
06530-GBG-B20
06531-GBG-B20
45465-KPH-890
50301-GN5-901
50302-GN5-900
BALL SET, STEEL, #6X23

BALL SET, STEEL, #6X29
GUIDE, FR. BRAKE CABLE
RACE, STEERING TOP BALL
RACE, STEERING BOTTOM BALL
1
1
1
1
1
6
7
8
9
10
50306-GN5-900
53211-GN5-900
53212-GN5-900
53214-GN5-900
53216-GN5-830
NUT, STEERING STEM LOCK

RACE, STEERING TOP CONE
RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
WASHER, STEERING STEM NUT
1
1
1
1
1
Serial No.
Notes
11 53219-KPH-880
12 53220-GN5-900
STEM SUB ASSY., STEERING

1
THREAD COMP., STEERING HEAD
TOP 1
13 95801-10045-00 BOLT, FLANGE, 10X45
4
14 96211-06000
BALL, STEEL, #6 (3/16) 52
39
2002.08.10
F.R.T.
0.5
1.1
1.2
F-7
FRONT FENDER
Service item
FENDER A, FR.
.FENDER B, FR.
Ref.
No.
Part No.
Description
Reqd. QTY
NF
125 125D
1 61100-KPH-880FMB FENDER A, FR.

*NH1*...................BLACK
61100-KPH-880FMH *NH131M*
61100-KPH-880FMK *RP140M*
VORTEX PURPLE METALLIC
61100-KPH-880FMI *R201*..............MAGNA RED
2 61200-KPH-880
FENDER B, FR.
3 81312-KPH-900
COLLAR, FR. FENDER
4 84601-HA7-670
NUT, FENDER SETTING
5 96001-06014-00 BOLT, FLANGE, 6X14
6 96001-06016-00
7 96001-06025-00
BOLT, FLANGE, 6X16

BOLT, FLANGE, 6X25
1
1
2
1
2
1
1
-
2
1
Serial No.
F.R.T.
0.3
Notes
40
2002.08.10
F-8
FRONT FORK
Service item
FORK ASSY., L. FR.

(ADD 0.2 FOR EACH.)
.FORK ASSY., R. FR.
SPRING, FR. FORK
(ADD 0.3 FOR EACH.)
PIPE COMP., FR. FORK
(ADD 0.5 FOR EACH.)
.SEAL SET, FR. FORK
(ADD 0.5 FOR EACH.)
CASE, L. FR. BOTTOM
(ADD 0.6 FOR EACH.)
.CASE, R. FR. BOTTOM
Ref.
No.
Part No.
1 51400-KPH-881
51400-KPH-891
2 51401-KPH-881
3 51410-KPH-901
4 51412-GN5-901
5 51420-KPH-881
51420-KPH-891
Description
Reqd. QTY
Serial No.
NF
125 125D
FORK ASSY., R. FR.

FORK ASSY., R. FR.
SPRING, FR. FORK
PIPE COMP., FR. FORK
SPRING, REBOUND
CASE, R. FR. BOTTOM
CASE, R. FR. BOTTOM ..........
1
2
2
2
1
1
1
-
51425-GN5-901
51437-KGH-901
51454-KEV-880
51456-KPH-901
51466-065-901
DUST SEAL
RING, PISTON
SEAT B, SPRING
RING, STOPPER
RING, OIL SEAL STOPPER
2
2
2
2
2
11 51470-KPH-901
12 51490-KGH-901
13 51500-KPH-881
51500-KPH-891
14 51520-KPH-881
51520-KPH-891
15 90116-KV3-701
PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
FORK ASSY., L. FR.
CASE, L. FR. BOTTOM
CASE, L. FR. BOTTOM
BOLT, SOCKET, 8MM
2
2
1
1
1
2
1
-
16 90544-283-000
17 91356-GM0-003
WASHER, SPECIAL, 8MM

O-RING
2
2
6
7
8
9
10
Notes
41
2002.08.10
F.R.T.
0.5
0.7
0.8
0.9
F-9
FRONT BRAKE PANEL

Service item
F.R.T.
ARM, FR. BRAKE 0.1

SHOE SET, BRAKE 0.3
PANEL COMP., FR. BRAKE 0.4
Ref.
No.
Part No.
1 06430-KPH-900
2 43141-GC5-000
3 45100-KPH-900
Description
Reqd. QTY
NF
125/125D
SHOE SET, BRAKE

CAM, RR. BRAKE
PANEL COMP., FR. BRAKE
*NH255M*
SHIMMER SILVER METALLIC
SPRING, BRAKE SHOE
DUST SEAL, BRAKE CAM
1
2
1
INDICATOR, FR. BRAKE

ARM, FR. BRAKE
SPRING, FR. BRAKE ARM RETURN
NUT, FLANGE, 6MM
JOINT B, BRAKE ARM
1
1
1
1
1
11 95015-42000
NUT B, BRAKE ROD ADJUSTING
12 95701-06028-00 BOLT, FLANGE, 6X28
1
1
4 45133-028-000
5 45134-250-000
6
7
8
9
10
45145-KFM-900
45410-KFM-900
45435-121-010
94050-06000
95015-32001
Serial No.
Notes
1
1
42
2002.08.10
F-10
FRONT BRAKE CALIPER

Service item
F.R.T.
BRACKET SUB ASSY., R. FR.

CALIPER
.PAD SET, FR.
CALIPER SUB ASSY., R. FR.
PISTON
(ADD 0.1 FOR EACH.)
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
06451-GE2-405
06455-KW6-841
43352-568-003
43353-461-771
45107-MN5-006
SEAL SET, PISTON

PAD SET, FR.
SCREW, BLEEDER
CAP, BLEEDER
PISTON
2
1
1
1
2
6
7
8
9
10
45108-ML4-006
45131-GZ0-006
45132-166-016
45133-MA3-006
45203-MG3-016
SPRING, PAD
BOLT, PIN
BOOT, PIN BUSH (NISSIN)
BOOT B
PLUG, PIN
1
1
1
1
2
PIN, HANGER
WASHER, WAVE
CALIPER SUB ASSY., R. FR.
BRAKE (NISSIN)
BRACKET SUB ASSY., R. FR.
CALIPER
BOLT, TORX, 8X25
2
1
11 45215-KA3-732
12 45216-166-006
13 45250-GT4-305
14 45290-KEV-651
15 90131-KPH-880
Serial No.
Notes
1
1
2
43
2002.08.10
0.2
0.4
0.5
F-11
FRONT WHEEL(2IN)
Service item
AXLE, FR. WHEEL

BEARING, RADIAL BALL, 6201U
(ADD 0.1 FOR EACH.)
.COLLAR, FR. AXLE DISTANCE
TIRE, FR.
.TUBE, TIRE
.WHEEL SUB ASSY., FR.
RIM, FR. WHEEL
HUB SUB ASSY., FR.
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
44712-KPH-881
42713-GBG-881
44301-KPH-900
44311-KPH-900
44620-400-000
TUBE, TIRE (2.25/2.50-17)

FLAP, TIRE
AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
1
1
1
1
1
HUB SUB ASSY., FR.

*NH255M*
RIM, FR. WHEEL
TIRE, FR. (2.50-17) FF 135
NUT, U, 12MM
DUST SEAL, 21X37X7
1
1
1
1
1
6 44601-KPH-900
7
8
9
10
44701-KPH-880
44711-KPH-881
90306-KGH-901
91251-KPH-881
Serial No.
F.R.T.
0.2
0.4
0.8
2.2
2.3
Notes
11 96140-62010-10 BEARING, RADIAL BALL, 6201U

2
12 97258-31160-10 SPOKE SET A, 11X160
(INSIDE)
......... 18
13 97574-31157-10 SPOKE SET A, 11X158.5
(OUTSIDE)
......... 18
44
2002.08.10
F-11-1
FRONT WHEEL(IN)
Service item
AXLE, FR. WHEEL

DISK, FR. BRAKE
(ADD 0.1 FOR EACH.)
.COLLAR, FR. AXLE DISTANCE
TIRE, FR.
.TUBE, TIRE
WHEEL SUB ASSY., FR.
RIM, FR. WHEEL
HUB SUB ASSY., FR.
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
44712-KPH-881
42713-GBG-881
44301-KPH-900
44311-KPH-900
44620-KPH-950
TUBE, TIRE (2.25/2.50-17)

FLAP, TIRE
AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
1
1
1
2
1
HUB SUB ASSY., FR.

*NH255M*
RIM, FR. WHEEL
TIRE, FR. (2.50-17) FF135 ....
DISK, FR. BRAKE
BOLT, BRAKE DISK, 8X24
1
1
1
1
4
6 44601-KPH-900
7
8
9
10
44701-KPH-880
44711-KPH-881
45251-KPH-880
90105-KGH-900
11
12
13
14
90306-KGH-901
91251-KPH-881
96140-62010-10
97280-31207-10
NUT, U, 12MM
DUST SEAL, 21X37X7
SPOKE SET (A11X183.5)
(INSIDE)
........
15 97550-31206-10 SPOKE SET (A11X183)
(OUTSIDE)
........
Serial No.
Notes
1
2
2
18
18
45
2002.08.10
F.R.T.
0.2
0.3
0.4
0.8
0.9
2.2
2.3
F-12
REAR BRAKE PANEL

Service item
F.R.T.
ARM, RR. BRAKE

AXLE, RR. WHEEL
SHOE SET, BRAKE
PANEL COMP., RR. BRAKE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
06430-KPH-900
40543-KEV-900
42301-KPG-900
43100-KPH-900
SHOE SET, BRAKE

ADJUSTER, R. CHAIN
AXLE, RR. WHEEL
PANEL COMP., RR. BRAKE
*NH255M*
CAM, RR. BRAKE
1
1
1
ARM, RR. BRAKE

SPRING, BRAKE SHOE
DUST SEAL, BRAKE CAM
INDICATOR, FR. BRAKE
NUT, U, 6MM
1
2
1
1
1
11 90302-KBP-900 NUT, SPECIAL, 6MM

12 94001-06000-0S NUT, HEX., 6MM
13 95701-06035-00 BOLT, FLANGE, 6X35
1
1
1
5 43141-GC5-000
6
7
8
9
10
43410-KPH-900
45133-028-000
45134-250-000
45145-KFM-900
90301-KGH-901
Serial No.
0.1
0.3
0.4
0.5
Notes
1
1
46
2002.08.10
F-13
REAR WHEEL
Service item
DAMPER SET, WHEEL

FLANGE SUB ASSY., FINAL DRIVEN
.SPROCKET, FINAL DRIVEN
(ADD 0.1 FOR EACH.)
.BEARING, RADIAL BALL, 6203U
.BOLT, STUD, 8X19.5
(ADD 0.1 FOR EACH.)
.COLLAR, RR. AXLE DISTANCE
.SLEEVE, RR. WHEEL
TIRE, RR.
.TUBE, TIRE
.WHEEL SUB ASSY., RR.
RIM, RR. WHEEL
HUB SUB ASSY., RR.
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
06410-KFL-850
40543-KEV-900
41201-KPH-880
42303-KAN-400
42304-KFM-900
DAMPER SET, WHEEL

ADJUSTER, R. CHAIN
SPROCKET, FINAL DRIVEN (35T)
SLEEVE, RR. WHEEL
COLLAR, RR. WHEEL SIDE
Notes
1
1
1
1
1
6 42615-KPH-880 FLANGE SUB ASSY., FINAL DRIVEN

7 42620-KFL-850 COLLAR, RR. AXLE DISTANCE
8 42635-KPH-900ZB HUB SUB ASSY., RR.
*NH255M*
9 42650-KPH-880ZB WHEEL SUB ASSY., RR.
*NH255M*
10 42653-001-004 O-RING, 40.5X3
(NIPPON DUST KEEPER)
1
1
11
12
13
14
15
42701-KEV-880
42711-KPH-881
42712-KPH-881
42713-KPH-881
90128-KFM-900
RIM, RR. WHEEL (1.60X17)

TIRE, RR. (2.75-17) FR135
TUBE, TIRE (2.75-17) FR135
FLAP, TIRE
BOLT, STUD, 8X19.5
1
1
1
1
4
16
17
18
19
20
90302-KBP-900
90306-KGH-901
90309-357-000
91251-KPH-881
94001-06000-0S
NUT,
NUT,
NUT,
DUST
NUT,
1
1
4
1
1
SPECIAL, 6MM
U, 12MM
HEX., 8MM
SEAL, 27X40X4.5
HEX., 6MM
Serial No.
1
1
1
47
2002.08.10
F.R.T.
0.3
0.4
0.5
0.9
2.3
2.4
F-13
Ref.
No.
Part No.
21
22
23
24
96140-62010-10
96140-62030-10
96140-63010-10
97282-41158-10
REAR WHEEL
Description
Reqd. QTY
NF
125/125D

SPOKE SET A, 10X159
(INSIDE)
25 97548-41157-10 SPOKE SET A, 10X158.5
(OUTSIDE)
Serial No.
Notes
1
1
1
18
18
48
2002.08.10
F-14
FUEL TANK
Service item
COCK, AUTO FUEL

FUEL UNIT SET
.TANK COMP., FUEL
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
16910-KFM-902
16970-KPH-901
17510-KPH-900
17620-KEV-900
17630-KPH-900
STRAINER COMP., FUEL

COCK, AUTO FUEL
TANK COMP., FUEL
CAP COMP., FUEL FILLER
TUBE, FUEL, 5.3X370
1
1
1
1
1
6
7
8
9
10
17631-KEV-900
17631-KPH-900
17632-KPH-900
17633-KPH-900
37010-KPH-900
PACKING, FUEL FILLER CAP

TUBE, FUEL (5.3X230)
TUBE, PRESSURE BOOST, 3.5X340
TUBE A, FUEL
FUEL UNIT SET
1
1
1
1
1
11
12
13
14
15
37801-GA7-700
37802-GA7-700
95002-02080
95002-02100
95701-06012-00
PACKING, BASE
RETAINER, FUEL UNIT
CLIP, TUBE (B8)
CLIP, TUBE (B10)
BOLT, FLANGE, 6X12
1
1
2
6
4
16 95701-06016-00 BOLT, FLANGE, 6X16
Serial No.
Notes
49
2002.08.10
F.R.T.
0.3
0.4
F-15
SEAT
Service item
HINGE, SEAT
.RAIL, RR. GRAB
.SEAT ASSY., DOUBLE
LOCK ASSY., SEAT
.LOCK COMP., SEAT
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
75581-GN8-920
77115-KPH-900
77200-KPH-880
77201-KPH-880
77214-KPH-900
SPRING, LOCK KEY SETTING

RUBBER, SEAL
SEAT ASSY., DOUBLE
HINGE, SEAT
RUBBER B, SEAT SETTING
1
1
1
1
4
6
7
8
9
10
77230-KPH-880
77234-GN2-000
77236-GW0-000
77240-KPH-901
84100-KPH-880
LOCK COMP., SEAT

SPRING, SEAT LOCK
WASHER, SEAT LOCK
LOCK ASSY., SEAT
RAIL, RR. GRAB
*NH255M*
1
1
1
1
BOLT, SEAT HINGE

BOLT, SOCKET, 8X63
BOLT, SOCKET, 8X73
BOLT-WASHER, 6X12
NUT, HEX., 6MM
1
2
2
2
2
11
12
13
14
15
90105-KPH-900
90185-KPH-880
90186-KPH-880
93404-06012-00
94001-06070-0S
Serial No.
F.R.T.
0.1
0.4
Notes
50
2002.08.10
F-16
BODY COVER
Service item
COVER SET, L. BODY

(ADD 0.1 FOR EACH.)
.COVER SET, R. BODY
.COVER SET, TAIL
Ref.
No.
Part No.
Description
Reqd. QTY
Serial No.
NF
125 125D
1 64415-KPH-900
2 64416-KPH-900
3 64410-KPH-880FMB
64410-KPH-880FMH
64600-KPH-880FMK
4 64420-KPH-880FMB
64420-KPH-880FMH
64420-KPH-880FMK
5 83510-KPH-880FMB
4
6
7
8
9
10
RUBBER, BODY COVER SETTING 2

RUBBER, BODY COVER MOUNTING 2
COVER, R. BODY
1
COVER, R. BODY
1
COVER, R. BODY
1
COVER, L. BODY
1
COVER, L. BODY
1
COVER, L. BODY
1
COVER, TAIL (WL)
*NH1*...................BLACK 1
83510-KPH-880FMH COVER, TAIL (WL)
*NH131M
1*
STARLIGHT SILVER METALLIC 1
83510-KPH-880FMK COVER, TAIL (WL)
*R201
1* ....... MAGNA RED 1
1
1
1
1
-1
90107-KAN-900
90115-KW7-900
90677-KAN-T00
91509-GE2-760
93903-24310
BOLT, BODY COVER SETTING

SCREW, VISOR SPECIAL SETTING
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
2
1
1
4
4
Notes
1
-
5
5
51
2002.08.10
F.R.T.
0.3
F-17
AIR CLEANER
Service item
ELEMENT COMP., AIR CLEANER

COVER SUB ASSY., AIR CLEANER
.TUBE, AIR CLEANER CONNECTING
CASE SUB ASSY., AIR CLEANER
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
17210-KPH-900
17213-KPH-900
17225-KPH-880
17227-HC0-000
17234-KCW-870
ELEMENT COMP., AIR CLEANER

SEAL, AIR CLEANER COVER
CASE SUB ASSY., AIR CLEANER
TUBE, VINYL, 11X15X45
TUBE, AIR CLEANER DRAIN
1
2
1
1
1
6
7
8
9
10
17235-KPH-900
17253-KPH-900
17255-KPH-880
90116-ME9-000
93500-05025-0A
COVER SUB ASSY., AIR CLEANER

TUBE, AIR CLEANER CONNECTING
BAND A, CONNECTING TUBE
BOLT, FLANGE, 6MM
SCREW, PAN, 5X25
1
1
1
2
1
11 93903-25510
12 95002-41300-08 CLAMP, TUBE (D13)
13 95002-80000
CLIP, TUBE (C12)
5
1
1
Serial No.
Notes
52
2002.08.10
F.R.T.
0.3
0.4
0.5
F-18
EXHAUST MUFFLER
Service item
COVER, MUFFLER
GASKET, EX. PIPE
.MUFFLER COMP., EX.
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
18240-KPH-881
18291-HB2-900
18345-MBT-610
18350-KPH-880
18355-KPH-900
COVER, EX. PIPE

GASKET, EX. PIPE
RUBBER, PROTECTOR MOUNTING
MUFFLER COMP., EX.
COVER, MUFFLER
1
1
3
1
1
6
7
8
9
10
33619-459-840
90108-KPH-880
90304-KPH-900
93500-05008-4J
94050-08000
COLLAR, WINKER STAY

NUT, HEX. CAP, 8MM
SCREW, PAN, 5X8
NUT, FLANGE, 8MM
3
3
2
2
1
11
12
13
14
15
94101-05000
94103-08000
94111-05000
95701-08012-00
95701-08045-00
WASHER, PLAIN, 5MM

WASHER, PLAIN, 8MM
WASHER, SPRING, 5MM
BOLT, FLANGE, 8X12
BOLT, FLANGE, 8X45
2
1
2
1
1
Serial No.
F.R.T.
0.1
0.3
Notes
53
2002.08.10
F-19
PEDAL/KICK STARTER ARM

Service item
ARM ASSY., KICK STARTER

.PEDAL, GEAR CHANGE
SWITCH ASSY., RR. STOP
PEDAL COMP., BRAKE
.ROD COMP., RR. BRAKE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
24701-KPH-900
28300-KPH-880
28311-342-000
35350-KEV-920
35357-KCC-900
PEDAL, GEAR CHANGE

ARM ASSY., KICK STARTER
RUBBER, KICK STARTER
SWITCH ASSY., RR. STOP
SPRING, STOP SWITCH
1
1
1
1
1
6
7
8
9
10
43451-KPH-880
46500-KPH-880
46513-KBP-900
46514-MK4-000
92101-06020-0A
ROD COMP., RR. BRAKE

PEDAL COMP., BRAKE
SPRING ASSY., RR. BRAKE RETURN
TUBE, BRAKE PEDAL SPRING
BOLT, HEX., 6X20
1
1
1
1
1
11
12
13
14
15
92101-08025-0A
94101-05000
94201-20150
95011-40000
95014-73100
BOLT, HEX., 8X25

WASHER, PLAIN, 5MM
PIN, SPLIT, 2.0X15
RUBBER, CHANGE PEDAL
SPRING A, BRAKE ROD
1
1
1
1
1
JOINT B, BRAKE ARM

NUT B, BRAKE ROD ADJUSTING
1
1
16 95015-32001
17 95015-42000
Serial No.
Notes
54
2002.08.10
F.R.T.
0.1
0.3
0.5
F-20
STEP
Service item
F.R.T.
BAR, L. PILLION STEP

.BAR, R. PILLION STEP
.RUBBER, STEP
HOLDER, L. PILLION STEP
.HOLDER, R. PILLION STEP
BAR COMP, STEP
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
18421-KBA-900
18422-KPH-900
50605-KPH-880
50610-KPH-900
50612-KPH-900
RUBBER, MUFFLER MOUNTING

COLLAR, MUFFLER MOUNTING
BRACKET, MAIN STEP
BAR COMP, STEP
COLLAR, MAIN STEP MOUNTING
1
1
1
1
4
6
7
8
9
10
50613-KFL-850
50661-GN8-920
50710-GN5-830
50711-GN5-730
50713-GN5-730
RUBBER, MAIN STEP MOUNTING

RUBBER, STEP
RUBBER, PILLION STEP
PLATE, PILLION STEP
BAR, R. PILLION STEP
4
2
2
2
1
11
12
13
14
15
50714-GN5-830
50715-KPH-900
50716-KPH-900
94050-10000
94101-06000
BAR, L. PILLION STEP

HOLDER, R. PILLION STEP
HOLDER, L. PILLION STEP
NUT, FLANGE, 10MM
WASHER, PLAIN, 6MM
1
1
1
2
2
16
17
18
19
20
94201-16150
95015-83000
95701-08020-00
95701-08025-00
95701-08035-00
PIN, SPLIT, 1.6X15

PIN C, PILLION STEP
BOLT, FLANGE, 8X20
BOLT, FLANGE, 8X25
BOLT, FLANGE, 8X35
2
2
5
4
1
Serial No.
0.1
0.2
0.3
Notes
55
2002.08.10
F-21
STAND
Service item
SPRING A, SIDE STAND

BAR COMP., SIDE STAND
.SPRING A, MAIN STAND
STAND COMP., MAIN
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
50500-KPH-880
50512-KPH-900
50523-KPH-900
50524-397-000
50530-KPH-880
STAND COMP., MAIN

SHAFT, RR. BRAKE PIVOT
HOOK, MAIN STAND SPRING
RUBBER, STAND STOPPER
BAR COMP., SIDE STAND
1
1
1
1
1
6
7
8
9
10
90108-223-000
94002-10000-0S
94201-30250
95014-71102
95014-72102
SCREW, SIDE STAND PIVOT

NUT, HEX., 10MM
PIN, SPLIT, 3.0X25
SPRING A, MAIN STAND
SPRING A, SIDE STAND
1
1
1
1
1
Serial No.
Notes
56
2002.08.10
F.R.T.
0.1
0.2
0.5
F-22
SWINGARM
Service item
CASE, UNDER HALF DRIVE CHAIN

.CASE, UPPER HALF DRIVE CHAIN
CHAIN, DRIVE
PACKING, DRIVE CHAIN CASE
SWINGARM SUB ASSY., RR.
Ref.
No.
Part No.
1 40510-KPH-881
2 40520-KPH-880
3 40530-KPH-881
4 40531-KPH-880
5 40545-001-000
Description
Reqd. QTY
NF
125/125D
CASE, UPPER HALF DRIVE CHAIN

*NH255M*
CASE, UNDER HALF DRIVE CHAIN
*NH255M*
CHAIN, DRIVE (420-104 SB)
JOINT, DRIVE CHAIN
CAP, CHAIN CASE PEEP HOLE
0.1
0.2
0.5
0.7
Notes
1
1
1
1
1
6 40591-KPH-900 PACKING, DRIVE CHAIN CASE

7 52200-KPH-880ZB SWINGARM SUB ASSY., RR.
*NH255M*
8 90118-383-000 BOLT-WASHER, 6X6
9 90121-KPH-900 BOLT, SWINGARM PIVOT
10 93401-06010-00 BOLT-WASHER, 6X10
1
1
1
3
11 94031-10000
NUT, HEX., 10MM
Serial No.
F.R.T.
57
2002.08.10
F-23
REAR CUSHION
Service item
CUSHION ASSY., RR.

(ADD 0.1 FOR EACH.)
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
52400-KPH-881
52485-GA7-003
52485-088-901
52486-GA7-003
94021-10000-0S
CUSHION ASSY., RR.

BUSH, RUBBER
BUSH, RR. CUSHION RUBBER
COLLAR, RUBBER BUSH
NUT, CAP, 10MM
2
2
2
4
2
6 94101-10000
WASHER, PLAIN, 10MM
7 95801-10035-00 BOLT, FLANGE, 10X35
2
2
Serial No.
Notes
58
2002.08.10
F.R.T.
0.3
F-24
REAR FENDER
Service item
FENDER, RR.
Ref.
No.
Part No.
1 33741-KAN-961
2
3
4
5
Description
Reqd. QTY
NF
125/125D
REFLECTOR, RR. REFLEX

(STANLEAY)
80100-KPH-881 FENDER, RR.
90105-MN5-000 SCREW, INNER PANEL
90677-KAN-T00 NUT, CLIP, 5MM
95701-06012-00 BOLT, FLANGE, 6X12
Serial No.
F.R.T.
0.6
Notes
1
1
2
4
2
59
2002.08.10
F-25
FRONT WINKER
Service item
BULB, WINKER
WINKER ASSY., FR.
(ADD 0.1 FOR EACH.)
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
33400-KPH-881
33450-KPH-881
34905-KAN-W01
93903-34480
WINKER ASSY., R. FR.

WINKER ASSY., L. FR.
BULB, WINKER (12V 10W)
Serial No.
Notes
1
1
2
6
60
2002.08.10
F.R.T.
0.1
0.2
F-26
REAR COMBINATION LIGHT

Service item
BULB, TAILLIGHT
.BULB, WINKER
(SAME TIME FOR TWO
UNITS OR MORE)
LEBIH)
LIGHT ASSY., RR. COMBINATION
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
33700-KPH-881
33701-KPH-881
33702-KPH-881
33703-KPH-881
33705-KW7-900
LIGHT ASSY., RR. COMBINATION

LENS, TAILLIGHT
LENS, LICENSE LIGHT
LENS, L. RR. WINKER
RUBBER A, TAILLIGHT MOUNTING
1
1
1
1
3
6
7
8
9
10
33710-KPH-881
33753-KPH-881
34905-KAN-W01
34906-GB6-921
93901-24480
BASE COMP.
LENS, R. RR. WINKER
BULB, WINKER (12V 10W)
BULB, TAILLIGHT (12V 18/5W)
1
1
2
1
2
11 94103-06000
WASHER, PLAIN, 6MM
12 95701-06012-00 BOLT, FLANGE, 6X12
2
2
Serial No.
F.R.T.
0.1
0.3
Notes
61
2002.08.10
F-27
BATTERY/LUGGAGE BOX
Service item
BATTERY
BOX COMP., LUGGAGE
Ref.
No.
Part No.
1 31500-KPH-881
31500-KPH-882
2 50381-KPH-880
3 77106-KPG-900
4 81250-KPH-880
5 81253-KPH-900
6
7
8
9
10
81257-KPH-900
90502-KPH-900
90677-KAN-T00
91509-GE2-760
96001-06030-00
11 98200-31000
12 98200-31500
Description
Reqd. QTY
NF
125/125D
BATTERY ASSY. (GTZ5S)

BATTERY (YTZ5S)
COVER, BATTERY
HOOK, HELMET
BOX COMP., LUGGAGE
RUBBER, LUGGAGE BOX MOUNTING
1
1
1
2
1
4
CUSHION, BATTERY
COLLAR, 6.2X20
NUT, CLIP, 5MM
SCREW, PAN, 5X11.5
BOLT, FLANGE, 6X30
1
4
2
2
4
FUSE, BLADE (10A)

FUSE, BLADE (15A)
1
1
Serial No.
Notes
62
2002.08.10
F.R.T.
0.2
0.4
F-28
WIRE HARNESS
Service item
HORN COMP.
RELAY COMP., STARTER
.RELAY COMP., WINKER
SUB HARNESS, SPEEDOMETER
C.D.I. UNIT
.SUB HARNESS, BATTERY
COIL ASSY., IGNITION
.RECTIFIER COMP., REGULATOR
HARNESS, WIRE
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
30410-KPH-881
30500-KPH-900
30700-KPH-881
31600-KPH-881
32100-KPH-880
C.D.I. UNIT
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER COMP., REGULATOR
HARNESS, WIRE
1
1
1
1
1
6 32101-KPH-880
32101-KPH-890
7 32103-KPH-880
8 32410-KPH-900
9 33714-KL3-620
10 38110-KPH-881
SUB HARNESS, SPEEDOMETER
SUB HARNESS, BATTERY

CABLE, STARTING MOTOR
RUBBER, TAILLIGHT BRACKET
HORN COMP. (HIGH)
1
1
1
1
2
1
11 38117-KPH-880
12 38301-KPH-881
13 38306-KK4-000
1
1
14 38501-KPH-901
15 90112-GK8-010
COLLAR, HORN SETTING

RELAY COMP., WINKER
SUSPENSION, WINKER RELAY
(MITSUBA)
RELAY COMP., STARTER
BOLT, FLANGE, 5X22
16
17
18
19
20
NUT, FLANGE, 5MM

BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X20
FUSE, BLADE (10A)
FUSE, BLADE (15A)
2
2
1
1
1
94050-05000
95701-06016-00
95701-06020-00
98200-31000
98200-31500
Serial No.
F.R.T.
0.2
0.3
0.4
0.5
0.6
1.4
Notes
1
1
2
63
2002.08.10
F-29
FRAME BODY
Service item
STAY, FR. TOP COVER

SWITCH ASSY., COMBINATION &
LOCK
KEY SET
BODY COMP., FRAME
Ref.
No.
Part No.
1 16980-KPH-900
2 17270-KPH-880
3 35010-KPH-900
4 35100-KPH-901
5 35121-KV8-680
35122-KV8-680
6 50100-KPH-880
7 64221-KPH-880
64221-KPH-890
8 90164-028-000
9 94050-10080
10 95701-08035-00
Description
Reqd. QTY
NF
125/125D
Serial No.
Notes
RUBBER, IGNITION COIL

PROTECTOR 1
RUBBER, AIR CLEANER WATER
GUARD 1
KEY SET
1
SWITCH ASSY., COMBINATION &
LOCK 1
KEY, BLANK (TYPE 1)
(KEY NO. AXX / BXX) (1)
KEY, BLANK (TYPE 2)
(KEY NO. CXX / DXX) (1)
BODY COMP., FRAME
STAY, FR. TOP COVER
SCREW, U-LOCK FLAT, 6X12

NUT, FLANGE, 10MM
BOLT, FLANGE, 8X35
1
1
1
2
3
2
11 95801-10110-08 BOLT, FLANGE, 10X110
64
2002.08.10
F.R.T.
0.3
0.6
0.9
*5.0
F-30
TOOLS
Service item
NOT INFORMATION
Reqd. QTY
NF
125/125D
Ref.
No.
Part No.
Description
1
2
3
4
5
83642-171-000
89010-KPH-880
89102-538-000
89103-538-000
89211-KGH-900
BAG, OWNERS MANUAL

TOOL SET
SHAFT, SCREW DRIVER
GRIP
SPANNER, 10X12
1
1
1
1
1
6
7
8
9
10
89212-KGH-900
89213-KGH-900
89216-GBG-770
89217-KGH-900
89218-KGH-900
SPANNER, 14X17
PLIERS, 135
WRENCH, SPARK PLUG
HANDLE, EYE WRENCH
WRENCH, EYE, 19
1
1
1
1
1
11 89219-KGH-900
BAG, TOOL, 160MM
Serial No.
F.R.T.
Notes
65
2002.08.10
F-31
MAIN PIPE COVER/LEG SHIELD

Service item
COVER SET, FR. TOP

.COVER, CENTER
.COVER, MAIN PIPE UPPER
.COVER, UNDER
COVER SET, L. MAIN PIPE SIDE
.COVER SET, R. MAIN PIPE SIDE
.LEGSHIELD SET, L.
.LEGSHIELD SET, R.
Ref.
No.
Part No.
Description
1 64400-KPH-880FMB COVER, R. MAIN PIPE SIDE
Reqd. QTY
NF
125 125D
BLACK
64400-KPH-880FMH COVER, R. MAIN PIPE SIDE
64400-KPH-880FMI COVER, R. MAIN PIPE SIDE
64400-KPH-880FMK COVER, R. MAIN PIPE SIDE
MAGNA RED
2 64450-KPH-880FMB COVER, L. MAIN PIPE SIDE
BLACK
64450-KPH-880FMH COVER, L. MAIN PIPE SIDE
64450-KPH-880FMI COVER, L. MAIN PIPE SIDE
64450-KPH-880FMK COVER, L. MAIN PIPE SIDE
MAGNA RED
3 64500-KPH-880FMB COVER, FR. TOP
*NH1*..................BLACK
64500-KPH-880FMH *NH131M*
64500-KPH-880FMK *R201* ............ MAGNA RED
4 64310-KPH-880FMB COVER UNDER
*NH1*.................BLACK
64310-KPH-880FMH *NH131M*
64310-KPH-880FMI *RP140M*
64310-KPH-880FMK *R201*.............MAGNA RED
1
1
1
-
1
1
Serial No.
Notes
66
2002.08.10
F.R.T.
0.1
0.3
F-31
Ref.
No.
Part No.
5 64311-KPH-880
6
7
8
9
10
64312-KPH-880
64320-KPH-880
64325-KPH-880
64510-KEV-900
64430-KPH-880FMB
MAIN PIPE COVER/LEG SHIELD

Description
Reqd. QTY
NF
125 125D
STAY, R. UNDER COWL
STAY, L. UNDER COWL

COVER, MAIN PIPE UPPER
COVER, CENTER
CUSHION, FR. TOP COVER
SHIELD, R. LEG
1
1
1
2
1
1
1
2
BLACK
64430-KPH-880FMH SHIELD, R. LEG
64430-KPH-880FMI SHIELD, R. LEG
64430-KPH-880FMK SHIELD, R. LEG
MAGNA RED
11 64440-KPH-880FMB SHIELD, L. LEG
12
13
14
15
BLACK
64440-KPH-880FMH SHIELD, L. LEG
64440-KPH-880FMI SHIELD, L. LEG
64440-KPH-880FMK SHIELD, L. LEG
MAGNA RED
77228-GBG-850
RUBBER, SEAT LOCK
81110-KPH-880
BRACKET, FR. NUMBER PLATE
90104-KPH-900
SCREW, SPECIAL, 5MM
90108-KPH-880
1
4
1
2
4
1
4
1
2
4
16
17
18
19
20
90114-KPH-880
90115-KW7-900
90380-GM9-740
90502-GG2-000
90677-KAN-T00
SCREW, 6X25
SCREW, VISOR SPECIAL SETTING
SCREW, SPECIAL, 6X15
COLLAR, RR. FENDER
NUT, CLIP, 5MM
2
2
2
4
5
2
2
2
4
5
21
22
23
24
25
91509-GE2-760
91509-KPH-880
93903-25210
94103-06000
95701-06022-00
SCREW, PAN, 5X11.5

SCREW, PAN, 5X15
WASHER, PLAIN, 6MM
BOLT, FLANGE, 6X22
2
2
8
2
2
2
2
8
2
2
BOLT, FLANGE, 6X25
26 95701-06025-00
Serial No.
Notes
67
2002.08.10
F-32
CAUTION LABEL
Service item
NOT INFORMATION
Ref.
No.
Part No.
1
2
3
4
5
81218-KPH-880
87505-KPH-880
87506-KPH-880
87507-KPH-880
87513-KPH-880
Description
Reqd. QTY
NF
125/125D
LABEL, CARGO LIMIT (5KG)

LABEL, TIRE
MARK, BATTERY CAUTION
LABEL, DRIVE CHAIN
LABEL, ENGINE STARTER
*TBLACK*................BLACK
87513-KPH-880ZB *TWHITE*................WHITE
6 87560-KPH-880
MARK, DRIVE CAUTION

*TWHITE*................WHITE
87560-KPH-880ZD *TBLACK*................BLACK
Serial No.
F.R.T.
Notes
1
1
1
1
1
1
1
1
68
2002.08.10
F-33
MARK/STRIPE(IN)
Service item
NOT INFORMATION
Ref.
No.
Part No.
Description
125
87101-KPH-880ZB
87101-KPH-880ZC
87101-KPH-880ZD
87101-KPH-880ZE
2 87102-KPH-880ZA
87102-KPH-880ZB
87102-KPH-880ZC
87102-KPH-880ZD
87102-KPH-880ZE
3 87103-KPH-880ZA
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
STRIPE,
STRIPE,
STRIPE,
STRIPE,
STRIPE,
STRIPE,
STRIPE,
STRIPE,
STRIPE,
STRIPE,
R.
R.
R.
R.
L.
L.
L.
L.
L.
R.
87103-KPH-880ZC STRIPE, R.
87103-KPH-880ZD STRIPE, R.
87103-KPH-880ZE STRIPE, R.
4 87104-KPH-880ZA STRIPE, L.
87104-KPH-880ZB STRIPE, L.
87104-KPH-880ZC STRIPE, L.
87104-KPH-880ZD STRIPE, L.
LEG SHIELD *TYPE2*

LEG SHIELD *TYPE3*
LEG SHIELD *TYPE4*
LEG SHIELD *TYPE5*
LEG SHIELD *TYPE1*
LEG SHIELD *TYPE2*
LEG SHIELD *TYPE3*
LEG SHIELD *TYPE4*
LEG SHIELD *TYPE5*
MAIN PIPE SIDE
COVER *TYPE1*
MAIN PIPE SIDE
COVER *TYPE2*
MAIN PIPE SIDE
COVER *TYPE3*
MAIN PIPE SIDE
COVER *TYPE4*
MAIN PIPE SIDE
COVER *TYPE5*
MAIN PIPE SIDE
COVER *TYPE1*
MAIN PIPE SIDE
COVER *TYPE2*
MAIN PIPE SIDE
COVER *TYPE3*
MAIN PIPE SIDE
COVER *TYPE4*
Serial No.
Notes
125D
1 87101-KPH-880ZA STRIPE, R. LEG SHIELD *TYPE1*
87103-KPH-880ZB STRIPE, R.
69
Reqd. QTY
NF
2002.08.10
F.R.T.
F-33
Ref.
No.
MARK/STRIPE(IN)
Part No.
Description
Reqd. QTY
NF
125
(4) 87104-KPH-880ZE STRIPE, L. MAIN PIPE SIDE

COVER *TYPE5*
5 87105-KPH-880ZA STRIPE A, R. BODY COVER
*TYPE1*
87105-KPH-880ZB STRIPE A, R. BODY COVER
*TYPE2*
87105-KPH-880ZC STRIPE A, R. BODY COVER
*TYPE3*
87105-KPH-880ZD STRIPE A, R. BODY COVER
*TYPE4*
87105-KPH-880ZE STRIPE A, R. BODY COVER
*TYPE5*
6 87106-KPH-880ZA STRIPE B, R. BODY COVER
87106-KPH-880ZB STRIPE B, R. BODY COVER
87106-KPH-880ZC STRIPE B, R. BODY COVER
87106-KPH-880ZD STRIPE B, R. BODY COVER
87106-KPH-880ZE STRIPE B, R. BODY COVER
7 87107-KPH-880ZA STRIPE A, L. BODY COVER
87107-KPH-880ZB STRIPE A, L. BODY COVER
87107-KPH-880ZC STRIPE A, L. BODY COVER
87107-KPH-880ZD STRIPE A, L. BODY COVER
87107-KPH-880ZE STRIPE A, L. BODY COVER
8 87108-KPH-880ZA STRIPE B, L. BODY COVER
87108-KPH-880ZB STRIPE B, L. BODY COVER
87108-KPH-880ZC STRIPE B, L. BODY COVER
87108-KPH-880ZD STRIPE B, L. BODY COVER
87108-KPH-880ZE STRIPE B, L. BODY COVER
*TYPE1* 1
*TYPE2* 1
*TYPE3* 1
*TYPE4* 1
*TYPE5* 1
*TYPE1* 1
*TYPE2* 1
*TYPE3* 1
*TYPE4* 1
*TYPE5* 1
*TYPE1* 1
*TYPE2* 1
*TYPE3* 1
*TYPE4* 1
*TYPE5*
9 87110-KPH-880ZA MARK, TAIL COVER *TYPE1*
87110-KPH-880ZB MARK, TAIL COVER *TYPE2*
10 87111-KPH-880ZA STRIPE C, R. BODY COVER
*TYPE1*
87111-KPH-880ZB STRIPE C, R. BODY COVER
*TYPE2*
87111-KPH-880ZC STRIPE C, R. BODY COVER
*TYPE3*
87111-KPH-880ZD STRIPE C, R. BODY COVER
*TYPE4*
87111-KPH-880ZE STRIPE C, R. BODY COVER
*TYPE5*
11 87112-KPH-880ZA STRIPE C, L. BODY COVER
Serial No.
Notes
125D
1
1
1
1
1
1
*TYPE1* 1
70
2002.08.10
F-33
Ref.
No.
Part No.
MARK/STRIPE(IN)
Description
Reqd. QTY
NF
125
11) 87112-KPH-880ZB STRIPE C, L. BODY COVER

87112-KPH-880ZC STRIPE C, L. BODY COVER
87112-KPH-880ZD STRIPE C, L. BODY COVER
87112-KPH-880ZE STRIPE C, L. BODY COVER
12 87120-KPH-880
13 87130-KPH-880ZA
87130-KPH-880ZB
87130-KPH-880ZC
87130-KPH-880ZD
14 871XO-KPH-890ZA
871XO-KPH-890ZB
871XO-KPH-890ZC
871XO-KPH-890ZD
15 871XO-KPH-880ZA
871XO-KPH-880ZB
871XO-KPH-880ZC
871XO-KPH-880ZD
871XO-KPH-880ZE
*TYPE2* 1
*TYPE3* 1
*TYPE4* 1
*TYPE5*
EMBLEM (HONDA)
MARK, HONDA *TYPE1*(100MM)
STRIPPING SET TYPE 1 ..........
1
1
2
2
2
2
1
1
1
1
1
Serial No.
Notes
125D
1
1
2
2
2
1
1
1
1
-
71
2002.08.10

Cylinder Head: Service Item F.R.T

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E-1

COVER, TAPPET ADJUSTING HOLE

HEAD COMP., CYLINDER

COVER, L. CYLINDER HEAD SIDE

GASKET, CARBURETOR INSULATOR

WASHER, SEALING, 8MM

O-RING, TAPPET ADJUSTING HOLE

26 96001-06022-00 BOLT, FLANGE, 6X22

SEAL, VALVE STEM (NOK)

SEAT, VALVE SPRING

LIFTER ASSY., TENSIONER

SPROCKET, CAM (34T)

GASKET, TENSIONER LIFTER

11 95701-06014-00 BOLT, FLANGE, 6X14

DOWEL PIN, 10X12

RIGHT CRANKCASE COVER

PROTECTOR COMP., R. COVER

COVER COMP., R. CRANKCASE

PLATE COMP., CLUTCH CAM

21 91307-035-000 O-RING, 18X3

ONE WAY CLUTCH

COVER, OIL FILTER

COVER, OIL FILTER

INNER COMP., ONE-WAY CLUTCH

OUTER ASSY., PRIMARY CLUTCH

SPRING, SUB GEAR

BEARING, RADIAL BALL, 6804

OUTER COMP., CLUTCH

NUT, LOCK, 14MM

SCREEN, OIL FILTER

PUMP ASSY., OIL

DOWEL PIN, 8X12

LEFT CRANKCASE COVER

COVER COMP., L. RR.

11 96001-06028-00 BOLT, FLANGE, 6X28

6 96001-06014-00 BOLT, FLANGE, 6X14

GEAR, STARTER REDUCTION

GEAR COMP., STARTER DRIVEN

BOLT, SOCKET, 8X18

MOTOR ASSY., STARTER

MOTOR ASSY., STARTER

SWITCH SET, CHANGE

BOLT, CYLINDER STUD

DRAIN PLUG, 12MM

21 96001-06060-00 BOLT, FLANGE, 6X60

ROD KIT, CONNECTING

ROD KIT, CONNECTING

CLIP, PISTON PIN, 13MM

KEY, WOODRUFF, 4MM

Parts catalogue code

GEAR, COUNTERSHAFT SECOND

SPROCKET, DRIVE (14T)

WASHER, SPECIAL, 12X23

WASHER, SPLINE, 20X1.2

SET RING, 20MM

BOLT, HEX., 6X10

PLATE COMP., GEARSHIFT DRUM

HOLDER, DRUM STOPPER

SPRING, GEARSHIFT ARM

PIVOT, SHIFT DRUM STOPPER ARM

KICK STARTER SPINDLE

SPRING, KICK RETURN

PINION, KICK STARTER (27T)