Attachment (Upheaval Buckling)

ATTACHMENT - 1
Document No. 081113B-CL-302 Rev. B

Upheaval Buckling Calculation (48" Hassyan Gas Pipeline, Location Class = 4)
1
2
3
4
5
As per OTC Paper 6335 by A.C. Palmer, C.P.Ellinas, D.M. Richards and J.Guijt, 1990
Non Corroded pipe
Unit
Conv.fact
6
7
Pipe diameter, D
Nominal pipe thk, t
Corrosion Allowance
=
=
=
1.219
0.0238
0
39.37008
8
9
Design pressure, P
Steel density
Soil density, Y
=
=
960
7850
PSI
=
=
1600
207000
Kg/m3
=
=
0.3
0.0000117 Per oC
10
11
Input Data
Unit
39.37008
48
0.938
inch
inch
703.0696
674947
Kg/m2
101971.62
2110812560 kg/m2
m
Kg/m3
12
13
Youngs modulas of steel, E

Poisson ratio, n
Thermal expansion, n
14
15
Installation (backfill) Temp, T1

Design Temp (U/G), T2
=
=
13
60
16
17
Pipeline Cover depth, H

Fluid density (0.65 s.g)
=
=
1.2
0
18
19
Uplift coefficient
0.1
(for loose soil or 0.5 for dense material)
20
21
22
Pipe Properties
Pipe cross sectional area, A
Pipe Section modulus, I
=
=
23
24
Pipe flexural rigidity

Weight of pipe
=
=
/64(D4-d4)
EI
Sect area x L x density
Pipe contents sectional area

Weight of contents
=
=
/4(D-2xt)2
25
26
Pipeline Axial force
(P) = A {0.5 Sh + E(T2-T1) - Sh }
27
28
Axial stress due hoop stress

Axial stress due to pressure
=
=
(PD)/(2t)
0.5xSh
= 5179785 Kg/m2
= 8632975 Kg/m2
(+)
(-)
29
30
Thermal stress
So the Axial force (P)
=
=
E(T2-T1)
= 1E+007 Kg/m2
= 1347774 kg
(-)
31
32
The required down force from OTC Paper
33
34
35
36
37
Mpa
Kg/m3 (Consider zero for conservative reason)
/4(D2-d2)
= 0.08949
= 0.015991
m2
= 3E+008
702.4993
m4
kg-m2
Kg/m
= 1.077964
0
m2
Kg/m
W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5
Kg/m
The Uplift resistance from Soil & Pipe weight
Q = H x D x x [1+f x (H / D)]
38
39
Wo = Weight of Pipe + Contents
40
41
Condition for Stability = W < Wo + Q
42
43
Imperfection height
0.1
44
45
0.2
0.3
-2335.21
-2108.51
46
47
0.4
0.5
-1917.40
-1749.02
Req. Down force (W)

-2630.65
Uplift soil resistance(Q)

2339.39
Wo
702.50
Q + Wo
3041.89
Stability
Stable
2110.72
1885.25
702.50
702.50
2813.22
2587.75
Stable
Stable
1662.98
1443.90
702.50
702.50
2365.48
2146.40
Stable
Stable
48
49
50
51
52
53
54
55
56
57
'file:///var/www/apps/conversion/tmp/scratch_4/335646614.xls'#$48" has nc
Page 1 of 6
ATTACHMENT - 1
Upheaval Buckling Calculation (48" Hassyan Gas Pipeline, Location Class = 4)
1
2
3
4
5
Corroded pipe
Unit
Conv.fact
6
7
Pipe diameter, D
Nominal pipe thk, t
Corrosion Allowance
=
=
=
1.219
0.0238
0.001
39.37008
8
9
Design pressure, P
Steel density
Soil density, n
=
=
960
7850
PSI
=
=
1600
207000
Kg/m3
=
=
0.3
0.0000117 Per oC
10
11
Input Data
Unit
39.37008
48
0.938
inch
inch
703.0696
674947
Kg/m2
101971.62
2110812560 kg/m2
m
Kg/m3
12
13

Poisson ratio, n
14
15

=
=
13
60
16
17

=
=
1.2
0
18
19
Uplift coefficient
0.1
20
21
22
Pipe Properties
=
=
23
24

Weight of pipe
=
=
/64(D4-d4)
EI

Weight of contents
=
=
/4(D-2xt)2
25
26
(P) = A {0.5 Sh + E(T2-T1) - Sh }
27
28

=
=
(PD)/(2t)
0.5xSh
= 5179785 Kg/m2
= 8632975 Kg/m2
(+)
(-)
29
30
Thermal stress
=
=
E(T2-T1)
= 1E+007 Kg/m2
= 1292296 kg
(-)
31
32
33
34
35
36
37
Mpa
/4(D2-d2)
= 0.085807
= 0.015357
m2
= 3E+008
673.5827
m4
kg-m2
Kg/m
= 1.081647
0
m2
Kg/m
W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5
Kg/m
Q = H x D x x [1+f x (H / D)]
38
39
40
41
42
43
Imperfection height
0.1
44
45
0.2
0.3
-2239.88
-2022.69
46
47
0.4
0.5
-1839.59
-1678.28
Req. Down force (W)

-2522.92

2339.39
Wo
673.58
Q + Wo
3012.97
Stability
Stable
2110.72
1885.25
673.58
673.58
2784.30
2558.83
Stable
Stable
1662.98
1443.90
673.58
673.58
2336.56
2117.49
Stable
Stable
48
49
50
51
52
53
54
55
56
57
'file:///var/www/apps/conversion/tmp/scratch_4/335646614.xls'#$48" has corr
Page 2 of 6
ATTACHMENT - 2
Upheaval Buckling Calculation (48" RM2 Gas Pipeline, Location Class = 4)
1
2
3
4
5
Non Corroded pipe
Unit
Conv.fact
6
7
Pipe diameter, D
Nominal pipe thk, t
Corrosion Allowance
=
=
=
1.219
0.0159
0
39.37008
8
9
Design pressure, P
Steel density
Soil density, n
=
=
600
7850
PSI
=
=
1600
207000
Kg/m3
=
=
0.3
0.0000117 Per oC
10
11
Input Data
Unit
39.37008
48
0.625
inch
inch
703.0696
421842
Kg/m2
101971.62
2110812560 kg/m2
m
Kg/m3
12
13

Poisson ratio, n
14
15

=
=
13
60
16
17

=
=
1.2
0
18
19
Uplift coefficient
0.1
20
21
22
Pipe Properties
=
=
23
24

Weight of pipe
=
=
/64(D4-d4)
EI

Weight of contents
=
=
/4(D-2xt)2
25
26
(P) = A {0.5 Sh + E(T2-T1) - Sh }
27
28

=
=
(PD)/(2t)
0.5xSh
= 4859617 Kg/m2
= 8099362 Kg/m2
(+)
(-)
29
30
Thermal stress
=
=
E(T2-T1)
= 1E+007
= 891022
(-)
31
32
33
34
35
36
37
Mpa
/4(D2-d2)
= 0.060013
= 0.010864
m2
= 2E+008
471.1034
m4
kg-m2
Kg/m
= 1.107441
0
m2
Kg/m
W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5
Kg/m2
kg
Kg/m
Q = H x D x x [1+f x (H / D)]
38
39
40
41
42
43
Imperfection height
0.1
44
45
0.2
0.3
-1579.94
-1431.04
46
47
0.4
0.5
-1305.51
-1194.92
Req. Down force (W)

-1773.98

2339.39
Wo
471.10
Q + Wo
2810.50
Stability
Stable
2110.72
1885.25
471.10
471.10
2581.82
2356.35
Stable
Stable
1662.98
1443.90
471.10
471.10
2134.08
1915.01
Stable
Stable
48
49
50
51
52
53
54
55
56
57
'file:///var/www/apps/conversion/tmp/scratch_4/335646614.xls'#$48" rm2 nc
Page 3 of 6
ATTACHMENT - 2
Upheaval Buckling Calculation (48" RM2 Gas Pipeline, Location Class = 4)
1
2
3
4
5
Corroded pipe
Unit
Conv.fact
6
7
Pipe diameter, D
Nominal pipe thk, t
Corrosion Allowance
=
=
=
1.219
0.0159
0.001
39.37008
8
9
Design pressure, P
Steel density
Soil density, n
=
=
600
7850
PSI
=
=
1600
207000
Kg/m3
=
=
0.3
0.0000117 Per oC
10
11
Input Data
Unit
39.37008
48
0.625
inch
inch
703.0696
421842
Kg/m2
101971.62
2110812560 kg/m2
m
Kg/m3
12
13

Poisson ratio, n
14
15

=
=
13
60
16
17

=
=
1.2
0
18
19
Uplift coefficient
0.1
20
21
22
Pipe Properties
=
=
23
24

Weight of pipe
=
=
/64(D4-d4)
EI

Weight of contents
=
=
/4(D-2xt)2
25
26
(P) = A {0.5 Sh + E(T2-T1) - Sh }
27
28

=
=
(PD)/(2t)
0.5xSh
= 4859617 Kg/m2
= 8099362 Kg/m2
(+)
(-)
29
30
Thermal stress
=
=
E(T2-T1)
= 1E+007
= 835588
(-)
31
32
33
34
35
36
37
Mpa
/4(D2-d2)
= 0.05628
= 0.010205
m2
= 2E+008
441.7944
m4
kg-m2
Kg/m
= 1.111174
0
m2
Kg/m
W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5
Kg/m2
kg
Kg/m
Q = H x D x x [1+f x (H / D)]
38
39
40
41
42
43
Imperfection height
0.1
44
45
0.2
0.3
-1482.15
-1342.63
46
47
0.4
0.5
-1225.01
-1121.39
Req. Down force (W)

-1663.98

2339.39
Wo
441.79
Q + Wo
2781.19
Stability
Stable
2110.72
1885.25
441.79
441.79
2552.51
2327.04
Stable
Stable
1662.98
1443.90
441.79
441.79
2104.77
1885.70
Stable
Stable
48
49
50
51
52
53
54
55
56
57
'file:///var/www/apps/conversion/tmp/scratch_4/335646614.xls'#$48" rm2 corr
Page 4 of 6
ATTACHMENT - 3
Upheaval Buckling Calculation (24" DFO Pipeline, D.F = 0.72)
1
2
3
4
5
Non Corroded pipe
Unit
Conv.fact
6
7
Pipe diameter, D
Nominal pipe thk, t
Corrosion Allowance
=
=
=
0.610
0.0095
0
39.37008
8
9
Design pressure, P
Steel density
Soil density, n
=
=
720
7850
PSI
=
=
1600
207000
Kg/m3
=
=
0.3
0.0000117 Per oC
10
11
Input Data
Unit
39.37008
24
0.375
inch
inch
703.0696
506210
Kg/m2
101971.62
2110812560 kg/m2
m
Kg/m3
12
13

Poisson ratio, n
14
15

=
=
13
60
16
17

=
=
1
0
18
19
Uplift coefficient
0.1
20
21
22
Pipe Properties
=
=
23
24

Weight of pipe
=
=
/64(D4-d4)
EI

Weight of contents
=
=
/4(D-2xt)2
25
26
(P) = A {0.5 Sh + E(T2-T1) - Sh }
27
28

=
=
(PD)/(2t)
0.5xSh
= 4859617 Kg/m2
= 8099362 Kg/m2
(+)
(-)
29
30
Thermal stress
=
=
E(T2-T1)
= 1E+007
= 266601
(-)
31
32
33
34
35
36
37
Mpa
/4(D2-d2)
= 0.017956
= 0.000808
m2
= 2E+007
140.9581
m4
kg-m2
Kg/m
= 0.273907
0
m2
Kg/m
W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5
Kg/m2
kg
Kg/m
Q = H x D x x [1+f x (H / D)]
38
39
40
41
42
43
Imperfection height
0.1
44
45
0.2
0.3
-273.47
-184.13
46
47
0.4
0.5
-108.82
-42.47
Req. Down force (W)

-389.89

1007.42
Wo
140.96
Q + Wo
1148.38
Stability
Stable
882.69
761.15
140.96
140.96
1023.65
902.11
Stable
Stable
642.82
527.68
140.96
140.96
783.77
668.64
Stable
Stable
48
49
50
51
52
53
54
55
56
57
'file:///var/www/apps/conversion/tmp/scratch_4/335646614.xls'#$24" diesel nc
Page 5 of 6
ATTACHMENT - 3
Upheaval Buckling Calculation (24" DFO Pipeline, D.F = 0.72)
1
2
3
4
5
Corroded pipe
Unit
Conv.fact
6
7
Pipe diameter, D
Nominal pipe thk, t
Corrosion Allowance
=
=
=
0.610
0.0095
0.001
39.37008
8
9
Design pressure, P
Steel density
Soil density, n
=
=
720
7850
PSI
=
=
1600
207000
Kg/m3
=
=
0.3
0.0000117 Per oC
10
11
Input Data
Unit
39.37008
24
0.375
inch
inch
703.0696
506210
Kg/m2
101971.62
2110812560 kg/m2
m
Kg/m3
12
13

Poisson ratio, n
14
15

=
=
13
60
16
17

=
=
1
0
18
19
Uplift coefficient
0.1
20
21
22
Pipe Properties
=
=
23
24

Weight of pipe
=
=
/64(D4-d4)
EI

Weight of contents
=
=
/4(D-2xt)2
25
26
(P) = A {0.5 Sh + E(T2-T1) - Sh }
27
28

=
=
(PD)/(2t)
0.5xSh
= 4859617 Kg/m2
= 8099362 Kg/m2
(+)
(-)
29
30
Thermal stress
=
=
E(T2-T1)
= 1E+007
= 239009
(-)
31
32
33
34
35
36
37
Mpa
/4(D2-d2)
= 0.016098
= 0.000727
m2
= 2E+007
126.3696
m4
kg-m2
Kg/m
= 0.275765
0
m2
Kg/m
W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5
Kg/m2
kg
Kg/m
Q = H x D x x [1+f x (H / D)]
38
39
40
41
42
43
Imperfection height
0.1
44
45
0.2
0.3
-245.75
-165.79
46
47
0.4
0.5
-98.38
-39.00
Req. Down force (W)

-349.95

1007.42
Wo
126.37
Q + Wo
1133.79
Stability
Stable
882.69
761.15
126.37
126.37
1009.06
887.52
Stable
Stable
642.82
527.68
126.37
126.37
769.19
654.05
Stable
Stable
48
49
50
51
52
53
54
55
56
57
'file:///var/www/apps/conversion/tmp/scratch_4/335646614.xls'#$24" diesel corr
Page 6 of 6

Attachment (Upheaval Buckling)

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ATTACHMENT - 1

Document No. 081113B-CL-302 Rev. B

Youngs modulas of steel, E

Installation (backfill) Temp, T1

Pipeline Cover depth, H

(for loose soil or 0.5 for dense material)

Pipe flexural rigidity

Pipe contents sectional area

Pipeline Axial force

(P) = A {0.5 Sh + E(T2-T1) - Sh }

Axial stress due hoop stress

The required down force from OTC Paper

Kg/m3 (Consider zero for conservative reason)

W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5

The Uplift resistance from Soil & Pipe weight

Wo = Weight of Pipe + Contents

Condition for Stability = W < Wo + Q

Req. Down force (W)

Uplift soil resistance(Q)

Youngs modulas of steel, E

Installation (backfill) Temp, T1

Pipeline Cover depth, H

(for loose soil or 0.5 for dense material)

Pipe flexural rigidity

Pipe contents sectional area

Pipeline Axial force

(P) = A {0.5 Sh + E(T2-T1) - Sh }

Axial stress due hoop stress

The required down force from OTC Paper

Kg/m3 (Consider zero for conservative reason)

W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5

The Uplift resistance from Soil & Pipe weight

Wo = Weight of Pipe + Contents

Condition for Stability = W < Wo + Q

Req. Down force (W)

Uplift soil resistance(Q)

'file:///var/www/apps/conversion/tmp/scratch_4/335646614.xls'#$48" has corr

Youngs modulas of steel, E

Installation (backfill) Temp, T1

Pipeline Cover depth, H

(for loose soil or 0.5 for dense material)

Pipe flexural rigidity

Pipe contents sectional area

Pipeline Axial force

(P) = A {0.5 Sh + E(T2-T1) - Sh }

Axial stress due hoop stress

The required down force from OTC Paper

Kg/m3 (Consider zero for conservative reason)

W = [1.16 4.76 (EI Wo / d)0.5 / P] P ( d Wo / EI) 0.5

The Uplift resistance from Soil & Pipe weight

Wo = Weight of Pipe + Contents

Condition for Stability = W < Wo + Q

Req. Down force (W)

Uplift soil resistance(Q)

Youngs modulas of steel, E

Installation (backfill) Temp, T1

Pipeline Cover depth, H

(for loose soil or 0.5 for dense material)

Pipe flexural rigidity

Pipe contents sectional area

Pipeline Axial force

(P) = A {0.5 Sh + E(T2-T1) - Sh }