any its in heavy industrial con
struction require two oF more
cranes, These range from the
ccammon upending of a vessel
using ait crane at the top and
A talling erane at the bottom to rollups of of
shore platform jacket trames using more than.
halla dozen it cranes.
Regardless of the size or welght ofthe ted
load, or the number of cranes involved, one
statement can be made that is common to vit
tually all multiple crane lifts iting a load with
Multiple crane lifts
theo or more cranes Is always more complex
‘han tng with just one crane
Along with the increased complexity of a
‘multiple crane lift comes inereased sk. To com
pense for this inereased risk the rigger must
apply a corresponslingly greater level of plan
ning, engineering and operational control. This
Isnotthe time oly by theseat ofthe pants.
‘One ertcal ern that must be addressed Is
the distribution of the total load among the
cranes and how the losd distribution will
change during the li, Calculation of load dis
° case 1 °
292,477 Case 2 °
aa1152 CASE 3 231,258
440207 CASE
0 GASER
0 CASES
FIGURE 2: Vesa support loads
226,173
39.933,
°
LOADS SHOWN ARE POUNDS
a
Good pre-lift
planning is
essential for lifts
involving more than
‘one crane.
David Duerr PE*
considers the case
ofa two-crane lift.
FIGURE 1
tifbution between teo cranes is relatively sim-
ple, When three or more cranes are used, the
basi prnelples remain the same but the calo-
lations ean become much more complex. We
‘sill tick to twoerane situations for the pur-
pose ofthis stile
I many cases, the loud distribution will
changoas the it progresses. This change may be
gradual or may be abrupt at one or mare points
inthe it, Te iting a long load ram, o ono,
supports with two or more cranes isan example
ofanabrupt changein oad distribution
VESSEL LIFT
“The vessel shown In Figure 1 along process
proces vessel that has just been lied from its
transportation saddles. The vessel is to be
enced using two cranes. The first move isto
lit the vessel of the saddles. We cannot reals
tically agsume thatthe two eranes will be a
tol in absolute tandem. Rather, we know
‘ne crane wil it fist, followed by the other.
(On this jab the foreman directed the top end
crane to lit firs, followed by the bottom crane.
This created three phases of support as the
vessel was transfered frm saides to cranes
1) supported by saddles
2) supported by onesaddleand one crane;
3) supported by neo cranes
Figure 2 shows how the loads to the two
active supports changed throughout the
‘operation, with one saddle and the platform jp4 traler under it experiencing an inerease in
load during the tt
Understanding this load distribution is
important to assure that the equipment is
capable of handling the greater load. Similarly
‘one an see that I! the load was supported by
two eranes at the inboard locations and was to
700,000
I
| c,0
| seo,eo |
a
«00,000
3 300,000
3 200,000
0s,
am
ae
oceaaue
BUS oR
VIEW
be set on two supports atthe ends ~ such 2s
setting along bridge girder on its pies ~ one
‘rane would see an abrupt increase in load
‘uring the setting process, f the cranes and
rigging are not sized for this peak loading, die
aster can resulk
‘The upending o load with aft crane and
[Ter tod |
all Lood)
pa
85
°0
VESSEL ANGLE, OFGREES
FIGURE 4: Crane load during 2 tandem it
38
FioURE 3:
a talling crane provides us
With a familar example of
‘gradual change, Consider
the vessel shown in Figure
3, The top end hiting trun
ions are on the centeline ofthe vessel, as i.
the centre of gravity. The tailing hg i on the
topend ofthe bottom bot ring anes, thus, of
set from the vessel centreline. When the vessel
's horizontal and supported by the tro cranes,
the load distribution ig simply a function ofthe
positon of the centre of gravity between the
bolting and the trunnions
As the upending progresses, the ofset of
the taling lug causes a gradual change tn the
proportion of the horizontal distances from
the centre of gravity of the vessel to the two
rane hooks. This, ofcourse, changes the load
distribution between the two cranes, The to
curves in igure 4 show how the load in the it
‘rane increases and the load in the talling
‘rane decreases as the
TAIL CRANE
‘This knowledge can be used to advantage
‘when planning ali. tis often desirableto stop
traveling and boom out thetalling crane.as the
booming
‘our reduces the capacity of the erane, 10 do
this safely requires a clear understanding of
hhow the load to the crane drops off at this
point inthe it, The calculations behind the
sre 4 provide this understanding
crane lits are a standard part of
rigging contractor's repertoire, In some
cases, such a8 the upending ofa vertical ves
sel, these is often no other practical way. In
upended load nears vertical, Sic
other cases, two oF more cranes can be used
to provide the needed lifting capacity more
economically than by using one large eran.
Regardless ofthe reason for undertaking a
multiple erane lit, a certain amount of risk is
created by the added complexity. This risk
need not be feared. Rather, the recognition of
this risk should be the impetus for the appl
cation of an increased level of planning, eng
neering and operational control. Plan the lift
thoroughly, apply sound enghneering princ
ples tothe design of the erane layout and rig:
fing, and execute the It using only
experienced personnel
David Duerr PE is president of 20M.
Associates, Inc, consalting engl
Houston, Texas, USA.
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manufacturer's original load charts and
Peer eetrn te