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    Weldolet 3000LBS PDF

    Uploaded by

    Nilton Inca Tito

    Copyright:

    © All Rights Reserved
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    BONNEY FORGE In 1943 when Bonney Forge pioneered the “Shape of Reinforcement” for branch connections, who woud have thought it would fast became a recognized industry standard. Today, Bonney Forge Branch Connections offer Complete run pipe reinforcement while ids, and sharp avoiding cracks, filet v re-entrant corner reinforcement tapering at the sides, thus preventing abrupt changes in thickness where the tng joins the header pipe, Bonney Force Brancu Connections - Your Best Cuoice Al Bonney Forge forgings are inspected befare leaving the factory, undergoing ems: three separate quality control ‘one for material control, one for manuf control. Branch Connection forgings also turing and one for design Undergo frequent checks against mill documents during the manufacturing e the high compliance with ASME and ASTM specifications, Plus, comprehensive record keeping of every fitting from inital forging bar through forging, heat trestment, machining, storage end shipment. means every traceable to the exa process used in its manufacture, Bonney Farge Branch Connections have been designed to substantially reduce warehouse it WeLDOLE or FLEXOLET” straight thru hore fitting. Both in entory, Choose from our * tine of funneled inlet fittings oking fle bilty and savings while meeting the 100% reinforcement requirement: of applicable piping codes ie. ASME 831.1, 831.3, 31.4 and 831.8. They also meet the 2001 edition of MSS-SP-97 Standard integrally Reinforved Farged Branch Outlet Fittings, WELDOLET® is Bonney Forge's original conventional line of fittings that give a sition from the header smooth fow pipe into the branch. It is used workvide in refineries, chemical plents and gas pipelines. FLEXOLET™ reduces the number of fing per outlet required, made possible by the revisions to the MSS specication. This means less warehouse bin locations, fewer individual inventory items, and less time needed for filing orders. Manan Quaury - Reouce Costs Use the Weldolet fitting for branch connections instead of Welding Tees Reinforced Branches Unreinforced Branches because of the reasons outlined below; 4 Wherever welding fittings are required use the Weldolet in lieu of welding tees. a. Weldolet fittings cost 50% to 90% less than welding tees. b. The Weldolet:fabricates 50% to 90% less than welding tees «. The Weldolet allows more flexible fabrication, (Run your pipe - then weld on fittings.) d. The Weldolet maintains full pipe strength in accordance with ASME B16.9 and other ASIME Codes for Pressure Piping, e. The Weldolet provides full fluid flow. 2 Wherever reinforced branches (saddles, reinforcing pads) are required by internal pressure-temperature conditions, external forces or both - an integrally reinforced Weldolet should be used, a. The Weldolet fitting facilitates fabrication and reduces cost. (No chipping, less cutting and welding) b. The Weldolet provides a perfectly contoured internal joint, «. The Weldolet fully integrates branch reinforcement and header, avoids metal to metal lapped surfaces and sharp re-entrant comers, WeupoLeT* USE THE WELDOLET> Where improved flows desabl, the funneled provides ful fd flow, short eight of fitting provides aocessblty forntemal grinding andinspection, wher pining wi be subjected a bratonal andr other extra stresses, wide footing improves mechanical strength and provides rugged construction. Tapered transtion rom branch to headerand thick juncture relevestress concentrations, an thefunrled ine reeves stressconcentrstons 8 wherever a non-senforced miter-brench is satisfactory to withstand the internal pressure-tempered requirements, other factors point to the advisable use of the Weldolet fittings as follows: DESIGN AND CONSTRUCTION with butt weld, socket or threaded outlets also precludes faulty fabrication with attendant inferior operation as shown below: The human element has and will continue to cause this type of improper construction which cannot be readily prevented by inspection, Use of Weldolet fittings assures full uid flow. ROUGH CUT results in weld BRANCH PIPE PROJECTING ‘THE BRANCH CONNECTION IS THE FULCRUM OF metal projecting into the down into header pipe MECHANICAL MOVEMENT, Vitratio, expansion, system and retarding flow. drastically reduces flow and contraction, fud pulsation, and impact are all can plug entire system, concentrated at this critical point [Short halght of welding outiet PRECAUTION against external stresses must be vase _| |Reaoeete seoe considered particularly where falure woud be acoassibie for] for inspection hazardous to personnal or equipment. inspection or | lor sacha backwelding, ne Unreinforced mitered branches cannot be relied Upon when these stresses are anticipated ‘Weldolet fittings assure proper mechanical strength WHENEVER INSPECTION OF THE INSIDE OF THE BRANCH WELD IS NECESSARY (AS IN THE ASIME UNFIRED PRESSURE VESSEL CODE] OR BACKWELDING IS REQUIRED (AS |S SOMETIMES REGUIRED IN THE ASME POWER BOILER CODE) THE WELDOLET ‘SHOULD BE USED. eo ‘Bonney Forge creftsmanshi is combined with gid quality control systems to provide complete assurance ofthe highest manufacturing standards and compliance with applicable ASME and ASTM speciestions. Every fitting manufectured is subjected to three separate (quality contol systems: one for material contra, one for manufacturing control, and one for design cant ‘Al forgings ae inspected before being passed tothe shipping room. Frequent anslses ere made to check sgeinstmill documents. ‘Acpurate records are kept of every ting, from intial forging bar through forging, heat treatment, machining, storage and shipment. Every single fitting is treceabe tothe exact material and process used in its manufactur, Father than bindy flowing the results of tests on branch cannecions by others and anlvng them tothe Weldolet®, Bonney Forge performed the necessary basic research and applied directly tothe Welolet and Sweepdlet?” type of construction, By ur precise use f stress coat, monitored by stain gauges, Bonney Forge has obtained the effect of an infinite numberof strin gauges. Starting with unrenforoad branch connections, and testing large numberof sizes, se combinations and weights, Boney Forge scntifcaly observed and developed pattems ofthe areas of stress concentrations as walasthe areas having less than an average stress. ‘As aresut ofa cotiuing program’ of testing oer the yar, the Wedoet and the Sweepolet have undergone desgn revisions to keep ave wth the changing neds ofthe ipngindustry. The mast modem research techniques are used including stress analyses by means ofthree-timensional photolasiaty, Tha modern Welt and Sweepolt provides the best engineered method of fabricating a ranch connection ofcarbon steel, stainless, alo and high i transmission pipe nal pipe wall hcknesses, The Sweepdletsthe recom ‘mended brench connection for Gass (crcl sence] ruceer piping THE WELDOLET PROVIDES 100% PIPE STRENGTH FOR ALL SUES, WEIGHTS AND SCHEDULES. \Weldolet Weng Ftings ae rated the sams seas ste! pipe, These ratings are besed on the ASME Codes for PressurePping, For ‘example, an extra strong Weldolet used on extra strong ine of he equivalent mater provides 100% pie strength, Likewise, & standerd weight Weldoet has the same ratings a standard weight ppeand provides 100% pipe strength when used on standard wlohe pie \Weidolet Welding Fittings are manufactured according to the requirements of the ASMEB6.9 Standard for Stel But-Weldng Fitinas. \Weldolets are designed so that their actual bursting strength when insted as recommended exceeds the computed bursting strength of the pine of the designated weight or schedule number and material. Header assembles with flsize and reducing branches constructed With Weiolet welting fittings tested in aooordanoe with te provisions of ASME B16. in al cases burst the header pipe well above ‘the computed minimum bursting strength ofthe stright run of unpenetrated poe. 1. Spocity Sizo Indicate Cass or Schedule/Pip Wall * Outlet se ‘+ Cass 3000, 8000 - Threxdot or Socket-wels * Fun or Header (or un Size Oombnation, see + SID, XSTG, S160, et. -Butt-nelded ages 38-40) | Seloct Matorial 2, Spacity Style ‘+ Carbon Stee! - SATO, SNATODN - SNABSD-F2 ete let” + Stailss Svs Butt wal Wlat®) * Other + Threaded hredalt*) ‘5. Spocify Design Code tf availa) + Sachet-weld Soalolee") * Other (Eblet®, Lares, Sueepalt Insert Weldlet®, Nolet etc) itera als -Guantity- Desorption - Mate + Butbeld 10 eos -8 x4 Wet - STD We. SAAIOS + Tied 5 pices 95-8 x 1-12 Reolet™ - 3M Threaded -SWAIO5 + Sacked General the schedules ofthe run pipe and rend pipe ae idee nd thus specication ofthe enuvlent schedule Weld assuras the proper fttng beng used, Example: 16! Sandord weight x8! Standard wet is spcied a 6 6 standard weight fing, Were te schedule ofthe ru is greater or less than the schedule of he branch, tis essential that both schedules be speci since (a) The Weldlet's reinforcing characteristic are a function ofthe run pe wal thickness, whichin turn designates the sched ofthe basic Weldlt® fing tobe used: (6) The wal sickness ofthe outlet or branch end must mat te wal tcness ofthe branch poe Example: ‘6° stra strong x Standrd weight 16° Standard weight x Eta strong Spacial car is suagestd to avoid confusing Schedle 40 and stander woight as boing ericalebove 10" schedule 40 is hevi and schedule 60 ad extra strong [above 8 sthetle 80 i heaven Example: B' Sched 80,4" Schedule QD fing ar extra streng fing ‘18 Scheie BD x4 Schedule Bis a considera heave ft, because the refarcamentis or 18" schedule BO pie with a wal thickness of approxately 1 ‘The Well" is salable in standard cde designs forall combinations ofrun wal thicnesses up through 3 1/2" hicness and branch wall thicknesses uo trough double extra strong. Lesions for thicknesses greater an these canbe dveoped on request \Wen ru seis standrd weight andthe branch is standont weight - apc as standard veight. Whon runis standard weight and branch sizes bored for 8 Schedule ess than standard wach - spect and pice as standord weight pls pac tore When run sz extra song velgh end te branch sexta strong \weaht pea and pnceas esta strong, When run seis extre strung weight andthe branch is bored for a schecle less than extra strong weight -specty as ‘era strong pis special ore, When run sizes schedule 160 wright and the brench is schedule 160 weight - spec end price as schedule 160, When the run sit schedule 160 veight and te branch is bred for @ schedules than schedule 1BQ - specty as schedule 180 plus speci bore, For 12" and larga sun sies with wal thicknesses heavier than schedule TBD - speci Heavy Wal Welddlts as own on page 14, When ordering neue the flloeng information: Bramiles Description Ms 30 x6 Weldet® Standard Waaht Carton Stee) 2 1Bx4 Welclet” Sch 10DxSeha0— FRR 90 2x2 Sacioet" Case 3000 «3048S. 25 108 x 3/4 Three” Class 6000 Carbon Stet Note - Matera of Olet™ Fings shoul! be the same as materi of header: Outlet Size Apu. inches a ia 18 98. 58 10 V4 58 58 10 38 34, 34 15 2 a4 138 15/16 2 a4 78 134 136 2 1 16 24/8 476 50 1a a 2916 134 BD 442 +516 278 2 1.00 2 44/2 342 2916 475 242 1-58 4/6 3 250 3 194 41916 34116 400 342 47/8 558 4 550 4 2 6 $04 630) 5 24/4 TAN6 59/16 1025 6 238 B12 6416 1200 8 24 10:98, BANG 2300, 10 34/6 1241716 10-1316 3600) 2 338 1478 R136 5900) 4 342 16-18, 16. 6600 6 S16 18/4 164/16 7500 18 31916 20-1/2 184/16 7.00 a 4 272 a 71800 4 46 218 24-916 2000 B 41116 2946 26-14 26500 a 538 SING S076 430.00 % 538 SHANG 36-12 90000 See footnotes at bottom of page 9. Larger outet sizes available on application Outlet Size ed Footnotes apply to pages 8 & 9. Each outlet size listed is avallable to ft any run curvature. Larger Outlet Sizes Available on Applicat Design per MSS-SP-97. BW ends per B16: UNPIPESZES Out sies6'and ist number un pipe ies, andthe itings are markt accordingly Seepage 38 fr un pipe sie combination tts). SCHEDULES Standard weight ngs aa the same as Schedule 40 fitingstraugh 10% Pie shes rurters ard weight desigtos ar in accordange with ASME B36 10 Achedul 40 Weloet or ses 12 and ager vale FLATS ‘fat Weldolet for use on weting caps, elipical heads and tlt surfaces is aralable, ORDERING ‘When ordering a Weldolet ting, see page, 58 V4 58 1 58 10 38, a4 4/4 a4 15 ye a +38 1916 2 a4 78 49/4 426 x 1 44/6 24/8 476 50 144 144 2/16 14 9 442 1.516 278 Z 110 2 14/2 34/2 2.96 15. 2A 158 ANG 3 260, 3 194 41316 S16 440 342 4-7/8 598 4 560 4 2 6 43/4 640 5 24 746 5916 1040 6 34/16 87/8 BAyi6 2300 8 378 1472 BAN6 37.00 10 s4N6 1294, 10-716 46.00 2 44/6 14-4516 1242 61.00 4 31516 w 184316 7000 6 436 18-38 15-78 10200 8 498 20-38 17-1516 13000 a a6 22-15/16 20-116 15800 % S12 2-718 24-3116 290.00 % 594 0-18 2-44 35000 30, 36 and larger sizes available on application. See footnotes at bottom of page 11. ouner. BRANCH Le see pgs. matey | #7 es ean od A o a fg 42 94 1916 58 v4 78 1916 1916 1 1116 46 4-182 18 14 1a +98 1A 1516 2 158 2 142 2-916 2116 22 158 3 BAe 3 134 i/t6 BIN6 342 2 378 39/16 4 2 434 4 5 20 5.916 51/16 6 36 6.11/16 ANG 8 378 B16 TB 10 312 10716 oad 2 31516 3 1134 4 +18 TH5I6 8 6 476 16-42 5 8 41116 1858 w a oi 201916 | 19 a 2 2518 2B % 5.04 27-414 5 ‘30, 36 and larger sizes available on application. Footnotes apply to pages 10 & 11. Each outlet size listed is avallabe to fit any run curvature. Design per MSS-SP-97. BW ends por B16.9 and 816.25 RUNPIPESIES Outlet sizes 6 and less ft numberof run pipe size, and thefitings are ‘marked accordingly. Se page 38 for tun pipe size combination tables) SCHEDULES Extra strong ftings are he same as schedule 0 through 8". Pipe schedule rumbers and weight designations are in accordance wit ASME B36.10. A schedule £80 Welioiet fo sizes 10° and larger is avalabe. Dimensions and prices on application, FLATS, ‘flat Weldolt for use on welding caps, eliptical heads andflatsurtaces is aval, ORDERING ‘When ordering a Weldoe iting, see page 7. V4 27/16 1-516 125 44/2 fy 2 175 2 3316 16 245 242 B36 248 340 3 44 278 630 4 6 378 1050 5 738 496 1425 6 B16 53 2800 8 10 ea For dimensions see Heavy Wall Weldolet,paye 14, a Larger outetsizes available on aplication, 24 ‘See footnotes at bottom of page 13. ‘ 215 . 340 3 278 43 | 2718 55 4 35/16 poise 0978 1050 5 a6 | 7aB 44916 1425 8 a8 ene | 54 3025 8 10 2 4 “ For dimensions see Heavy Wall Weldolel, page 14. 8 a 24 Footnotes apply to pages 12 & 13. ach outlet size listed is avalabet it any run curvature. Larger sizes available on application. Design por MSS-SP-97. BW ends per B16. and 816.25. UNPIPE SIZES Outlet sizes 4 and fess fi a number of run pie sie, andthe tings ae marked accordingly. See page 38 for un pipe siz combination table). PTS, Ala Weldolet for use on weling caps, eipical heads and at surfaces i vatabe, ‘ORDERING ‘When ordering a Weldolt ting, ee page 7. 5 /8]5| 8/25/31 = 5/8/8/3/8/ 8 5 |8|9/8]8) a) 8/8 PIPE SCHEDULE ||| 5/8] 2/ 8/3] 8/31 8 i AWS Pa a|a|a|slelals|s|alalsl §|5/5|2|5| 2] 8|8|8|=/8 st « a a3 la/ale|alelelslals BE Zs =|5|=|s]=| 5/8) 5/5|8 ae 'alzls|slalslalslalg a8 = els |s|2|5| 3] 8] 2) 516 = al too alalm|elele)a|slala z os Z fae é\s|-|3|3|-[2| 5 e Bee alalale|s|e)ale|_. Bees 8 sail |= |3|2[2| 91 8||5| m fia B5ESe lelalsle|e]s|e 2 | shila e555 e|=|5|5|3| a pe 3 2BEEsE Tr Turepovet® Repucina, Size on Size AND FLat BONNEY FORGE DRS ‘Appx. Weight ed Pounds r W 10 Es a e 7 rr 756 z “ Ne 1282 182 x 1 136 2 1776 @ ey a 166 29 134 ® Pa oe 138 zor 2 @ Pe 2 He He 2816 1B Be Hae a6 3 a 3 2 ANY ‘SVI6 45 He 218 SI 4 57 4 2 Sig a 70 5 288 TSB 5a16 200 8 2a 350 a6 wn « He TH 6 D 8 v8 111@ m6 s Plo i te " 5 sm 16 1at6t 1 5 ys 135 2s 16 1 bed 14 HB 22a We 160. He HiMN6 a ‘56 1s 2 28 se 230 stb SIZE ON SIZE DR aS Appx. Weight as Pounds w 1 198 1916 58 eae # 6 80 6 176 2 1 136 2 1776 +6 4‘ nA 16 238 wd We n Py ote ae 28 2 138 o Ss 2 12 ne 296 26 14 a 22 292 6 3 242 28) - 3 2 41916 Se 36 40 32 28 520 76 sar 4a 7 et 616 co aVi6 680 5 28 7a sud su 90 & os B16 54 a 6m Each outlet size listed is availabe to it any run curvature. Threaded ends are in accordance with ANSW/ASMME B1.20.1 Design per MSS-SP-97 RUN PIPESIZES — Qulet sizes noted above fta numberof run pipe size, and the ftings are marked accordingly ‘See page 38 fr run pipe size combination table) Flats ‘at Three for use on welding cap, eliptical heads and fat surfaces is avaiable, DOADERING When ordering a Tredolt iting se page 7 Tr Socxotet® Reoucine, Size on Size AND Fat fro] smousee Cr) ood 3 i 3 sie _| siym | zane | 207 | a6 1 zie | rae | ane | 3 zag | 84 278 3 raw | arate | ati | 3068 | 1576 300 ue_| ze | sim | 4 ane | 1 40 4 te | save ase | aos | tate | 725 5 258 | rate | sare | som | stig | 1200 6 za4 | ese _| erie | coes_| stage | 1450 ve | tm | team | a 46 | 18 50 Fy | sme | wae | 3 am | 78 x si sans | 2e_| tare | a5 | 156 130 ma [tse | 22am [m2 | te | tae 180 ba tz | tte | sta | taste | 138 | 78 200 2 zine | ave | 2a | 160 | tae | 51 oy ‘Aon. Weight or D od wt tae | wie | | We 15 mw [sane | te | tae | ot | we 3 1 taie_| 2 vine | 100 | ave 4 va [ts [ae | te [i | a6 5 =] te | ae | 27a | 2 se | vm 6 Ey 2 we | 312 2an6 | 2057 | 1576 140 ae [rae are | 3 a WB 3 ta | arane | 3.16 | a0 | 1516 a5 sie_| time | saa | 47 | ase | 116 40 a te | eis | ae | amas rane | aa s | 2re | rm | sam | sow | 4 00 8 zr | sive | sine | so | tone | 1550 Each outlet size listed is avallabe oft any run curvature. ‘Socket dimensions are in accordance with ASME 816.11. Design per MSS-SP-97. RUNPIPE SIZES Outlet sizes noted above lt a numberof un pie sizes, an the tings are ‘marked accordingly. See page 38 for un pipe size combination tbls). LATS ‘fat Sockolet for use on welding cap, eliptical heads and lat surfaces is salable, ORDERING ‘When ordering a Sockolet iting, see page 7. oO ) FLEXOLET™ SA/A105 & SA/A350 LF2 CL1 ron Cy ee Inches A ars 38 34 0498 010 1 34 22 012 ad 718 ge 02 ey AG 36 1062 ow a a 2 138 054 Ea 12 rai6__ | 2976 1825 078 2 12 356 2313 114 Ze +56 S282 2500 194 z a4 49782 3125 250 4 2 5-98 4145 a2 6 238 TRIBE i ToD rr Cy aro oy ni cnr 38 34 1 0428 010 ie 34 Hie O56 012 3a 78 12 ora 018 2 Tie | Hane "1062 056 S| HK 4 24 1778 085 5 2 Fat6_| 2916 1625 088 2 2 S56 2318 124 22 98 F282 2500 228 3 a4 492 3125 284 q 2 538 406 455 6 sine | reaee 5800 i500 Each outlet size listed is available to ft any run curvature. BW Ends por B16.9 and B16.25. Design per MSS-SP.97. RUN PIPE SIZES SCHEDULES Flats ORDERING ‘Outlet sizes 6" and les ita numberof un pipe sizes, andthe fitngs are ‘marked accordingly. Sze page 39 for run ppe size combinabon tbls) ‘Standard Weight tings are the same as schedule 40 fitings through 10" ‘Aschedule 40 but-welded Fexoletforsizes 12" and larger is avalabe Dimensions and prices on appiaton, Extra Strong Fitings ae the same as schedule 80 tings through .A schedule {80 but-welded Flexolet for sizes 10" and larger is avaiable. Dimensions and pices on application. Pipe schedule numbers and weight designations ae In accordance with ASME 836.10, Fat but-welded Fexole fing fr use on welding cas, eliptica heads and flat surfaces is avaliable, When ordering aFesoet iting, see page 7. @ FLEXOLET™ SA/A105 & SA/A350 LF2 CL1 Cron Coy aT) os A or 14 a4 4-116 sa 14 38 1316 4-116 578 a4 2 1 $1592 Tie 028 =| 34 sane [14568 2 039 a 19/16 23/82. 41.156 073 = 1.500 096 2 | 98 25 73h 12 2 2 3516 2218 1.66 22 | tae | 32002 2605 273 3 2 #22 3250 388 4 28 BAg6 420 618 ots ry ‘Ann. Weight os A an 4 a4 4116 437 o14 38 14178 5/16 578 014 = 1/4 444 78 028 Fs 34 4-76 246 A 039) 2 sans | 2732 1.156 073 ° en 1-68 24/2 | 1.500 095 142 111/16 35/16 1.734 142 2 zane | 33vae 2218 185 Each oullt sie listed is available to fit any run curvature. ‘Threaded ends are in accordance with ANSYASME B1.20.1 Design per MSS-SP-97. FUNPIPE SIZES Out sizes noted above fit a numberof run pipe sizes, and the fitings are marked accordingly. Ses page 39 fr run pipe sie combinaton tablets). FLATS Alt Threaded lexolt for use on welding caps. eliptcal heads and lat surfaces is avalable ORDERING ‘When ordering a Fexoet ting, see page 7 FLexoLeT™ i SA/A105 & SA/A350 LF2 CL1 000 ed ‘Appx. Weight os vd ‘Aux. Weight a cre We tye | 194 44 | 1916 028 2 Ka sane | 26 2 | 196 038 et a6 [247/82 5 [4-732 [073 ei a [8 24/2 116: 1492 [ 096 qa | 41ne_|_ 3.56 4x8 [ie | 163 2 a6 | gaye | tear [1398 166 ach outlet size listed is available to fit any run curvature. ‘Socket dimensions are in accordance with ASME 816.11 Design per MSS-SP-97, RUNPIPESZES Out sizes noted above ta numberof run pipe sizes, and the tings are ‘marked accordingly. See page 39 fr run pipe size combination table). Flats Alot Socket-welded Flexlet for use on welding caps, eliptcal heads and iat surfaces is avalable, ‘ORDERING ‘When ordering a Fesoet ting, see page 7 FLexouet™ STAINLESS & ALLOY inn Ca sy ag end [rea oe rs 38 a4 1 0.423 015 i ve 8 056 012 34 78 2 7a 024 at ns | 194 0967 043 Fo A A 2a 1278 069 i 1472 1576 22. 1500 089 5 2 3 1988 125 Zaz 158 Hz 2303 263 3 194 4 2.900 382 4 z 5 3825 617 6 ae | 7az 5781 7506 Each outlet size sted is avaliable to ft any run curvature. BW Ends per 816.9 and B16.25. Design per MSS-SP.97. RUNPIPESIZES Outlet sizes 6 and less fit a numberof run pipe sizes, and he fitings are mmarkad accordingly. Se page 40 tor tun pipe size combination tables). SCHEDULES Standard Weight Fitings ae the same as schedule 40 fitings though 10°. A schedule 40 but-welded Flexolet for sizes 12" and larger is aval. Dimensions and prices on appication, tra SirongFitings are the same as schedule 80fitings through 8". A schedule 80 but-welded Fixolet for sizes 10" and argeris avaiable. Dimensions and pices on application. Pipe schedule numbers and weight designations are Im accordance with ASME B96.10. FLATS. Fat butt-weided Feo fitings for use on welding caps, eliptical heads and at surtaces i avalable ‘ORDERING When ordering a Fexoetftng, see page 7 @ s— FLexoLeT™ STAINLESS & ALLOY BONNEY FORGE kc nun pre / Rune f rere rd ‘Anmx. Welaht rer cry rend ra (acy rig Each outlet size listed is available to fit any run curvature. Threaded ends are in accordance with ANSVASME B1.20.1 Design per MSS-SP-97. RUN PIPESIZES Outet sizes noted above fi a numberof un pipe sizes, an the tings are ‘marked accordingly. Seepage 40 for un pipe size combination tbls). FLATS ‘fiat Threaded Flexolet for use on welding caps, eliptical heads and fat surfaces is valle ORDERING ‘When ordering a Fexolet ting, see page 7. FLexoet™ STAINLESS & ALLOY a—1) fons Annx. Weight ns rg 14 a4 7é | oa | 38 on4 Pye | iaie | tne | oa | 76 ‘od 3 1 14 oe | S16 028 2 Ee 039 1 a6 | 1-78 108 | 2502 073 ta [ sie | 214 [138 | 2332. 095 a 12 et rey ‘Apu. Weight crn Each outlet size listed is available to fit any run curvature, ‘Thteadod ends are in accordance with ANSUASME B1.20.1 Design per MSS-SP-97, UN PIPE SIZES FLATS ORDERING Cute sizes noted above ita number of run pipe sizes, andthe tings ae ‘marked accordingly. See page 40 for run pipe size cor ‘Aflat Sacket-welded Flexolet for use on welding caps, surfaces is avalable, When ordering 2 Flexo ting, see pape 7. Y FLEXOLET™ SCHEDULE $5s/10s & CL 300 LW pai BONNEY FORGE I | | IF A + L300 BUTTWELD a aha) atta ‘SOCKET WELDED* Outtet oa Dimensions CE Cg ad Le eo ow ie [a4 [ive oxo] 4 4-4/4 | o719 [025 | 4 4/4 | v62e | ovo | a67a| 024 94 [76 [4-2 Jo — jp [023] 1-116 | te [022 [oss | 1-116 | 14/2 | 0824 [0920 [ 884] 054 1 [rane [aaa | ot | 026 | 1916 | 1-76 | 1.158 [065 | 1-816 | 4-76 | 1009 | 4.185 | 1097] 063 td [14 [244 [Pen | 061 | 1-710 | 2-14 | 1500 [080 | 1916 | 2-18 | 1290 | 1530 | 1.492] 070 12 [1-516 | 202 | > | o7e| 198 | 22 | 1734 [ose | 1-98 | 212 | 1610 | 170 | 1682] 091 2 [rare [3 osa| i [3 [2219 [140 | 42 [3 | 2067 | 2245 | ans7| i37 2p [156 | 398 27 3 [434 [a 227 si [176 [a2 427 4 (2 (5 437 ae Ee 609 6 [238 [78 ora “Branch dimensions are in accordance with ASME B16.11 CL 3M. is entiation = Fetes Weng Reduces welt ume and Set But tas oows Wd ney mortar SO Ugh Wal Bench Seed: 0° LW 20s Condo tata ers, Run SCheGuE Brno Soke: 0 S108 2 Ss - Fatues Headr Wold Gres torstts Sis uve Feces eater Wr Sarton Aowsfuleneafon aoe ay ach Shedle; ——_(OPELBOOA SW Ssrion Spray Sokr. Wet & Meade ows a —— Ugh Watstrneh Cass TOLx2" cL su tei atiatl eerie nals rane tor Stoexz cua TH Worsits x2 CL aM THD ‘Is Used on All Run Pipe Thicknasses (C1300) $6s/10s wee re ‘& LW design can be used with CL 300.x Branch Class: 10" CL300 x 2" CL 3M THO* ‘ hotness (10s SX, $160,908) nBT6S Cess T60 or Cass Mee Poretnaet Surine tne Hardee, OrOeUDANE a ut ests, Mal Faaue Te. eta enn Sis ACLI00 design for rnpipes thicker han Ele cleemt Arabs MSS &y0s eterLW or cL200 muse pected AASMEJANS! B16 5 & B16.11, ® THREADED ‘45° BRANCH CONNECTIONS ‘THREADED, SOCKET-WELD AND BUTT-WELD ENDS cals coy Pee RT Cl 8000 Threaded ny Br Ce OR OO Filet 3 [aii Bape ee rete) Ec 5-4 & 8 [2 [sss [sme | ste [ese | ose [sine | toe | som foots fou [tie foe 5-4 3 6 | aw jssae |sane Jove [osee io Orderto | % jeras Jet | ta1e|a-2sc2 Specific Run Pipe Sizes | « laae |rsae]67re Jeane ‘so valle or un sles trough 36 = (00/2+Root Gap) 7071 +E ‘See footnotes at botlam of page 25, ®@ Tr E.po.er® BONNEY FORGE FOR ELBOW OUTLETS ‘THREADED, SOCKET-WELD AND BUTT-WELD ENDS. DST Pie hensal had C1300 Threatod & Socket-Weld | CL 6000 Threaded & Socket-Weld Pn basis Bre) ees ad J — 36-1 36-2 1 244 278 242 36-2 144 202 318 2116 36-2 HR 2176 #6 34 36-3 aA 34/4 22 34 a3 378 14 41316 a ns ‘Order to Specific vag Elbow Sizes oe re “40 10-38 she 11-48 Footnotes applying tothe Elbolet and Latrolet: ‘Socket Dimensions to ASME B16.11 Thread Dimensions to ANSYASME B120.1 ‘But- welding Ena Dimensions to ASME B16.9 & 816.25 Each Ebokt 2 & smalls uniquely designed to ital the elbow sizes shown. The complete size rage interchangeably fs so marked onthe iting, *“Avalale as But Welding ous only. Large ies avalable-STOXS/STEONOS. ORDERING \When ordering Ebolev Lato iting ~see page 7. + (BA Root Gap ) SWEEPOLET® BONNEY FORGE Backcrounn Thepipngindustry has retained the theory of area replacement" for adequate end acceptable branch pipe rentorcement end very ite basic improvementin branch pipe construction as taken placer inden seemed possible, Area replacement has been the oni premise autined by Gnd for adequate enforcement: the Codes have not considered the shape such reinforcement, cis dent thet some stapes woud be more efficient than others, anda a result more replacement area witha poor shape might be less satisfactory than less area with an appropiate shape. The basic methods ofp type reinforcement outined in Codes are kav to hve serious dranbacks, namely, tht the geometry creates areas of igh stress concentration, They have an inerent ceckat the inside edge of the filet wet as nels points of igh stress where te pe ois the un pipe and wherethenazle intersects the pad arrun ‘These drawbacks ar of increasing concer when igh yield pipe is used and for other rial sence eppeaton such as nuclear. On softer materials suchas Grade Aor Grade 8 pipe the localized aress of high stress tend to bereeved by local yeting and general donot adversely affect the servceaity ofthe ont unless cy lading is invoWed or theresa propersiy forbid recure Design ‘The Sweepoet” concept evolved from two premises, namely, reinforcement ‘must be suficientto mit deformations and that an efficent brench ‘construction woul rest ram controling the geometry of theintersection con al planes ‘A Sweepoetfcting provides the required stifening (reinforcement atthe ‘mast erica point, the juncture ofthe brench and header) vith essentially ‘no peak stresses, Ong tothe aesthetic proportions ofa Swexpolet, designers intutively know that its an efcent branch outlet construction - and bests have provedit! As @ result of expaimental stress analysis rom brittle lacquer ta sophisticated and acourattthree-dmensiona photoeastcty, has been shown thatthe Sweepolet embodies quentite- ‘ively all desirable fstures in ther optimum relationship, Cone Compunnce The Sueepalet ise contoured, nteqraly refarcedinser wld ting developed by Bonney Forge. They have been epproved for al erica service anplcations including Class | Nuler piping “The oces have aways anticipated the development ings such as our ‘Sweepolet and approve their se Fer example: [ASME B31.3, PROCESSING PIPING Paragrephs 302 2, 304.3, 328 and 928.5.4 recmgnze and approve these of speci fittings, [ASME B31.1, POWER PIPING Parearaphs 102.2, 104.3, 126 and 127.4.8 smiarly recognize and approve the use of special fing. [ASME 831.4, Liquid Transportation Systems Paragraphs 402.2, 404.3, 406.5, 426 similarly recognize and approve the use of speci fittings. [ASME B31.8, 6as Transmission and Distribution Piping Systems Paragraph 831.3 similarly renogrie and approve the use of special ftings. The Swoopolet compl with the requirements of ASME B1E.9 "Factory- ‘Made Wrought Ste! Burtweldng Fitings" and therefore setises ‘various sections ofthe above noted ASME Codes fr Pressure hing ‘Aitionly, en exarinaton ofthe draingsin this catalog andor the fitngsthensdlves, show the vastimproverent in tis design oer any other typeof piping brench construction farressting stessesin high sield pipe. Testing andin-servioeapplcaions have aed proven the servicesbily of ur Sweepolet produc ine and due tothe substantal cast savings gained by using Sweepoets, anyone concaned with otic ping systams should be intrested in the use ofthis product. [Research & Devevopment er since Bonney Fore frt bgan to question te basc premise of area replacement alone intensive studes and research have been conducted by our engineers. was son found thatthe Pressure Vessel Industry vas doing ese. ll sans ofthe Pressure Vessel Research Commite's workon branch connections, both publshed and unpublished, point to the gonerl shape ofthe Sueepolt Infact, two ofthe nationaly recogized pressure vesel and pining codes now contain requirements ato “area placement” in ation tothe ong standing requirement on "area replacement. Inthe meative, the Sweeplt wes independency conceived, developed, tested, sld and pu ina operation on pps, atomicresctr vessel, mssieleunching systems and rurerous critical Piping systems. Ingereral, Bonne Forges postion istht stapeinfuenes the efiency ofreinforcement as much or maethan are provided by the iniscrmi- nate aplication of area replacement res This theorem has aopearedin Boney Forge tertureforyearsendhasbeen the subject. many <éscussons wih ping and pressure vessel designers dunngthelast two decates The questonis: "What is the optimum shape and proper amount orrerorcerent?" The answers “Seepoes! Experimental stress analyses, rom bre lacquer ta sophisticated and acute 3 <émersional photoelastic have shonn thatthe Sueeplet enbodes

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