BRUDERER BSTA 22EBRUDERER ~ BSTA 22E SAFETY FEATURES AND WARNING SIGNS MACHINES, AS SHIPPED FROM THE FACTORY ARE EQUIPPED WITH SAFETY FEATURES AND WARNING SIGNS. NONE OF THESE FEATURES OR SIGNS ARE TO BE REMOVED OR ALTERED THE FOLLOWING DESCRIPTION SHOWS THE ORIGINAL CONFIGURATION AND ALLOWS TO CHECK IF A MACHINE IS STILL IN ITS ORIGINAL CONFIGURATION. DO NOT ASSUME THAT ALL SAFETY ASPECTS THAT CAN ARISE WITH YOUR PARTICULAR PRESS APPLICATION ARE COVERED BY THESE GENERAL GUIDE LINES. THE SAFE OPERATION OF THIS PRESS IS ULTIMA'TELY THE RESPONSIBILITY OF ITS OWNER. T54 page 2.01BRUDERER - BSTA 22E SAFETY FEATURES AND WARNING SIGNS FRONT SAFETY DOORS. Safety doors are to keep hands out of die area while machine is operating. Doors must be closed before ram will operate in continuous or single mode. Ram will operate in inch mode with doors open. Do not defeat safety interlock. Do not remove safety doors. -Do not operate press unless doors are in place and working properly. STROKE ADJUSTMENT SAFETY COVER. Metal safety cover that protects operator from turning shaft on stroke length adjustment and from leaving tools required for adjustment in place. Cover must be in the closed position before ram will operate. ~Do not defeat safety interlock. ~Do not remove safety cover. -Do not operate press unless cover is in place and working properly. (Text continued on next page.) T54 page 2.02c. BRUDERER - BSTA 22E SAFETY FEATURES AND WARNING SIGNS WARNING LABEL, WARNING MOVING PARTS BENEATH GUARD KEEP HANDS CLEAR 00 NOT REMOVE ANY SAFETY GUARD, COVER OR SIGN, =Make sure that label recommendations are followed. -Do not remove label. =Do not operate press unless label is in place and readable. . WARNING LABEL. HIGH VOLTAGE BEFORE OPENING OOOR TURN OFF AND DISCONNECT ‘SUPPLY POWER “Make sure that label recommendations are followed. =Do not remove label. =Do not operate press unless label is in place and readable. (text continued on next page.) v 54 page 2.03BRUDERER - BSTA 22E SAFETY FEATURES AND WARNING SIGNS E, WARNING LABEL. WARNING OPERATE, SERVICE OR AQJUST THIS PRESS ONLY AFTER PROPER INSTRUCTION ‘AND READING AND UNDERSTANDING THE INSTRUCTIONS IN THE OPERATION ANO MAINTENANCE MANUAL. OPERATE THIS PRESS ONLY WITH SAFETY GUARDS PROPERLY INSTALLED, NEVER PLACE YOUR HANDS IN THE DIE AREA WHILE THE MAIN ORIVE MOTOR 1S RUNNING OR THE FLYWHEEL 1S ROTATING. TEST ALL OPERATOR CONTROL STATIONS AND MODES OF OPERATION BEFORE EACH SHIFT, EACH JOB RUN AND AFTER EACH BREAK. MAKE CERTAIN EVERYONE 1S CLEAR OF PRESS BEFORE OPERATING. TURN OFF CONTROL CIRCUIT AND REMOVE KEY WHEN YOU LEAVE THE PRESS. 0 NOT REMOVE ANY SAFETY GUARO, COVER OR SIGN. SEE MANUAL FOR MORE OETAILS REGARDING THE SAFE OPERATION OF THIS PRESS. FAILURE TO FOLLOW SAFE PRESS OPERATING PROCEDURES MAY RESULT IN SEREQUS INJURY TO YOU OR ANOTHER EMPLOYEE. -Make sure that label recommendations are followed. ~Do not remove label. “po not operate press unless label is in place and readable. F, WARNING LABEL. WARNING HIGH-PRESSURE AIR BEFORE SERVICING TURN OFF AND BLEED SUPPLY AIR -Make sure that label recommendations are followed. ) =Do not remove label. “po not operate press unless label is in place and readable. 754 page 2.04BRUDERER ~ BSTA 22E ) SAFETY FEATURES AND WARNING SIGNS A. REAR SAFETY DOOR. Safety door to keep hands out of die area while machine is operating. Door must be closed before ram will operate. -Do not defeat safety interlock. Do not remove safety door. =Do not operate press unless safety door is in place and working properly. B, WARNING WARNING MOVING PARTS BENEATH GUARD KEEP HANDS CLEAR D0 NOT REMOVE ANY SAFETY GUARD, COVER OR SIGN. “Make sure that label recommendations are followed, =Do not remove label. =Do not operate press unless label is in place and readable. vt 54 page 2.05BRUDERER - BSTA 22E SAFETY FEATURES AND WARNING SIGNS A. WARNING WARNING KEEP HANDS CLEAR “Make sure that label recommendations are followed. =Do not remove label. =Do not operate presé unless label is in place and readable. 754 page 2.06BRUDERER - BSTA 22E SAFETY FEATURES AND WARNING SIGNS | A. SIDE SAFETY GRILL. Protective grill to keep hands out of die area. ~Do not remove protective grill. -Do not operate press unless grill is in place. T O54 page 2.07OPERATING AND MAINTENANCE MANUAL Type BSTA 225 Serial No. RUAI31 Delivery Date May, 1994 Vo-No. sof 37 construction Year 1994 customer No. customer AMITY, INCORPORATED This manual contains all information necessary for setting up and operating this precision machine. Careful study of these instructions and thorough training of personnel are essential before starting to work with this machine. Careful maintenance of your new machine will keep the cost of upkeep to a minimum and ensure reliability throughout its life. Prompt attention to even the smallest fault will often prevent more serious damage later. our Customer Service and Spare Parts Department are always available to give rapid attention to your needs. You should always use original BRUDERER spare parts because they are of consistent high quality and you benefit from the regular progress in design achieved by the company. For technical information, spare parts, or service, contact: BRUDERER MACHINERY INC. 1200 Hendricks Causeway Ridgefield, N.J. 07657 Tel. 201-941-2121 TWX: Bruderer Ride 710-922-8958 FAX: 201-886-2010 These operating instructions are intended for internal use by our customers. Transmission to third parties in whole or in part is forbidden. BRUDERER INC. Huntsville, Alabama, USABRUDERER BSTA Sicherheitsbestimmungen Die Presse darf nicht flr Hand-Einlegearbeiten verwendet werden! Safety specifications The press must not be used for inlay by hand! Dispositions de sécurité La presse ne peut pas étre utilisée pour usinage séparé & main! Norme per la sicurezza La pressa non deve essere utilizzata per lavori d’inserzione a mano! 9.04BRUDERER BSTA 20E BSTA 22E conten L.Handling and startup Page Handling 3 Setup instructions 4 Startup (power and compressed air connections) 5 i. Description Application range/Constructions and function 7 Specifications 10 Equipment it ll.Dimension sheets and tables 12 IV.Capacity assessment Some important terms 17 Determination of the cutting thrust of a punching tool 18 Methods of reducing cutting thrusts 19 Load distribution 49 Determination of the required working capacity per stroke 20 Working capacity, punching pressure, strip thickness, stroke and number of strokes as a mutual function Fa V.Operating the automatic punch Operator panel 22 Stroke adjustment 23 Tool fitting and ram height adjustment 28 Lifting 30 Main motor startup 3 Operations 32 Number of strokes adjustment / number of strokes restrictions 34 Preselection and summing counter 35 Fault signal indication 36 VI.Maintenance work / maintenance schedule Lubrication and inspection schedule 37 List of lubricants 40 Belt tensioning at Access to DC motor 42 Vil. Diagrams Hydraulic diagram 43 Pneumatic diagran 44 Certification for compressed air reservoir 45 Compressed air reservoir 46 Vill. Bruderer strip feed unit (BBV) IX.Documentation on purchased components Enclosure 85.03 1 54 2BRUDERER BSTA 20E I.Handling and startup Handling - Install a handling rail on the left and on the right side of the machine prior to Lifting it. - Disconnect oil hoses on the ma- chine and partially empty oi cooler, Close lines and tubes. Attach lifting device at the four ring bolts above at the frame of the machine or at the control cabinet. 3200 kg 7050 Ibs 0208, BSTA 226 420kg ® 930 Ibs a 0206 Bolt the machine to the transportation panel using the two premounted hand- ling rails. 85.03 T 54 Lay control cabinet on its left side for transorta- tion.BRUDERER BSTA 20E BSTA 22E Setup instructions - Lift the machine at the four ring bolts above at the frame and lower onto level ground. - Remove handling rail - - Remove the protective sheeting of -2- at the four machine supports. - Make sure that the ground plate -3- is centered in the machine support. Levelling the machine: - Undo the four fillister head screws (at each machine support). - Level the machine by adjusting the hexagonal nut -6-. Turn Clockwise: machine support is dis-engaged (machine declines towards this support). Turn Anti-clockwise: machine support is engaged. Spring length -A- varies according to attachment of feed unit. and the counternut spring length -A- attachment of | machine supports machine supports feed unit | left (front and rear) | right (front and rear) left 205 mm 214 mm right 210 mm 209 mm left and right 205 mm 209 mm Permissible range of spring adjusting length: dimension -A- is plus/minus 7 mm. Important: On the diagonal, the sum of spring length in front on the right and in the rear on the left must not deviate more than 12 mm (0.472") from the sum of the spring cushion -A- in front + 5 on the left and in the rear on the right. The two machine supports with smaller di- mensions have higher spring pressures. - After adjustment is completed, the play | between the support ring -7- and the clamping plate -8- must vary between 4 to 8 mm (0.158" to 0.315") - Tighten counternut -5- and fillister head screws -4- again. - Install protective sheeting - 48mm (0.158"— 0.315") ® 7 @ VOLELSESIEL EEE LOD 85.06 T 54 4BRUDERER BSTA 22€ Startup Two options are available to supply power. Wattage 20 Kil] Power lead from the bottom Power lead from the top Please note: For a smooth operation of the DC drive, make sure that ) the phase relation is correct when connecting the ma- chine. Procedure: - Connect power. = Switch on main switchs if the LED display -1- is illuninated on the phase monitor relay, the phase relation is correct. - If the LED display -1- is not illuminated, two phases must be ex- changed in the power supply I:ne. 85.03 T Séa 5BRUDERER BSTA 20E Startup Connect pneumatic hose Oil level check: Connect all connecticn lines Let run the machine 5 min. at least at medium speed. Then check oil level 2 min, approx. after having turned off the machine If necessary refill oil up to the max, level. For oil specifications, please refer to list of lubrificants, page 40. Attention: If working with cut- ae ting oil or emul- sions, the overflow oil line -1~ must be separated from the oi! pan of the machine (shut connec- tion openings on oil pan) and the overflow oil must be collec- ted separatedly (left and right side of the machine). T 54 BSTA 22€ RY,” 6- 10bar 85-145 psiBRUDERER BSTA 22E ll. Description BRUDERER Automatic Precision Punching Press Type BSTA 22 Application range The BRUDERER Automatic Punching Press, Type BSTA 22E, was designed to operate with an extremely high number of strokes. It is used primarily for punchirg operations in the electronics, electrical, telecommunications and domestic appliance industries as well as for numerous other applications in which the punching force does not exceed 200 KN (20 t). This punching press meets the requirements of the market to manufacture a larger volume of fine precision parts more efficiently. Constructions and function For this type of press, we chose the single connecting rod system. This allows driving the ram directly by the eccentric shaft via one connecting rod. A certral guide plus the four ram guides arranged in the strip plane absorb those forces active under eccentric loads. Play may be adjusted without having to dismantle any compo- nents. Minor oscillating masses and reduced strokes allowed designing this press without any balancing of masses. Pulsating mass forces and the punching impact are absorbed by the shock-absorbing legs with the result that any effects onto the ground are eliminated for all practical purposes. No special foundation is required. The number of strokes ranging from 100 - 1800 strokes/min is in- finitely variable using a knob. An increase or a reduction of the number of strokes is a function of electrical power so that any overloading of the drive motor is avoided. The ram stroke may be adjusted in a range from 5/16" - 1 1/2" in eight stages. Once the stroke is adjusted, the feed units are again in the correct angular position. The press is also available with a fixed stroke of 1 7/8". Ram height is adjusted manually. The entire drive unit housing is adjusted vertically relative to the clamping plate with a crank; scale 0.0004" graduation. To facilitate adjustment, the weight is counterbalanced by hydraulic pressure. In the operating mode, the adjusting spindle is locked backlash-free by oil pressure. The ram is lifted (3 sec. upward, 9 sec. downward) independent of the ram height adjustment. The entire drive unit housing is raised relative to the bolster plate by hydraulic pressure.After lowering, the ram assumes its exact original position, During press opera- tion, the adjusting piston is clamped backlash-free by hydraulic pressure. It is also used to protect against excessive overloading, thus protecting the drive unit components. 85.03 T 54aBRUDERER BSTA 22E Constructions and function (Continuation) Strip height is adjustable from 1.969" - 4.724" to above the bols- ter plate. Two feed units may be attached at any time; strip intake is feasible on the left or on the right. A speed-adjustable OC motor drives the flywheel via a V-belt. A single disk clutch transmits the required torque onto the eccentric shaft. The electric motor is mounted in rockers to protect it against impact forces. The single disk clutch and the spring-loaded single disk brake are force-ventilated and are maintenance free. When switching the ex- centric shaft does not get free at any moment. The machine is stop- ped in all speeds in the top dead center. All moving parts of the machine and the feed units are cooled and lubricated via an oil circuit fitted with a fine filter. Bolster plate and rame are kept at a constant temperature by lubricating oil. When the pressure drops below the lube oil circuit minimum, the machine shuts down automatically. The oi1 is cooled on the ma~ chine housing by an oil-air cooler. Support rails facilitate tool fitting from the front and the rear of the machine. Exit channels from the tool can be fitted on all four sides of the lower press frame. Protective equipment The punching area during operation is enclosed by doors and hence provides complete safety for operating personnel. Glass-panelled front doors allow a visual inspection of the punching operations. 85.03 T Sda 8BRUDERER BSTA 22E BBY 22€ n_feed unit, typ: 90 Preci The very precise feed unit has neither idler wheels nor brakes and hence a minimum power requirement. The gripper lift is actuated pe- numatically with a hand lever on the feed. There are four positions: SH Total lifting strip free SH Strip clamped strip without movement, but held BH Operation without lifting strip without pilots SH Operation with lifting strip with pilots 0076 The timing of gripper lifting is set with an adjusting screw. The feed rollers can be replaced with little effort. In the standard model, the strip feed height is adjustable from 0" - 3.347". The roller width is 2.756", maximum strip width is 6.299". The maximum admissible number of strokes as a function of the feed length may be read from the performance diagram attached to the feed unit. Electrical equipment The freestanding control cabinet with the operator panel houses the entire control system. Control and performance sections are separa- ted. Control and disolay elements are conveniently accessible by swinging the front door open. For maintenance work on the perfor- mance section, the rear wall of the control cabinet may be swung out. To dissipate heat, the performance section is force-ventila- ted. Basic controls consist of: - Infinitely variable speed - Adjustable speed restriction - Speed compensation idle - load - Clutch rapid shut-off - Electronic upper dead center shut-off = Display for safety equipment and malfunction reports Operations and set-up positions may be selected using the preselec- tor switch: Operations: Tf Inching The chosen opera- J. Single stroke operation tion is indicated TIL continuous stroking operation [ by the correspon- ding telltale lamp Set-up 4 Brake switched on (machine blocked) positions: «€O} Clutch and brake switched off (eccentric shaft can be turned freely) G+ Eccentric clamping shaft engaged oo77 (for stroke adjustment) 85.03 T Sha 9BRUDERER BSTA 22E BRUDERER Automatic Precision Punching Press Type BSTA 22E Specifications Max. pressure Speed Connected load Mains voltage Frequency Control voltage Compressed air connection R 1/2" Adjustable stroke Max. fixed stroke (special model) Ram height adjustment Fast lifting of the ram Tool mounting height as per table Max. tool width clearance between columns Max. strip clearance width Strip running height from clamping plate Bed opening Machine dimensions: max. height width depth Weight of machine equipped with one feed unit Weight of control cabinet with oil cooler 85.03 200 kN (20 t) 100 - 1800 spm 20 kW Threephase for 220Y or 440V with protective conductor (connection for neutral pole conductor on machine) 60 Hz 24 Vv AC/DC 85 - 145 psi 5/16" 3/8" 1/2" 11/16" 13/16" 1" 44/4" 4 4/2" 1 7/8" 1.97" 1.57" NO750.10.0.00 or NO751.10.0.00 14.96" 8.66" 1.97" = 4.72" 14.17" x 6.69" 91.54" 54.13" 43.90" approx. 7050 lbs approx. 930 lbs T Sha 10Tensile | Hex Head Quality &8 |Sacket Head — ual. 18.9¢10K) g [ Stress} ep Scrow 85) Cop Screw Qual, 12,912) § | Area Tightening Terque | Pra-Load | Tightening Torque _| Pre-Load A | Fee am) FAs Fu a | Gnd | tkpmd [Libs |] tN) 2] (Nel [tkpad |[ibe |} tN) 9 Q.7 8.1 | 2.5]a25 3558] 3.5] 0.35 3] 50e0 28] 13.3 S| @.50 5858 7 \a.70 S| 8200 2 4 1 18.9 Glace} 7} 8300) 12)1.20| 9) 11780 1.25, 348] 2tjaiw! 15} 15300) 383.00) 22 21600 =|=|=|= || GS] Thread mig[i.5] 55.1 | 41 [420 30] 24208) 58|s.00| 43) 34200 Mi2|1,75| 80.4 | 72\7.38| 53} 35300) 182] 104 73} 49888 m4] 2] 1107 | 116[1.8| 986] 48700] 163}166| 128| 68620 mi6| 2 | 151.1 | (8tlie4| 133) 66582) 255) 260] 188) 93780 mi8{ 2.5] 185.9 | 295], 188] 81828) 353/380] 260/115200 M20 | 2.5| 237.4 | 355 36.0 | 262| 104402} 5@8|51.0 | 369|147200 M22 | 2.5] 295.1 | 486/se0| 358|129900) 685|70.0| 585 183022 M24| 3 | 341.5 | 613} 620 452/150300| 864/e8.0| 637 |211700 M27 | 3 | 446.8 | 902|52.8| 665|196600) 1270) 130 937 |277800 HB |3.5| 546.0 [1225] 120 | 983/240200] 1720| 175 |1269|338500 M33 13,5] 677.3 [1670] 178 |1232|298000)| 2350) 240 [1733 420082 M36} 4 | 796.8 {2158220 1586 |350600|3000]305 [2213|494000 1D fron VERQS “= HB Neg me 3 “* 628 Wn oy - Clean in Toluene - On screw aizes M6 thru M24 use LOCTITE 242 (Blue) Smaller than MB or larger than N24 use LOCTITE 222 (Purple) EXCEPTION 1: Apply o11 to threads and ecrew head shouldere of the following? “Roleter Plate Screxa - Machine Support cnd Shipping Plate Screws - Clanp Scrawa on Fasd Mounts = Clamp Scrawe on Hydraulic Belt Tenetoner EXCEPTION 2: feply reaae to threade and acrow head shoulders to tha following? - eas Serene on Spring Machine Supporte ~ Hex Nuta on Drive Shaft at Bevel Drive - Deviate from normal ecrow torque per drawings 92, 73, 858. 840 thru 92.73, 065, 088 ma [eon Screw Torque and Pre-Load N/A Foeoos mA aRUDERER NO521.02.8.00BRUDERER equreal 0 machine control Wiring diagram Connection diagram Unit list Machine dimensions and connection dimensions Tool clamping plate, below Tool clamping plate, below for plate inserts Plate insert Tool clamping surface above Spring loaded and positive- action ejector Ejector Strip feed unit BBY 190 strip end monitor O 00 00 oo000 000 Operating manual BSTA 22 Drawing Text Diagram T Sda Nogoz. Nog03. noso4. NO900.10.0.00 T Sada NO877.10.0.00 NO878.10.0.00 N0807.00.0.00 T 44 T 41.226 T 54a Operating and maintenance manual Operating tools Pressure monitoring Strip decoiler Type ... oodU0doUdhUmcUODdUlUO Strip coiler Type ....-- 85.10 Handling and setup instructions SK108 T 54a T 34> T 54a 1BRUDERER BSTA 20E BSTA 22€ ll. Dimension sheets and tables Machine dimensions and connection dimensions Tool clamping plate below Top clamping plate (ram) Shut heights - table 85.03 T 5400°0 01 0060N 322 WIS WaHIONua PIOPUDIS =G+VL B Ident-Nr. 12.20" | 2.95” |11081.10.0 00) 9.84" | 3.94" |11081.20.0.00) J Tool clamping plate below BRUDERER BSTA 22 E 847 NO877.10.0.004.72”, 90.79"-H7 Tool clamping surface above BRUDERER BSTA 22 E 84.07 NO878.10.0.00 5.51"00°0°0L OSZON 20'08 422 Visa wauaanua 2101)8)4) C1J0W C1UNd 1D OZZOW 01 2 o1650SS14 Jp OUSOId 04 OZUDISIG = Me $0q_ 1J0W Iwiod ND NDassyiNeD ‘NoaSSIINOD 4 UO}Ox!) ap anboId anUa arUOISIG = Me {841U3a3 poap Jamey} 3G7 WOJ'WOs PUD a}DIG 13}810q Jamo} UaaMIag aDUDISIQ = Me ALN Wy Siass9IS Sap ayrQHUUDdSINY PUN ayr0)JUUDdS;NDBNAZ4JaMm Jasa}UN VaYDSIMZ ZUOISIO = Me hove OSs6 -e€SZ ABIL b S'L7Z- SL6L 896 - ILL oClbh 97Z- 961 ge 086 -€8Z aT 67Z- 661 ce 766 - 462 ub S‘@Sz - S'Z0z SZ LO‘OL- S0°8 sSLIEL S'7S2 - S702 LZ 6001-218 uDL/ LL S92 - $902 LL ZL 0L-02°8 ndlh S'8Sz - S’80Z EL 7 0L - L2'8 uBlE o9z- Ol2 S'6 Z20L - O€°8 | ul b9Z- LS 8 (u3ur Caw 288}; 08109] allqoisods syuasse ' odwoss 0-24 ajiqiuodsip 0222110 beat eee odwo}s 0} sad a}jqiuodsip 0222110 aiigoisods “4uas22 ax1y esunoa 21901632 “2x8 a1q0169s 2x2 140) Nod a\g!UOds!p snaynDy 1490,) shod aiquodsip anaynoy 2 yubioy ynus | MOS Pax | s1U8028 saoisnfpo ip seine axons paxis| savesne ergoisnipo ee nis. nynars.ai f nuise. nunars.2, Me augunoquia6nazqsem fae (at prelate Me 2ugunoquiabnazai0m anuses] Yo WW 077 oIpaw suoizisod ul ww Q7Z auuakow uoljIsod ue BU0}}N]S USD OdWOYS Oo] Jad ajiqiuodsip DzzaIYy NDASS!]NOD DAD 41}NO,| sNod ajqiuodsip inaynoY ww O97 _uolyisod ww Q7Z Buna}sjeassoys WDJ ajppiw soy yyBiay ynys asayuiw inj YayoyunoquiaBnazy1aM 48D a}aqo).00°0°OL I1SZON lave 40°06 21014344} 0}J0w OyUNd 10 OzZOW 9) 2 C1BBOSsyy 372 VISd ‘H7Z VLSa waHaanea IP ouso1d 04) OzUDISIG = Me $0q }20W JUIOd NO No|ssi)NE> ‘nOSssINED 19 UO;}Ox!y ap anboid ayUe arUoISIQ = Ms {843492 poep J2M07) 97 WOI' WO: PUD ayDId 321S}0q s8m0} UaaMjag aDUDISIG = Me ALN W SiasseIS Sep aurQVUUOdS;NY PUM ayroJUUOdSyMOBNaZy4JaM JasAIUN UaYDSIMZ Z2U0}SIQ = Mo cEB-SEO ose-Es9 c9'8-S9'9 SZ'8-6L9 €88-L89 168-769 668-ZO'L 90°6 - 602 606-22 BILL oth oT ub »SLIEL w Sb LL uflb «BIE «QS S'LLZ- S'LOL L7 Q1Z- 991 8€ 61Z- 691 ce S727 -S'ZLb SZ S727 - S91 1% S'9%Z- S'OLL ZL S'8ZZ- S'BLL €L O€Z- O08 s'6 bEc- LBL 8 (aur) odwoys 0 vad ay ods 1p 0223]0 10331) 05103] aliqoisods syuasoa (ww) ssi) 05109 odwo3s 0} 1ad ayiqiuodsip 022310 : a11G0}S0ds “nUa9D8 auoy!s UOD odwDd}s oO] Jad ajiqiuodsip ozzayy ww Q0}Z uoljisod WDJ a}ppiw so) yYyBIay ynys 13N@) nod ajQiuodsip unajnou 952802 Pr eare 1390, sNed ejaiuodsip snaynoy] 9%!4 95770? elaePa ilo il Biay nus | MONS Pax] sUED22 alaoisn{po 1uBiay ynys} 2428S PEx's] sUEDe a1ao1snfpo juieu 39u) ! nuisa, nuliaissa nuise. nujiaisia Ma augunoquiabnazy sam, Hata eee My augunequiaénazysam anuised| Yo aeuiiarssan ww OLZ dIpaw auoizisod ul WW Q1Z euUakow Uol}Isod Ua NDISSI|NOD BAAD }1}NO,) JNod ajqiuodsip snaynoH ww QlZ Gunjjejsjessojs 8J3}}}1W JNJ UayoUuNDquiabnazyJaM Jap a}jaqo,BRUDERER BSTA 20E BSTA 22E IV. Capacity assessment a) Rated capacity of the punching press This is the maximum ram load which occurs during the punching operation. If the specific rated force is not exceeded, we can guarantee long machine service life and continuing accuracy. b) Punching load The punching load is the ram load which actually occurs during the punching operation. It depends on the size of the workpiece involved in the deformation process and on the resistance which the material builds up against this deformation. Spring cus- hions cushions, clamps., etc., which oppose the force of the ram must be duly allowed for in calculating the punching load. It is well known that also the punching speed influences the ma~ chine load, particularly when punching hard material. Experience has shown’ that the load can then raise upto the double of the calculated punching load. c) The available working capacity of the automatic punching press The working capacity is a measure for the amount of energy which may be taken from the flywheel at every ram stroke. This extrac- tion of energy generally takes place over approx. 30° of one crank shaft revolution, and manifests itself in a corresponding reduction of the rotational speed of the flywheel. In conti- nuous-stroke operation, the drive motor must replace the energy thus extracted, within one revolution of the crank shaft. At the same time, speed variations remain within certain limits. 85.03 T O54 7BRUDERER BSTA 20E BSTA 226 Determination of the cutting thrust of a punching tool The necessary cutting thrust is calculated as follows on the basis of the informations on page 17 PsLxsxT Wherein: P = Total length of cutting edges, in mm = Strip gauge of the material to be punched, Required cutting thrust, in N, to be determined L s T = So-called specific cutting thrust which is the characteristic cutting thrust in kg/mm2 for a given material related to a cross section of 1 mm2, Material T N/mm2 Transformer sheet 0,05 % C 220 - 300 Drawing sheet St 12 and St 14 250 - 350 Structural steel St 37 310 - 380 St 50 420 - 500 St 60 500 - 600 St 70 600 - 700 Spring steel, natural hardness 700 - 900 Spring steel, tempered 1200 - 1500 Sheet steel, annealed 18/8 steinless 470 - 600 Brass Ms 60 300 - 400 Brass Ms 63, elastic tempered 450 - 550 Nickel silver 300 - 500 Copper, soft annealed 180 - 220 Copper, hard rolled 270 - 380 Rolled bronze 300 - 500 Lead 20- 30 Aluminium 99.5 70 - 100 Anticorodal 150 - 200 Cardboard 20- 40 Pressboard 60 - 70 Soft rubber 10 Hard rubber 30 - 60 Textile fabric with phenolic resin bonding 90 - 100 PVC hard 70 - 100 PVC soft ee) 85.03 T 54 18BRUDERER BSTA 20€ BSTA 22E For most materials T is equivalent to 0,8 - 0,9 times the breaking stress measured in a tensile test. Example: Four circular blanks with 20 mm diameter are to be punched out of a steel strip (St 37) to 2 mm thick at each descent of the ram. The total length of the cutting edges is Le4x 20x 7 252 mm The strip gauge is: s = 2am In accordance with the table on page 18, we apply a specific cut- ting thrust of: T = 345 N/mm2 Thus, the required cutting thrust is calculated as: P = 252 mm x 2 x 345 = 173'880 N This calculated figure is still permissible for machine type BSTA 20E, which has a rated power of 200'000 N. However care must be taken that the tools are well ground. Blunt or broken tool edges can cause cutting thrust increases of over 30 % and lead to the overloading of the machine. The punch can also be forced sideways and cause further damage. Methods af reducing cutting thrusts Maximum cutting thrust generally occurs after an initial rapid in- crease at the beginning of the punching operation. The steep in- crease on thrust can be flattened somewhat by bevelling or concave- grinding the punch. The maximum figure can be reduced to approxima- tely 70 % of that obtained with a horizontally ground punch. It should be noted, however, that the stampings are deformed as a re- sult of such action. In addition, grinding is expensive and requi- res a certain measure of experience, because the characteristics of the tools are often affected by changes in the shape of their cut- ting edge. If the tool contains several punches, a reduction of cutting thrust can be achieved without the disadvantages described, by staggering the punches vertically. Load distribution Whenever possible, the tool should be designed so that the sum of all the forces imposed on the ram is directed to its center. 85.03 T 64 19BRUDERER BSTA 20£ BSTA 22£ Determination of the required working capacity per stroke The required working capacity per stroke is calculated from the force P with which the punches are driven through the material to be processed. This means: Work = Force x path E P xs Let us assume that the cutting thrust calculated in the previous example was constantly effective while punching through the 2 mm thick steel strip. We would then calculate the following required working capacity for the punching operation: E 173'880 N x 0,002 m = 348 Nm If we plot the associated values in a force path diagram the wor~ king capacity appears as the surface underneath curve I. P (Punching load) (N) 200000 160000, 120000 80 000 40000 S (Ram travel) coe a (mm) 0078 In realty, however, the cutting force hardly ever remains constant over the entire working stroke. Curve II shows a possible force characteristic in a punching operation. The vertically shaded wor- king surface underneath curve II is significantly smaller than the area underneath curve [. This circumstance is considered by the in- troduction of a correction factor k. Depending on the type of mate- rial to be punched, the values for k will range between 0,35 and 0,8 E = 348 Nm x 0,63'= 220 Nm. In contrast to the determination of cutting thrust, bevelled or concave-ground punches as well as stag- gered tool edges have hardly any effect on the determination of the working capacity. For the determination of the necessary working capacity per stroke in pratical operations, see the following sheet. On the above shown diagram the correction factor applied is k = 0,63. 85.03 1 54 20000 01 SZ80N 4006 3722 ViSd wauzanua os = 00% T Ty wel Ait — 4 ea os 2 ‘S$84dUI Ul ayONS eet scart uoy2ea! 9) NAO71 FSATOKS aos /AYDedED BUHIOMBRUDERER BSTA 22E V.Operating the automatic punch Operator pane! 804 206 69270717984 a1 608 7961 7081 + 501 Potentiometer speed adjustment 804 Pilot lamp for main motor | 600 Main switch 806 Pilot lamp for oi] low pressure | 601 Control circuit switch main 807 Pilot lamp for oil high pressure motor START 808 Pilot lamp for air pressure 602 Turn switch - tool monitor 809 Pilot lamp for brake and clutch valve 603 Turn switch - strip end monitor 810 Pilot lamp for protection gear 604 Operation selector switch if Pilot lamp for overcurrent trip 605 Selector switch for ram height 812 Pilot lamp for strip end monitor adjustment and lifting 813 Pilot lamp for tool monitor 606 Turn switch - stroke counter 814 Pilot lamp for reference speed attained 607 Turn switch - preset counter 815 Pilot lamp for inching operation 608 Turn switch - blow-out device 816 Pilot lamp for single stroke 701 Lamp check 817/817.1 1]luminated push button 702 Fault signal reset for continuous stroke 705/705.1 Stroke trigger button I 901 Speed indicator with preselection 706/706.1 Stroke trigger button II 901a Speed indicator 707/707.1 Clutch "OFF" switch 901b Stroking frequency limitation coding 708/708.1 Emergency "OFF" mushroom- switch head push-button 902 Operating hours counter 801 Mains pilot lamp 903. Preselection and summing counter 802 Control voltage pilot lamp (see page 35) 803 Pilot lamp for oil high and low press. 85.03 T Sha 22BRUDERER BSTA 22E Stroke adjustment 85.03 @00 67 o8w Bw 06 1. Switch on main switch 600. Pi lot lamp 801 is illuminated. Set control circuit switch 601 to position "ON". Lamp 802 is illuminated. Lamp 803 for oil high and tow pressure wil briefly be illuminated and ex- tinguishes as soon as the cor- rect lube oil pressure is rea- ched. 2. Set operation selector switch 604 counterclockwise to posi- tion "BRAKE & CLUTCH NEUTRAL". In this position the ram runs brakeless and automa- tically to the bottom dead centre. Remark: Should the operation “~~~ selector switch 604 be activated whilst the main motor is in operation, clutch and brake unit are only disengaged when the speed drops below 30 spm. 3. Open adjusting shaft guard -A-. T S4a 23BRUDERER BSTA 22E 85.03 6. 7. - Place . Set operation stroke adjusting key -8- on inner scale disk -C- and ro- tate drive shaft until the mark (in our case, 1/2") correspon- ding to the mark set matches the O mark -F-. selector switch 604 counterclockwise to posi- tion "STROKE ADJUSTMENT KEY EN~ GADED". Important: The drive shaft must no longer rotate! Completely undo hexagonal nut -D- (approx. 1 revolution). Rotate spindle -€- counter- clockwise to the stop \_f T 54a 2485.03 BRUDERER BSTA 22 8. Rotate inner scale disk -C- un- til the mark of the intended stroke (1" in our case) corres- ponds with the 0 mark - 9. Fix inner scale disk with stroke adjusting key -B- and rotate spingle -€- using hexa- gonal wrench -H- counterclock- wise by 180° to #\ 10. Rotate outside scale disk -6- until the mark of the new stro- ke (1") matches 0 mark -F-. 11. Tighten hexagonal nut -D- app- lying 50-80 Nm (5-8 kg}. T 54a 25BRUDERER BSTA 22E 12. Set operation selector switch 604 clockwise to "BRAKE & CLUTCH NEUTRAL". 13. Perform a full revolution of the machine on the inner scale disk -C- (function check). 14. Close adjusting shaft guard -A-. 85.03 T S4a 26BRUDERER BSTA 22E 15. Set operation selector switch 604 clockwise to the operation intended. 85.03 T 54a 27BRUDERER BSTA 226 Tool fitting and ram height adjustment 85.03 General conditions Main motor running,lamp 804 lights up. Operation selector switch 604 to inching operation position. Pilot lamp 815 lights up. Set the ram exactly on the lower dead point by tapping it. Please note:Number of strokes must not be less than 100 s/min and not in excess of 600 s/min (please refer to Chap- ter "Operations", page 32). Operation selector switch 604 to position "BRAKE ENGADED". Selector switch 605 to position ram height adjustment. T 54a 2885.03 BRUDERER BSTA 22E By rotating the hand crank -A- (clockwise lowering; counter- clockwise raising), raise the ram approx. 0.0197" above the in serted tool. Scales -B- allow an extremely accurate adjustment. Align tool parallel to the ram ed- ge and tighten. Afterwards, set operation selector switch 604 to position “BRAKE & CLUTCH NEUTRAL" and perform function check as des- cribed on page 26, par. 13. Set selector switch 605 to posi- tion “operation”. Set operation selector switch 604 to inching operation (pilot lamp 815 illumi- nates) and test the adjusted ram height using paper and sampling strips. Switch on main motor via contro circuit switch 601 (see page 31, par. 4). T 54a 29BRUDERER BSTA 22€ | Conditions for lifting Control circuit switch 601 to po- sition "ON". Pilot lamp 802 illuminates. Please note:Lifting may be perfor- med in all six posi- tions of the operation selector switch 604. Lifting Set selector switch 605 to posi- tion "lifting". This causes the ram to be raised automatically by 4.575". Piease note:Check guide length of the tool guides (ram lifting 1.575"). Lowering | Set selector switch 605 to posi- | tion "operation". This returns the ram automatically; completion is shown by pilot lamp 803 extinguis- hing. Please note:Ram may be lowered on- ly if all protective devices are closed, i.e., lamp 810 is ex- tinguished. 85.03 T 54a 30BRUDERER BSTA 22£ Main motor startup 4. Turn on main power switch 600. Pilot lamp 801 illuminates. 2. Close all protective doors. Set control circuit switch 601 to position "ON". Lamp 802 lights up. Pilot lamp 803 for oil low and high pressure briefly illu- minates and extinguishes as soon as the correct lube oil pressure is reached. 3. Set operation selector switch 604 to one of the three opera- tion positions (inching, single stroke or continuous stroke). 4, Continue rotating control cir- cuit switch 601 and maintain in position "START" until lamp 804 illuminates (main motor on standby). Once released, the control circuit switch automa- tically returns to position "ONT, Pilot lamp 814 extinguishes if speed of 100 s/min (required minimum speed for engaging the stroke drive) is exceeded. The effective number of strokes may be read on the display 90ta- T Sha atOperations 85.03 BRUDERER BSTA 22E Please note: - The stroke drive mechanism can be engaged only if the selector switch 605 is on position "ope- ration" and the pilot lamp 814 (display of minimum speed) is extinguished. - Pilot lamps 806-813 must not display any malfunctions. Exception: In inching operations, both protective doors may remain open in front. This causes the pilot lamp 810 to light up. - For inching and single stroke operations, the maximum permis- sible number of strokes is 600 s/min. If this number of strokes is adjusted higher in one of the two operation posi- tions at the potentiometer 501, engaging the stroke drive mecha- nism is prevented. 1. Operation position inching Set operation selector switch 604 to inching operation. Pilot lamp 815 illuminates. The ram may be advanced by jerks by si- multaneous pressing of the stroke release keys I and II (705.1 and 706.1). The stroke drive mechanism remains engaged only during pressing, i.e., the ram is stopped immediately if one or two pushbuttons are re- leased. T 54a 32BRUDERER BSTA 22 2. Operation position single stro- ke Set operation selector switch 604 to position single stroke. Pilot lamp 816 illuminates. The ram performs a complete stroke when both stroke release keys I and II (705.1 and 706.1) are depressed simultaneously. 1375 Operation position continuous stroke Set operation selector switch 604 to continuous stroke opera- tion. Push button 817 or 817.1 illuminates. The stroke drive mechanism remains engaged after simultaneously pressing the stroke release keys I and II (705 and 706 or 705.1 and 706.1), if before illuminated push button 817 or 817.1 has been pressed down. By pressing the clutch release key 707 or 707.1, the stroke sees drive mechanism is stopped at 707s 705.1 8171 604 ‘708.1 the top dead center. Continuous stroke operation may also be stopped using the emer- gency off key 708 or 708.1 if the situation requires. This stops the drive mechanism imme- diately. To start again, the emergency off key must be re~ leased first (by rotating or pulling it out, depending on the type). Afterwards, proceed as outlined in chapter “startup of the main motor" as of item 2 Please note: Prior to switching to continuous stroke operation, check the in- terplay of tool, feed and rol- ler lifting by a number of sin- gle strokes. 85.03 T 54a 33BRUDERER BSTA 22E Number of strokes adjustment hua Max. HUBEAWL IN stroxe | sexx STROKES un, course | wax. cours in consa | nass.couPt win. a |e 320 2 [rw 2000 a |o 190 ay | ome 1230 a | me 70 a | ow 1920 ss | ow eoo 8 | one 1800 Important suggestions: - 85.03 Please note: Prior to adjusting the number of strokes, the maximum per~ missible number of strokes must be deter- mined on the basis of the following fac- tors. 1. Maximum permissible number of strokes of the individual stroke sizes (please re- fer to table on the left). 2. Maximum permissible number of strokes as per performance diagram of the feed unit. 3. Too! or other process-induced restric- tions. - Enter maximum permissible number of stro- kes via the coding switch 901b. - The number of strokes of the drive me~ chanism may be infinitely varied using the potentiometer 501. - Pilot lamp 814 extinguishes as soon as the number of strokes 100 s/min (required minimum number of strokes to engage the drive mechanism) is reached. - The current number of strokes is shown on the display 901a. When fitting tools, the number of strokes for single stroke operations should be set below 300 s/min. The drive mechanism may be engaged in the operating positions inching and single stroke only up to a maximum number of strokes of 600 s/min (please refer to the chapter "operations", page 32). To change the strip, the number of strokes need not be reduced. T S4a 34BRUDERER BSTA 20£ BSTA 22 lect and Summation Counters 903a Stroke summation counter 03a 903b Stroke preselect counter 1 903¢ Reset key for stroke summation HQ. counter goxc 903d Ten-key keyboard for preselecting stroke 606 Rotary switch for stroke summation ae counter 9036 607 Rotary switch for stroke preselect counter 9036 0379 Function: a) Summation counter (non-volatile memory - storage battery not ne~ cessary) The stroke summation counter 903a can be switched on and off with rotary switch 606, The memory is zeroed when the reset key 903c is operated. b) Preselect counter The stroke preselect counter 903b can be switched on and off with rotary switch 607. Preselect input Input is effected by means of the ten-key keyboard. The input of a digit or a change in the preselected value is possible only in conjunction with the unlocking keys — and D/R. This prevents unintentional operation. Display of preselected value The stored value can be called up on the display at any time by pressing the key D/R. This does not affect any of the counter's functions while it is in operation. value retention When the storage battery is fitted, neither the current counter reading nor the preselected value are lost when the power supply is interrupted or switched off. The storage battery provided supplies the energy required for this purpose for at least 6 months. Important: The storage battery is for value retention only, not for counting functions or display! The service life of the preselect counter's storage battery is approx. 5 to 8 years. Once the preselected value is reached, the machine's drive unit is disengaged and the display 903b automatically returns to ze- ra. 85.06 T 54 35Fault signal indication BRUDERER BSTA 22€ ts 807 908 812 ara | ana | 206 | 10 0578 PILOT LAMP. CAUSE 806 Oil - low pressure Less than minimum pressure (30 psi) in low - pressure oil circuit 807 Oil - high pressure | Less than minimum pressure (2030 psi) in high pressure oil circuit 808 Air pressure Less than adjusted minimum admissible air pressure (70 psi) 809 Brake or clutch Pressure balance (pneumatic monitoring) valve of brake or clutch valve responded (only for press safety valve) 810 Protection equipment | Punching space or adjusting shaft guard not closed or limit switch defective 811 Overcurrent trip Overcurrent trip, fan and overtempera- ture safety device, of main motor, oil pump motor, oil cooler motor and coiler supply 812 Strip end Strip consumed 813 Tool monitoring Punching tool defective or feed error | PUSH BUTTON EFFECT 701 Lamp check To check all fault signal indicator lamps 702 Fault signal reset | Cancelling of fault Lamps 806, 807, 808 Fault indicator lamps 809 - 813, reset automatic after rectification of fault 85.03 T 54a 36BRUDERER BSTA 20E BSTA 22E Vi. Maintenance work / maintenance schedule Lubrication and inspection schedule The following table applies to a normal 8-hour working day. If the automatic punching press is used more intensively, the intervals should be reduced accordingly. If cutting oils or emulsions are used, the condition of the oil of the central lubrification system of the machine has to be checked in corresponding regular intervals (Consult your oil supplier if necessary). see also page 6 Interval Lubrication or Operations (see page 40 for oil maintenance point and grease quality) Daily Protection doors Check function (CO Spring ejector spind- | A few drops of oil several times Tes (with ZA 20€) a day Feed unit: Add 2 to 3 drops from oil can Rocker arms between rocker arms and housing Weekly (O) Oil mister Check level, add special oil if necessary All oil and air lines | Check for leaks Feed unit Clean rolls Monthly © Machine central Check oi! level, add oil if ne- lubricating system cessary (see page 6) Water separator Check and clean if necessary Drive belts Check condition and tension, tighten if necessary Cardan shaft joints | Grease thoroughly 6 © Oil cooler - air side | Check and clean if necessary Front and rear door | 1 batch of grease (hinges) Twice OD Oil filter after Control filter cartridge yearly First start-up replace if necessary 85,03 T 54 37BRUDERER BSTA 20£ 8STA 22E bo Electric motor bearings Interval Lubrication or Operations (see page 40 for oil maintenance point and grease quality) Twice A Rotor connection 1 batch of grease yearly Annually | _D Oil filter Control filter cartridge a replace if necessary Every Machine central Perform complete oil change 3rd year lubricating system Replace grease filling 85.03 54 3800°0 Ol LO60N an eoeeeeeerrte 322 VLS@ WIuIONNa SESEESESEEEETONS(SESPEEO. 12.) ROSS EEESISEEETES a a Rens eeeBRUDERER BSTA 20E BSTA 22 List of lubricants Central ma- | Local oil | Grease O11 mister] Oi! for chine lubri-| lubricating | lubricating | filling | servonotors cating sy- points points stem appr. 60 litres Lubricating eee aces point desig- O © fate QO;A sa Hydraulic | Lubricating | Lubricating | Lubricating | Lubricating Fluid oil grease oil oil HLP 32 cL 68 K2kK 150 VG 5 cL 68 Lubricant, 32 nm2/s_ | 68 mm/s 5 nm2/s | 68 nm2/s specifica~ | (cSt) 40°¢_ | (cSt) 40°C (cst) 40°C | (est) 40°C tions DIN 51524/2 | DIN 51517/2 | DIN 81825/1 DIN 51517/3 150 3498 HM 32 cB 68 XM 2 — cB 68 BRUDERER | . "02:2 Nobi | Mobilplex 47) Mobil ouyr 70.01/21} D.T.£.24 | Yactra Oil Velocite Oi1| 65 mm2/s ORIGINAL Heavy Medium Ned (cst) 40°C FILLING SEE PEE Eee ce VITAM DEGANIT ARALUB HL 2 ‘SUMUROL DEGANIT GF 32 8 68 ARALUB HL 3 ms B 68 ENERGOL ENERGOL |} ENERGREASE ENERGOL, ENERGOL HLP 32 HLP 68 LS-EP 2 HP 5 HLP 68 NuTo H-32 | NuTO H 68 BEACON 2 NuTO H-S | NUTO H 68 TERESSO 68 | TERESSO 68 - Mobil Mobi! Mobilplex 47] Mobil Mobil Mobil | °-7-¢-24 vactra Oil Velocite 0i1| Vactra Oil Heavy Medi um Nr Heavy Medium TELLUS OIL | TONNA O1L ALVANIA | TELLUS OIL | TONNA OIL 32 T 68 GREASE R2 cs T 68 Shel RANDO OIL WAY MULTIFAK TEXACO WAY HOA-32 LUBRICANT EP 2 Almag Oil | LUBRICANT 68 E0M Fluid 5 68 0288 Lubricants not listed in this schedule may also be used, provided the comply with the specifications stipulated in DIN 51502. 85.03 1 54 40BRUDERER BSTA Maintenance work Bel ensioning Check the tension of the belts each month. This tension is correct if each V-belt can be depressed by 0.40" by applying a force of appr. 25 -N. Please note: Replace brittle, har- dened or defective V- belts set by set and never individually. Undo the cylinder head studs -1- if intending to retension the V belts. Set the correct tension using the two tensioning bolts -2- Note Prior to tightening the cylinder head studs -1-, use a ruler to check the alignment of the V-belt pulley with the clutch housing. 85.03 T §4a 22£ aiGRUDERER BSTA 20E Maintenance work Access to DC motor Procedure Importan 85.03 Remove belt guard. Loosen V-belt and remove it. Undo both counternuts -1-. Remove the rear clamp bolts Lift drive motor at the ring bolt -3- and tilt forward. Use the retaining bracket -4- to secure the drive motor as shown in the il- lustration. Please refer to the se- parate instruction in the appendix of this instruc- tion manual for direc- tions of use and mainte- nance of the DC motor. T 54 BSTA 22E 42BRUDERER BSTA 20E VII, Diagrams Hydraulic diagram 10 20 u 12 <== 5 % ° 4 13 3 T 4 iw] [8 4 Oil tank " 2 Filling nozzle and dipstick 12 3 Oil filter 13 4 Pump motor 14 5 Lubric. oil pump 15 6 Check valve 16 7 Oil cooler motor 17 8 0i1 cooler 18 9 Tool clamping plate below 19 10 Pressure control valve 20 lube oil BSTA 22€ W 0201 V-drive 041 connection ram guides Oil return, machine Oil leakage pipe of ram guidings Feed unit, left Oil return feed unit left Feed unit, right Oil return feed unit right High pressure pump (bracing) High pressure valve (bracing) 85.03 T 54 43BRUDERER BSTA 20E Pneumatic diagram weorvaneuen 1 12 13 85. Main connection R1/2", 6 - 10 bar (85 - 145 psi) Pressure reducing valve Filter and water separator Compressed air tank Oil mister Left feed vent Right feed vent Blow out valve Flow control valve for blast nozzle Blast nozzle valve for eccentric box Eccentric box lock Valve for fast ram lifting lock 03 14 15 16 17 18 19 20 at 22 23 24 25 26 T BSTA 226 Additional ram adjustment Valve for ram lowering Ram height adjustment and ram height adjustment brake Ram height adjustment Ram height adjustment brake Break valve Break Clutch valve Air connection for clutch Clutch Pressure monitoring switch Exhaust silencer Pneumatic guard lock punching area (special) 54 44BRUDERER | Teichavags-Wr. / Beawing ao. / Plan not — 2 Oruchluftbehalter, Fabeikations-r. :— featiltragerplatte, Fabeikations-tir. Ee Conpressed air tank, serial no. Support plate for valve, serial no. servoir sous pression, Plaque de support pour vanne, fio de fabrication No de fabrication Saujane f construction year / année de construction : ® Unsere Prifzeichen / Our stanp of approval / Motre label d'essai 2/ [s wird bestdtigt, dass der Oruckluftbehalter und die Ventiltragerplatte fir folgende Cinsatzdaten gebavt und georéft wurden Iu. Sotriebsiberdruck 6 bar Jul. Setriebstenperatur 50 °C Inhalt Kennzeichnung am Orucklutthendlter + fabe.-Wr., Baujahr, 2ul. Setriedsuoerdruck, zul. Getriebsten- peratur, Inhalt, Prufzeichen bie tonstruktion sovie die Sozoichnungen wurden goniss den schveizerischen Varschriften S¥DE 75 ausgologt. Sie entsprechen auch der deutschen OruckbehSltervererdnung (OruckbehV) ued sonit den “Technischen fegeln Sruckbehdlter (1RE)". Saatliche Werkstoffe sind entsprechend den Angaben in der Zeichnung verarbeitet worden. fut Verlangen Kénnen wir die Bescheinigungen Uber Werkstoft~ prifungon zustellen. Das Objekt wurde werksintern einer FlUssigkeitsdruckpriifung vor 20 ber unter~ rogen. Die Druckprifuag ergab Keine Seanstandung. This is to certify that the compressed air tank and the support plate for valve heve been designed and tested fer the foltoving operating conditions + Admissible working overpressure 6 bar Admissible vorking temperature 50°C F122 Capacity Compressed air tant identification : Serial no. construction year, adnissible vorkiny overpressure, adnissible working teaperature, capacity, stanp of approval Construction and designations correspond to Swiss rules S¥DB 75, German decree of pressure tanks and therefore to the “lechnical rules pressure tanks". All materials have been treated as per indications shovn on the drawing. If required we are able to prosent the certificates of the naterial examinations. Ihe object has undergone 2 hydrostatic pressure exaninetion of 20 bar in our works. Ihe pressure examination did not give reason for any objections. Il est confirnd quo le réservoir sous pression et 1a plaque de support pour vanne do ce céservair ont été construits et vérifiés pour les conditions d'exploitation suivantes : Pression off. de service sdnissible 6 bar Tenpérature de service adnissible 50 *C Capacité Désignation du réservoir sous pression : No de fabrication, année de construction, pression eff. de service admissible, tenpérature de sorvice aduissible, capacité, Label d'ossai Le construction et les désignations sont confornes aux prescriptions suisses SYDB 75, ainsi qu’ au décret allemand des réservoirs 3 pression et par conséquent aux "Régles techniques réservoirs 3 pression", Tous les natériaux ont été traités selon les indications dans 1e dessin. & denende nous pouvons déliveer les attestations des aatériaus. Ltobdjet a été sounts 4 une vérification de pres- sion hydrostatique de 20 bar dans nos ateliers. Cette vérification de pression no dennait lieu 3 aucune objection. PRUDERER AG FRASNACHT Pichon frasaaanyt onan e Aime fp a Aww) A. Beuderer ppa A. MessnerPassi | Zul, Betriedsuberdruck | Zul. Betriebstemperatur 50 °C Inhalt 96 | (a ) pond Hex EIPADET TCT yep enor ——y 8 15, Fechbereich ind Drucktectint THOM Ut vr bust Ey. vere (Ce <=]? [Spannscheibe__ 6105/1707] [Fed St VSM 12768 Ti [yl Schroube m [-Gkt_Mi0x40|9 [8.8 law 912 —|1 |Biigel i —|3 [eefestiqungsrohr 2 [qr zldssiger —|1 |steg 6 spanning (3.18| 1 |Deckel 5 nts BS nqstrole =| JAuc é |3.18| 1 |Flonschring my 318 1 |Behsiterboden 2 '318| 1 |Montelronr t & foal eee o 5 fr OSTA ZOE iS ss i Druckluftbehalter = BRUDERER &BRUDERER Operating instructions, precitron control unit (BSTA 20E, 226) 1. Specifications Type: - Precitron DvViQ380/405 50 Hz 94 6901 112 1 = Precitron DV1Q380/405 60 liz 94 6901 110 1 Voltage: 3 x 380 V Wattage: 17,6 kW Armature voltage: 440 VDC Field voltage 340 VOC 2. Terminal assignment Prior to connecting this unit, remove the plexiglass hood. The screws on the right above and below should be undone only sligh- tly. The remaining four must be removed. Pivot the plexiglass hood to the right. By continuing to undo the screw on the right below, the circuit boards may be pulled out from below (for ad- justment work an the potentiometers P0...P4). Long screw Controt circuit board ( Electronics ~ Supply ~ Armature + | Sees | ©} Pivot plexigioss hood to the left Interface uw circuit board 3 Terminals 21....38 ‘Long screw to retain circuit boards 0357 85.03 T 59 1BRUDERER cing potentiometer DVIQ (Precitron) Balan PO PL 2 P3 Pa LEO oD: LED D: 85.03 speed balancing (armature compensation) Speed should show the identical value under load and in idle Maximum limitation of armature voltage Adjustment of the maximum permissible speed of the motor Current Limitation Adjustment Iy : motor Starting integrator Normal range adjustable 1 - 16 sec. Speed stabilization Adjustment at approx. 2/3 of the rated speed with speed rea~ ching identical values under load and in idle This stabilization may also be set using the voltmeter (0 - 10 YDC). Measuring points: - Tie lug M8 - Terminal 36 22 Illuminates when speed is reached 23 Illuminates in case of malfunction (overload current limitation) Delay standard approx. 2 sec. BSTA 20E, 22E approx. 16 sec. T 59BRUDERER 3. Startup Basic settings of the trimming potentiometers P0-P4 on the in- terface printed circuit board: @® = |Rotate all trimming potentiometers PO-P4 to left stop Set speed target potentiometer §01 at control cabinet pa- nel to approx. 10 %. © [Start using key switch 601 at the control cabinet panel Armature voltage (DC) should be measured. The phase voltage (AC) can also be measured. The following holds true: I = 1,2 x Setting the armature voltage: 40 ADC ® Rotate trimming potentiometer P2 for armature voltage clockwise step by step Motor begins to rotate (torque is proportional to armature vol- tage). Check: Speed should not exceed preset 10 %. If it does, proceed with troubleshooting item 4. © |Slow rotate speed target potentiometer 601 to maximum If the motor speed does not increase correspondingly, the arma- ture voltage must be increased using trimming potentiometer P2. © | Setting maximum speed by rotating trimming potentiometer P1 clockwise Armature voltage may not exceed 440 VDC. (Limitation using P1). @® |Setting speed stabilization using trimming potentiometer Pa 85.03 T 59 3BRUDERER The speed regulator is set when the unit is delivered in such a way that, under normal circumstances, operations are stable. If not, a new setting must be found using Pa, Adjustment at approx. 2/3 of rated speed with the speed having the identical value under load and in idle. This stabilization may be set using the voltmeter (0 - 10 VDC). Measuring points: Tie lug M8 and terminal 36 on the interface printed circuit board. This stabilization should be set in such a way that voltage fluctuations are limited as much as possible. 85.03 T 59 4BRUDERER 4. TROUBLE SHOOTING AND REMEDY 4.1 Trouble shooting table Malfunction Possible cause Motor not turning No output voltage No power Target value lacking Ignition release lacking Armature voltage too weak Defective fuse Fusing defect during power up Rotary field wrong Thyristors defective Loaded motor not starting at rated current, red LED (overload) illuminates Load moment excessive (current limit reached} Motor shaft blocked Field current missing (field fuse) Rated speed cannot be reached Wrong target value Wrong feedback adjustment Load moment excessive (Current limit reached) Current limitation not adjusted to motor Motor turns above rated speed, no speed adjustment feasible Target potentiometer or feed defective Speed fluactuates after Toad change Speed regulator not properly adjusted No DC voltage on terminals 35 and 37 (+ 15 V) Fuse on circuit board defective No AC yolage on terminals 10 (11) 12 Electronics supply defective Speed may be regulated only in high Rotary field wrong Fuse defective during operation Brief interruption of power supply such as impact on mains contactor without prior ope- ning of control control 85.03 T 59 5BBV 22E.190/85 Feed unit for installation on BSTA 22E Feed length @ - 3.35" Roller width, standard model 2.76" Strip inlet width max. 6.30" Strip gauge max. 0.16" Weight incl. drive unit approx. 320 Ibs. | BRUDERER MACHINERY, INC. 1200 Hendricks Causeway Ridgefield, New Jersey 07657, U.S.A. Telephone: 201/941-2121 TW: Bruderer Ride 710-992-8953 FAX: 201/886-2010 85.03 T A1.226 1BRUDERER BBY 190 Special features of the BBV 190 feed unit The feed unit is driven from the main shaft of the machine via be- vel gearing, a cardan shaft, a planetary crank and a rocker arm with a variable pivot to a pair of synchronous rolls which, by al- ternate pressing and lifting of the upper roll, convert the oscil- lating motion of the roll shaft into an intermittent feed motion. The entire unit is connected to the machine's lubricating system. The feed length can be adjusted while the machine is running. Intermediate separation for the centrage of the strip by the pin stops of the tool is positively controlled in the feed unit by rai- sing the clamping ruler. Timing is adjustable. Precise delivery of the material at the required height and in the desired width is facilitated by an adjustable strip inlet guide. A strip clamp mounted between the feed unit and the tool is adjus- ted automatically with the thickness of the strip. 86.07 Ta 285.01BRUDERER BBY 190 Adjusting the strip inlet height We define strip inlet height as the vertical distance between the bottom tool clamping plate and the underside of the inco- ming strip material. This height can be read off scale -14- The setting can be altered by loosening the screw -11- (attach to BSTA 25 4 screws, to BSTA 30 2 screws), and then raising or Towering the whole unit by rotating the lower adjusting spindle -i0-. After adjustment, the screw -11- (BSTA 26 4 screws, BSTA 30 2 screws) must be tightened again Adjusting the strip guides Accurate vertical guidance is particularly important when thin sheet material is being delivered to the tool by the feed unit. When smaller tools are employed, it is often necessary to ex~ tend their guide as far as the outlet support of the feed unit. The outer, lateral guides are first set to allow the strip to run through the guide and the tool completely parallel and wit~ hout jamming. The Strip Clamps are set to allow play of approx. 1/10 of the strip gauge, but not less than 0.1 mm (0.0039"). Adjusting the strip gauge (very important) Adjustment of the strip gauge is necessary to enable the feed unit to operate accurately. The adjustment is made by means of scale -4- at the top of the feed unit, and must be carried out when the rolls are half or fully separated (see section 6). Adjusting roll pressure The roll pressure is set by means of the two spindles -5- and scales -6-, and must be just sufficient to be certain of pre- venting the strip from slipping between the rolls. At the same time, care must be taken to ensure that the strip is uniformly loaded over its entire width, as one-sided loading causes the strip to drift sideways and leads to heavy friction on the la- teral guides. Excess pressure exerts unnecessary loading on the roll separa- tion mechanism and can cause a rolling-down effect, especially in the case of non-ferrous metals, plastics and similar mate- rials. When working with little roll pressure, set position “operatio- nal setting with no separation” as described under point 6 he- fore switching off and on the main switch; this to avoid relea- sing the strip for a short time. 85.03 Tat 4bait BRUDERER BBY 190 Adjusting the feed length Tne feed length can be adjusted roughly to that required by rotating the top adjusting spindle -3- according to scale 15 In order to make a fine adjustment of the feed length, the machine drive must complete at least one revolution, commen- cing from the bottom half of the ram stroke (set for inching operation). Caution! The maximum possible feed length as a function of speed (strokes/min) and accelerated strip weight is given in the performance diagram. Accelerated strip weight The accelerated strip weight in machines with one feed unit is calculated from band length (length between A and B) and strip weight per meter. In machines with two feed units, only half the accelerated strip weight must be included in the calculation. Ci | 85.03 ‘0008[— Max. Hubzahl /min. Beschleunigtes Bandgewicht }— Max. strokes /min. Accelerated weight of strip I Coups max./min. Poids de téle accéleré t— Colpi mass./min. Peso accelerato del nastro O 800 700 600 a} 2 2 30 3% 40 50 60 7 80 Yorschub [mm] Feed [mm] Avance [mm] Avanzamento [mm] BRUDERER BBY 190/85 85.07 NO778.00.0.00BRUDERER BBY 190 Operation is by means of a pneumatic switch -f6- attached to the case of the feed unit. The different settings are as follows: 6. The different roll settings | OU 1, Fully separate: The roll and the retaining bar are raised. The roll is raised and the retaining bar clamps the strip. There is no strip feed in Il. Half separated: this position. III. Operational setting with no separation: The roll pushes the strip forward during the top half of the ram stroke, and the re- taining bar is slightly raised. In the bot- tom half of the stroke the strip is clamped by the retaining bar, and the roll is slightly raised (tools without centring pins). so cee IV. Operational setting with separation: If the tools have centring pins, the retai- ning bar must release the strip after the entry of the centring pins. This setting is | made by means of adjusting screw -13-, oor which must be secured with clamping screw ~12-. Sos The separating tapper screws -9- are set in the factory to en- sure parallel separation and must not be adjusted. | Pneumatic diagram SEE aL Mw ey 1 Supply of pneumatic system PERCH 2 | 7 2 Control valve | coy 3 Lifting cylinder below | | 4 3 | | i 4 Lifting cylinder above | J 89.01 Ta 7BRUDERER BBY 190 Working with a second feed unit The second feed unit is generally employed when very thin strip is being processed, or when the punched grid in the tool has become very unstable and is inclined to jam and fold. A certain stretching takes place in the strip during punching, depending upon the speed, the strip material, and the tool and its condi- tion. This’ can be taken into consideration when setting the second Feed unit. Feed corrections can also be made easely while the machine is operating. The feed length of the second unit must never be ma- de so long as to affect cutting accuracy or repetitive accuracy of the feed length of the first unit. Which would result ina wide scattering of feed lengths. Strip end monitor The control switch is incorporated into the strip inlet table. At the end of the strip the clutch of the machine is automati- cally disengaged. Furthermore this is indicated on the survey unit. Lubrication and maintenance The lubrication system is connected to the oil circulation sy- stem of the automatic punching press. The relevant instructions for the latter should therefore be observed. Two to three drops of machine oil should be applied daily to points -7- and -8- of the bearing plates. Layers of dirt on the rolls cause feed errors and should be re- moved as often as necessary. The feed drive's articulated shaft must be lubricated with rol- ler bearing grease at the grease nipples once a month. For this purpose, the fixing screws -1- must be loosened and cover -2- removed. 85.03 Ta 8OPERATING INSTRUCTIONS FOR BRUDERER DIRECT CURRENT MACHINES GL132 Ballwil, 25. Oktober 1984 Specification :4M 771821. 1. Installation 1.1 General The machine is to be installed easy of access on a rigid, vibration-free base. The machine room is to be maintained as dust-free as possible and be protected against humidity. The room temperature is not to exceed 45°C. Cooling air is to have free access to the cooling openings on the machine. If the machine ie fitted with metal covers, these are to be mounted in their original positions. Couplings or belt pulleys are to be preesed on to shaft ends (impacts damage the bearings). 1.2 Direct coupling of motors The motor shaft and the driven shaft are to be accurately aligned with one another. No pressure is to be exerted by the driven shaft on to the motor shaft. 1.3 Motors with belt drive The motor 1s to be mounted on slide raile or similar to permit the adjustment of belt tension. The belt pulleys are to be aligned and the motor shaft and driven shaft must be parallel. The radial force must not exceed the value shown in the table. The values are to be found in the relevant motor documentation under the heading 'Radial forces’. Belts are to be joined by the endless bonding technique to prevent impacts on the bearings. 2. Connection 2.1 General Electrical connection is to be carried out according to the accompanying circuit diagram and should be performed by a trained electrician.3. 2.2 Overload protection For direct current motors operating on a fixed voltage we recommend the use of switches or contactors with thermal or magnetic trips. These should be set according to the current information on the motor rating plate. Separately excited direct current motors are to be protected against burn-out by installing a zero-current trip in the excitation current circuit, Direct current generators can be protected against overload by installing an overcurrent relay in the armature current circult. Additional protective devices such as eg. thermal elements integrated in the windings are to be connected as shown in the circuit diagram. 34 Commissioning and operation 3.1 Lubrication Machines with roller bearings are dispatched from the factory ready to run, with grease-filled bearings. 3,2 Insulation resietance In spite of good impregnation the windings can absorb moisture by being stored for long periods in a humid atmosphere. The insulation resistance measured with @ megger acrose the machine terminals and the core with supply lines disconnected, or between the commutator segmente and the core, should be at least 0.5 megohm. If this value is not reached the machine ie to be dried out. 3,3 Switching on Cheek that the installation ts in accordance with the circult diagram before switching on. Remove dust from the contacting surface of the commutator. All carbon brushee must be in contact with the commutator. Motors with power ratings in excess of 1 kW operated in a constant voltage and frequency network are only to be switched on with a line-side starting resistor or @ controller.3.4 Direction of rotation The machine can be operated in both directions where no direction arrow is displayed. To reverse the rotation direction, either interchange the supply lines to armature terminals A and Bl or to terminals FI and F2 of the excitation circuit. The direction of rotation ie not changed by changing over the lines to terminals A and Bl and Fl and F2. 3.5 Operation The machine should run without severe vibration and excessive noise in all load circumstances. The permissible temperature rise of the windings ic dependent on the insulation class for which the machine has been constructed. The maximum permissible room temperature is 45°C, Temperature rise with insulation clases F is within permissible limits when the ratio of warm winding resistance to cold winding resistance is less than 1.42, The permissible temperature rise for the commutator is 60°C. 4. Maintenance 4.1 Lubrication of roller bearings The roller bearings have so-called permanent lubrication. These bearings must be changed after 14,000 running hours or due to aging of the lubricant after 5 yeare from delivery. Life expectancy ts also reduced in the event of difficult operating conditions such as @ severely contaminated atmosphere. 4.2 Cleaning the machine Brush wear causes carbon dust to accumulate on the commutator and brush gear. Once or twice a year this should be cleaned by blowing out and suction with the mechine ewitched off and at standstill. Carbon and dirt which has become encrusted should be removed with @ cloth soaked in benzine. The insulation grooves between the segments should be cleaned out with a wooden stick.6 Connection diagram (7-82= armature and commutating poles = winding thermostat IF = shunt winding IVH_= external fan 5H 70035 Terminal Gagranm-Orectasrent | ¥ shunt motor separately excited Juuth commutafin poles, with separa ‘eon, wth winding thermostat F, Gohrig & Co, AG Batlwil LU 7. Spares No of items ce No. | Description 4 77064 Carbon brush with lead 12.5 x 20 x 32, SA25 1 15268 Ball bearing 6308 2Z C3 NAS 1 15268 Ball bearing 3308 ZZ C3 AS In the event of changes a copy must be sent to Bruderer purchasing department. Ballwil, 25. October 1984 / ré/ma5. 4.3 Checking commutator and brushes Under normal conditions the carbon life should be 10,000 running hours, In spite of this the brushes and commutator are to be subjected to continuous checking. Brushes must be easily movable in their holders without play. Ensure that brueh Leads do not prevent the brush from moving progressively down the holder as the brush wears down, Brushes are to be replaced by new items of the same quality and dimensions when they are worn down to approx. 10 - 15 mm, before they contact the commutator with the armature ! Never use different sorte of brush on the same machine. The contacting surfaces of newly fitted brushes ere to be adapted to the curvature of the commutator as follows: Place 4 piece of fine emery cloth between brushes and commutator and move to and fro. The distance between brush holder and commutator should be 1.5 - 2 mm. The commutator should have a regular, dark patina. I the commutator patina is very irregular, polish it with a commutator rubber. Té the commutator is uneven, out of round or if deep grooves are present on the contacting surface, then it is to be resurfaced by skimming. The concentricity te to be 0.02 mm. The segment insulation ie to be recessed by milling out by approx. 1 mm, The edges of the segmente are to be lightly bevelled. The position of the brush holder support is marked with a notch (neutral zone). The brush holder carrier must be replaced in this position. 5. Faults The scheme on the opposite page should enable the most frequently occurring faulte to be traced and rectified by the maintenance electrician. In cases of doubt please notify our factory. Always state type and worke number of the machine when ordering spares.Ws Ze Machine becomes too hot YY Cre Sparking, at commutator Y YH aicsee anes MECHANICAL FAULTS: Excessi-[ Seating [Foreign |Insuffi- |Excessivel Defects | Assembly|No lubri- jPeor | Poor ‘overheated bearings Knocking bearings Squesting bearings Ween bearingsMaintenance of WET universal drive shafts WET universal drive shafts not provided with maintenance-free joints should be lubricatod as follows: ntonance eycte The lubrication frequency for HET drive shafts largely depends on the operating conditions (see lubrication plan). Lubricating procedure Lubrication of the joints is performed at the conical lubricating heads DIN 71412 at the centre of the universal Jotnt and at the splined bore. The lubricant reaches the bearings through the universal joint grooves. It must be ensured that no excessive pressure ts produced during lubrication which could danage the seals. Lubrication must be continued tuntil grease eerges from the seals, Venting takes place at the sano tine. Lubricants which are too fluld should not be used, since these could cause leakages with ‘a danger of dry cunning. If Tubricants are used which are too thick, the lubricating channels can becooe blocked by hardening of the lubricant, so that also in this case there is no satisfactory lubrication of the bearings. Willi Elbe - Gelenkwellen KG - 7146 Tamm - Postfach 15 + Telefon: 071.41 -609 21-22 - Telex: 7.264729C] Fitting and Storage of WET universal drive shafts Storage and_traneport he universal drive shafts are carefully dynanically balanced before delivery. Impacts and blows must be avoided at all casts during transport, since these can affect the balancing of the shafts and therefore reduce their service life, The balancing disks fitted on tho cardan tube must not be renoved under any circuastences, nor aust the splined bore joints of the universal drive shafts simply be interchanged. The drive shafts are suitably stored in tho horizontal ossition to avoid the possibility of danage from overturning. Universal drive shafts should if possible be stored on wooden shelves. Putting into service | VET universal drive shafts are supplied lubricated ready for fitting, Re-lubrication nay be necessary folloving a long period of storage, ubile the bright metal parts should also be checked for corrosion and retreated with corrosion protection ail if necessary. Fitting It should be noted that the inside forks of the drive shaft Ive in one plane. If this is not the caso, the irregularity present in one joint is nat cosponsated by the other joint, but increased, uhich Toads to noisy running and possibly to destruction of the shaft. The aarking arrors provided on splined shaft and splined bore aust be opposite one another. Axial deviation ah max, 0,04 TPP iene (O) Radial deviation sax. 0,04 Concontric running of the tuo connecting flanges is inportant for satisfactory running of the drive shaft. Their radial and axial deviations must not exceed 0,04 sn, The centering dianeter aust te of i? quality. Quality 6 should be used for shafts running at 2 speed higher than 3000 rpa (Fig Pover transmission at the flange takes place by friction and shear stress at the bolt sections. The bolts skould therefore be firaly tightened using a torque spanner if possible. Subsequent retighteniog is bonetictal The quelity of the nuts and bolts must be 10.9, while loosening ts prevanted by lock washers or even hotter by lock nuts. The bolts can usually only be introduced fron the transnission side, since the connecting flange of the drive shaft ic kopt relatively short. Willi Elbe - Gelenkwellen KG - 7146 Tamm - Postfach 15 - Telefon: 071.41 -6 09 2-22 - Telex: 7264729cher des Gelnebelgerates uss mit einen mit Wasser wenden Spezialél gefillt werden. Dieses heant die fostbl Mung in fonern der Kuoplung und ist # einandfreies Fuoktionteren notuendig. Der Klarsichthehalter wird bei uns ait MobiT Yeloci Nir 4 gofil It. Wie onpfotlen linen dringend, diesos (el fir die Hartung des GerStes weiter 2» verwenden, ‘ile Wilkerson Bonaltorechutz geliefert. Dieser dart nicnt entiemnt werden, Solange ein Gerat noch in Bottled ist Solte ein Klarsichtoanditer Zersplitern, senutat dar Genalterschutz Personen und Ein- fichtungen vor umhertiagenden Telien, Befindet sich ein Geral ohne Behakerschutz in Betreb, kann Ger Hersieler tr dadurch fentstehenden Schaden nicht haftbar gemacht werdon! Sind Gerite ohne Behillerachutz schon In Betreb, missen sie nachtrdgllch mit dom Behillerschutz euscerdstet werden. Vorsicht ‘Gowisso Komprassorondto, Reinigungemitte, Losungsmitte, Farben und Gaso grelfen den Klarsicntbohalter an und eine ‘Anwendung In deren Nahe ist zu vermetden, iter ralnigt man ausschiloBlich mit 9 zersprungene Kiersicntbehalter mUssen sofort durch einen Metallbehalter oder sinen nouen Kiarsichtbenalter mit Behalter- schultz orsetzt werden. Median sind die enllaslich fUr den Botried mit Drveklutt vorgaeeh Fldssigkelten oder Gase, 2um Beispiel Alkohol od Erdgas, Ist nicht statthat, sie gofahrdet die Gerate und deren Umgebung. Bai unsachgamaser Anwendung erlischt jode Garantie des Herstallers. Fur entstehendan Schaden und Verlust kann der Hersteller nicht hatibar gemacht werden. Wit Ausnahme dor andarwaig vom Marsal aulgttnten Einigo Materialian, cle Polykarbonat-Kiarsichibehaltor angreiten, horas gals niie Sua Gaga Regen ert hos Handelsaamen einiger Kompressorendie, Gummiverbindungen lund anderer Materialien, dia Polykarbonat-Kiarsichtbehatler angreiten estton Go Ole Mes, Sitian SH 81279 (Naebran) eyetne Pnaetcnt t Tour Nees Tein Ando We 60 le National Compound Me N11 fe Wir kénnen unméglich alla schaclichen Substanzen autfonren tnd bitten Slo daher, sich mit einem Vortrter der Firma, BAYER AG, Leverkusen, in Varbindung zu setzen, wenn Sle Weitere Informationen Uber Polykarbonat wunschen.a ND BEDIENUNESVORSEHRIET ZR ORUCKLUF TéRURPE Achtung: Bevor an den Steuer - und Arbeitsapparaten Kartungsarbeiten vorgenonmen werden, muss die ganze pneunatische Aolage von Druckluftnetz abgeschaltet und entluftet sein, Zu diesox Zveck wird vor dea Maschinananschluss vor= zugsneise eia Dreinegabsperrhahn angebracht, R20-04-000 Druckregler Gute Regetcharaktriatic und Durehfud- eigenschatt Druckkompensation verhindert don Einttud des echwankenden Wotedruckee aut don Srbetecruck Standardmadige Avstihrung mit Sokuncarvberéruckantastung schlus Boidsektiger Manomet Werkzouglose Wartung Kontermutier © Ditnung f0r Ober ‘deuckemtlastung rose hy Membrane Holler (3) gedrdckt, wolcher seiner- ‘die Fedorspannung aut don Ventit- (4) Dbortragt. Wenn dor Federdruck ‘Membrane grofar ‘St als der Lutt- ruck unterhalb der Membrane, wird dle Membrane niedergedruckt, ebenso der Yentilschat, der das Haupiventil (5) tfnet und die EinlaBseite (Primérdruck) mit der Avsgangseeite (Sekundararuck) Verbindet, Daduren wird dor Luftdurchilud {relgegetien. Durch ie Strémung senkt sien der Oruck in der Kammer «Bs, und die Lut, die sich unterhatb dar Membrana befindel, ontwoicht, wodureh dio Fodor die Membrano wider nach unten drckt. Da de Luft vemenrt durch das Hauptventil (6) von wae mach <8» strom, erhoht sich {or Druck in dar Kammer »8i und unter- halb der Membrane, Die Membrane wird hhach oben gedruckl, und die Feder (6) fimmt dle Auiwartsbewegung des Ventis ul, Die Membrane hebt sich vom Ventil- Schalt (4), und der Oberdruck ontwoicht ‘durch gia Foderkammer-Entlttung, Die Modelle ohne Sekundéroatiaftung haben keine Ortnung im Federtlier. 82.7 F-04000 Druckluft-Filter Dia besonderen Merkmale sines Wikerson- Filters sind das auswaschoare 5-Mikron~ Filteretement und der auSorst wirksame Wirbeleinsatz, Dadurch werden Abschelde- (r8de von 99a und hoher errelcht. Ourch don geringen Masseantell der Wikerson- Fillerelementa sind die Druckvarluste Kleiner als 0,! ber Wichtig Ist auch eine werkzouglose War- tungaméglicnkeit, dle be! dan Standara- ‘goraton mit Hilfe eines Bajonatvorschlus- innerhalb von weniger als einer Minute ‘durohtunrbar ist. ‘dorUstat, Fruner gelitarte Gerate Konnen hachtraglicn mit diesem Sehalterschutz ‘ausgartstot worden Dio Entloorung dos Kondonsats orfoigt ohne Luftveriust in Gruchtellen von Sekun- on, entweder durch einen tlexibien Handablad oder einen eutomatischen ‘blab, Funktion uren don Witbeleinsate (1) werden Schmulz- und Flussigkeiistechen gegen die Behaliorinnenwand geschloudort Die Teilchen golangen durch Aussparungen in der Schutahaube (2) in ainon groten Sammelbonaiter. Dio telweise gereiniate Lut stromt durch des Filterelement (3), Hoe werden die restichen Schmutz, aw. Gtlelchan bis zu einer Grobe von 5 Mikron raten mit Fiztiterpatrone 2uruck- 25-04-00 Mikro-Olvernebler Dor Mikro-Olvernabler erzeugt einen Ot ‘nobel mit einer dureheehnittichon Partie ‘Yon 2 wn. Dieser Oinebel 13st sich Ober welte Strecken iransporteren. Von ‘sen im Troptronr (6) sichtbaren Tropfen {gelangen ca. 3% in die Luftlotung, dor Fest fat in don Bonalter 2urlck. Die Dosiorearkalt ist dadurch bossor als bei Makro-Olorn Das eingestelte OW/Lur-ischverhattnis ‘wird automatisch proportional zum Volumenstrom geregelt. Mit der Abluft ‘gelanat der Uinebol in den Arbeltsraun wenn den angeschlossenen Drucklutt {geraten kein Ftorschalidampfor ‘nachgeschattet wird, Tropien- Einstel Oleint Mlexiblas Ansaugrohr Ointter Troptrone 2erstauber Urntenkvorrichtung ‘maximaler Uistand Kondeneatablas,Suora30uu03 24d 2uL Weis ® 40 8usSpoy wotlaT¥os Tyworioung ‘NOIWaHDEUBLIN INSTRUCTIONS FOR INSTALLING AND LUBRICATING DEUBLIN UNIONS BECAUSE OF DEUBLIN'S BALANCED SEAL DESIGN, NO EXTERIOR BRACING SHOULD BE USED TO PREVENT THE HOUSING FROM ROTATING. TO COMPENSATE FOR ANY ECCENTRICITIES OCCURRING FROM INSTALLATION, IT IS IMPERATIVE THAT A FLEXIBLE CONNECTION BE USED. DO NOT PIPE SOLID, USE A 45-DEGREE ELBOW AND PIPE UNION ON THE RISER, MAKING CERTAIN THERE IS A SLIGHT CURVE IN THE HOSE. DO NOT INSTALL HOSE TAUT. TO AVOID WRENCH TORQUE DAMAGE TO THE BEARINGS DURING INSTALLATION, THE FOLLOWING PROCEDURE IS RECOMMENDED: 1. GRASP THE REAR OF THE HOUSING IN A BENCH VISE AND INSTALL FLEXIBLE HOSE. 2. INSTALL ROTATING UNION INTO MACHINE SHAFT. 3. CONNECT FLEXIBLE HOSE TO SUPPLY LINE. USE A 45° ELBOW AND PIPE UNION ON THE RISER. BE SURE HOSE IS NOT INSTALLED TAUT. LUBRICATION ONLY THE BALL BEARINGS REQUIRE LUBRICATION. ANY GOOD BALL BEARING GREASE CAN BE USED, BUT CARE SHOULD BE TAKEN NOT TO OVER-LUBRICATE, MINIMUM LUBRICATION — APPROXIMATELY EVERY 60 DAYS — IS NEEDED FOR WATER OR OTHER LOW TEMPERATURE INSTALLATIONS. ON STEAM INSTALLATIONS THE BALL BEARINGS SHOULD BE LUBRICATED WITH HIGH-TEMPER- [ATURE GREASE AS NEEDED. USE GREASE SPARINGLY. THE MICRO-LAPPED SEALING FACES ARE LUBRICATED BY ‘THE WATER, STEAM OR OTHER MEDIA PASSING THROUGH THE UNION, FOR THIS REASON, ANY MECHANICAL SEAL TYPE UNION SHOULD NOT BE RUN DRY FOR EXTENDED PERIODS OF TIME. ee BIBUS AG Dronrichtung der Welle 1/79 FEDeublin Company 1919 Stanley Streot KortWrook, ELL. 60062 U.S.A Teiephon: 312/272-6060 Telex: 72-4452 Telege.: Deublin DEWBLIN COMPANY SUBSIDIARIE Devdiia Smo Postfach 400 133 Nassaustrasse 10 06258 Hofhein-Wallou West Germany Pk: (Station) O11-69-6122-12015, ( toe) 01-49-67122-12015, Deublin Lisited 35 Staple Gardens Winchostor, England S02 85R Pu: (Station) O11-44-962-6767? (P top) O1-4k-962-67677 Develin Italiana Vic Tortona 31 1-20144 Milano, Italy fippon-Deublin Co. Utd. 25-22, Higashi-Nakanoto Migastinari-Ku, Osaka 537 Japan Ph: (Station) 011-81-6-974-3525 or 3526 ( to P) Tokyo Office: akuno Bldg. 2F 01-81-6-994-3525 or 3526 2e1-7 Haechobori, Chuo-Ku Tokyo 104, Japan PH: (Stetion) 011-81-3-551-2075 ( te P) 01-81 5551-2013 Fax: 011-81-35512114 Pls (Station) 011-39-2-479052 or 479040 (P to P) 01-39-2-879052 or 479040 DEUBLIN DISTRIBUTORS-OUTSTOE CONTINENTAL J. fustealia Ne G. Clark (A/Asia) Pty., Ltd. 477 Hoddie Street Clifton Hill, Victoria 3068 PH: 011-61-3-486~1166 Tes (790) 54042 Subdistributor for Malaysia: Siang Maju 28 Jalan S$ 2/10 Toman Sahagia Petaling Jaya, Selengor justria Ing. Herold Hauer Gnbll Griegstrasse 1-3/61 A~1200 Wien PH: O19-45-222-35 11.53 Tt: (847) 116531 hauer a Belgiun N]{O" ~ Industrial Technical Office, S.P-ReL- 49, tue de llennin Straat-tte 1 8-1050 Brussels PH: 011-52-2-649-3971 Tut: (846) 62821 ito b Braeil Aviquei Enterprises Inc. 7054 NeW. 77th Court Miami, FL 55166 In Brazil: Aviquei Prod. Hid e. pneu Ltda. Praca Olavo Bilac, 87 Cx. Postal 3779 Sao Paulo 01201 Ph: 011-55-11-66-9157 Tuk: (391) 21578 Canada Applied Hydraulics 865 Wall Street Winnipeg, Hani toba Canada 856 219 Pils 204/786-7436 Higginson Cquipment Company ‘1151 Pettit Road furlington, Ontario Canada 78 324 Ps 416/335-2211 Canada Hy Power Systess, Inc. 3225 Miller Avenue P. 0. Box 2021 Saskatoon, Saskatchewan Canada STK 357 PH: 306/242-3114 TLts 074-2357 Hy Power Systens, Inc. 838th Street Prince Albert, Saskatchewan Conads S6V 116 PH: 306/764-9054 Tur: 074/29220 ly Power Systens, Inc. 441 Dewdney Avenue Regina, Saskatchewan Canada Sh 061 PH: 306/569-0601 Ta: 071-2738 Hy Power Systens, Inc. P.O. Box 1689 Esterhazy, Saskatchewan Canada SOA 010 PH: 306/745-6984Canada fly Power Systems, tne. 44 Stovenson Read #.0. Box 334, Postal Station "L" Winnipeg, Manitoba Canada WH 076 pi: 405/463-7803 Hy Power Systens Corp. 5817 ~ 98th Stre Edmonton, Alberta Canada T6E V4 Pits 405/463-7543 Tks 0327-45155) hy Power Systems Ltd. 229 First Avenue Prince George, B.C. Canada V2L 2Y1 Pil: 604/564-5406 fut: 047-8680 Pneumatic Industrial fquiprent Co. Ata. 139 Germondsey Road Ioronto, Ontario Canada MAA 113, Pu 416/751-9910 Raycon Machinery Ltd. 5855 Bessette St. Laurent, Guebec Canada hs 1P1 Pi 514/354-0951 Wilson Equipment Company 53 East 5rd Avenve Vancouver, B.C. Canada V5T 105 Pa: 604/879-6731, Wilson Equipmoat Company 5605 99th Street Eéaonton, Alberts Canada T6E 318 Pils 403/434-9578 chile Transcomercial Maquinaries (Chile) Ltda. Avda. 11 de Petienbre 2214 Oficinas 145/129 Casilla 16606 - Correo 9 Santiago PH: 01156232-0026 or 251-1000 Tks (352) 341503 Bennark Hr. Grik Christionsen Jordbaervaenget, 29 Postbox 9 Dx-2880 Begavaerd Phe O11-45-2-985808 fouador Repraser Cia. Ltda. Ay. Juan Tanca Merengo Xal /2 Casilla 8386 Gvayaquit PH: 011595 4399161 or 599162 TUL: 3955407 Reoser 6 finland Konaflex oy Nortinkylantie, 67 SF-01720 Vantaa 72 PH: 011-358-90-B48086 Tun: (857) 122822 France Achard-Picard Remy 4 Cie. Sehy 36, tue d*Enghien 75010 Paris 011-35-477-09785 (sh2) 660186 y11-358~90-840236 Deublia Vertrieds GobHt Postfach 400 133 Nassaustrasse 10 0-6238 Hotheim-Wallau Pils O11-49-6122-13046 Holland Moefil, 8.¥. Enmasingel, 4 Postbus 85 NL-3340AB Hendrik Ido Anbacht PH: O11-31-20~1858-15253 Tuts (8h4) 29485 In Sunag Corporation (U.S.A) 496 N. Beverwyck Road Lake Hiawatha, NJ 07054 Puls 207/263-9155, Tes 0274582 India Naco Corporation india IZA Armenian Street Calcutta 200 007 PH; O11-91-353-34-A548 oF 51-5155 Tex: (953) 0214382 Tan & Gavish Automat. Service Ltd. Kiker medina, 28, Hehiva St. 11-62998 Te] Aviv or P. 0. Box 18119 1L-61018 Te) Aviv Pls O11-972-3-00972 oF 3-253157 TU (922) 361579 or 80 attn. id: ila Japan Nittoh Koeki Co., Ltd. 3-5, 2 Chowe, Wishinioki Kahagawe-Ku, Nagoya, Japan PH: O11-87-3-862-4265 Korea Wee-Ro Ieading Company Division of forea Seal Co. Ltd. 3 Fl. Hayan 8109. 793-26, Youk-San-Dong Keng-Han—Su PO Box 1364 Seoul, South Kores Pit: 011-82-02-555-5678 or 3388 Tuts (787) 29623 FAK: 011-82-25554041 Latin Anerica & Caribbeon (Not Mexico or Peru) Latin American Paper Machinery, Inc. 7778 tei Ghth Street Miomi, FL 33166 Pils 305/477-7101 or 477-7102 TU: (510) 6018675 Latnachin Mexico Maraco, S.A. Canarias, 925 Col Portales 03300 Mexico City, D.f., Mexico Piz 905/572-3501 Tuts (383) 1760229New Zealand Republic of South Africa uruguay. Kide Garrett Ltd. Pneumatic-flectric Senroinport Representaciones 1H? flobsoa Street Control Systens (Pty) econquista 567 Cy #0. fox 39027 8, Ballance oad Montevideo, Uruguay Ackland Stosfard #111 | Pi: O11-64-9-77-8890 P. 0. Box 47396 Yest_Indies | TAs (794) 12409 RSA. ~ 4023 Sreyille | Granch: 59, 5th Avenue He€nearney Alstons | tiorway P. 0. Box 399 Florida, Ine. 825.4. 1450, Alberton 1448 Ww B2nd Avenue | Lauritzen & Thommessen A/S Pil: 011-27-031-530516 Miami, fl 33126 | Nauger Skokavei, 18 TUX: (960) 622849 PR: 305/592-1765, | N=1351 Rud Tox: 6811552 | Pus O11-$7-2-134080 spain 1X: (856) 71584 | FAK: 011-47-2-130569 Iberfluid, 5.A. Galileo, 336, £61 | Pakistan £-08028 Barcelona Pa: O11-545-5214752 & 3214756 0. G. Equipment International TUX: (651) 99065 205, Al-falah Court LI. Chundrigar Road sweden fl Karachi 2, Pakistan Ph: 0119221227598 or 229258 AB E. fohlins Haskiner | TUL: (952) 23035 or 25038 Gardsvagen, 4 | $-171 52, Solna, Stockholm | Peru Pi: 011-46-8-830880 | TU (854) 8125185 bomask | International Brokerage Inc. FAK: O11-46-8825344 73900 SW 159th Court Miami, FL 33186 Switzerland Pils 305 /255~h044 Tt: 525847 Bibus 6 Geissacher, 8 In Peru: (H-8126 Lumikon, TH | Ipso Factor S.A. (IFSA) Pil: o11-M1-1-9180811 | Jose det Llano Zapata 331 TUX: (845) 52516 Gf. 204 - Miraflores Uns Turkey Pils 011-51-14-42-0817 HIDROPRR Portugal Higrolik Aksom Donanin Senayi | Ve ic. he Sorequil, (a. Wiecatibey Cad. No. 88 | Av. das Tulipas, Lote 11 IR-karakoy, Istanbul | ele Esq. PH: O11-90-11~136823 or 171850 Parque Miraflores Ts (€21) 26942 hap-TR | P1495 Lisboa Fins O11 THA55853 | PH: 011-351-1-2104052 or 53 Tht: (852) 43167