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Lesson 10 - Reliability of Welding Filler Metals

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Lesson 1
The Basics of Arc
Welding

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LESSON X
10.9.3

Coating Moisture Test - The coating moisture test is conducted by removing a

small amount of the coating from the middle portions of three electrodes, all from the same

Lesson 2
Common Electric
Arc Welding
Processes

can or package. A small measured amount (4 grams) of this coating sample is tested in
sophisticated laboratory apparatus. The method of moisture testing satisfies AWS A5.5-96
and AWS D1.1 Specifications and is sensitive only to water. It is the most accurate and
reliable method of moisture determination currently in use.

Lesson 3
Covered Electrodes
for Welding
Mild Steels
Lesson 4
Covered Electrodes
for Welding Low
Alloy Steels

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10.9.4

Guided Bend Tests -

10.9.4.1

Transverse Face Bend, Root Bend and Side Bend Tests. The specifications for

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some filler metals require that guided bend tests be made to evaluate the ductility and
soundness of a welded joint. The test plate is welded in the flat position and is made long
enough to produce the necessary number of specimens. See Figure 5.
10.9.4.1.1

Glossary

The specimens are cut from the test plate, and the backing strip and weld

reinforcement machined flush with the face and root surfaces. If the test plate is greater

Lesson 5
Welding Filler Metals
for Stainless Steels

than 3/8" thick, it must be machined to 3/8" thickness, removing the metal from the root
surface for face bends, and from the face surface for root bends. In face bends, the face
of the weld is on the outside or convex surface of the specimen, and in root bends, the root
of the weld is on the outside or convex surface of the bend. The specimen is bent in a

Lesson 6
Carbon & Low Alloy
Steel Filler Metals GMAW,GTAW,SAW

guided bend test jig, the design of which is described in the specification, over a justified
radius (usually a 3/4" radius) through an angle of 180. When removed from the jig, the

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Lesson 7
Flux Cored Arc
Electrodes Carbon
Low Alloy Steels
FACE OR ROOT BEND TEST

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SIDE BEND TEST PLATE

Lesson 8
Hardsurfacing
Electrodes

Lesson 9
Estimating &
Comparing Weld
Metal Costs

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FACE BEND

ROOT BEND

SIDE BEND

TRANSVERSE GUIDED BEND TESTS

Lesson 10
Reliability of Welding
Filler Metals

FIGURE 5

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09/12/2013 14:41

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