7.

4 Mi mn in Discharge Machining
Mi mn gia cng phng in (AEDM) l mt qu trnh lai da trn EDM, ni xp
xp cc ht mi t do, chng hn nh bt silic cacbua, c thm vo trong dung
dch in mi th hin nh trong hnh. 7.17. Ngoi cc giai on nhit EDE ln,
MA assistance c thm vo. Nng lng c thc hin bi cc knh plasma
trong trng hp ca giai on EDE v cng bi ht mi mn cho MA action
(www.Jobshop.com/). Cc my cng cha khi cc ht in mi v ht mi,
c ch ra nh trong hnh.
Hnh7.18. Trn silicon
Bt thm vo dung dch in mi lm gim in dung ca dng in qua khe x
bng cch tng kch thc khong cch. Kt qu l, s phn tn cc tia la in tt
hn v ci thin cc c im x, c bit l trong gia cng mt khi phi ln,
c m bo bi Mohri et al. (1993) v Masui et al. (1995). Hnh 7.19 cho thy
cc thnh phn chnh ca AEDM.
S ra i ca bt hn hp l cng c lm vic cho php AEDM to hnh
dng phc tp c mt kt thc gng v mt lp b nh hng, l khi thng nht
v t cc vt nt. AEDM c s dng rng ri sn xut khun m khng cn
phi loi b cc lp nhit b nh hng s dng nh bng c kh. Qu trnh ny,
do , c s dng rng ri sn xut nha khun c. AEDM cng c p
dng thay i cc c tnh b mt ca thp cng c. Cc bt mn vonfram
cacbua, thm vo cht in mi, cho bit thm nguyn t hp kim v do lm
tng cng v chng n mn ca cc cng c v khun. N cng ci thin tnh
nng tribological v thay i nhm b mt (Masui et al., 1995). Mohri v ng
nghip (1993) gi nhm trn thp v titan cacbua trn nhm s dng, in cc hp
kim tng ng, nhm v titan-based. Bt nh silic v vonfram c s dng
lm cng v tng sc khng n mn ca phi thp.
7.5 EDM vi h tr siu m
Nhu cu v vt liu cng v gin cng ang tng u n trong nhiu ng dng.
gia cng truyn thng cng nh mt s cc qu trnh gia cng n chic, mt s
vn lin quan n tui th cng c v cc vt nt b mt sn xut. EDM c th
c p dng gia cng vt liu dn in cng v gin c in tr sut di 100

cm. Amajor nhc im ca qu trnh ny l hiu qu thp ca tia la v s hnh

thnh ca cc mch m, h quang, v cc xung ngn mch, i vi tc ct b
vt liu . Mt khc sng siu m c th gii quyt nhng vt liu cng v gin, c
kh chu cc lc ct trong qu trnh gia cng thng thng. Ti gi gia cng thp,
cc b phn c mt b mt tt c th c sn xut bng USM. S tng tc gia
cc c ch cng ca EDM v M rung trong mt qu trnh gia cng (EDMUS) c
nng sut cao hn so vi tng cc sut ca EDM c nhn v USM ti cc iu kin
gia cng tng t. Cc tin trnh mi c iu chnh cho sn xut nhanh chng
ca in cc than ch cho EDM (www.Jobshop.com/) m ct, khoan, v khc c
th c thc hin d dng. H thng gia cng cho EDMUS c hin th trong
Hnh. 7.20. N tng t nh c s dng trong USM vi in mi (nc kh
ion) thay th cht mi mn nh cc phng tin ph thng. Nhng rung ng siu
m ca cc cng c hoc phi cng vi vic cung cp in DC- chi ph thp to ra
s phng qua khong trng cng. Cc c ch loi b vt liu s dng trong giai
on electrodischarge cho tan chy v bc hi ca vt liu phi, bi cc knh
plasma, theo mt cch tng t nh EDM bnh thng nh th hin trong hnh.
7.21. Cng ca hnh ng x ph thuc vo iu kin lm vic nh vy nh
in p khong cch, bin v tn s rung ng siu m cng nh cc iu kin
khong cch x. Bi v s rung ng siu m ca cng c, b mt pha trc ca
n di chuyn xung pha b mt phi v in trng cng tng ln. in
trng, tuy nhin, nguyn nhn cc ht siu mn (mnh v kim loi phng ra t cc
thng hnh thnh) trong mi trng cng b nh ch v to thnh mt cy cu bc
qua khong cch. Ti mt kch thc khong cch rt nh, deionization hoc phn
hy ca cht lng lm vic xy ra v cc knh plasma c hnh thnh. Khi pha
trc cng c di chuyn ln, in p chnh lch tng, gim hin nay, v cc knh
plasma , vi kch thc khong cch ln. Qu trnh bt u li khi cng c di
chuyn xung. Ch Tn et al. (1995) s dng sng siu m l mt khong cch
phng php x nc trong c kh gia cng xung electrodischarge (MPEDM).
Theo , cc khong trng v cc lc lng lnh vc siu m ngn chn s lng
ng ca cc ht mnh vn trong cht lng lm vic. Cc hot ng bm cao tn
ci thin s lu thng cht lng lm vic bng cch y cc mnh v i v ht cht
lng trong lnh vo khong cch gia cng. Nhng stoutly nng cao hiu qu vin
v cho t l xi mn cao. Cc hnh ng x nc c bo co tng vi bin
dao ng. Murti v Philip (1987) ni thm rng vi vic p dng cc rung ng
siu m t l gia cng v hon thin b mt c ci thin ng k, v mc d t l

mi mn tng ln, t l hao khng b nh hng ng k. Hewedy (1995) bo co

rng s gia tng ca cc cng c rung ln n 100 mm tng cng t l xi mn do
tc ng x ci tin v do hiu qu nh in. S hin din ca qu nhiu cc
mnh vn trong khong cch in cc gy ra tip tc phng in h quang v
mch ngn m lm cho qu trnh n nh (Masuzawa, et al., 1992). Cc in mi
phi, do , c mt s tin thch hp ca cc mnh v t mt phng tin m l
qu sch s l mt l do cho khong cch ngn mch v nhng rc ri cng qu.
Khong cch c nh ca in trng c rt nhiu nh hng bi mc
nhim ca mi trng gia cng. Khong cch chnh lch, do thay i t ni
ny n ni khc ty theo mc nhim ti a phng. mt s thay i gy
ra li chiu trong qu trnh sao chp. Nu nng c thc hin thng nht bt
c u trong khong cch in cc, khong cch cng tr nn thng nht v mt
bn sao chnh xc c m bo. x l tng phi, do , duy tr nng cc
mnh v khng i v thng nht. V vn ny, my bay phn lc di nc vi
vi phun, qut dc theo khe h interelectrode, c gii thiu bi Masuzawa et
al. (1992) v c chng minh l c hiu qu trong EDM chnh xc. Schumacher
(1990) kt lun rng s nhim khong cch thng qua nh hng ca cc mnh
v b xi mn cng nh cc v tr x trong khong cch. Erden (1979) nghin
cu vai tr ca vn tc cht lng in mi trong EDM. Wells v Willey (1975)
ngh mt vn tc dng chy in mi ca 6 m / s, lm gim s hao in cc bng
mt h s 2 v nhm b mt ln n 50 phn trm, tng t l gia cng, v lm
gim hiu ng nhit trong xi mn b mt phi.
Bng 7.1 cho thy mt s so snh gia EDM, USM, v EDMUS lai. C th
kt lun rng tc ct b vt liu EDMUS l ln hn so vi USM v ln hn so
vi thng thng EDM 2 ln khong 3 ln. Hn na, nhm b mt ca qu trnh
lai s gim ng k ti mt phn ba ca EDM bnh thng bi s ra i ca rung
ng M cho cc cng c hoc phi. B mt g gh do USM bnh thng l 40
phn trm ca nhng gia cng bng EDMUS. Ch Tn et al. (1995) bo co mt s
gia tng ng k trong tc ct b vi in p t v t nh hng n bin
dao ng. Ngoi ra, cng vic ca Zhang et al. (1997) v Zhang v cng s (2004)
cng cho thy rng vic s dng EDMUS, tc ct b vt liu v nhm b
mt c gia tng vi s gia tng in p, bin dao ng, v x hin ti. Mt tc
dng li th hai ca EDMUS lin quan n vic sa i cu trc. Cc chuyn ng
thay th ca in cc rung, tn s siu m, to ra nhiu bt n v xm thc dn

n phng tt hn ca kim loi nng chy t ming ni la. iu ny s lm tng

tc di chuyn v lm gim vt liu Recast trong cc b mt gia cng. Do , s
thay i cu trc c gim thiu; microcracks t c quan st, lm tng tui th
mi ca cc b phn gia cng nu so vi EDM bnh thng.