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8) Surface Preparation PDF
8) Surface Preparation PDF
DATE
PAGE NO
PROJECT
01 OF 04
TITLE
JOB PROCEDURE FOR SURFACE PREPARATION BY
SHOT BLAST CLEANING AND APPLICATION OF
PAINTS
Prepared by
CONTRACTOR .
Concurred by
Name :
Design:
Hindustan Petroleum Crop. Ltd.
Approved by
Name :
Design:
Hindustan Petroleum Crop. Ltd
DOC NO
DATE
PAGE NO
PROJECT
02 OF 04
TITLE
JOB PROCEDURE FOR SURFACE PREPARATION BY
SHOT BLAST CLEANING AND APPLICATION OF
PAINTS
6.
7.
EIcometer
Abrasive Paper such as good quality surface with an abrasive powder glass,
sand/Flint/emery paper of different rating shall be used
8. Cu Slag
9. Air Compressor of capacity 5.6 m3 - 7 m3
10. Brushes (Good quality Nylon bristles with long & flexible bristles shall be used)
11. Paints
5. SURFACE PREPARATION
All the tack weld should be grinded and welding slag, spatters should be
cleaned. The Surfaces shall be Cu Slag blast cleaned by using Cu slag
blasting. All other contaminants: oil, grease etc. shall be removed by use of
an aromatic solvent. The surface shall be cleaned using copper slag of
approved quality meeting tender specifications, at appropriate distance and
angle depending of nozzle size maintaining constant velocity and pressure.
The blasting nozzle should be venturi style with tungsten carbide or boron
carbide as the materials for liners. Nozzles orifice may vary from 3/16 to 3/4
.On completion of blasting operation, the blasted surface shall be clean and
free from any scale or rust and must show a grey white metallic luster. Primer
or first coat of paint shall be applied within maximum 4 hrs of surface
Preparation. Compressor will be oil less compressor. Air pressure will be 7.00
Kg/Sq. Cm, distance & angle of the nozzle will depend on nozzle size
maintaining constant velocity & pressure. Compressed air shall be free from
moisture & oil. There will be one barricading in between sand blasting &
painting yard. Cu slag blasting work will not be performed when relative
humidity beyond 85 %. After blasting, surface will be inspected by photograph
in SIS-05 5900-1967 Code of SA 2 .
Prepared by
CONTRACTOR .
Concurred by
Name :
Design:
Hindustan Petroleum Crop. Ltd.
Approved by
Name :
Design:
Hindustan Petroleum Crop. Ltd
DOC NO
DATE
PAGE NO
PROJECT
03 OF 04
TITLE
JOB PROCEDURE FOR SURFACE PREPARATION BY
SHOT BLAST CLEANING AND APPLICATION OF
PAINTS
6. SELECTION OF PAINT
Selection of Paint system shall be as per Tender Specification
7. PAINT APPLICATION
7.1 PRIMER PAINTING
Blasted surface will be primed with one complete application of primer within 4
hrs of blasting. Primer paint will be Approved Vendor make as per painting
specification. Application of each coat will be continuous and uniform. Primer
application will be performed by Spray Gun. Primer painting DFT thickness will
be checked as per specification.
7.2 INTERMEDIATE AND FINAL COAT.
Each coat shall be in proper state of cure or dryness before the application of
succeeding coat. Manufacturer instruction shall be followed for inter coat
interval and application.
8. REPAIR OF DAMAGE PAINT SURFACE
8.1. Quickly remove the Primer from damaged area by emery paper and
mechanical scrapping to expose the white metal.
8.2. Paint application as per specification.
9. DOCUMENTATION
9.1. A written QAP with Procedure qualification trials and for the actual work.
9.2. Results of measurements of temperatures, relative humidity, surface Profile,
Film thickness, holiday detection, adhesion tests with signature of
appropriate authority.
9.3. Type of testing equipments and calibration.
9.4. Code & batch numbers of paint material used.
Prepared by
CONTRACTOR .
Concurred by
Name :
Design:
Hindustan Petroleum Crop. Ltd.
Approved by
Name :
Design:
Hindustan Petroleum Crop. Ltd
DOC NO
DATE
PAGE NO
PROJECT
04 OF 04
TITLE
JOB PROCEDURE FOR SURFACE PREPARATION BY
SHOT BLAST CLEANING AND APPLICATION OF
PAINTS
Prepared by
CONTRACTOR .
Concurred by
Name :
Design:
Hindustan Petroleum Crop. Ltd.
Approved by
Name :
Design:
Hindustan Petroleum Crop. Ltd