994D WHEEL LOADER

2001 Caterpillar Inc.

994D WHEEL LOADER

IMPLEMENT HYDRAULIC SYSTEM
MAIN SYSTEM

PILOT SYSTEM
IMPLEMENT OIL COOLING PUMP
PILOT RELIEF VALVE
PILOT FILTER

COOLING SYSTEM
PILOT CONTROL VALVE
PILOT PUMP
IMPLEMENT PUMP CASE DRAIN FILTERS
IMPLEMENT PUMPS
MAIN RELIEF VALVES
MAIN CONTROL VALVES

TILT
CYLINDERS

IMPLEMENT
OIL COOLERS

COOLING
OIL FILTER

HIGH PRESSURE
OIL SCREENS

LIFT
CYLINDERS

IMPLEMENT
OIL TANK

994D IMPLEMENT PILOT SYSTEM

SELECTOR
VALVES
TO COOLING
CIRCUIT
PILOT RELIEF
VALVE

PILOT
FILTER

CHECK
VALVE

PILOT CONTROL
VALVES
TILT LIFT
TO LIFT
CONTROL
VALVES
TO TILT
CONTROL
VALVES

PILOT
PUMP

FROM
LIFT CYLINDERS
SELECTOR AND PRESSURE
CONTROL VALVE

IMPLEMENT
HYDRAULIC TANK

CHECK
VALVE

LIFT
RAISE
LOWER

HOLD
FLOAT

TILT

TILT BACK
HOLD
DUMP

FROM MAKEUP
AND VENT VALVE

PILOT CONTROL
VALVE
LOWER

TO TANK

TO LIFT
CONTROL VALVE

TO TILT
CONTROL VALVE

FROM
PUMP

LIFT
RAISE
LOWER

HOLD
FLOAT

TILT

TILT BACK
HOLD
DUMP

FROM MAKEUP
AND VENT VALVE

PILOT CONTROL
VALVE
FLOAT

TO TANK

TO LIFT
CONTROL VALVE

TO TILT
CONTROL VALVE

FROM
PUMP

994D IMPLEMENT HYDRAULIC SYSTEM

RIGHT
IMPLEMENT
PUMP

RELIEF
VALVE

RELIEF
VALVE
CENTER
IMPLEMENT
PUMP

LEFT MAIN
CONTROL VALVE
GROUP
RELIEF
VALVE

LEFT
IMPLEMENT
PUMP

IMPLEMENT
HYDRAULIC TANK

RIGHT MAIN
CONTROL VALVE
GROUP

MAKEUP AND VENT VALVE

FROM PUMP

TO PILOT CONTROL
VALVE

TO PILOT CONTROL
VALVE

FROM PUMP

ROD END

RACK

DUMP

HEAD END
ROD END
CYLINDER
OIL

ROD END

ROD END
CYLINDER
OIL

HEAD END

994D WHEEL LOADER

LOWER

LIFT

MAIN CONTROL VALVE

FLOAT

TO TANK

FROM TANK

FLOAT

MAKEUP

TO TANK

MAKEUP AND VENT

VALVE LOCATION

LIFT CYLINDER
ROD END

LOAD CHECK
VALVE

LIFT CYLINDER
HEAD END

LINE RELIEF AND MAKEUP

VALVE LOCATION

LIFT CONTROL VALVE

CUTAWAY

OIL FROM PILOT

CONTROL VALVE

OIL TO TANK THROUGH

PILOT CONTROL VALVE

994D WHEEL LOADER

IMPLEMENT HYDRAULIC SYSTEM

PILOT CONTROLVALVE

BUCKET LOWER

LIFT

TILT

TILT

SELECTOR AND
PRESSURE REDUCING
VALVE

FLUID
SAMPLING

MAIN CONTROL VALVE GROUP

MAIN CONTROL VALVE GROUP

AUX

PILOT
RELIEF
VALVE

LIFT

AUX

COOLER BYPASS
RELIEF VALVE

MAIN
RELIEF
VALVES
FILTER

COOLING/
PILOT
PUMP

TILT

TILT

LIFT

LIFT

MAIN
PUMPS

BREAKER AND
RELIEF VALVE

OIL COOLER

COOLER BYPASS
VALVE

MAKEUP AND VENT

VALVE

MAKEUP AND VENT

VALVE
SELECTOR VALVES

994D WHEEL LOADER

IMPLEMENT HYDRAULIC SYSTEM

PILOT CONTROLVALVE

BUCKET FLOAT

LIFT

TILT

TILT

SELECTOR AND
PRESSURE REDUCING
VALVE

FLUID
SAMPLING

MAIN CONTROL VALVE GROUP

MAIN CONTROL VALVE GROUP

AUX

PILOT
RELIEF
VALVE

LIFT

AUX

COOLER BYPASS
RELIEF VALVE

MAIN
RELIEF
VALVES
FILTER

COOLING/
PILOT
PUMP

TILT

TILT

LIFT

LIFT

MAIN
PUMPS

BREAKER AND
RELIEF VALVE

OIL COOLER

COOLER BYPASS
VALVE

MAKEUP AND VENT

VALVE

MAKEUP AND VENT

VALVE
SELECTOR VALVES

FROM PILOT
RELIEF VALVE

COOLING
PUMP

FILTER

OIL COOLER

COOLER BYPASS
VALVE

IMPLEMENT
OIL COOLING SYSTEM

994D WHEEL LOADER

TORQUE CONVERTER
REAR PUMP DRIVE

INPUT
DRIVE SHAFT

SPRING
COUPLING

INPUT TRANSFER GEAR

OUTPUT TRANSFER GEAR

TRANSMISSION

3516B ENGINE
FINAL DRIVE
TRANSMISSION
PUMP

SECONDARY
STEER PUMP

PARKING
BRAKE

DRIVE
SHAFT

FINAL
DRIVE

994D POWER TRAIN

SCHEMATIC
PRIORITY
VALVE

TRANSMISSION
CONTROL VALVE
LUB INPUT
TRANSFER
LUC SOLENOID

LOCKUP
CLUTCH

IC SOLENOID

T/C
FILTER

TRANS
FILTER

IMPELLER
CLUTCH

TRANSMISSION
PUMP

TORQUE
CONVERTER
OUTPUT
TRANSFER GEAR

T/C OUTLET
RELIEF VALVE

COOLER

LUB REAR
PUMP DRIVE

LUB OUTPUT
TRANSFER
BEARINGS

LUB OUTPUT
TRANSFER
GEAR

TRANSMISSION
HYDRAULIC CONTROL VALVE
MODULATION
RELIEF VALVE

CONVERTER INLET
RATIO VALVE
DIRECTIONAL
SELECTOR
SPOOL

FIRST AND THIRD SPEED

SELECTOR SPOOL

LOAD PISTON

PRESSURE
DIFFERENTIAL
VALVE

SECOND SPEED
SELECTOR SPOOL

TURBINE

IMPELLER CLUTCH
TORQUE CONVERTER

STATOR

HOUSING
IMPELLER CLUTCH
LOCKUP CLUTCH
IMPELLER

IMPELLER CLUTCH
SOLENOID VALVE

TEST PORT

BALL

SPRING

VALVE
SPOOL

ORIFICE

IMPELLER CLUTCH
SOLENOID DE-ENERGIZED

SPRING

TEST PORT

SOLENOID

ARMATURE
ASSEMBLY

FROM
PUMP

TO IMPELLER
CLUTCH

TEST PORT

SPRING

BALL

VALVE
SPOOL

ORIFICE

SPRING

IMPELLER CLUTCH
SOLENOID ENERGIZED

SOLENOID

ARMATURE
ASSEMBLY
TO IMPELLER
CLUTCH

FROM
PUMP

LOCKUP CLUTCH
SOLENOID VALVE

TEST PORT

BALL

VALVE
SPOOL

ORIFICE

SPRING

SOLENOID DE-ENERGIZED

SOLENOID

PIN

FROM
PUMP
TO
CLUTCH

TEST PORT

BALL

VALVE
SPOOL

ORIFICE

SPRING

SOLENOID ENERGIZED

SOLENOID

PIN

FROM
PUMP
TO
CLUTCH

TRANSMISSION HYDRAULIC SYSTEM

SECOND SPEED FORWARD
DIRECT DRIVE

TEST PORT

IMPELLER CLUTCH
SOLENOID VALVE

PRIORITY
VALVE

LOCKUP CLUTCH
SOLENOID VALVE

TRANSMISSION
FILTER

TORQUE
CONVERTER
FILTER

5
1

TORQUE
CONVERTER
4

TORQUE
CONVERTER
OUTLET
RELIEF
VALVE

PUMP
TRANSMISSION
CONTROL VALVE
SUMP

TO
TRANSMISSION

POWER TRAIN
ELECTRICAL SYSTEM
INPUT COMPONENTS
STIC
UPSHIFT, DOWNSHIFT,
FORWARD, NEUTRAL,
REVERSE
IGNITION KEY SWITCH
REDUCED RIMPULL
ENABLE SWITCH
REDUCED RIMPULL
SELECTION SWITCH
TORQUE CONVERTER OIL
OUTLET TEMPERATURE
PARKING BRAKE
PRESSURE SWITCH
LOCKUP CLUTCH
ENABLE LAMP
LOCKUP CLUTCH
ENABLE SWITCH
STEERING/TRANSMISSION
LOCK SWITCH
TORQUE CONVERTER
PEDAL POSITION SENSOR
TORQUE CONVERTER
OUTPUT SPEED SENSOR

CAT DATA LINK

POWER
TRAIN
ECM

CONTROL AND MONITOR

SYSTEMS

OUTPUT COMPONENTS
AIR START
SOLENOID
REDUCED RIMPULL
INDICATOR LAMP
CLUTCH 1
REVERSE SOLENOID
CLUTCH 2
FORWARD SOLENOID
CLUTCH 3
3RD GEAR SOLENOID
CLUTCH 4
2ND GEAR SOLENOID
CLUTCH 5
1ST GEAR SOLENOID
IMPELLER CLUTCH
SOLENOID
LOCKUP CLUTCH
SOLENOID
GEAR INDICATOR

TRANSMISSION OUTPUT
SPEED SENSOR
IMPELLER CLUTCH
PRESSURE SWITCH

BACK-UP ALARM
RELAY

994D WHEEL LOADER

STEERING SYSTEM
STEERING
COOLING
PUMP

STEERING
PUMPS

STEERING
COOLING
FILTER

STEERING
HYDRAULIC
TANK

STEERING
COOLERS

CASE
DRAIN
FILTERS

COMPENSATOR
HIGH
VALVE GROUP PRESSURE
SCREENS

DIVERTER
VALVE

STEERING
CONTROL
VALVE

SECONDARY
STEERING
PUMP

PRESSURE
REDUCING
VALVES

STEERING
CYLINDER

PILOT
VALVE

NEUTRALIZER
VALVES

STEERING SYSTEM
HOLD

RIGHT
TURN

STEERING
CYLINDERS

CROSSOVER
RELIEF
VALVES
BALL
RESOLVER
VALVE

DIVERTER VALVE
SECONDARY
STEERING
PUMP
UNLOADER
SPOOL

RELIEF
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
CHECK
VALVE

LEFT PUMP
COMPENSATOR
VALVE

QUAD
CHECK
VALVE

LEFT
NEUTRALIZER
VALVE

RIGHT
NEUTRALIZER
VALVE

RIGHT PUMP
COMPENSATOR VALVE

CHECK
VALVE
LEFT PUMP

STEERING
PILOT
VALVE

RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE
AND
SELECTOR
VALVE 2

PRESSURE
AND
SELECTOR
VALVE 1

STEERING AND
BRAKE TANK

STEERING SYSTEM
GRADUAL RIGHT TURN

RIGHT
TURN

STEERING
CYLINDERS

CROSSOVER
RELIEF
VALVES
BALL
RESOLVER
VALVE

DIVERTER VALVE
SECONDARY
STEERING
PUMP
UNLOADER
SPOOL

RELIEF
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
CHECK
VALVE

LEFT PUMP
COMPENSATOR
VALVE

QUAD
CHECK
VALVE

LEFT
NEUTRALIZER
VALVE

RIGHT
NEUTRALIZER
VALVE

RIGHT PUMP
COMPENSATOR VALVE

CHECK
VALVE
LEFT PUMP

STEERING
PILOT
VALVE

RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE
AND
SELECTOR
VALVE 2

PRESSURE
AND
SELECTOR
VALVE 1

STEERING AND
BRAKE TANK

STEERING SYSTEM
FULL RIGHT TURN

RIGHT
TURN

STEERING
CYLINDERS

CROSSOVER
RELIEF
VALVES
BALL
RESOLVER
VALVE

DIVERTER VALVE
SECONDARY
STEERING
PUMP
UNLOADER
SPOOL

RELIEF
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
CHECK
VALVE

LEFT PUMP
COMPENSATOR
VALVE

QUAD
CHECK
VALVE

LEFT
NEUTRALIZER
VALVE

RIGHT
NEUTRALIZER
VALVE

RIGHT PUMP
COMPENSATOR VALVE

CHECK
VALVE
LEFT PUMP

STEERING
PILOT
VALVE

RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE
AND
SELECTOR
VALVE 2

PRESSURE
AND
SELECTOR
VALVE 1

STEERING AND
BRAKE TANK

STEERING SYSTEM
SECONDARY STEERING

RIGHT
TURN

DIVERTER VALVE
STEERING
CYLINDERS
CROSSOVER
RELIEF
VALVES
BALL
RESOLVER
VALVE

SECONDARY
STEERING
PUMP
UNLOADER
SPOOL

RELIEF
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
CHECK
VALVE

LEFT PUMP
COMPENSATOR
VALVE

QUAD
CHECK
VALVE

LEFT
NEUTRALIZER
VALVE

RIGHT
NEUTRALIZER
VALVE

RIGHT PUMP
COMPENSATOR VALVE

CHECK
VALVE
LEFT PUMP

STEERING
PILOT
VALVE

RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE
AND
SELECTOR
VALVE 2

PRESSURE
AND
SELECTOR
VALVE 1

STEERING AND
BRAKE TANK

OIL COOLER
COOLER
BYPASS
VALVE

FILTERS

FILTER
BYPASS
VALVE
FLUID
SAMPLING
VALVE
STEERING
COOLER
PUMP
BREATHER

SCREEN

STEERING AND
BRAKE TANK

FILTER
BYPASS
SWITCH

STEERING & BRAKE OIL

COOLING SYSTEM

TRANSMISSION
NEUTRALIZER SIGNAL
NEUTRALIZER VALVE

LEFT FRONT
SERVICE BRAKE

PRESSURE
RELEASE SPOOL
LEFT REAR
SERVICE BRAKE
MANUAL
SPOOL

LEFT
BRAKE
PEDAL

PARKING
BRAKE

RIGHT
BRAKE
PEDAL

BRAKE
ACCUMULATORS

RIGHT BRAKE
VALVE

RIGHT REAR
SERVICE BRAKE

RIGHT FRONT
SERVICE BRAKE

PRESSURE
COMPENSATOR
VALVE
BRAKE OIL
COOLER CORE GROUP

PARKING BRAKE
VALVE
BRAKE
COOLING
PUMP

VARIABLE
DISPLACEMENT
PISTON PUMP

BREATHER

PUMP
ACTUATOR

BRAKE SYSTEM
ENGINE OFF
BREATHER
BRAKE COOLING
TANK

STEERING AND
BRAKE TANK