AMIDL AND SYN-TECH' VHF (HIGH BAND) SERVICE MANUAL MANUAL NO. 70-136178INTRODUCTION ‘The Midland Models 70-3404, 70340B, 70-440A and 70-4408 are solid state VHF High Band Land Nobile transceivers designed to operate in the 156-156 Miz (70-340A, 70-440A) and 148-174 MHz (70-3408, 70-4408) ranges. Providing up to 56 channel capability and field progranmable/eraseable/reprogrannable frequencies and options, these SYNTECH models are designed to provide flexible communications for a variety of applications. The Service Manual is laid out to facilitate maintenance and service of the units. Careful use of the manual information will insure pro- perly aligned, installed and maintained units. Comments or sug- gestions concerning manual corrections or areas of improvenent are welcome.TABLE OF CONTENTS. 70-340/440 PEER (op 3 o-io conret taete (fp) ci03 4 cx04 Fels fon) C805 ese C8 Sabena sate eaay af ad op 8 ttn Ves) BESH Beene Bs meGENERAL SPECIFICATIONS 70:340/440 Nominal operating voltage Temperature range Antenna impedance Microphone Speaker - internal: (70-340A/340B) © external Frequency control Frequencies of operation Receiver and transmitter perfor- ‘mance bandwidth without ad- justment Frequency tolerance and stability Duty eycle High humidity Vibration stability Shock stability Channel capability Current drain - standby Receive Transmit Dimensions (HWD) Main chassis: (70~340/440) Control head: (70-440) Speaker: (70-440) Weight Main chassis: (70-340/440) Control Head: (70-440) Speaker: (70-440) 13.6V DG (negative ground) (10.5-16v DC" range) -30°C to +60°C 50 ohms, unbalanced Dynamic clement, with amplifier & ohms 4 ohms Frequency synthesized with EPROM Programming 136-156 Miz (70~3408/ 440A) 148-174 wiz (70-3408/ 4408) 4.5 Me +5 PPM Tx and Rx (Standard) #2.5 or 2.0 PPM Tx and Rx (Optional) Intermittent BIA RS 152-B (1 minute Tx, 4 minutes Rx) 95% @ 50°C per ETA RS-152-B, sec. 13 EIA RS-152-B, see. 14 ETA RS-152-B, sec. 15 vp to 36 channel tranemit/receive 0.35 A pc 1100 A Dc 8:00 A DC 85 x 185 x 280mm (26" x 7k" x 11") 30 x BB x SOmm (2" x 35" x 33/16") Yoo x 100 x 77mm (4" x 4" x 3") 3.0 kg (6-6 Lb.) 0.8 kg (1.8 1b.) 0.71 ke (1.58 ib.)RECEIVER PERFORMANCE SPECIFICATIONS 70-340/440 Refer to FIA RS-204-C and DOC RSS-119 for Method of Measurement and Standard of Performance Sensitivity Squelch sensitivity Squelch blocking Receiver attack (squelch release) tine Receiver squelch closing time Modulation acceptance bandwidth Adjacent channel two signal selectivity and desensitization Spurious response attenuation Intermodulation spurious response attenuation (measured at useable sensitivity) Audio power output Audio frequency response Hum and noise Conducted spurious RF power: Intermediate Frequencies 124B STNAD 0.25uV @ 50 ohm Threshold 0.2uV max or 648 SINAD Tighe 1.0u¥ min, 2.0uv max 10a Looms max 200ms max £7.0KH2 min @ 20/25/30 KHz HA 5kuz min @ 12.5 Rie 90dn @ 430KHe 9oan Boas 1W @ 5% THD @ 8 ohms (Internal) SW @ 5% THD @ 4 ohms (External) Per BIA and DOC Specifications 4048 50aB Unsquelched Squelched 200uv across 50 ohms (800pW) Exom DC to 1000Mi2 21.aomtz (1st) and 455KNz (2nd) SCAN_SPLCIFICATIONS: Scan speed: Channel capacity Scan detection: Scan resume delay 3 channels/second 32 (PRI) 82 (SCAN) Carrier or tone 5 secondsTRANSMITTER PERFORMANCE SPECIFICATIONS 70-340/440 Refer to EIA RS-152-B and DOG RSS-119 for Method of Me Standard of Performance carrier power output Modulation system: Audio frequency response Audio frequeney harmonic distorcion System deviation: Modulation Limiting: Hum and noise: Occupied bandwidth Transmitter carrier attack time Conducted spurious emissions Microphone input level and impedance urement and 4OW minimum, adjustable 20 - 40W Pe Per EIA and DOC RSS-119 Specifications % @ 10002 for 43.0KHz deviation f9Ktiz, max Instantaneous peak clipping with low pass audio filter 5048 Less than 25uil adjacent channel power, +30Kiz (-60d2 from carrier power) 100ms max for 50% rated power Less than 25ul, 1MHz to LOOM: -8dbm 4348/600 ohms Output protection: Shall withstand for 5 minutes all VSWR around Smith Chart of 20:1 without failure or damage Oueput stability: Shall not exceed spurious emission requirements when operated into a mis-match load with 5:1 VSWR ae any point on the Smith Chart. ores SPECIFICATIONS (optTonal, not supplied with unit) Code Frequenctes Modulation Limtea Decode sensitivity: Receiver response time Encoder Response tine ‘Transmitter tone distortion Transmitter intermodulation distortion ALL EIA Standard from 67H2 to 241.8R2 500 - 1000%8 Less than 548 SINAD 200ms max 50m max 5% max 10% SPECIFICATIONS SUBJECT 70 CHANGE WITHOUT NOTICE 6E/PROM PROGRAMMING 70-340/440 E/PROM MODULE LOCATION AND REMOVAL ‘The operating frequencies and optional functions for the Midland 70-340/440 transceivers are programmed in a semiconductor-menory E/PROM module. To remove the module for programming, first re~ nove the transceiver top cover, then locate the small printed cir- cuit board near the front of the unit marked "2-273". The module is mounted on two connectors and can be separated from the main printed circuit board by simply pulling straight up. PROGRAMMING PREPARATION The 70-1000 E/PROM Programmer Operator's Manual contains detailed information concerning E/PROM module programming. Be careful to observe the following precautions. DO NOT APPLY OR REMOVE PROGRAMMER AC POWER WHTLE THE E/PROM MODULE IS PLUGGED INTO THE PROGRAMMER. IT IS NOT NECESSARY OR RECOMMENDED TO PLUG THE E/PROM MODULE INTO THE PROGRAMMER EXCEPT TO PER- FORN BLANK CHECK, WRITE, VERIFY OR COPY OPERATIONS Apply power to the 70-1000 programmer and confirm the correct dis- play is present. BAND SE TION A band selection code must be entered to progran the frequency range, IF and reference frequencies and local oscillator injection. The Standard configuration 70-3408, -3401, 440A, -440B will accept of Sand 150, which is entored-as {iY -CbbE-2. “Band TS0 corresponds fo a 136-174 Mz frequency range, 21.8 MHz RX IF, 20.48 Miz TX TF, SkHz reference frequency and low side iocal oscillator injection. The 70-340/440 can be converted to accept band selection codes 15, 15B or 15C as follows: 1, Band 18A, KEY CODE 7 differs from Band 150 only in using high side receiver local oscillator injection instead of low side. Tligh side injection may be used to reduce or eliminate interference from inter modulation products. Band 15\ should be programmed only if the High Side Injection KIT 70-2171 has been installed in the transceiver. If this’ kit has becn installed, Band 150 may not be used. Refer to the option description portion of this manual for details concerning the 70-2171 KIT. 2. Band 15B, KEY CODE A, utilizes a 19.2 Miz TX IF, 12.5 KHz refer- ence frequency and low side local asciilator injection. This band Selection allows the programming of "splinter" Frequencies at 12.SKilz Channel spacings. The 70-2134 12.5 KH2 Channel Spacing Kit must be added to the transceiver to allow operation on these frequencies. Only those frequencies which are evenly divisible by 12.5 KHz may be programed in Band 138. If full-specification receiver performance is required on adjacent 12. Kilz spaced channels, the 12.5 Kllz Ist/2nd IF Filter Kit 70-2135 should also be added to the transceiver. 7E/PROM PROGRAMMING 70:940/440 5. Band 1SC, KEY CODE C, allows the programming of "splinter" fre- quencies with high side'local oscillator injection instead of low Side. To utilize this band, both the 70-2134 12.5 kil Channel Spacing Kit and the 70-2171'High Side Injection Kit must be installed in the transceiver. Other band selection codes may not be used after this conversion. CHANNEL AND AUXILIARY DATA PROG! mu ' When the band select Key code has been entered, channel and aux- iljary data may be programmed as outlined in the 70-1000 Operator's Manual. Note that Auxiliary Code "0" (tone disable) is automatically programmed for each transmit and receive channel 1f no other code is entered, Auxiliary data may be programmed in E/PROM even if the CTCSS option is not installed in the transceiver. SCAN_PROGRANMING up to 32 channels can be progranned in each scan mode, A (PRI) and B (SCAN). This allows scanning of separate or combined groups under control of the user. It is recommended that channels be progranmed {in both scan groups A and B. Tf one scan group is left unprogramned, engaging the Corresponding Scan pushbutton on the radio may result inva lockup condition preventing manual channel change. Normal opera- tion can be restored by cycling the tadio power switch off and on, but elimination of the possibility of this condition is recommended by programming at least one channel in each scan group. our TIME BUSY CHANNEL LOCKOUT AND PROGRAMMING. ‘The Busy Channel Lockout function, if progranmed, can be jumper se~ lected to operate on carrier or CYCSS tone. The’ standard radio is configured for carrier BCLO by JPLO?. If Tone BCLO is desired, re- move JP107 and install a jumper in the JP1O8 position. DO NOT’ operate the radio with both JP107 and JP108 installed, Time Out Timer pro- gramming is selectable from 30 to 180 seconds as detailed in the 70-1000 manual. PROGRAMMING THE E/PROM MODULE Carefully check the programming data entered in the buffer RAM for correctness by repeatedly pressing ENTER or by printing out the buffer RAN contents on the 70-1800A printer. Note that RCLO and TOT functions are not included in the printout and must be checked manually. Prepare the E/PROM module for programming by a thorough erasure in the 70°1100 £/PROM Eraser. Plug the E/PROM module in the progranmer adapt- er, noting the following precaution. MAKE SURE THE £/PROM MODULE CONNECTORS MATE PROPERLY WITH THE ADAPTER PINS AND ARE NOT OFFSET IN EITHER DIRECTION. Remove the module at the completion of the Blank Check, Write and Verify operations. Reinstall the E/PROM module in the’ transceiver, again checking for proper mating of the connectors. 8THEORY OF OPERATION 70-340/440 PLL/Synthesizer Function The frequency synthesizer consists of two phase-locked loops. One loop. ain PLL) 18 controlled direetly by the microcomputer and generates the receive local oscillator frequency. This loop also generates a frequency Used in the second loop (Transmit PLL) for transmitter operation. Reference Oscillator and Main PLL A stable frequency for the entire radio is generated by a crystal os- cillator composed of X101, Q701 and related components. This oscilla- tor operates at 5.12 MHz and stability is maintained by use of a pos- istor crystal heater. This 5.12 MHz signal is divided by 1024 in TC 701 to give the Skitz reference frequency for the Main PLL loop, con- sisting of IC 701 phase comparator and programmable divider, Q704-706 Joop low pass filter, VCO D702/Q707 and pre-scaler IC 703.. The VCO Frequency'is equal to’ the channel frequency -21.4 MHz in receive and channel Frequency ~20.48 MHz in transmit. The VCO frequoney is divid- ed by 4 by pre-scaler IC 708 and further divided in IC 701, this divis- ion ratio being controlled by the output of the EPROM which is latched in the § bit shift register IC 902 under control of the microcomputer IC 901. Besides being a programmable divider, IC 701 also is a phase comparator which generates an error signal for VCO control if the pro- gramable divider output is out of phase with the 5 Kz reference fre quency. Modulator and Transmit PLL The 5.12 Miz oscillator output is also fed to IC 702 where it is divided by 4to give 1.28 Miz. This signal goes directly to the transmit phase shift modulator D101/i02.\ Audio from the microphone is shaped and linit- ed by IC 101 (instantaneous deviation control) filtered and buffered and fed to the phase shift modulator. The modulator output becomes the re- ference frequency for the Transmit PLL loop, consisting of IC 103 phase comparator, D104/Q108 VCO, D108 Mixer and I¢ 106 fixed divider. The VCO output is at the transmit channel frequency and is mixed at D108 with, the ftx -20.48Miz signal fron the Main PLL loop to yield 20.48 Miz. This frequency is divided by 16 at IC 106 to give 1.28 Miz and compared with the 1.28 Miz reference signal fron the modulator, Thus the VCO output is forced to track the modulated reference signai, reproducing this mod- ulation at the transmit frequency. IC 102 detects any large difference between the two phase comparator inputs and generates an out-of-lock signal which biases QUII on and prevents any transmitter signal from reaching the power amplifier stages. QI11 is also biased on during re- ceive by a signal from tho microcomputer IC 901. ‘Transmit Power Amplifier and APC (Automatic Power Controller: ‘The transmit PLL output is amplified by Q110 and fed co the PA section, where it is amplified to rated output. A sample of the RF output 1s de- tected by D504 and coupled to the differential amplifier 9505/0506. The output of Q505 controls the conduction of Q504 which in turn controls the gain of the pre-driver Q501.. Thus any changes in output power are auto~ Batleally corrected by this control loop. Output power is set at align- ment by RV502. Transmitter harmonics are eliminated by output low pass filtering composed of L512-L515 and (525-0529. The PIN diode switch D501 is biased to's low resistance state during transmit and a high impedance condition during receive °THEORY OF OPERATION 70-340/440 Receiver RF/IF/Detector Te receiver front end consists of f{ltering by 201-206 and 1201-1203 and RF amplification by Q201. After furhter fileering the &F signal is mixed at the FET mixer Q202 with the local oscillator signal generated by the Nain PLL loop to give the 21.4 Mle TF. The IF slgnal ts filtered by the crystal filter FL 251, amplified by Q251 and fed to the internal tixer of 1¢ 251, The 2nd local oscillator frequency of 20,945 Miz is generated by X251 and the 1C251, internal osclilator and Injected into Shetincemal aixer: producing the dnd IF of 455 Riz. The and LF signal ig cileered by £1252" and L253, amplified and Limited by the anplifier- Limiter stage of 1251, and injected into the quadrature detector elr- Galt coneisting of Lib} ana the ineemal balmeed mixer of 10.251,” The Sutput of the Balanced miver fs the detected audio signal Squeleh and Audio Amplifier ‘The noise signal from the detector is amplified by Q252, detected by 259 and controlled in level by the squelch control RVI01, This de~ tected noise signal is coupled to the DC switching amplifier of IC 251 Under conditions of no RP signal, the detected noise signal increases and turns on the DC switching amplifier, which in turn biases off the Eranscetver audio squelch gate (Q259), The detected audio signal és buffered by Q250 and passed through the squelch gate and volume control RV302 to the audio power anplifier 1C252 and then to the speaker Microcomputer Channel Data Transfer At unit power up a pulse is generated by Q405, resetting the microcomput- er to an autotest mode, A check is made to insure the EPROM module is installed, If valid data is present at the EPROM, 3 bits of address data corresponding to the selected receive channel frequency are strobed from the microcomputer IC 901 to the latch IC 952. The remaining three address bits are then strobed and latched in IC 952. The EPROM data corresponding to the selected receive channel frequency is then strobed to the § bit shift register IC 902 which transfers this data to the programmable divid- er IG 701 under microcomputer control. IC 701 divides its input signal by the correct ratio to yield the desired local oselllator frequency. IC 7OL ouepucs an out-ot-lock signal which mutes the receiver until phase lock is achieved, The microcomputer strobes data corresponding to the selected channel to the latched LED display drivers IC 301 and IC 302 which in turn drive the channel LEDS. Brightness of the LED display is automatically adjusted to ambient light conditions by photosensor CDS 301 Sd Ceansiscors Q301 aud Q302. Manual Channel Selection Activation of the Up-Dowm channel selector switch is sensed by the micro- computer, the receive audio is muted and incrementing or decrementing of the channel display is begun. Upon release of the channel selector switch, EPROM data corresponding to the new channel is strobed to the progranm- able divider. If the synthesizer lock signal is not detected after a channel change, receiver and transmitter are inhibited and the channel indicator displays the error code 95. When the PIT is depressed, the microcomputer switches the voltage regulator IC 401 to the transmit con~ dition, outputting 8VDC to the transmitter and disabling the receive avDC output! “The microcomputer then outputs EPROM address data corresponding 10THEORY OF OPERATION 70-340/440 to selected transmit channel, which results in the programmable divider TC 701 being reprogrammed for the correct transmit frequency. Sean Operation When Sean Operation is activated by selection of either of the front panel pushbuttons, the transmit and receive addresses of the displayed Channel are stored in microcomputer memory as the priority channel. The address data corresponding fo the Firat scan channel 1s then strobed to the latch Ic 952, resulting in the generation of the correct local os~ cillator frequency as described above. The microcomputer then checks For the presence of a high signal level on ite Pin 4 input indicat ing the squelch gate is open (active channel). If this signal is present, scanning stops until the squelch gate stays closed for 5 seconds, at which time address data for the next scan channel is sent to IC 952 If the active channel address Is Identical to the priority channel address stored in memory, a two-beep signal is generated to alert the operator of the priority’ channel signal. When a PIT switch closure is sensed by the microcomputer Pin 30, the priority channel transmit address is immediately latched in IC 952 and an audio beep signal is generated. When a second PIT sviteh closure is sensed by the micro- computer the transmitter is activated. Busy Channel Lockout and Time Out Timer The Busy Channel Lockout function can be jumper selected by JP107 to provide Lockout on either carrier or CTCSS tone. The busy channel sig- hal, tone or carrier, ig input to the microcomputer pin 28 (transmit inhibit).’ Te the Busy Channel Lockout funtion is programmed in E/PROM, transmit is inhibited while the busy channel signal is present. An audio alert signal (if programmed) is generated when the transmitter is keyed to indicate the channel busy condition. The time out timer func~ tion is completely internal to the microcomputer. If the continuous transmit time exceeds the time limit programed in F/PROM, the trans~ mitter is disabled and an audio beep signal 1s sounded to’ alert the operator Power Supply The 13.6 VDC input is filtered by L256 and related components and switch- ed by K201 (70-440) or the unit on-off switch (70-340). This filtered 13.6 VDC is supplied directly to the transmit PA driver and final stages and also to pin 2 of ICi01, the main voltage regulator. 1C401 outputs a@ constant Vc from vin 1’as well as 8VUU during receive tron pin S and 8¥DC during transmit from pin 6. The receive/transmit switching Signal is output from 1C901 pin 13 through Q402 and q403 to TC401 Pin 5 Regulator 10402 (TX board) provides +5VDC for the reference oscillator, synthesizer integrated circuits and the E/PROM module, Regulator 1C303 (70-340 control panel and 70-440 control head) supplies +8VDC for micro- phone bias and LED displays. ‘The microcomputer IC901 is supplied +5VDC Erom zener diode D402, which is powered by an unswitched 13.6 VDC source. ‘This allows the microcomputer to retain memory of the last selected chan- nel as long as power is connected to the radio. Other microcomputer functions are disabled at unit turn off, since power is removed from pin 19, the standby control pin.THEORY OF OPERATION 70-340/440 CICSS Operation ‘The CTCSS option provides, under microcomputer control, encode and decode of 35 standard EIA’CTCSS tones. At each channel change and transmit/receive transition, data corresponding to the selected channel and mode is strobed’on lines DO D4 and latched in ICl. Icl outputs this data te ICS for generation or detection of the correct CTCSS tone. ‘This data ix alsa input to TC?, which outputs a high logic Level for encode/decode inhibit if all’data Lines are low (Aux Code "0").. Encode inhibit is accomplished by holding ICS pin 17 at a high level through D2. Decode is inhibited by biasing Ql_on through D4. As Jong as the collector of QI is low, the base of Q261 (Receiver board) is also held low. The collector of Q261, which is also connected to the gate of the squelch FET, is then’under control of the noise squelch signal from IC2S1 pin 13, If decode is not inhibited by Code "0" programming, control of the squelch FET is by IC2S1 pin 13 and Q261, Q261 is controlled by Q200, which is in turn switched by Q2 (CTCSS board). Q2 is normally biased on by ICl pin 12 but is switched off when the correct tone 15 detected. The Monitor switch and microphone hangup box both control the status of Ql and thus allow or inhibit squelch gate control by the CTCSS board in the same manner as Code "0" tone disable program- ming. (Optional Accessory) Crystal XI generates a stable reference frequency for IC 3 tone generation and detection. IC 4 functions as an audio highpass Eilter to remove CTCSS tones from the speaker audio. Encode tone output is from IC3 pin 16 with tone modulation level adjustable by RVIBLOCK DIAGRAM 70-340/440SUGGESTED TEST INSTRUMENTS 70-340/440 ‘TEST INSTRUMENT REQUIRED SPECIFICATIONS INSTRUMENT TYPE DC Power Supply 13.8 VDC 10amps Power/Mate BPA-20F Wate Meter 150-174 te Bird Model 43 with 50C Element and 50 watt, 50 ohm load Digital Multimeter AC 100 mv - lov B-K 2810 Be 100 av - 100v AC Voltmeter omy = Lov Heath SM-5238 Speaker Load 4 ohm speaker and resistive load (switchable) Shop Fabricated RF Signal Generator 135-174 Miz Range. Calibrated Cushman CE-31A output 0.1 to 100 uv. Internal and external modulation capability with ineernal frequency of 1 Kz at 5 KHz deviation, Deviation Meter 0 - 5 _Kllz Deviation Range Cushman CE-31A +/= Deviation Capability Frequency Meter Frequency Range 150-174 Witz Cushman CE-31A Frequency tolerance of +/~ or Heath St-4120 o0002%. Signal Generator 0-10 KHz Sine Wave Heath S6-5218 o-5y IMR Test Set - - ee Midland 70-10 Sinad Meter 0 eee wee ee Helper Instru- ments Sinadder Fold Out ‘aTEST EQUIPMENT SET-UP DIAGRAMS 70-340/440 RECEIVER TEST SET-UP TRANSMITTER TEST SET-UP.ALIGNMENT INSTRUCTIONS 70-340/440 Preliminary Remove the 8 screws securing the top and bottom covers, Loosen the 4 serews securing the PA assembly and pivot the top of the PA assembly to the rear, ‘Tura the volume control to a mid position and the squelch control fuliy counter clockwise. If the 70-E10 test set is used, the red 5 pin test socket should be connected to CM101 for transmitter align- Gent and the white 5 pin test socket to CM201 for rceaiver alignment Both test sockets should be connected with the unused socket position toward the rear of the radio. Refer to the test pins switch position underlined in the steps below. Supply power to the radio and connect a wattmeter and dumy load with a reduced power output for a frequency counter and modulation meter. IMPORTANT NOTE A"'95" error code display and triple beep can be expected at unit turn on if the channel frequencies programmed in the E/PROM are outside the 4.5 Miz band for which the Hain VCO is currently aligned. To eliminate this error indication, adjust L702 (TX board) for approximately 4 volts at TP701. Cycle the unit power off and on. The normal alignment procedures can then be performed. Error codes "90" and "94" indicate the E/PROM module to be missing, improperly inserted, or incorrectly programmed. Refer to the general troubleshooting chart if these error conditions occur. ¥CO_AND_TRA METTER ALIGN Turn RVS02 (PA) maximun counter clockwise. Main VCO Alignment The Main VCO should be adjusted with the radio operating on the channel and in the condition (transmit or receive) corresponding to the highest progranmed frequency. If the highest frequency is a transmit frequency, select this channel, key the transmitter and adjust L702 to give’4.5 VDC at TP701. Tt the highest pro- granned Frequency is a receive frequency, adjust L702 for 4.0VDC at TP701 while in the receive mode. a Transmit Veo Alignment 5. Monitor TP101 (TX) with a DC voltmeter. Key the transmitter and adjust L107 for 4.5 VDC. Transmit Driver Alignaent 4. Monitor CM 101 pin 2 (position 9) with a selected channel frequency near the center of the programmed frequencies. Adjust CV102 for a dip between two peaks.ALIGNMENT INSTRUCTIONS: 70-340/440 Power Amplifier Alignment 5. Adjust RVS02 (PA) maximum clockwise and adjust CVS01, CVS02 § CvsO3 for maximun RF output power. Readjust RVS02 for 40 watts RF output. Modulation Adjustment 6. If the Call Signal CTCSS option is instatled, select any channel programmed for CTCSS encode, Key the transmitter and adjust RVI (Call Signal board) for the desired CTCSS modulation. 7. Input audio modulation of 2500 Hz and adjust RVIOL (TX) for 5 Kitz deviation. Adjust L101 and L102 for maximum deviation and balance. Vary the modulating signal level to insure deviation does not exceed 35 Kilz. Oscillator Frequency Adjustment 8, Monitor the frequency of the transmitted signal and adjust CV701 for the correct frequency Note: RVI02, L110-L112 and L707-L709 are factory set and should not require field adjustment. 9. Pivot the PA assembly to its original position and tighten the ¢ retaining screws. RECEIVER ALI\ GNMENT L. 0, Amplifier Alignment 1, Select a channel with a receive Frequency near the center of the programmed frequencies. Monitor CM 202 Pin 1 (position 2) and adjust 1209 and L210 for a maxinum Indication, RECIF Alignment Connect an on-channel signal generator to the antenna connector. Adjust L201 and 1202, L204 - 1206 for a maximum indication at cNZ02 Pin 2 (position 3). 3. Adjust L208 and 1281 for minimun audio distortion. Quadrature Coil Alignment 4. Adjust L252 for maximun audio output. Tight Squelch Adjustment 5. Adjust RV251 for the desired tight squelch sensitivity. 7RECEIVER ALIGNMENT POINTS. 70-340/440 -_ as ja me | © | | | I-85 | ‘ ©) PA BOARD ALIGNMENT POINTS. g jevs02 evso1 OvaTRANSMITTER ALIGNMENT POINTS 70-940/440 pene on ow omaPC BOARDS 70-340/440 rasa oasaiuo, Tiere Moouue Pca roP vew) e273) Brow hoouns Pca eorToM ew (2273) roa4oo1sruay pes (cx23) soon acs: [eh aePC BOARDS 70-340/440 rake70-4408/8, CONTROL HEAD SCHEMATIC DIAGRAM pessoossseaanawaa] looseeasnszazaeea|CONTROL PANEL SCHEMATIC DIAGRAM sess 70-340A18RECEIVER PC BOARD (TOP VIEW) To-aHo(ss ate 5 x al i 70-340/440RECEIVER BOARD SCHEMATIC DIAGRAM 70-340 aaa taneeteee Sree came TET zRECEIVER BOARD SCHEMATIC DIAGRAM 70-2408,RECEIVER BOARD SCHEMATIC DIAGRAM 70-4400 CONTROL INTERFACE PCB 70-440RECEIVER BOARD SCHEMATIC Fold OutTRANSMITTER PC BOARD (TOP VIEW) 70-940/440TRANSMITTER PC BOARD (BOTTOM VIEW) 70-940/440PA PC BOARD (TOP VIEW) 70-340/440 PA PC BOARD (BOTTOM VIEW) 70-340/44070-3408/4408 TRANSMITTER SCHEMATIC DIAGRAMTRANSMITTER SCHEMATIC DIAGRAM 70-340B/4408VOLTAGE CHARTS 70-340/440 CC t jor [ seuss | apr. 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COMPONENT REMOVAL 1, Place solder tron tip directly on component in order ro melt solder and glue as shown in figure #1 & #2. Remove component with tweezers ky? [ SSeS 5, pall, — Cc Fo rove 2. Completely remove old solder from PC board, using a desoldering tool Application of a small amount of flux will greatly aid in the removal of old solder, CHIP COMPONENT REPLACEMENT 3. After component has been removed and PC pattern cleaned, apply a Small amount of solder on PC pattern and let cool, as shown in figure #3REPAIR INFORMATION 70-$40/440 CHIP COMPONENT REPLACEMENT (CONTINUED) 4. Insert new component and apply soldering iron tip to PC pattern as shown in figures 4, 5, 6 and? CAUTION: As patterns and components are close to each other, extreme Care must be exercised when soldering, as not to damage components or bridge PC pattern paths. iligh soldering iron temperatures can cause component damage. DO NOT apply the soldering iron tip to a new compo- nent during installation. 1C COMPONENT REMOVAL/REPLACEMENT COMPONENT REMOVAL. Extreme care must be exercised when removing and replacing defective transistors and IC's. Keep in mind that copper foil is employed on doth sides of the printed circuit board. c's and transistors may be removed from the circuit for testing. If Tc's are to be renoved from the etzcult ineact and unharned, an IC, desoldering tip attached to a soldering iron should be used. "This tip will melt solder on a:l pin connections simulateously and the 1C may be pulled from the PC board. A solder suction tool or braided desoldering wick may be used to re- move the solder, freeing one pin at a time. Carefully and thoroughly remove solder from all IC pins until the IC can be removed without resistance. When removing transistors for testing, use needle nose or clamping type seizing pliers that will act as a heatsink on the transistor leads. If a transistor or IC is defective, it may be cut from the leads and removed. The leads may be unsoldered and renoved one at a time REPLACEMENT. If it ts necessary to bend IC leads, firmly hold and bend the lead with needle nose pliers. Make sure'the leads are free from solder and are parallel to the IC body. Remove all solder from the holes in the PC board before attempting replacement. When replacing an IC or transistor on the PC board, wake sure the component {e properly orientated. Before soldering an'IC, verify there 1s no AC voltage beeween the solder iron tip and common groundREPAIR INFORMATION 70:340/440 PC_BOARD REMOVAL ‘TX/SYNTHESIZER PC_BOARD To remove the Tx/Synthesizer PC board, remove the 8 Phillips head PC board mounting screws. Disconnect the 4 multi pin connectors at J363, S361, J362 and 336%, Located at the front of the board. Next discon- nect’the 2 Coaxial Connectors at J365 and J366, located at the rear of the board, Siide the PC board to the rear of the radio to clear the front retaining tab, then pull up. RX _PC BOARD To remove RX PC board, remove the 5 Phillips head PC board mounting Screws. Next disconnect the § multi pin connectors at J351, J354, 3355, J352 and J388 located at the middle and front of the board Next disconnect the 2 Coaxial connectors at J356 and J385 located near the rear of the board, Slide PC board to the rear of the radio to Clear front retaining tab and then pull up. Board will still be re~ tained by power wiring but can be Iaid over. PA PC BOARD To remove PA PC board, loosen the 4 Phillips head screws (2 on each side) located to the outside rear of the unit. Tilt PA/heatsink downwards and remove the 2 Phillips head screws holding the PA cover and remove the cover. Remove the 10 Phillips head mounting screws holding the PC board and output transistors. Next unsolder the an- tenna connector which protrudes trhough the PC board on the left hand side. The antenna connector is soldered to the board at 3 con- nections. ALl solder must be removed from these connections before Attempting to remove the board. Next disconnect the 2 coaxial con~ hectors at J372 and J371 and pull up on board. The board will still be retained by power wiring but access to the rear of the PCB is poss- ible.GENERAL TROUBLE SHOOTING CHART 70-940/440RECEIVER TROUBLESHOOTING CHART 70-340/440 Receiver Troubleshooting chart [cto) defective or short jon kx SBvbe Tine how ed Gere) ve bead ov or [check exzoz Gjeck Ware Ve eco yeay foror pin oL ge fiiecy Tor] eer a [rotsase™™ Sos-ayy Signal | P : ow lev ‘Squetch a y [Check Q203 and alignnent| ! [Reptace id | Jfroubteshoot ing bases I T | weak Signal ox oF Ekcak Syuciey TORT pins To Cheek Q201,Q202,9251,FL251 and 11,12 & 1252, ‘ alignment of L201, L202,L204, HS Ot se lcxeck gas0, qaao ~ 289" and 360 Fold OutTRANSMITTER TROUBLESHOOTING CHART 70-340 /440 ‘Teananitter Troublestoating (nart Ov [icsar defective ex] Bhort on Tk savoe Face, ean tcaseet fer, uP co 7 [chart ofas sv) Bsoeegs00 Recheck above [eneek o5o1, 9502, 808 and. Pla) MODULATOR TROUBLESHOOTING CHART Modulator Troubleshooting Chart No Audio [Check Alignment oF | OK 70-340)440 JO cis roe ttor' Lge ener icon, 108] Tiovorrea LRVIOL E RviG3 + D102 | Ok (1.28 Mie) Speck Ge70 Confirm iibion is Sn fae ah of lo? [ezeck give Theck Mignacnt |_| Ok 05-500 (st? mis) or 0.3) of lot [confirm VO0 oscitiator] Check Tor TK frequency Way Helo pin 1 cinput), pia 6 (Leap Suepur) and pin’ tl {hatter output) Check RiSe-Rigs junction For] OK Py TY Frequency AP Into Doubie --=— (Gi08} operation ae [rk frequency Pu Joutpus at (Lil collector ek SV wee of ou ney A i [ass =Hs = CPUFPIL Troubie Confara 138 ofa T1705-0735 junction Tor n VCD RE at RK'1O. frequency| eek TCLoG_Topue pin T and 6 Te" Le pin i pat pins for 2b. 48 mie Ry Confira prevence of 1.28 wis impate] Ok [7 Tinea fo'dclos” pin I (Reference) and’ pin Sf—-—|Conflrm presence of pulses 3 eo) 105 plus 8, 95 ana! OKCPU/PLL TROUBLESHOOTING CHARTMOBILE INSTALLATION DIAGRAM 70-340 No. PART RUNBER (B) Under Dash Type Land Mobile Radio (B) Mobtie Mounting Bracket 70-2201, (©) Dynande Microphone 70-2301 70-038013 () 06 Power cord 70-2211 70-034031 (B) Microphone Clip 70-158015 aL_ accesso (@) Mobile Trunk Mount External Speaker 70-2351 (6) Microphone Hang Up Box 70-2195,MOBILE INSTALLATION DIAGRAM 70-440 USI _AND INCLUDED ACCESSORIES (A) Trunk Mount Type Remote Tnte (B) Trunk Mount Type Control Need (©) Dynamic Microphone (0) ena Moune Conrrat Cable ) Bracket, Contro! Head (P) Microphone Clip (6) External Speaker (H) Mounting Tray, Remote Unit, W/keys (1) 0¢ Pover Cord’ OPTIONAL ACCESSORIES: Up Bex MODEL. NuMBER 70-2206 70-2301, 70-2351, 70-2205, 70-2212 70-2195 PART NUMBER 70-038013, yo-03u062 702158069 70-158015, 70-158069 70034032INSTALLATION INSTRUCTIONS 70340440 LOCATION UNDER DASH_UNIT: jere you place the transceiver in the vehicle is not critical to its performance; convenience and accessibility are the key factors when installing the transceiver, The mobile mounting bracket will provide you with sone guide as to placement. “Locations where it can be mounted with metal screws, bolts or pop-rivets generally will work. REMOTE UNIT: The renow unit may be mounted up to 4 meters away from the control head utilizing the flat cable assenbly supplied with the unit. Tn larger vehicles, longer control cables available from Midland or assembled in the field may be used. Refer to the accessory list for part numbers of bulk cable, connectors and assembly tooling The flat cable allows routing tnder vehicle carpeting if desired. When installing, route the connecting cables avay from locations where they will’be exposed to heat, sharp edges or mechanical dam- age and where it will be out of the way of the driver and passengers Wherever possible, existing holes in the trunk wall, door channels and window column’ should be utilized. The remote Gnit may be mount- ed horizontally, vertically or on it's side. Select a location with Sufficient roon’for the unit to be unlocked and renoved From the mounting tray. The mounting tray can be attached using the sheet metal screws and washers provided with the unit. CONTROL HEAD Control head mounting location is not critical to it's performance. Convenience and accessibility are the key factors when installing. Refer to the Mobile Installation Diagram for the control head aount bracket. The mount bracket may be installed with metal screws, bolts or pop rivets. POWER REQUIREMENTS : This Transceiver 13 designod to operate from any 15.8 V DC, 10 amp negative ground source. A standard automotive, 12 volt negative ground system generally is adequate. Inspection of the vehicle's electrical system is recommended prior to installation of the trans- ceiver. A low battery, worn generator/alternater or poor voltage regulator can impair the operation of the transceiver, Noise inter- ference or low voltage output can sometimes be traced to these prob- lems. If an external AC power supply is used with the transceiver, it must be adequately regulated for Voltage and current. Low voltage output will preduce unsatisfactory results fron the transcciver. Re ceiver sensitivity and transmitter output will be greatly impaired. CAUTION: EXCESSIVE VOLTAGE OUTPUT ABOVE 16 V_DC CAN CAUSE DAMAGE THE TRANSCEIVER: CHECK THE VOLTAGE SOURCE BEFORE CONNECTING WE Included with the transceiver is a DC poer cable. The red wire is positive (+) and the black wire is negative (-). If at all possible, nake direct’ connection to the battery terminals to prevent random noise and transient spikes fron being fed back into the transceiver and also insure adequate operating voltage. If this type of install- ation cannot be made, a convenient voltage lead or terminal and 48INSTALLATION INSTRUCTIONS 70-340/440 chassis ground in the vehicle may be used. This transceiver operates bn a negative ground system only, do not attempt to operate in a pos- ‘give ground vehicle NTENNA: The Most important single factor that can influence the performance of any communications system is the antenna. A good quality antenna Of 50 ohms impedance, designed for VHF applications in the 136-174 Miz fange is recommended: ‘When adjusting the antenna, whether mobile or fixed, be sure to follow the manufacturers suggested instructions. When Adjusting the antenna for VSWR, a high quality SWR meter must be used. The transceiver equipped with an Automatic Protection Circuit (APC) which will disable the transmitter should a high SHR or short Circuit in the antenna system occur. MICROPHONE HANG-UP_BOX The optional accesSory microphone hang-up box (Model 70-2195) is in- tended to be used in Conjunction with the CTCSS option board Model 70-2102. This unit may be installed in place of the microphone clip or any other location convenient to the operator. The hang-up box may be mounted on a metal or non-metalic surface with the two screws provided. Wiring instructions are shown in the accessory jacks dia- grans. EXTERNAL SPEAKER: The 70-440 is supplied with an external speaker (Model 70-2351). The 70-2351 can also be attached to the 70-340 in applications requiring higher audio levels. Consult the installation wiring diagrams for hook up instructions. The external speaker impedance is rated at 4 ohms . “0NOISE SUPPRESSION 70-340/440 ALTERNATOR: The alternator slip rings should be clean and the brushes should make good contact. A .Suf coaxial capacitor nay be installed st the alter~ ator output terminal. Verify that the current rating of the capacitor ie wurfictent to handle the altemacer ourpue currents l wu ES. Vibrating breaker contacts in the voltage regulator can cause arcing vhich results in interference. This interference can be noted at popping in the recefver vhich will change tn frequency as engine speed 1a varied. To re~ duce voltage regulater noise, place two -5 uf conxial capacitors af shown. se N 3. Ignition Gott Interference A.luf coextal capacitor placed at the battery aide of the sgnitton coil, will eliminate pulses from the low voltage leaée. Refer to diagram, =NOISE SUPPRESSION 70-340/440 4, Distributor Interference: Should sparking in the dletrtbutor cause radio interference, replace vire connecting the ignition cod] to the distributor cap with @ piece of radio Apnition wire. Sone vehicles are factory equipped with radio ignition wire. 5. Battery Connection: Connecting the leads of the pover cable directly to the vehicle battery wil greatly help reduce aofse by preventing random noise and tranafent =pikes fron being fed back into the transceiver 6. Generator Interference: Generator noise 48 characterized by a high pitched whine and will vary with engine apeed, To reduce this interference a .5 uF coaxlal capaci tor should be placed in series with the generator arsature as show 15 atagran, 3ACCESSORIES 70-340/440 Serev, Mounting Bracket ber Gate ore Mounting Peay, Hers ae NGWSae fyeetin de TM Gable; 34‘Condy Flat” (hk) SPrOUL ACCESSORY EILUPMEN /Prom Programe (110/220) Elteam teaser (0) Hee taser (a0) Ejfrom Printer (2200) 20-3408, 70-3408 70-3408, 70-3408, 70-408, 70-4608 ietsaets fossoce pocomaat joraouaaeUNDER DASH DC POWER/ACCESSORY PLUG INSTRUCTIONS — 70-240 ‘The accessory jack 3391 is designed to accept the 9 pin plug supplied with the unie for DC power. Connections to the plug are show in the Folloving diagram. OeoO Oe oT ole o- A. For internal speaker operation, pins #5 and #6 are connected as shown. B. For external speaker connections, renove pins #5 and #6 and comecting juspe wire vith Molex extractor tool. Speaker vires are equipped with male Molex pins. Ingere striped speaker wire in HM pin position (ground) and insert Plain speaker wire to #6 pin position. €. For Ct08S operation, connect pins #2 and 3, a5 shown to mic hang-up box. D, Ping #1 and #8 are not connected. wrKt Accessory plug 1391 ueilizes .093" mail pins, Holex #u2-0902143. Use MoLex erinping tool #MI-1919 and extractor tool #1-03-0006.TRUNK MOUNT DC POWER/ACCESSORY PLUGS INSTRUCTIONS70.440 ‘The DC power jack 391 is designed to accept the 9 pin plug supplied vith the Unit for DC power. The control head accepts the 9 pin Accessory plug supplied With the unie for connection of the external speaker and MIC hang up box. Con~ hnections Eo the plugs are show in the following diagrams. 2 ah toe [As The extemal specker ig normally connected to P394, the Accessory plug as shown above, Ingert the male Molex pia connected to the striped wire in pin position #4 (ground), and the other wire in pin position #6. Do not Fenove the jumper wire between ping 5 and 6 of the DC Pover plug PIL. B, or subaudible tone (CTCSS) operation, the Mic hangup box 70-2195 ts con nected a2 show above to pin positions 2 and 3 of the Accessory plus. Depending on the installation and the user's preference, the external speaker may be comected directly to the renoce unit DC power plug P991 instead of at the control head. If this ie desirable, the solex pins and connecting jumper Wwite between positions 3 and 6 of the DC Pover plug P39] should be renoved. Tne external speaker molex ping can then be inserted, the striped wire in ppin position 4 and the plain wire in pin position 6.” If it becones desir~ able to relocate the external speaker and connect 1¢ to the control head plug as outlined in (A) above, @ Jumper connection between pins 5 and 6 of 391 must be made. MOTE: Plug P391 and P2964 utilize .093" mate pins, Yolex $02-0902143. Use Molex crimping tool #HP-1919 and extractor tool #11-05-0006. 54MICROPHONE HANG-UP BOX — EXPLODED VIEW 70340/440 DESCRIPTION Cover, Top Cover, Botton Switch, Slide Manger, 4 Hanger, B Spacer Washer, Insulation Rubber Bushing, Cord Shielded Wire Assy. Hex Nut, 43) Hex Nut M2 Bind lead Serew 3 x 8 ‘Tapping Screw 3 x 8 esher 3.2 Spring Washer 2.6 Bind Head Serew 2 x 6 ‘Terminal Bind Head Screw 2.6 x & Hex Nut, M2.6 55 PART NO. 70-010068 70-010069 70-183003, 70-158022 70-138023 70-151062 70-151063, 70-156006 7o-152064 70-151065 70-151066 70-151067 707151068 70-151069 70-151070, 70-151071 70-151072 70-151073 7-161074EXPLODED MECHANICAL VIEW= uw > a < g Zz < = 5S a = Qa w Q ° z a x wiPARTS LIST 7o-s40/440 The following parts list 1s a composite Listing for the 70-340, 70-3408, 70-460A and 70-4408. For the application of each indi- vidual part, refer to the "USE" colum as’ follows: "USE" DESIGNATION PART APPLICATION, a 70-3408, 70-4408 5 70-3408, 70-4408 » 70-3408, 70-3408 ™ 30-440R; 70-8408 No DESIGHATION 70-3408; 70-3408, 70-440A, 70-4408 Refer to the separate exploded sechenical views for sechanical parts unique co eruk-nount or under-dash model. Mechanical arts common to both trunk-mount and under-dash versions are shown with the same reference number on both drawings and in the parts List. ase. vo.luse| vescarprro __[ranr vo. | nev. wo.[use[vescererion [pant wo. CASE MATERIALS 30 w |riate, side | 70-158075 EXPLODED MECH. 3 vp |Mue,tmeg. Bree. |70-151354 VIEW 2 vp | Face Place, Sed. |70-020068 33 uw |Panel Front |70-010039, a chasais yo-015021 || 100 Grounding Lug |70-151109 2 Cover 70-010060 || 102 Sere Bind Hd. |70-151355, 3 Knob, volume |70-120012 |] 102 Serew Bind Hd. [70151356 4 Heat’ Sink 70-089061 |} 103, Screw Bind Hd. |70-151357 5 Case, PA yo-010064 || i05 Serew Tap Bad. ié|70-151359 6 Cover, Fa yo-o10065 || 106 Serew Pan tid. |70-151361 7 Burton, Switch | 70-110013 || 107 | 14 | Serew Tap Bad.1é| 70-131365 8 Brand — | 70-020070 || 108 | 1™ |serew Bind ta. |70-151366 9 Lens, ‘chal 7o-020071 |} 109 | uo | serew Fiat ua. |70-151360, 10 > ens 70-020072 ua m|Panei, Front | 70-o10002 PCB ASSEMBLIES n m1 | cesp 70-158077 B mu [Piate, crip | 70-158078 || cor TNE153 PCB Asay. 1 M4] chassis, Conero| 70-015023 || coz RIC154 PCB Assy. as mm | Side Rat 70-158076 |] cos PACLSA4 PCB Asey a6 m4 [Rubber Spacer | 70-157056 || cow 2-271 PCR Asay, v 1% | Cover, control Hal 70-010065 |] cos | mm | cx-08 PCB Assy. 18 mM | Meng. Bracket | 70-158069 || cos | tu | cx-05 Pca Assy. 19 mm |serav Mounting | 70151362 || cor | tm | exo? Pea ancy: 20 m 70-151363 || cos | m | cx-as Pca Asay. | 2 im 70-151366 || coo | wp | cx-og ca Asay. | 2 ™ 70-158079 || cio | up | cx-03 PCR Assy. 23 m4 | Face Plate, sed. | 70-020069 2% mPanel, Prone | 70-010067 JACKS AND CONNECTORS 25 ‘ne | Meag-Brke. Assy. | 70-158068 26 up| ail, side 70-158067 || 3391 Pur /acssy. Conn.|70-159108 7 up |Hotder, vorume | 70-158073 || 3392 RF Connector | 70-158090, 28 wp | Bracket, spkr. | 70-158074 || 5393 | uv | wie Jack 70-159100 2 up |mncg. Bracket” | 70-158066 || 5392 |r| Molex conn. | 7o-tsoias saPARTS LIST 70-340/440 BEE, No, [use[pescaretron | rant wo. | [Rar. wo. Juse[oescarerion | pant wo. JACKS & conNecroas c [TRANSMT/ SYNTHESIZER PCB TK = 153 5395 | Jute Jack 70-159100 WP SIDE COMPONENTS 3396 | |cona. Ren. con.| 70-159107 304 | [conn cone. td-| 70159112 |raausisroRs Jconmnous, quot,i06} — fascasos 70-080083 qio2, 701] —_fascs3se | 70-080095 av301 |e |squeren, 10x | 70-260030 | | q103;105,107, av302 | |vo1.w/se. 10x | 70-s64027 | | 112,402,403, xv301 up |squeich, oe | 70-164031 | | 405,703,705 nv302 [up |vot,u/su. 10x | 70-264026 || 76,7097 Jascusac 70-080082 quoa,707/—|2ski92a aL 70-080087 serous | |anos. 708 Jask2sica 70-080110 | | aut0,212, 720]2sci90s 70-080086 $303 IMod./Sca.,Prs. | 70-180012 | | quod’ pscizi3c 70-080096 s30e |m |cani. seivee | 70-180024 | | q70% 2sKL1 7B, 70-080088 8304 |up |cint Select] 70-180013 iwrecaarey cracurts | |seeaxer | re1o1 pano4er 7o-076261 se3si_ | up | speaker ro-aso0u1 | | rci02 uD7 eracures 1303. | ™ |uPc7eosH 70-07 6088 | | Hasan | sess ro-as00s eo, j (ine /2estSe pam sve |im [sack 34 ria | y0-259107 proves | |p | [pson | a |eL-ewa02 70-085051 cx sa [mu fren ro-arooe| P3049) | sees ro-assosa I pgs |B Sess aa 6PARTS LIST 70-340/440 ner. No.Juse[oescererion [PART wo. DISPLAY pce cx = 07 covrmuey |connecrors 301 | |sack, 16 pin | 70-159105, Pe BOARD cxo7a {mm free 70-070086 lurscettaxeous lien totder 7o-159113, (CONTROL CABLE INTERFACE PCB cx = 08 lnestsroRs, rast [i 4.7 ohm 1/2 | 70-145052 ksracrroas | co, fo four axe |roanazs | | freawsromen sor me [ess2is9 ro-os0148 omsecrons 32s |m Lack, 34 Pin | 70-159106 lec soar, mm leca 70-070076 TABLE ASSEMBLY cas7 |r |cabre w/s323 | 70-034069 osPARTS ORDERING INFORMATION HOM TO ORDER REPLACEMENT PARTS NOTE: To eliminate error and speed delivery of replacement parts, always include the following information on your order: 1. Complete identification of model which requires the part. A. Model Sumber B. Serial Number 2, Beat ponsible identification of the part seself. Part tuber Schematic Reference Number Part Description Quaneity Requested If necessary, return old part as sample| dds GIR gpa cress Pca eorrou view suvmecn — ress Rar, wo. 2 B57, 358. 903) x a2 ics D1.2,3,4,5,6 gan ee oe 65,23 3 2.3. 6, 10,22, 26 a & Git,22,13,24,16,17,19, 20 REE. 10. P3,4,5,8, Hails 6,7.23 PCa Rs 2,27 as aS ne 20 fas. nescarrrion rscrtanrous 13 Pia Gable, “Asay” 5/Plue Gable! Asay, W/PLu oe ai Crystal, 1 ete Stud, We Screw, Me ‘Raxsrsrors ascasee wrEcRATED cxgcurTs o14178P HeLaa7ee e335) HAL902 roves 182075 «) ‘TANTALIN CAPACITORS ter, 357 Tue, 357 aha, 350 ALWUNUM ELECTROLYTIC CAPACITORS. 1oug, sov Tose, tev ‘cesanrc capactrons 27ee, Sov Yo,0d0e¢, sov WHLAR cAPAcTTORS are, Sov 43000 PP. sov roo00PF, sov METAL FTLM ciID_RESTSTORS zero One Bae, 78 ae, 178 fork, Daw PART no. 10-159098 7o-0340es 702034066, 702075026 To-1gaees To-Laanus 7-186" 702151335 70-080082 10-076081 sozo76142 702076092 702076103 70085001 70-138087 30:138086 702138103, 79-135059 700138083, 7o-131190 402132032 70-131190 707137038 70-137008 70-144001 307144032 sos 14eo3e 302144023 30-1400ee 3o-1aeoed 30-144067 30-144099 302144037 Jocteaoia Jocteao28 joctetono Jo-tea026, foctetoas fosdeaoz. 7o%4a070 foeadols, yo-tas03? foosaarSYNTECH 70-2102 CTCSS KUT INSTALLATION INSTRUCTIONS LUNDER-DASHL_ AND TRUNK-MOUNT MODELS 1. Remove the 4 serexs securing the radio top and bottom covers and remove the covers. 2, Turn the radio upside-down on the bench. Screw the threaded standoff supplied ith the CICSS board into the right hand hole located in the option area in front Of the receiver board. 3. If the 70-2195 microphone hangup box ie not to be installed, a jumper must be in- Stalled in the JP2 location on the CTCSS board for proper monitor operation. If the 70-2195 4s to be installed, JP2 should not be used. 4, As supplied, the CECSS board can be programed to encode and decode on any of the Standard ELA Group A and B tones from 71.9 to 241.8 Hz. If Group C tones are fiesired, remove JPL from the CECSS board, In thie condition, hosever, Group A land B tones cannot be selected. Refer to the 70-1000 E/Prom’ Programmer Operator's Manuat for a complete tone selection listing. 5. Remove the Jumper plug fron 1358 (right side of receiver board) and connect the B pin consector and cable ruaning from P358 on the CICSS board. 6. Connect the 8 pin plug with the single wire, P357, to J357 on the receiver board. 7. Renove the clear sleeve and jumper plug from the floating option connector PL. Connect PL Eo JI on the CTCSS Board. 8. Feed the renaining @ pin connector and cable connected t0 P903 (GTCSS Board) to the top of the radio through the opening just behind the front panel assembly. Renave the &/Prom module and eoanect P903 to the J903 jack on the &/Prom module. Reinstall the E/Pron nodule. 9, Carefully position the CTCSS board over the option area, connector side dow and install the } screws supplied (Left side and concer) to secure the board in place. 10. CICSS modulation adjustment {s sede by RVI, marked "HOD" on the CPCSS board. Refer to the radio service manual for complete alignment instructions. 20-2102 KIT OONPONENTS quarry, Paar ress PCR Assembly 70-075026 1 3x 6 mm Panhead screw 3 702151355, Fold Out 75 fold out,SENTECH 70-214) SCAN KIT INSTALLATION INSTRUCTIONS UNDER DASH MODELS ONLY Nore sen programming the £/PR0M for scan operation, 4¢ {8 recomended that channels be pro TSLALI'E"Goenscus grovps (prisary and secondary). [fone sean group ie Left unpro= Etansed, engaging the cortespending sean button on the radio say result tm a lockup con ition preventing senual channel change. This condition fs renoved vhen unit power is yeled Off and on, but con be elisinuted by progranming st Least one channel {m each stow. 1. Remove the 4 screvs securing the radio top and bottom covers and remove the covers. 2, Remove the 4 screvs securing the front panel assenbly to the radio. Carefully slide the front panel assembly forvard and avay from the radio. 3, Remove the 2 screvs securing the atsplay/ewitch PCB (CX-03) and carefully sep- arate the PCS from the front panel, 4, Note the mounting locations for the evitches $301 and $302 and LEDs D302 and D303. ‘Using a solder-afpper or goldersick, carefully renove solder from the ‘switch and diode nounting holes. 5. Install $301 and 5302 im the same manner as the monitor sviteh $303 already in stalled. Make sure the uitehes fit completely against the PCB before soldering. 6. Install the yellow 180s D302 and D303 with the flat side toward the TK/Busy LED (LED's will not seat completely unless oriented correctly). 7. Push the blue suitch covers on $301 and $302. 8. Remove the face plate by pushing from the rear of the front panel chrough the two avatlable holes. 9. Remove the protective backing from the new face plate and carefully press it in place. 10, Carefully re-install the CX-03 PCB in place on the front panel, checking for proper switeh operation, 11, Reinstall the front panel assembly on the radio. 12, Renove the clear sleeving and the jumper plug from PL, the floating option connector. Install the jumper plug from the kit and te-inatall che sleeving. If the CTGSS option board is installed, this jumper plus te not used. 13, Install an #/PROM module progranned for scan operation and confirm correct operation. Reinstall the unit covers, 20-2141 KIT COMPONENTS pEScRLPTi08| quarry PART NUMBER Yellow TED z 70-085052, Pushbutton susech 2 70-180012, Switch Cover 2 70-110013 Scan Faceplate 1 70-020068. Jumper Plug 1 70-159109,SSUNTECH 70-2142 SCAN KIT INSTALLATION INSTRUCTIONS {TRUNK MOUNT MODELS oN linen pogemnming the E/PROM for scan operation, {¢ 1s recomended that channels be prom feanaed in both sean groups (prisary and secondary). [f one scan group ie Left unprom eames, engaging the corresponding seen button on the radio gay result in a lockup com fitton preventing anual chansel change. This condition ix renoved when unit power ts Gycled Off and cn, but can be eliminated by progransing at Lease one channel in each L.Renove the 2 thunb screws securing the aounting bracket to the control head. Remove the 2 screws securing the rear cover and renove the covers 2umenove the 2 screws securing the front paiel assembly, Carefully renove the front panel fesenbly. a.Renave. the 3 control knobs AiNote the mounting Locations for the svitckes S30L and $302 and LEDs 0302 and 0303. Using i) solder-sipper or soldervick, carefully remove solder fom the switch and diode sounting Suinstail $301 and $302 in the sane manner as the nonieer suitch 5303 already installed, ake sure the switches {ce completely against the PCB before soldering. 6.tastall the yellow Libs DIG and DIO} with the flat side Covard the TX/Busy LED (igbs will aoe suse completely unless oriented correctly). 2.Push the Blue switch covers on S301 and S302. Alnemove che face plate by pushing fron the reat of the front panel through the two avail= able holes G.tenove the protective backing from the new face plate and carefully press it in place. 1OlCarefully ee-inetall the control knobs, checking for proper orientation. Li'Reinstall. the front panel asreably, zear cover and mounting bracket, L2ikenove the radio potton cover for access fo the sption area. denove the clear sleeving ‘and the Jumper plog from Pl, the floating option connector. Install the jumper plug fron the kit and re-install the sleevingy If the CTCSS option board Le inetalled, (his, linger plug £2 not used. 13.tastall on €/Prom nodule progranned for scan operation and confire correct operation Reinstall the unie covers. yo-2142 rT covwonents DESCRIPTION oar Yellow LED 2 10-085052 Pushbutton Switch 2 20-180012, setten Cover 2 yo-1L0013 Sean Faceplate 1 430020067 Sumper plu 1 70-153103[SYNTECH 70-2134 12.5 Kz Channel Spacing Rie “FD= 340%, TO-3408, 7O-A40K, 70-4408 Renove the 8 scrows securing the Transnit/Synthesizer board. Disconnect 7361-366 fand remove the board. Referring to the accompanying diagras for locations, change the top and bottom side components as follows! 1. Top Side Components (Pull off the oseillator and TK PLL covers) Resove 16106 761893 1 Resove X701 Crystal and Oven 701 Renove JP104 Jumper Install 1C106 74.592 1¢ Install X701 12.802 Crystal and Oven 701 Install JP103 amper 2. Bottom Side Components Remove 703 27pf chip Capacitor (Grid 6) Renove C704 470pf Chip Capacitor (Geid C5) Remove C705 330pf chip Capacitor (Grid C5) Remove C115 22pf Chip Capacitor (Grid £2) Resove R113 3.5K ohm Chip Resistor (Grid EL) Remove RIL4 10K ohm Chip Resistor (Grid #1) Renove 8127 6.8K ohm Chip Resistor (Grid D1) Remove R167 Dom Chip Reaistor (Grid D2) Install C703 S6pf Capacitor (Grid 6) Install C704 150pf Chip Capacttor (Grid C5) Install C705 100pf Chip Capacitor (Grid C5) Install R113 2.2K ohm Chip Resistor (Grid £1) Install 2127 10K ohn Chip REsistor (Grid Dl) Install #194 0 oh Chip Resistor (Grid D2) 5. Reinstall the printed circuit board. 4, Erase and reprogram the £/Prom, using Band 158 (Key Code A) if the rato te of standard configuration (lov side Injection) or Band 156 (Key Code C) if the High Side Injection Kit 70-2171 has been installed. Te is recomended that @ label be attached inside the unit top cover to indicate any kite installed. 5. Follow the standard tranemitter and receiver alignment instructions in the unit service manual.70-2134 12.5KH2 Channel Spacing Kit TL1S3 Bottom R127 - change Jem = Rig4 ~ Ada 6.8K 108 yar 0 ohm ° Ree RL67 - +|-| Removed RLLS - Change 3.3K 2.2K an na RILA - Removed" © | Feel | C703 ~ Change C705 - Change: ss0pe—toope [ [tl 27pE——*sops C704 - Change 470 pi—=15ope 1X13 Top PLoS ~ (installed rIPL04 - ow ael HBQES 5.12 MH2—12.8 Mite rc 106- change. | “{] @ HD74L893°5 7 = woratss2r |"SYNTHCH 70-2124 2.0 PPM OSCILLATOR KIT INSTALLATTON INSTRUCTIONS 70-2125 2.5 PPM OSCILLATOR XIT_ INSTALLATION INSTRUCTTONS 70-050A/B/C, 70-055A/8/C, 70-066A/B, 70-076A/8, 70-340A/8, 70-A408/3 1. Renove the 8 screws securing the Transmit/Synthesizer board (TX153). Disconnect P361~366. Remove the Oscillator Shield cover. 2, Remove the erystal X701 and Oven 701. 3, Install the sew X70L and Oven 701 4, Reinstall the ctroute board im the unit. Adjust C¥I01 for the correct oscillator frequency, following the service ‘manual alignaent instructions