LAND MOBILE RADIO Miptano||ii[* SERVICE MANUAL 70-0351A/B/C AND 70-0355A/B/C FM TWO-WAY LAND MOBILE RADIO VHF LOW BAND (29.7 - 36 MHz/36 - 42 MHz/42 - 50 MHz) 6O WATTThis user's manuals designed to facilitate the set-up and service of the MIDLAND 70-035 1/0355 SYN-TECH XTR mobile transceivers, As necessary, user's manual supplements will be published and distributed on the following forms: Manual Addition (MA) ......... For supplemental information useful in product service or improvement, Printed on BLUE paper. Change Notice (CN) ......... For detalis about changes made during production by model and serial number. Printed on YELLOW paper. Manual Correction (MC) ...... For correcting literature errors not related to production ‘changes, Printed on GREEN paper, Technical Bulletin (TB) ....... For solutions to fiele! problems and tips tor performance improvement, Printed on PINK paper. . Comments or suggestions concerning areas of manual improvement are welcome,TABLE OF CONTENTS Manual Supplement information . feel Table of Contents ......... SECTION 1 GENERAL INFORMATION Description .......... ‘Specifications . Accessories . SECTION2 PREPARATION Preinstaliation Check .. StaMNUP eee Complete Realignment , SECTION 3. INSTALLATION Installation... SECTION 4 SERVICING Removing the TR.053 Board .. Troubleshooting Chats 2... epee cece Component Replacement .......crecceere Eliminating Radio interference DC Vohages .- SECTION 5 CIRCUIT DESCRIPTIONS AF Section 0. eee eee 60-Watt PA Section . Logic Section . seven seceeeee $0901 PINOUES eee eeeeeetseenerneeeeeeSECTION 6 ‘SECTION 7 DIAGRAMS Block Diagram ...... a Under-Dash Wiring Diagram... ‘Trunk-Mount Wiring Diagram . Control Head Layouts... ees Under-Dash Control Head Schematic .. ‘Trunk Mount Control Head Schematic. ‘TR.058 Layour-—Battom View . ‘TR-058 Layout—Top View . ‘TR-059 Schematic Diagram ‘TR-053 Component Layout... TR-058 Transistor Schematic Pinout... TR-053 Diode Schematic Pinouts. .... 70-2187 (CTOSS) Schematic . : 70.2157 (CTCSS) Layout 2-594 Layout... 2-593 Layout «0+. 2-893 Interface Schematic... sss Under-Dash Exploded View Trunk-Mount Exploded View eseeerrereenneres 20) PARTS PARS List eee e eee cies Replacement Parts Ordering .........++SECTION 1 - General Information SECTION 2 - Preparation SECTION 3 - Installation SECTION 4 - Servicing SECTION 5 - Circuit Descriptions SECTION 6 - Diagrams SECTION 7 - PartsSECTION1 GENERAL INFORMATIONGENERAL INFORMATION 70-0351/0995GENERAL INFORMATION 70-0351/0055 DESCRIPTION ‘The 70-0351/0355 MIDLAND SYN-TECH XTRtrans- ceivers are programmable frequency-synthesized twoaway FM mobile radios that operate in the low- band VHF frequency range. They are programma- ble for up to 22 channels, or up to 99 channels with plug:in option. The 70-0351/0355 are designed to operate within fone of three frequency ranges: 29.736 Miz (ABand), 36—42 MHz (B-Band), or 42—50 MHz (C-Band). Transmit RF power is programmable for 260 watts. ‘There are two types of control head configurations. for the SYN-TECH XTR. Either the entire radio can be mounted under the venicle dashboard (model ‘number 70-0351), of the bulk of the radio can be placed under a seat or in the trunk, with only the Control panel mounted in the operator's reach (model number 70-0355). If the 70-0351 is pur- chased, the XTR is shipped with the Control Panel attached. If the 70-0355 is purchased, the XTR is shipped with a cable-intestace board and handle assembly mounted in place of the Control Head on the transceiver, and a separate Control Head. The two units must be connected together with a mul ‘conductor cable when installed. SPECIFICATIONS Reter to EIA-152-C, EIA/TIA-204-D, and DOG ASS-119, Issue 3 for standard of performance and method of measurement, GENERAL OPERATING FREQUENCY RANGE: A-Band: B-Band: C-Band: COMMUNICATION SYSTEMS: CHANNEL SPACING: CHANNEL STEPPING: CHANNELS: REFERENCE OSCILLATOR: DUTY CYCLE: POWER SUPPLY: OPERATING VOLTAGE RANGE: ABSOLUTE VOLTAGE RANGE: $$$ 29.796 MHz 3642 MHZ 42-80 MHZ Press-to-tak (1 or2 frequency simpiex) 20 kHz 28 kHz 22.0F 99 (optional) Microcomputer controlled 1 minute TX, 4 minute RX 13.6V DG negative to ground 12.210 50V 10.910 16.2GENERAL INFORMATION ‘70-0351/0255, CURRENT DRAIN: Standby: Receive (at full rated audio): Transmit (tll power): RF IMPEDANCE: OPERATION TEMPERATURE: RELATIVE HUMIDITY: SHOCK: VIBRATION: DIMENSIONS (H x W x 0): Sash-mount: Trunk-mount: Remote Control Head: 833 & (varies with options) 1.04 (approx.) 10.0 A (approx) 50.2 unbalanced 80" Oto +60°C 90% at 80°C 22°C MIL 810D 516.3 Procedure | MIL 8106 514.2 Procedure VIILV Category t MIL 810D Method 514.31:3.2.10 2.25 x 7.75% 8.86 in (87 x 196 x 225 mm) 2.25 x 7.75 x 8.65 in (57 x 196 x 245 mm) 2.25 x 4.75 x 3.31 in (67 x 120 x 84 mm) 4.81 x 4.81 x 287 in (121 x 121 x 72 mm) 5.7 (2.6 kg) 6.1 Ib (2.8kg) TRANSMITTER RF POWER OUTPUT (programmable): FREQUENCY STABILITY (—30° C to +60° C): MODULATION (direct FM): FREQUENCY SEPARATION: Band: 8-Band: C-Band: ‘SPURIOUS & HARMONICS: FM HUM & NOISE: AUDIO RESPONSE: AUDIO DISTORTION (at 60% deviation): OUTPUT IMPEDANCE: 260 W, dual RF power levels £0.0005% standard, .0.0002%, optional 16KOFSE, 5 KHz maximum 63 MHz 6 MHz @MHz -63 dB -80 dB per EIA and 00C specifications 3% or less at 1000 Hz 502 e}_ $$$GENERAL INFORMATION "70-0851/0355, RECEIVER FREQUENCY STABILITY (-30°C to +60° C): SENSITIVITY (12 dB SINAD): SELECTIVITY (£90 kHz): FREQUENCY SEPARATION: AcBand: B-Band: C-Band: ACCEPTABLE RADIO FREQ, DISPLACEMENT: ‘SPURIOUS REJECTION: INTERMODULATION: SQUELCH SENSITIVITY: AUDIO OUTPUT: Int: Ext: INPUT IMPEDANCE: 0.0005% standard, +0.0002% optional 0.304 80 dB, £2.0 kHz minimum 80 dB 80 dB 0.18. maximum 3 Wat 3% distortion or less 10 W at 3% cistortion or tess (into 3.2.2) {Trunk-mount models measured at control head ac- ‘cessory connector with 4 meter maximum controt cable. For longer control cables, measurement must be made at accessory connector on rear of radio.) 502 All epecitications eubject to change winout notice — ACCESSORIES OPTION KITS: 70-2180 . «+ -99 Channel Option 70-2119 . 1.2 ppm Frequency Stability Kit 70-2120 . 2.5 ppm Frequency Stability Kit 70-2163. : 2nd IF Reverse Injection Kit TO-29681 ee vosseeMIL 810 C/D dustrain/sat fog Kit (T/M Control Head only) 70-2963-2 MIL 810 C/D dustirainisat fog Kit $$) (TIM Main Unit only)GENERAL INFORMATION ‘7o-03s1/0855 SIGNALLING OPTIONS 70-2187 .. - .CTCSS/DCS Fitter 70-2610 - Digital Voice Storage/In Band Repeater (Requires 2413A interface Board) FOBM2A .« Roling Code Variable Spit Band Scrambler (Requires 2413A Intertace Board) 7O-24134 ... -Intertace Board 70-2615 2... + .2 Tone Sequential Decoder 70-2416... Private Squeich 70-2618 “Burst Tone Encoder 70-2419. Reverse Burst Generator 70-24208 . -DIMF Decover SPEAKERS AND MICROPHONES 70-2302 .. . Weatrerproot Microphone 70-2308 Microphone 70-2108A DTMF Microphone with Up-Down Channel Switch w/8 Pin Jack Kit (70-K33-1) 7021044 . -DTMF Microphone with Up-Down Channel ‘Switch and ANI w/ 6 Pins Jack Kit (70-K33-1) 70-2805B - Dynamic Base Station Microphone (w/70-K33-1) 70-2811 Telephone Handset (70-K37 required) 70-2195 CTCSS Microphene Hang-Up switch 70-2855 - 18 Watt Remote Speaker 70-2386 -15 Watt Weatherproof Speaker 70-2385 15 Watt Horn Speaker 70-2825 -Heavy Duty Ampilied Condensor DTMF Microphone (w/lluminared keypad) MISCELLANEOUS 70-2269 . bosreecersesses Conversion Kit — Trunk Mount to Dash Mount 70-2250 foe Conversion Kit — Dash Mount to Trunk Mount 70-7070 Weatherproof Housing 70-2218 Ignition Relay Kit 70-2925 2.0... Memory Back up Kit (Short Term) 70-2926 Memory Back up kit (Long Term) O27 + Electronic Noise Fier, 25.SECTION2 PREPARATIONPREPARATION 70-0851/0355 NOTESPREPARATION "70-0351/0355 PREINSTALLATION CHECK NOTE: Alignment will require a programmer: elther the 70-1080A programmer (with Version 15.1 firmware fF later) or the 70-1489 PC Programming software. + Setup 7. RF output power is adjustable through the 1 Remove the foursecuring screws onthe cover and the cover itsatt, 70-4080 programmer. Initiate transmit on any channel, Measure power of RF output at 50-2 Antenna Conntector J01 and, if needed, adjust RF output power to obtain 2 If not already in place, connect the proper ‘60 W using the programmer. J402 is the inter- Control Head to the TX/AX Unit face connector between the transceiver and se the programmer. 3. Connect a resistive, 60-2 RF load (with a wattmeter) to Antenna Connector J501. = Maximum Deviation 4, Connect 18.6 V DC power to J415. & Select @ channel with transmit frequency of 30 MHz for A-Band, 36 MHz for B-Band, or 5. Tumthe radio.on, turn MON on, tum selective 42 MHz for C-Band, If CTCSS of DCS is used, signaling options off. be sure the channel is programmed to send the same frequency. + Carrier Frequency 9. Disconnect the hand microphone from its 6. Initiate transmit on any channel. Measure front panel receptacle J301. Apply 3 Vems of transmitted RF carrier frequency without 41000 Hz signalto pin 1 of Mic Jack J801. then modulation and, if needed, set cartier tre- Intiate transmit by grounding pin 4, Measure ‘quency within + 100 Hz of channel frequency total carrier deviation. tits not below 5 kH2 using the programmer. Refer to the appropri- (including optional CTCSS/DCS signal), see ‘ate manual for details. MODULATOR ALIGNMENT on page 2-5. START-UP 1. Program the radio customer frequencies and 3.__ install the radio into the vehicle {refer to solect features using the MIDLAND 70-1080A Section 3 for instructions), SYN-TECH XTRYII Programmer and its in- struction manual 2 The 70-0351/0355 Units are capable of ope CAUTION: Do not ground any speaker wires ating across a wide band of channel frequen- cies; frequency selective circuits do not require realignment after the units are pro- grammed with customer channel trequen- ies. After programming, only a general check of proper operation is needed. any minor adjustments are necessary, refer to COM- PLETE REALIGNMENT, These adjustments are of a general nature and do not require atypical equipment. because they are all electrically hot (each wire is connected to a citferen- tial audio amplifier output). NOTE: You must use the 70-1080A Programmer, the 70-1083 Jumper Plug, or 70-1489 PC Programming software to set Cartier Fre- quency, Maximum Deviation and RF Output Power. SelPREPARATION 70-0351/0855 COMPLETE REALIGNMENT Complete realignment s only neaded when a component that affects alignment has been replaced. RADIO REPROGRAMMING WITH TEST FREQUENCIES IS REQUIRED. ‘Table 2-1 — Test Equipment Required [TEST INSTRUMENT INSTRUMENT CAPABILITIES. USE Regulated DC Power Supply 15.6 0G, 15 A adjustable votage Radic power source FF watmetor 75W.207—s0 Mee, ‘Transmitter power 50.2 cweut measurements FF Load Rsiator sg 10W ‘Antenna dummy load Frequency 20,780 Miz, peak Mediation level Medison Mator responding, 2842 range measurements Frequency Motor or 2.780 Mee Cartier trequency Frequency counter 1.0 ppm accuracy measurement Audie Generator 1000 hie sine wave, Medtlation level 4 Yon output measurements BF Signal 28.7—50MMHs range All recover Generator O11 Ki output 3 kee measurements FM mod with 1 kez tone Distortion Analyzer 1 ARE noten, Receiver performance 19% moseuring range tect and IF alignment Load Resietor 320,20W Speaker load for ll (u3i0} receiver measureranty AC Votmeter 10 mW 103 Vine ‘Ausio lave adjuctmonts Osetloscope (0C to 500 kr bandwith C8 enaleie Digital Mutimeter 94 te 20¥ 08 ‘Test point measurements and power eupaly «atu Programmer [MIDLAND 70-1060 (Version 15:1 firmware] Manual radio contel (0° 70:1488 PC Programming sofware }_—_________—a SETUP 1. Remove the four securing screws trom the bottom cover and the cover nse. 2 If not already in place, connect the proper Control Head to the TX/RX Unit. 3. Connect a resistive 50-Q RF load and a watt- meter to Antenna Connector J501. 4. Connect 13.6V DG power totransceiver J415, 5. Connect a 3.2-9, 20-W resistor to pins 4 and 6 of the Accessory Plug. The jumper between pins § and 6 must be temporarily discon- ‘nected to make this connection. The resistor serves as a constant load to replace the speaker's inconsistencies. CAUTION: Both speaker terminals are LIVE! Never ground either one. Connect grounded receive-aucio measuring equipment to only one side of the speaker, and chassis ground. Nor- mally, voltage measurements will be half of true values. 6 Tum the radio on, set the Volume control toa mid-position, and set the Squelch contrat fully counterclockwise. 7. Connect the programmer to Programming Port ust. Upload the radio programming Data-Packet into the programmer and initiate its Remote Control Mode. Refer to the appro- priate manual for instructions. SYNTHESIZER AUGNMENT - VCO Resonance 1. Select the Remote-Controt Mode of the Pro- grammer and change the RX and TX test frequencies to 30.00 MHz for A-Band, 36.00 MHz for B-Band, or 42,00 MHz for C-Band, 2 Adjust Channel RX Tank L713 to obtain 1.5V DC on CM701 pin 1 ec) PREPARATION "70-0351 /0355 3. Activate the transmit mode (using the Pro- grammer}. Adjust Channet TX Tank L733 to obtain 1.5 V DC on CM701-pin 1. + Crystal Type Selection 4, Select the Test Mads of the Programmer, and choose Crystal Type as follows: X101 is marked "1", select Type 1; If X101 is marked 24, select Type 2; if X101 is marked "3", select Type 3. Refer to Crystal Alignment (page 2-8) for complete alignment instructions. + Reference Oscillator 5, ‘nitiate transmit on any channel. Measure transmitted RF carrier frequency without modulation and, it necessary, adjust L101 to bring the carrier frequency to within +100 Hz. of channel frequency, 60-WATT PA SECTION AUGNMENT 1. Change the TX test to 30 MHz for A-Band, 36 MH2 for B-Band, or 42 MHz for C-Band. Activate transmit mode. 2. Set RF output power to 60W at J801 using the programmer. MODULATOR ALIGNMENT ‘Always perform Modulator Alignment in its en- tirety— the following adjustments are interactive. + Modulation Limiting 1. Disconnest the hand microphone from its front panel receptacle J301, 2 Apply 3 Vrms of 1000 Hz signal to pin 1 of Mic Jack J301, then initiate transmit (# not using the programmer, ground J301 pin 4). 3, Measure total carrier deviation and, it needed, adjust modulation limiting to obtain +6 KHz, using the programmer. + Microphone Gain 4, Noalignment for microphone gain is required.PREPARATION 70-0351/0355 1 2 3. 4 RECEIVER AUGNMENT Change the RX test frequency to 33.1 MHz for A-Band, 39.1 for B-Band, or 461 for C-Band. First Injection No adjustment for first injection is required, Preselector Alignment No adjustment for the preselector (L201, L202, L203, L204, L205, (208, 1207, and 1208) is required, ‘Quadrature Detector Apply 1 mV of modulated (by 1 kHz tone at 29 KHz deviation} on-channel AF signal to ‘Antenna Jack J301. Adjust Detector L260 for maximum audio output. First IF Apply enough modulated (by t kHz tone at 3 kHz deviation) on-channel RF signal to maintain 12 to 18 dB SINAD. Adjust L243, L247, L803 and L804 for maximum SINAD, reducing the RF signal generator output as necassary to stay between 12 and 15 dB SINAD. NOTE: Do not adjust L801 or L802 unless appropriate test equipment is available for performing the *Noise Blanker Tuning’ steps below. Normally, these coils are tuned for optimum sensitivity as are L803 and L804, ‘then are retuned slightly for optimum noise blanker effectiveness. If the required test equipment is not availble, skip steps 6 through 14, If coils L801 or L802 were re- laced, they may be tuned for best sensitivity after adjustment of L245, L247, L803 and L804. Noise blanker performance specitica- tions , however, may not be met. + Noise Banker Tuning This procedures requires the additional test equip- ment shown in Table 2 - 2. 6 10. 11, 12, 13, 14, ‘Acjust the pulse generator to obtaina tonsec wide pulse, as shown in Figure 2 - 2. Set tne pulse period controls to obtain 200 yesec be- tween pulses (the pulse period is easier to ‘observe on an oscilloscope if the pulse width is temporarily increased by about 10 times). ‘Temporarily disable the pulse generator. Using coax cable of minimum convenient length, connect the pulse generator, the RF signal generator, and the radioto the two-way power divider. Disable the noise blanker by placing SW801 to the OFF position. Apply an on-channel signal to obtain 12 dB SINAD, then increase the RF generator output by 40 dB. Enable the pulse generator to produce the 10 nsec pulses, Adjust pulse amplitude 10 return SINAD reading to 12 08. ‘Switch SW801 to the ON position. The SINAD reading shauld improve. Reduce the AF generator output untila 12dB SINAD reading is obtained. Using a non-metallic tool, siowly tune L801 (clockwise or counter-clockwise, as required) for best SINAD. The amount of L801 adjust- ment required should be slight,. Tune L802 in the same manner, Repeat this step. Noise blanker tuning is complete. eePREPARATION "70-0851/0355 ‘Table 2 - 2 — Noise Blanker Test Equipment [rest INsTAUMENT CAPABITIES Pulse Generator 12 amplitude, Pomer Divider, 3 port: Pulse Rute: 5000 puises per second Pulse Wcth: Adjustable to 10 ns at (ctput: Continuously variable trom 0.8 10 10 peak into 60.2 50 each port, 6 6B attenuation, SUGGESTED MODEL Howlett Paokars 60128 orsimilat Mint-cireuits modet 0C to 50 Mi ws defined in Ela Stardard | 2FRSC-2050 or similar S-204C oF AS-204D Appondlx A + Tight Squeich CTCSS/DCS (if installed) 15, Set the front panel Squelch control to maxi. mum (ful clockwise). Set Squelch Range RV241 fully counter clockwise. 16, Hf filer FL801 has been removed from your Fadio: Apply 0.4 x of unmmodulated on-chan- nel RF signal to the 50-@ antenna connector. For all other radios: Apply 1.5,:V of unmodu- fated on-channel RF signal to the 50-2 an- tenna connector. 17. Adiust Squeich Range RV241 clockwise until squelch just opens (audio on). Enter DCS.code +023, and adjust Vt sothat DCS deviation is at 0.75 £0.1 kHz. While observing recovered modulation on an oscilloscope, fine tune RV401 for a square DCS wavetorm as shown. Readjust DCS deviation to 0.75 £0.1 kHz. Set frequency to CTCSS at 250.3 Hz. Adjust RRV401 for 0.75 +0.1 kHz Repeat step 2. ‘Check CTCSS so that deviation is in 0.6— | 09 2 range, WA CORRECT INCORRECT INCORRECTPREPARATION ——— 70-0351/0355 CRYSTAL ALIGNMENT ‘This atignment is required when a part in the refer- ence oscillator circuit is replaced. This alignment is not needed during normal maintenance and radio alignment or programming, ‘When pans in the reterence oscillator circuit are replaced, including the crystal, it is necessary 10 select the temperature compensation data of the microcomputer in accordance to the crystal mark- ings. There are three types of crystals as (see Tabie 2 - 3). There are two ways to determine what type of crystal you have, either by the color of the dot on the top of the crystal or the type number on the side, See the example shown in Figure 2 - 2, See Figure 2 - 1 for crystal location. The procedure vaties depending on what program- ‘mar is used, Proceed to the correct instructions for ‘the programmer you are using. + 70-1080A Programmer Refer to the 70-1080A Programmer's Manual for more information, 1. Connect the radio to power and test equip- ‘ment as described under the alignment pro- cedure section of the service manual, 2. Connect the 70-1080 programmer to the radio, 9. Upload the contents of the radio into the 70- 4080A programmer. 4, Enter the test mode by pressing CH, 0, then ENT. 5. Enter the correct RX (receive) and TX (trans- mit) test frequency for the radio. NOTE: The CTCSS and DCS does not need to be used for this test 6. Press GAP, 4, then ENT. “XTAL CHANGE, OK 7 will be displayed. 7, Press ENT. *XTAL TYPE SELECT" will be cis- played. Determine the type of crystal the radio has installed as shown in Figures 1 and and enter the correct type as shown in Table 2 - 3 @ Press ENT. ‘DA CONTROL will be displayed. 9 Press 3, then ENT. "FO CONTROL! with a ‘number (0 — 63) on the bottom line, repre- senting the adjustment point of the reference ‘oscillator frequency trim, will be displayed. 10, Measure the temperature of the body of R107 using a contact type thermometer. You must hold the thermometer on R107 for atleast one minute before taking the temperature read- ing. R107 Is located under the VCO shield (see Figure 2 - 1). 44, Using a digital voltmeter, measure the DC voltage on pin 60 of the microcomputer. 12, Find the measured temperature of R107 in Table 2 - 4 and find the corresponding vott- age for the type of crystal installed. Compare this voltage to that measured in step 11. 13, Ifthe voltage does not match within 0.02V DC, adjust it by using the UP or DOWN keys on ‘the 70-1080A programmer until the DC voit- ‘age on pin 60 of the microcomputers correct. ‘Typical setting should be between 30 — 40. 14, When complete press FNC, then OPT. ‘DA DATA PROG END* will be displayed. 415. Initiate transmit and adjust L101 to within #100 Hz of test frequency. 416. Return the radio to normal operation. + 70-1489 Computer Based Programmer Refer to the 70-1489 Computer Based Program- mer’s Manual for more information. 4, Connect the radio to power and test equip- ment as described under the alignment pro- cedure section of the service manual. 2. Connect the radio to the computer as de- scribed in the Computer Based Programmer's manual. Upload the contents of the radio into the com- puter. ——a a 10. 11, Enter the test mode of the program, ‘Select AX-TX in the TEST MODE and press ENTER. Select TX in the RX-TX MODE and press EN- TER. Enter the correct RX (receive) and TX (trans- mit) test frequency for the radio. NOTE: The CTCSS/DCS tones/codes do not need to be used for this test. Do not leave the CHANNEL DATA FORM screen at this time, Measure the temperature of the body of R107 using a contact type thermometer. You must hold the thermometer on R107 for at least one minute before taking the temperature read- ing. 1107 js located under the VCO shield (see Figure 2-1). Determine the type of crystal the radio has. installed as shown in Figures 2-1 and 2 - 2. Using a digital votmeter, measure the OC voltage on pin 60 of the microcomputer. Find the measured temperature of R107 in Table 2 - 4 and find the corresponding vol- age for the type of crystal installed. Compare ‘this voltage to that measured in step 10. Ifthe voltage is within 0.02 volts DC, then return the radio to normal operation. Otherwise: 2 3, 14, 15. 16. "7. 18, 19, PREPARATION "70-0351/0355 Press ESC then ENTER. Select TX-CONTROL in the TX MODE and press ENTER. Use the DOWN arrow to select CRYSTAL TYPE and press ENTER. This will open the choice window. Select the correct crystal type that the radio has and press ENTER. Use the UP arrow to select the REFERENCE FREQUENCY ADJUSTMENT. Using the FS — Fe keys, adiustthe vohage to within 0.02 V DC of the voltage determined in step 11. The typical setting of the REFER. ENCE FREQUENCY ADJUSTMENT shoulc be between 30 — 40, Press ENTER after each entry of the F5 — F8, After completion of the adjustment of the vottage on pin 60 of the microcomputer, press ESC. Select SAVE-TX in the TX MODE and press ENTER. Initiate transmit and adjust L101 to within £100 Hz of test frequency. Return the radio to normal operation.PREPARATION 70-0851/0355, Figure 2-1 Adjustment Map — TR-053 Board fa-10|PREPARATION 70-0351/0355 Figure 2-2 Table 2-3 SIDE VIEW ‘Top VIEW (CRYSTAL TYPE COLOR DoT CRYSTAL TYPE, NO. ON SIDE RED Table 2- BLUE, BLACK ‘90'S1TOA OA INO J cry ‘CRYSTAL TYPE, ‘CRYSTAL TYPE COLOR OF DOT ON TOP. (CRYSTAL TYPE TYPE NO. ONSIDE ENTERIN PROG MODE TYPENO. 70PREPARATION 70-0351/0355) NOTESSECTION 3 INSTALLATIONINSTALLATION 70-0351/0355 NOTES:INSTALLATION 70-0351/0355 INSTALLATION MOUNTING + Under-dash ‘The 70-0351A/B/C mounting bracket slides into the transceiver siderails and provides a3.25"x 7.75*flat surface across the transceiver top with holes for bolting to a flat surface in the vehicle, 542" holes ‘must be drilled in the mounting surface to accept the four ¥ screws and washers provided. + Trunk-Mount ‘The operator controls for the 70-0255A/B/C trans- ceiver are inside @ compact control head for opera- tor access, while the bulk of the transceiver is located in @ separate remotely mounted unit. It does not have an internal speaker, Instead, a sepa- rate 3.2 9 extemal speaker (included with the 70-0355 package) must be installad and connected to the Control Head. ‘The cable that interconnects the Control Head to the trunk unit is four meters long and flat for laying under carpeting. The cable must not lay near hot areas (above the catalytic converter, for example), or against sharp edges. ‘A trunk +n mounting tray is provided with each transcei. 1, flattray is 7.5" square and must be bolted to S. ..8 where the trunk unit will mount Se" holes must be drilled in the mounting surface toaccept the four s¢" screws and washers provided. ‘The 13° x 8x 3" Wunk unit then clips onto the tray. ‘A Control Head mounting bracket is provided with each transceiver, Its surface is 92" wide and 4" long with two screw holes 2° apart. So" holes must be riled in the mounting surface of the vehicle to accept the Yo" screws and washers provided. The Controt Head and Bracket assembly fs 2vz inches deep. At least 34" of additional depth is needed for the connectors that attach to the rear of the Control Head + Connections For Under-Dash units, the Power/Accessory Cable is equipped with two unterminated 14 gauge wires, two meters in langth for connection to the vehicle electrical system. For Trunk-Mount units, the 70- 22128 Power Cable is equipped with two untermi- nated 12 gauge wires six meters in length, These lengths will be sufficient for typical connection to a fuse block and chassis ground, Connect the black wire to the negative (-) chassis, ground of the vehicle, OO NOT ATTEMPT TO IN- STALL THE TRANSCEIVER IN A POSITIVE GROUND VEHICLE. A large bolt that screws into the metallic vehicle body or chassis often provides ‘an adequate ground if a lug is used to secure the wire to i ‘Connect the red wire to the positive (+) side of the vehicle olectrical system, This wire has its own in- line fuse for protection against wire penetration and transceiver detect. The connection can be madeto the ignition hot so that the transceiver switches on with ignition, or it can be made to battery hot to enable the last-selected-channel of the transceiver (the transceiver must be tuned off separately) Either connection is usualy availabie in the vehicle fuse block if the red transceiver wire is terminated with an appropriate tug. + Requirements Both the 70-0351 and 70.0355 transceivers are designed to operate from a 12 V DG negative ground automotive electrical system. Current drain of at least 10 A should be expected. inspection of the vehicle is recommended prior to installation, A low battery or other electrical system defects may degrade transceiver performance. eeINSTALLATION 7e-0g51/0855 CAUTION: Check the voltage source before connecting the power cable, Too much voltage (above 16 V) can se- verely damage the transceiver. Included with the trunk-mount transceiver is a 6 m power cable. The under-dash transceiver is shipped with a 2 m Power/Accessory cable. Each able includes fused power leads for connection to vehicle electrical system. Because the transceiver ‘chassis is connected to the negative (—) lead, DO NOT INSTALL THE TRANSCEIVER IN A POSITIVE GROUND VEHICLE. Ifthe transceiver is used as a bbase station, the external AC-tine-1o-DC power sup- ply must be adequately regulated and have suti- sient current capacity. ANTENNA The communications system component that can. affect overall performance the most is the antenna, ‘A good quality antenna designed to provide 50 92 terminating impedance at appropriate transceiver frequencies is recommended. When adjusting the antenna, be sure to follow its manufacturers in- structions, A better quality SWA meter should bo used to accurately measure minimum reflected er- ergy. MICROPHONE HANGER ‘The hand microphone included with the transceiver hhas a button on its backside to mate with its hang- up clip, The clip must be mounted with three screws in a location convenient to the operator, ‘Three v2" screws and three 34" screws, each requir- ing a S¢4" hole, are also provided. ‘An optional microphone hanger (model 70-2195) is available for use with the CTCSS option. This hang- up box may be installed in place of the microphone clip on bath metalic or non-metallic surfaces. POWER ACCESSORY PLUGS + Under-dash ‘A 9-pin male Molex connector and a fused, 2 m power cable assembly, P/N 70-2118, mates to the powerlaccessory connector (J415) on the rear of the 70-0351. Extra pin posttions are used for con- nection of optional devices not included with this assembly Optional devices can be connected to the Power/Accessary Plug by inserting Molex pins in- cluded with these devices into their respective va- cant holes, See Figure 3 - 1. Option connections, are shown in lighter shade. + Trunk-mount ‘The 70-0355 has two 9-pin male Molex receptacl 415 on the trunk unit; J824 on the Control Head. ‘The trunk unit receptacle mates to the 70-2123, Power Cable assembly. The Power Cable includes an in-line fuse in its 6 m power leads and a jumper between pins 5 and 6 that routes speaker audio to the control head. The 9-pin Accessory Plug connects to the rear of the control head. The speaker has Molex pins that insert into this plug. Extra pin positions are present for connection of the optional 70-2195 switching hang-up box (not included with the standard trans- ceiver) for use with CTCSS or CDCSS. Two more pin positions are provided for optional auxiliary con- nections. See Figure 3 - 2. EXTERNAL SPEAKER + Under-dash (Model 70-2355) Normally, the transceiver internal speaker is con- nected to receive audio by the jumper to pins 5 and 6. f one of the MIDLAND extemal speakers is, to be utilized, the jumper must be removed to dis able the internal speaker and the two wires from the ‘external speaker must connect to pins 4 and 6, NOTE: If the 70-2355 15 W External Speaker is to be connected, its input cable center con- ductor (white) must be connected to pin 6, and the shield (black) to pin 4. + Trunk-mount ‘The 70-2855 15W speaker comes with the standard ‘trunk-mount transceiver configuration. it connects to the Control Head Accessory Plug, lis Sv" cable is terminated with appropriate Molex pins for inser- tion into the trunk-mount Accessory Plug on theControl Head or the under-dash Power/Accessory Plug. The speaker housing and mounting bracket assembly is 5" x 5* x 3', and the mounting surface is 4 va" x 12, with four %2" screw slots. 'HANG-UP BOX If the CTCSS feature is included in the transceiver, the optional 70-2195 Microphone Hang-Up con- tact/switch-box is installed to unmute CTCSS ormon Aaa conmieenonno.1 om ‘opnon taunee ‘COMMESTION NO. INSTALLATION 70-0851/0355 squelch when the microphone is ltted. The center conductor of the shielded hang-up box cable con- ects to pin 3, the shield to pin 2. AUXILIARY DEVICES Pins 1 and 8 are available for auxiliary connections necessary with certain optional features. Wiring de- talls for these are found in the literature for the option. on ac Han uP BOX ogeL reztee ormona, TOME Figure 3 - 1 —Under-Dash Power/Accessory PlugINSTALLATION 70-0981/0355 Figure 3 - 2 —Trunk-Mount Power and Accessory Plugs fa -6|SECTION 4 SERVICINSERVICING 70-0351/0355 NOTESSERVICING "70-0851/0355 REMOVING THE TR-G53 BOARD When servicing the XTR or adding option kits, you may need to remove the TR-053 Board. To do so: 1, Unscrew and remove the bottom cover. 2 Unplug 401 and J44t (for Trunk-Mountunits, unplug J414 as well) 3. Under-Dash Units: Insert ascrewdriver inthe slot located on the Gontrol Head above J411 and 1C402 of the TR-053 Board (soe Figures 4+ 1a and 4 1b). Pry up, then tithe bottom art of the Control Head away from the radio chassis Trunk-Mount Units; Remove the two screws. securing the Nose-Piece (located in the han- dle), and pull it off. 4. Shap off the PA Section and YCO/Reterence Oscillator shield covers. 5. Loosen the nut on Antenna Jack J801. 6. Remove the eighteen screws securing the ‘TR-053 Board (notice that two of the screws inthe PA Section are longer than the rest) 7. Remove the three clips holding IC401, 10402, and IC406 te the front of the radio. 8 _ Lift the front part of the TR-053 Board up trom the radio, and unclip Power Plug J416, Finish. liting the board out of the radio, ‘The TR.053 Board is now ready for servicing Alter servicing, reinstall the beard by following the following steps: 9. Insert J415 through its hole and reattach it to the radio. 10. Lower the baard back into the radio (make sure all wires are on top). The plate on JSO1 goes on the outside of the radio, 11. tnsert the two long screws into their proper positions in the PA Section (see Figures 4-1 and 4-1b). Then insert the sixteen remaining screws. 12, Tighten the eighteen screws. Do not over- tighten, 12, Tighten the nut on J501, Check the soider connection on J501. Reflow solder if needed. 14, Replace the clips for C401, 10402 and IC406. Reptace the connector plugs into J401 and 411 for Trunk-Mount Units, also replace the brown connector plug into J414 — notice that the white connector plug is not used). 18. Replace the cover shields for the VCO/Refer- ence Oscillator and PA Section. Make sure that you don't clamp the wires under the cov- ers, 16. Replace the Control Head (or Nose-Piece for Trunk-Mount Units). 17. Replace the bottom cover.SERVICING 70-0351/0355 Figure 4 - 1b — TR.053 BoardSERVICING 70-0351/0385 ‘TROUBLESHOOTING CHARTS aD rare Dasohovee? (es feng ssn GMs rats one ‘a pone ene nes five eet — Getting Started Troubleshooting Chart 4SERVICING 70-0351/0355 ie Paudcee ae rae teese 1 Et pereagre, eptace SOT ‘Egon dont I eestten da Boo same ORE LAE naiietay von 15 a8) Sit ct, croreme 15 “eral PST Ld Troubleshooting Chart 4 - 2 —- Synthesizer ProblenvError Code DisplayedSERVICING _——— 70-0351 /0355 8 ade de oto Eats eed — Porly orpeopr iat PES anetusing CfS2/ncs Filter Unit shoe fee So | ete news ible correct 0 head Peer 1% ie! | es aan ne we inetauied on heise 6 crest7act 42 cressocs to 15 hie ee ses, cnx nt the selected Eat pan "1868s “ein it a os Troubleshooting Chart 4-7 — No CTCSS/DCS DecodeSERVICING 70-0351/0355, ‘0 13.5, yoe oN re St tol See | aa ay woe Fe sg mney ay coin eaten est Cod tue page So = oh ye Steer Such eapgston se heck F201 ‘es (ame Fuerte 3 igre ela Ye Seas ea ak -—| 4 ast . Tae S38 oat ‘Sieg ye Lene BR ping ‘es Saye eB es Reng oReOL olin, Band af pre ttire fe Oneeaie ete soe serpecn Seve Nes | saree 10) GORE BS Sigh SS SR. ‘lal a HF fe [am] ‘Troubleshooting Chart 4-8 — No DisplayINcoRAECT Drshony nlse,20=1090" Conkrel Node ter renwal iy suluniret ing ‘Heplege Cee, ssolave Bad LED) no tes Ts tea02 corresponding torshe ba = us ot fo correrpording —s} Sye3es (0201 4 bas ire resol puter (eine eo 195 867 ves Check consinctty of radia re Get oral Bh Troubleshooting Chart 4 - 9 — Incorrect Display SERVICING — ees "70-0351/0385 Sar siSERVICING 70-0851/0355 Trang TER STO oN (1 LED 1389 Do eine, 1088) Tucg radio BSB Nroagle thee van beypie on Dhesh wag Eetgeen 16081 Graben’ NO (or) at oorssase ‘es Troubleshooting Chart 4 - 10 —Inoperative Keys FF pouer present? ‘es fe,49 oe Pabbien, Page a= ib We SEs! Troubleshooting Chart 4- 11 — Transmitter Stuck OnSERVICING ______ 70-0381/0355 RECEIVE ——_ A019, prstorTen No SoAN Enable SORN (ace Sauerch \ 68 operator's manual inessethiee? present? Set SQUELSH to mex trail elockeieed SS Remove any AF input %o ‘e verte, Side oo Eg tae ‘ee to Te SCRN, 1g e811 “ihlbee ie “es patie: Troubleshooting Chart 4 - 13 —No Scan Suspect speaker fo NOTE: Mesowe each eide of soyshen”eudia ageinet grounds Sess" Troubleshooting Chart 4 - 12 — Recelve Audio DistortedSERVICING —————— 70-0351/0355, contre! or Tine ¢ oungetans Saini ine ae IN Ussne direct sesese force Tine Sie shee Beat Tnescith she. Vortaeter Does \ yes cuteat, 4 troubactct ing toggle’ 0 eT feoie chetge’ condi taene Setnahe at higher then Peed pein te Ca ‘cont ined bu rend ‘vale? ‘Syapect ‘Troubleshooting Chart 4 - 14 — Microprocessor ProblemSERVICING 70-0351/0355, COMPONENT REPLACEMENT STATIC POTENTIALS Many of the transceiver components are susceptible to higher voltages whether they are in or out of a Circuit, Avoid static or AC-line potentials when handling components ang circuit boards. Prevent damage from electrically “hot” tips that carry AC-line or static potential by using a grounded soldering iron, The only way to alleviate risk of component damage trom static discharge is to make sure all ofthe objects that touch the circuitry during component reptacement carry the same potential. Since the soldering iron is grounded, ‘everything else must be grounded: the bench, the equipment being worked on,and you. There usually isn’t a need to wire yourself to your bench unless you work on carpeting on dry-air days. Just touch bench ground when you sit down so that you and the grounded work area are at the same potential REPLACING CHIP CAPACITORS AND RESISTORS ‘This section describes the best way to remove a chip component and install a new one. Chip components do not have leads just metallic fim on end-surfaces to solder to. Often the surface is tinned with solder. Because the metallic film can be easily damaged by contamination and excessive heat, these components must be soldered very carefully. No chip component can be unsoidered, then resoldered without damage. Always discard a used component, + ITEMS REQUIRED: + Grounded temperature-controied soldering iron with a 1/82 inch flat-blade tip. The tip tempera- ture must be maintained at approximately 600 degrees Fahrenheit. + 60/40 electronics-grade solder, 22 gauge or thinner, with rosin flux. + Tweezers or longnose pliors. + Thin desoldering wick. + Isopropyl alcoho! or Freon-TF for solvent. + Rosin solder-tlux, DO NOT USE ACID FLUXSERVICING 70-0351/0355 + Procedure: 1. Plage the solder iron tip directly on the defective component to melt the glue under the component, then solderas shownin Figure 4-2. Remove the component wh tweezers or longnose pliers. Discard the component. CAUTION: Application of too much solder can create solder bridges between PG pattems under the soldered component and around the pad. Figure 4-2 2. Completely remove old solder, old give, and any other contaminants from the area with desoldering- wick and soivent, 3. Apply only enough fresh scider to coat the clean PC pad as shown in Figure 4 - 3, Figure 4-3SERVICING "70-0851/0355 4. Place component and briefly heat the new solder and pad while holding the component with tweezers. Do not touch the new component with the iron. Only heated solder should touch the component to make a light ‘tack’ bond to ft. See Figure Figure 4-4 5, With one component end tacked to hold it, the other end can be soldered. Carefully apply heat to the PC pad while adding only enough fresh solder to produce a clean filet as in Figure 4 - 5—do not apply too much solder, otherwise it may flow underneath and short the pads together. Lat the hot solder flow onto the component—do not touch the component witt the iron, Repeat tofinish the other ‘end of the component, Solder must adhere to al! metallic endl-surfaces on both ends as shown in Figure 4-6. CAUTION: Avoid direct contact to the chip component with the iron tip. Too much heat and contamina- tion will break down the metallic film on component ends resutting In loss of internal connection (a capacitors comprised of several wafer plates that connect through the metatlic ‘end-surtaces). If satisfactory solder adhesion does not occur, the metallic end surface has been damaged and the chip component should be replaced again. More soldering will only damage the component further. Figure 4-5 Figure 4-6SERVICING 70-0351/0365 REPLACING COMPONENTS WITH FEED-THROUGH LEADS Exercise extreme care when replacing components with ieads that feed through PC board. The copper plating on both sides of the printed circuit board and inside component lead holes easily separates and tears from the PC board when heated. Use a solder suction too! or braided desoldering-wick to remove solder from component leads, one at a time, Solder must be removed carefully and thoroughly so tht the IC can be pulled without resistance. ‘Atter remaving as much solder as possible, use a dental pick or straight-pin to break the leads loose from the inside of the cleaned-out hole, Cutting the defective components away from its leads first makes removing the leads and solder easier. Before installing a new component, remove ail solder trom jead holes anid make sure the device is oriented properly. Always inspect old part leads for any feed-through plating rings that may have been pulled out of holes, The plating may have completed a circuit. $0, make sure the corresponding lead of the new component is soldered to ptating runners on both sides of PC board as shown below. COMPONENT SIDE PLATING RUNNER. SOLDER COMPONENT LEAD TO BOTH THS RUNNER ‘AND SOLDER SIDE RUNNER, SOLDER SIDE PLATING RUNNER: THAT WAS CONNECTED TO. ‘COMPONENT SIDE RUNNER BY OE CE SUNN FEED-THROUGH PLATING Figure 4-7 eeSERVICING 70-0351/0355 ELIMINATING RADIO INTERFERENCE Occasionally, you must contend with interference from somewhere in the automobile. Interference problems are solved by understanding the interfer- ence and its path inte the transceiver, locating its ‘source fogically, then eliminating it in the simplest way available. Interference may be conducted into the transceiver directly, orinduced into ft, or both. Conducted inter- ference passes through the DC power leads or the accessory wiring of the radio. Radiated interfer- ence, which can originate from anywhere in the vehicle, simply produces noise voltages on conduc- tors inside the radio or its antenna, See Figure 4-8. Conducted interference is simple noise voltage pre- sent in the vehicle electrical system. With many electrical devices turning on and off in a vehisle, current spikes produce voliage drops across wire resistances, causing vohage transients to appear throughout the electrical system. Connecting the radio Power leads to this noisy electrical system applies the noise vohage directly to the radio, Most noise voltage is attenuated by power-line fitters within the radio; but spikes that are severe enough may become audible. While interference conducted through power leads atfects only transceiver audio circuitry, induced in- lerference often invades the receiver through the ‘antenna by Imitating receiver IF frequencies or ‘channel frequencies. Induced interference occurs when an electromagnetic field penetrates the radio, an electromagnetic fiidis strong enough, it can induce noise currents on the radio accessory and power wiring IDENTIFYING THE INTERFERENCE ‘The first step toward eliminating interference is to identity and characterize it. Listening to the noise can reveal a lot. For example: if the noise heard varies with engine speed, its source must relate to the engine, such as the alternator, ignition system, or tachometer. Because you are dealing with trequency-modulated equipment, determining i the noise is at receiver- sensitive frequencies is easy. With all squelch cir- cuits open, simply apply an unmodulated signal to the transceiver that is sirong enough (10 mV at the Antenna Jack) to overcome any high frequency noise signal that could invade below. If noise re- mains, interference is at low frequencies that can enter only by proximity coupling to radio wiring or direct conduction, Next, power the radio with an independent 12 V power source (such as another car battery). Isolate by moving wiring and/or the radio while listening for changes in the noise level. I the noise stopped. when you connected the independent power source, noise voltages are conducting through on. the positive circuit orthe ground (see ELIMINATING. CONDUCTED NOISE), EUMINATING CONDUCTED NOISE {noise voltage is present on the power leads, there may be defective equipment in the vehicle electrical system that needs repair. An attemator with 2 bad diode has a large current ripple on its ouput, which produces a whine in the transceiver that varies in pitch with engine speed. Its current capacity is, limited, but vehicle operation will not be noticeably impaired. Lights that dim during large current de- mands are a good sign of such a defect. ‘Another possible source of conducted interference is afan motor in the same circuit to which the radio is connected, Because a fan also induces interfer. ence, confirm that noise is conducted into the radio (see IDENTIFYING THE INTERFERENCE). If the interference is conducted into the DC power leads of the radio, find @ power connection point in the electrical system for the transceiver that is further from the fan circuit Noise voltages can also be added to the radio DC power input via the ground path. This is a condition ‘where a high, noisy current shares the ground path of the radio equipment. For example: Ground current of 2 fan motor finds its way to the vehicle battery through segments of metal body Adrame assemblies (see Figure 4 - 9). the elec-SERVICING 70-0351/0355 BATTERY (+) INFUSEBLOCK | ge FAN-CURRENT SWITCHING TRANSIENTS THAT ADD TO RADIO POWER INPUT VEHICLE CHASSIS JOINT A. SEMLCONDUCTIVE TO VEHICLE DUE TO CORROSION, ETC ELECTRICAL SYSTEM {+) FROM FAN SWITCH GROUND PATH “THIS FAN MODEL EXCLUDES IT'S INDUCTANCE WHICH WOULD MAGNIFY ‘THE ILLUSTRATED EFFECT 20 AMPS (PULSED) 40-VOLT PULSES 0.5 ELECTRICAL 21 AMPS (20 AMPS X0.5 ohms =10 VOLTS RESISTANCE OF JOINT-A (PEAKS) EQUIVALENT CIRCUIT Figure 4 - 8 — Interference Paths atrical bond between two paris is weak, and tne radio ground current must also travel through this weak joint, a voltage drop induced across the joint by the fan current will appear at the radio power plug. To avoid a noisy ground, connect radio ground closer to the vehicle battery. ELIMINATING RADIATED INTERFERENCE {tC power source substitution proves interterence is not conducted into the power leads, two likely sources of radiated interference are sparks and high frequency oscillators. Modern vehicles use many electronic accessories and systems that may produce a hash or whine in the transceiver. Oscila- tors within these devices, which sometimes are poorly shielded, may radiate an electromagnetic, field at frequencies many muttiples of the oscillator frequency, ‘Again, listen to the noise to leam about its source. Unless the interfering automobile accessory is part of engine operation, the noise won't vary with en- gine speed. The intertering accessory can be iso- lated by temporarily removing power to it and checking for absence of noise, Because the lead.in wires of an automobile device can become radiating antennas, induced interter- ence is more often radiated from the automobile accessory wiring than the accessory itself, Such interference can by inductively coupledinto nearby radio power and accessory wiring or radiated t0- ward the antenna, ‘Check that the radio wiring does not run next to, nor Parallel with, vehicle wiring. Move the wiring toiden- tify and/or solve this problem, necessary, RF chokes can be connected in series with the “not lead-in wires of the interfering device, «ose to its housing to kill the antenna effect. Usu- ally, “not wires can be identified itthe noise volume changes with wire movement. Radiated interference may also enter throught the antenna, This can be verified by substituing the antenna and its cable with a 50.2 RF dummy load and short cable, The dummy load is necestary to ——___§ SERVICING 70-0351/0355 property balance the receiver input and give com- parable resus. I the noise stops. interference was entering the antenna. The only way to salve this sort of interference problem is to eliminate radiation at the source with RF chokes as described above, ‘Sometimes, positioning the antenna further from the interfering accessory may help. ELIMINATING INTERFERENCE FROM ‘SPARKS Sparks produce electromagnetic energy over a large area of the RF spectrum, This energy usually invades the receiver input through the antenna, Therefore, the problem must be resolved at the source. Modern vehicles use higher voltage ignition sys- tems. AS a result, electrical leakage occurs more easily through cracks an¢ contaminants. tf the in- terlerence produces 4 buzz while the engine is idling, and the buzz increases in pitch with engine speed, sparks are leaking to ground before distr: bution to the spark-plug wires. Check the ignition Coll, its high vokage wire, and distributor cap for signs of arcing through cracks and burns or over ain, It the interference produces a repetitive popping Sound while the engine is idling, and it increases in ‘ate with engine speed, a single spark plug or wire are suspect. Check the cistributor cap, spark plug wires, and spark plugs for cracks, burns, and ditt ‘Spark plug and ignition coil wires in modem vehi- cles are made with suppressive (resistive) conduc- tors to reduce electromagnetic radiation. This may not be the case in older vehicles. Check with an ‘ohmmeter. Interference from sparks made by fan motor brushes produces a whine that varies with fan speed. Badly worn brushes or bearings cause ex- cassive sparks, and you may needto replace them A0.{ 4F Coaxial capacitor can be connected to the postive lead as close to the motor as practical to feduce radiated interference. The capacitor body must connect securely to the grounded motor housingSERVICING 70-0351/0355 ELECTROMAGNENC RADIATION AT "RECEIVER CHANNEL AND-OR LF. FREQUENOIES, MODERN ELECTROMIC DEVICE WITH AN IHTERNAL, OSCILLATOR THAT PRODUCES INDUCED INTERFERENCE NOISE VOLTAGE ACROSS Fw IS;CONDUCTED DIRECTLY NTO. THE TRANSCEIVER ayron SWTTOH ()——> VoLtAce propucen BY suyepwaron wer AD ‘iot-cunmenr PULSES 77 WTeRNAL DIODE THROUGH AW wage RESISTANCE (Few) ses «HOH CURRENT puLses ‘WAke sucotneD BY ‘Shtcgo By onrective SATTERY CAPACITY “ALTERNATOR Figure 4 - 9 — A Noisy Ground SeSERVICING "70-0351/0355 DC VOLTAGE CHARTS. Table 4-1 — Transistors NAME MODE BASE _| COLLECTOR | EMITTER a x or 00 00 ™ 0.0 50 0.0 oz aK L ooo7 oo50 00 O07 XTX L341 48 26 at02, ATX 32 a7 26 103 XTX 24 a6 14 ‘Qi31 ix 09 76 07 O20t aX, 10) 85 03 203 aX, o7 62 05 247 AX 33, 78 26 0243 AX, 34 et 22 244 AK 24 40 18 301 XTX 44 34 sa (0406) aK 36 50 00 | o408 RT 88 88 62 410) AX 50 50 10) ‘501 1X 08 cote, 00 ‘@502 1 00 134 00 ‘503 1 00 134 00 ‘2504 nd 725 aa 736 a70t AXTK 80 of B2 O704 1X 83 82 90 Q705 BX 42 03 00 1X oz 80 0.0 aris AX 18 7.0 o9 O7e2, % 10) 76 o4 (Q733 RYT 18 83 13 Q734 T 18 82 13) ar73 AXAK 00 = 20 ar74 RXAX 80 = so Q77s RXTX 20 80 80 a776 RXAX 0.0 oo Or) (2804) RX a7 o3 On 2805) RK 47 O41 53 (Q506 RK a6 oA 53 (0807 FX 00 86 0) (2808 RK a6 00 et C608) RK a4 84 89 0810 RX a4 54 63 Gant x 54 85 47 rrSERVICING 70-0351/0355, Table 4-2 — Transistor Packs PIN NO. NAME MODE 7 2 3 4 5 = 302 RX, oo i so | oo | oo | 50 | oo | 9303 BX oo | so | oo | oo | so | 00 401 XTX er | 07 | 76 | oo | oo | 00 2403, BXATX sa1_| or | 64 | 90 | 50 joo43 Q702 RK ze | oo | 00 | 0 | 00 | 82 ™ zs_| oo | 75 | 75 | 80 | 82 703 RX oo | oo | 00 | 90 |] 46 | ao ™ 29 | 29 |} 00 | oo | o2 | a 771 XTX as _| 46 | 46 | 46 | 46 | 00 772 XTX oo | 46 [| 46 | 90 | 46 | 00 778 AK/TX 46 | 46 | oo | oo | 00 | oo Table 4-3 — FETs NAME MODE. Gate1 | Gate2 | DRAIN | SOURCE a242 RX 0.0 = 90 052 2408, ‘SQ OPEN 47 - 50 5.0 soctosep | 00 = 5.0 5.0 a7it AX, 34 47 78 3.0 721 ™ 34 a7 78 30 0804 RX a7 = a7, 37 802 RX 37 = az a7 803 AX 37 67, 29 38 Table 4 - 4 — Integrated Citcuits, 8 Pins or Less L- PIN NO. name | move [7 [2 [73 [a4j[]s)6 [7 [8 icaot_| ax | 135 | oo | ox | — | — | — | — | — tcaoe_| axmx | 135 | 00 | 50 | — | — | — | — | — waos_| pxmx | oo | 28 | 28 | oo | 41 | 4s | 33 | 90 1cao6_| _ AX. ss | 65 | s4 | a0 | 60 | 135 | a5 | — icaog_| 1x 4o | o0 | a3 | oo | 13 | 91 | 36 | — tcaog | AX 4o | oo | — | oo | 13 | 91 | 36 | — loarz | 23 [oo | 25 | 50 | — | — | ~ | — Ie801 RX, eg | a9 | oo |2a3| 4s | 28 | oo | 89 ieoo2 | nxt | 49 | a9 | oo | ~ | — | — | — | — 1coos_| ax | 00 | oo | oo | a2] — {12 | 91 [36 Ee}SERVICING 70-0351/0355 Table 4- 5 —integraied Circults, 13 to 16 Pins PIN NO. Name | Mope [7 213 [4] s7 6,7 s lot rem | — | — | = [2s | 23 | 23 | 23 | 22 iez —~ | — | 50] oo | oo | 23 ™ BK = |—} — | — | 00] 50} 00 | 23 teso | px | a7 i v7 | a7 [so fiz | ez tot | 17 ic2at | soopen | 67 | 66 | 66 | 68 | 6s | 64 | 64 | 68 fsociosep| 67| 60 | 6s | 68 | es | 6a | 64 | 68 tegot_| rem | oo | — | so | ~ | ~| ~ | ~ | ~ teao2 | mem | — | — | — | — | ~ | ~ | — | oo tcaoa | xx | 47 | as | 91 | oo | o1 | 46 | oo | 00 toast | ym | 47 | 47 | a7 | 90 | 47 | 47 | 47 | az to77s | rxmx | 23 | 29 | a7 | a7 | 46 | oo | 47 | 32 to772 | mem | o7 | o7 | o7 | a7 | 90} 90 | oo | o7 PIN |_wame | move [“@ [10] 1 [a2 | 13 | 4 | a5 | 16 wor | px | — | oo | — | oo | 29 | — | — | — 102 m% | 23 | 23 [23 | 50] oof so} — | ~ px__| 23 | 23 | 23 | oo } 50 | 50 | — | — teso_| xx | 17 | 17 | oo fiz | 17} — | — | — tc2a1 | saopen | 28 | 07 | o8 | 30 | 00 | 30 | oo | 1.8 s@cLoseD| 28 | o7 | o8 | 31 | 63 | 47 | oo | 18 teaor | mem | — | ~ | ~ | ~ | ~ | — | —- | 50 wesoe | xx [| — | — | — | — | ~ | 50} —~ | - wcaoa | pyrx | 3s | 91 | oo | o2 | oo | 90 | — | — soars | axax | 47 | a7 | oo | 47 | 47 | a7 | — | — so771 |_pxix |} oo | 48 | a1 | — | — | — | 46 | 35 wer7z |_ rxtx | o7 | o7 | a7 | 90 | 90 | 91 | — | — 3SERVICING 70-0351/0355 NOTESSECTION 5 CIRCUIT DESCRIPTIONSCIACUIT DESCRIPTIONS 70-0351/0355 NOTESCIRCUIT DESCRIPTIONS 70-0251/0355 ‘The SYN-TEGH XTR TX/RX unit is made up of three major sections: the RF Section, the PA Section, and the Logic Section RF SECTION ‘The RF Section consists of a, frequency synthe- Sizer, a transmit modulator, a receiver, and receive audio amplifier circus. SYNTHESIZER: Radio frequency signals for transmission and re- ‘ceiver injection are produced by voltage controlled ‘oscillators (VCO's) in a phase-tock loop (PLL) con- figuration. + Voltage Controlled Oscillator Inthis radio, two VCO's are used — G731 operates in transmit made to generate transmit frequencies; 0711 operates in receive mode to generate receive injection frequencies, Each is buffered inde- pendently: by Q782 and Q712 respectively ‘Outputs of the buffers are amplified by Q131 and (0203 respectively, RF signal at receiver injection frequency (Fe + 10.7 MH2) is applied from the LO amplifier 203 in the receiver circuit. RF signal trom ‘Q131 is ampitied further by the PA portion. When the frequency of the VCO outaut drifts away from the desired value, the loop adjusts the steering voltage 10 compensate, A single VCO tank is vot- age-tuned by varactor diodes D711 and D731 respectively, Loop steering voltage applies reverse bias to allthese varactor diodes simultaneously. AS steering voltage increases, varactor diode capaci- tance decreases: thus, riet capacitance in each tank decreases, which increases resonant fre- quency of the tanks, + Loop Dividers ‘The amplitude of the VCO signal from Q734 collec tor for TX and Q733 collector for AX is sutficient to feed prescaling frequency divider involved inIC771, which applies an output pulse to once every 64 or 65 input cycles. Additional frequency divisionis also performed within IC771 to produce 2.5 kHz, X101 isa temperature-compensated crystal oscilla- tor that produces a reference frequency of exactly 12.8 MHz, The reference frequency is aivided by ir 1C771 to produce 2.5 kHz that is compared to the down-counted 2.6 kHz sample of VCO output. Nor- mally the loop response is slowed enough by a Lag-Lead fer to block 2.8 kHz reference noise and prevent loop correction of voice modulation during transmit. Higher active fiter rollot frequency is $8- lected by the microcomputer system on the Logic portion when the radio changes channels or itis keyed and unkeyed, by a logic low applied to the base of 772. This increase in loop response speeds locking time, ‘A connection from an intermediate point in the phase/trequency comparator in 1C771 is made at pin 7. When the loop is out of lock, the down- Counted VCO sample is nat in phase with the 25 kHz reference and fow going pulses appear here, which produce a logic low at pin 7. This logic low is applied to 0778 through Q771 to switch (2403-1/2 and 0504, 504 then clamps otf bias to transmit PA preamplifier Q501 to prevent emission of erratic signals generated by the uncontrolled veo. + Modulator Voice signals from the hand-microphone are ap- plied to the active filer 1C411, where frequency response is pre-emphasized and splatter fitered. Gain is such that stronger signals bring the output inte clipping, which limits modulation. Harmonics above the 3 kHz modulation pass-band are re- moved by the 2.6 kHz pi-network in IC411. Modulation signals are then adjusted by IC408 and 1C404 so that modulation at limiting will produce ‘transmitted carrier deviation of +5 kHz. Output of processed voice signals atIC411 pin 14isfedtothe gain control 10408, where the control voltage is fed from the D/A converter IC404, controlled by the 70-1080A programmer. RECEIVER + Preselector Through the TX and RX relay, RF signals are routed to the receiver input. Signals at image frequenciesCIRCUIT DESCRIPTIONS 70-0851/0255 ‘and frequencies far removeditrom the desiredchan- nel are rejected by a preselector comprised of eight top-coupled, parallel tanks: L201, 1202, 1203, L204, (208, L208, L207 and L208. No tuning of these tanks is required for the entire channel fre- quency spread (6.9 MHz for A Band, 6 MHz for B Band, and 8 MHz for C Band). @201 provides adequate gain to overcome preselector signal losses and maximize receiver sensitivity. + Injection First Local Oscillator signal (Fo + 10.7 MHz) is synthesized by the phase-lock toop and applied to. 2203. A low-pass fiter is provided at the output of 2208, and this rejects extraneous synthesized sig- nals, + First Mixer ‘To maximize intermodulation immunity, a balanced configuration is used for the first-mixer stage. High Injection is applied to L212-primary and preselector ouput is applied to its secondary center tap. Diode double balanced mixer using quad-diode D202 is, employed, High injections applied tothe push-pull input of the mixer. Some of this signal appears at mixer output, but most is lost because L211 is designed to be operated at the 10.7 MHz First IF frequency. + First IF Mixer output is applied to G241, which drives L245. L245 tunes to match the input impedance of 10.7 MHz crystal fiter FL241 and FL242, which re- ject signals outside the channel bandwidth, L247 matohes FL242 to 242 where the First IF signal is ampified at least 20 dB, then applied to Second IF Ic2at + Second IF 1C241 contains all second IF circuitry, a quadrature demodulator, and threshold gate. X241 and cir- cuitty in IC241 generates a second LO injection of 10.245 MHz, A double-balanced mixer, that cancels doth input signals internally, is used so that addi- tional tuned circuits at its output are not needed. Mixer output signal of 455 kHz (IC241 pin 9) Is bandpass fitered further by FL243 and FL2¢4, then superamplified (100+ d8) by the second IF ampli- fierflimiter within 1G241 (at pin 8). + Demodulation ‘The quadrature detector in 1C241 is another dou- ble-balanced mixer to which limiter output is applied. Its second inpat is taken from 458 kHz tank L250, Limiter output 0241 pin 7)s also fedto L250. Frequency deviations trom carrier center will cause phase difference between the two demodutator in- puts, which oroduces output. Thus preampliied recovered audio appears at demodulator output pin 9. 0264, C265 and L251 attenuate signals above 100 kHz. + Audio Recovered audio from Q243 is routed to the gain control 16408 and applied to the active fier IC411. ‘The amplification level is controlled by the gain control unit. Output of the gain controller 1C409 is. applied to the audio amplifier 1C406, Power Ampl- fier |C408 amplifies the audio signal and drives the speaker. + Squelch Audio signals at low-pass filter L251 are routed through Squelch Range RV241, which calibrates ‘squelch-break level when the front panel SQUELCH ccontiol is maximum. Signals at AV2S1 top foed a two-tank 50 KH fier. The resulting 50 kHz signalis| amplified by 1241 and 0244, then rectified by D243, to produce a DC votage that varies inversely with received RF-carrier level, The front panet Squeich ‘control sinks current from 0243 so that the volage ‘can be adjusted, The DC voltage is input to a level detector within IC241 and detector output is an ‘open collector that sinks voltages to logic law when ‘on-channel receiver input is above the squelch threshold established by RV241. Leveldetector out- put is applied through NSQ, the interconnect to microcomputer input port P41, so that the micro- ‘computer can take appropriate action, + Noise Blanker Noise generated at the output of 261 is amplified at Q803 and then sentto IC801., ICB01 controls gain of pin 8 output through Q809 to Q811 (rectifier/am- plier circu) andted-back to pin 5. Output of IC8Ot pin 1 is rectilied at Q804 and given to Q805 and Q806 (one-shot muli-vibrator), which generates a blanking pulse. Q801 and Q802 switch ‘IF* signal on and of by blanking pulse amplified at Q807 and eos, }——___________CIRCUIT DESCRIPTIONS 70-0351/0355 60-WATT PA SECTION + RF Power Amplifier APC-board striplineis usedto matchthe Q501 base terminal to the coax. RF impedance at the collector 0f 501 is transformed by PC-board stripline to the base terminal of drive Q502 and the collector of ‘0502 is transformed to the base of G503. Similarly, RF impedance at the collector of final-stage Q503 is transformed by PC stripline and T1 to match the impedance at RF-gate K501. \S10—L512 and €561—C568 comprise the harmonic fitar. RS21 and R522 serve to drain static and other DC poten- tials from the antenna, + Antenna Gate Inreceive mode, Relay K501 is switched tothe C544 route. The RF signal path from final ampiier 503 is then severed, ln transmit mode, Relay KS01 is switched off the C544 route. The receiver port network is detuned so that is appears as a high impedance to the antenna, and K501 switches final amplifier ouput to the antenna at J601, ‘+ Automatic Power Control Tt, ahead of the harmonic fiter, serves as a direc- tional coupler. D503 rectifies a small RF sample that Js developed across the thin runner, producing & DC voltage that increases with RF power traveling forward into the antenna, This power-level sensing vottage is the inverting input of the comparator IC405 pin 6. The reference voltage applied to the comparator IC405 pin § is fed from the D/A conver- tor IC404 pin 4, which is controlied by the microcomputer via the 70-1080A Programmer (in alignment mode). Output of the comparator 1C406 is applied to Q504 via Q408, which is a current source that feeds pri- mary DC, to the collector circuits of the predriver Q501, The feedback loop, from the directional cou- pler to 0504 via the comparator input IC405 pin 6 holds RF output power at the constant level deter- mined by the reference voltage of i405 pin 5, which is intially adjusted using the programmer. LOGIC SECTION DC POWER AND RESET SVDC powerto allogic circuitry inthe Logic portion is supplied from switched 13.6 V and is regulated bby IC402, Microcomputer IC901 is powered by the 5 V drop across D903, which is sourced by IC401 9 V regulator supply. MICROCOMPUTER: Radio operation is under control of a microcom- puter system located on the Logic Board. This system is comprised of Microcomputer IC901 and 2K EEPROM IC903, Al CPU activity is performed step-by-step in time with a clock. The frequency of the clock is fixed by crystal X901. Because of the high clock speed, microcomputer activity seems instantaneous, * Display and Switches Rotating $305 (UP) or (ON) applies a momentary logic lowto pin 56 or 55 of C901, respectively. 16901 interprets this request as a channet change up or down and outputs the appropriate BCD display data from pin 13—pin 16 (OSP3—DSPO), which is applied to the BCD-to-Seven Segment Display driver, [C301. The channel display data is tatched into IG301 by the DSP STB from pin 12 of IC90t. ‘Once latched, the appropriate channel is diplayed on the channel display, D301. Pressing $301 (MON) applies a momentary logic low to pin 50 of IC901, 10901 responds by putting CTCSS/OCS decode (it installed) in the monitor state and outputs a logic high from pin 13 (DSP3) which is latched in IC302 by the LED STB sent from pin 11. The logic highis inverted by Q302-2/2t0 ight the MON LED, 0393, SSCIRCUIT DESCRIPTIONS ———————— 70-0351/0355 Pressing optional switch $302 (PSCAN) applies a momentary logic low to pin §1 of C901, ICs01 places the radio in the PSCAN mode and indicates this by outputting a fogie high {ram pin 16 (DSPO) which is latched into 10302 by the LED STB sent from pin 11. The logic nigh is inverted by Q302-1/2 to light the optional PSCAN LED, D304. Before going into the FSCAN mode, pressing $304 {ADD/DEL) applies a momentary logic low to pin 49 of IC901. 1C901 outputs to the ADD/DEL LED (0306), causing it to begin flashing, allowing the user to check the PSCAN list During transmit, TX 9V is present at the anode of 10701, which applies @ positive voltage tothe anode of the TX LED, turning it on. When a signal is received, Q410 is turned on, which allows a positive voltage to be applied to the anode of the BUSY LED via D401-9/3. + CTCSS/DCS Encode/Decode 1€801 controls CTCSS/DCS encode and decode. I the optional 70-2187 CTCSS board has been in- stalled, during receive mode the receive audio signal is high-pass fitered at IC50 (on the 70-2187 board) 10 remove the CTCSS/OCS tones/codes. The CTCSS/DCS square wave is input through the Signal VO line, pin 8 of (C801. IC801 determines it the CTCSS/DCS signal received is a valid tone/code. IFitis valid, the output at pin 21 (MUTE) will go to Jogic high, which opens radio squeich, In TX mode, pin 8 of IC901 will output the pro- grammed CTCSS/DCS tone/code to the 70-2157 board, if installed. TXDL goss low, turning off Q1, wihich turns on IC2-2/4 and 1C2-4/4, allowing the tone/code on the Signal I/O line to pass through IC1. 1C1 is 2 programmable fiter that “cleans up* CTCSS/DCS tones/codes. The generated tone is applied %0 Level Adjust AV1, and from there to Balance Controt AVAOT via C6. The signal is then sent to 10411-3/4, where It is mixed with the mic audio, and also ts 0102 in tne reference oscillator. + RX and TX Switching In receive mode. TXDL (pin 88 of 16801) is at logic high. This turns Q705 on, which causes Q702-1/2 toturnon. This applies RXBV tothe VCO. Also, when TXDL is high, 0703-1/2 turns on, and Q703.2/2 («| tums off. This tums Q702-2/2 and Q704 off, which tums TXBV and TXSV off In transmit mode, TXDL is at logic low. This tums Q703-1/2 off, which tums Q703-2/2 on. This tums (Q702-2/2 and Q70¢ on, which turn TXAV and TX9V on, Also, when TXDL is low, this tums Q705 off, which causes Q702-1/2 fo turn off, This turns RX8V off, and TX@V and TXV on. + Data Control When the radio is turned on, the contents of EEPROM IC9GS are serially clocked into IC901 so that It can set up receiver frequency, scan opera- tion, transmit/receive hold timer, busy-channel tock-out timer, time-outimer and reference oscilla- tor frequency control Wher a channel is changed, or when PTT is pressed, the contents of EEPROM {C903 are sent 10 1C901. C901 then uses this data to send the appropriate information for the channel selected to 1C771, CTCSS/DCS circuitry, display circulty, and any signalling options. + Reference Oscillator Frequency Control ‘The tesistance of thermistor RYO7 varies with temperature. This resistance change is converted to a voltage by IC405. Output of 16408 is sent 10 IC901 pin 69 (TEMP). 1C901 compares this data internally with the preset crystal type and pro- grammed offset, and outputs a compensating vokage from pin 80 (F CONT). This voltage is sent to varactor diode D101 to stabilize the frequency of the reference oscillator. + Transmit Output Power Cantrot Power {evel data is sent from IC901 pin 49 (DATA) to ICad4 (the D/A converter) and outputs a refer- ence voltage from pin 4 as described under “Automatic Power Control on page 5 - 5. + Modulation Level Controt Modulation level data is sent from IC801 pin 40 (DATA) to IC404 (the D/A converter) and outputs a relerence voage from pin 2, which adjust the gain of IG408, This controls the modulation level as de- scribed under Modulator’, page 5 - 3,CIRCUIT DESCRIPTIONS 70-051/0355 Table 5-11C901 PINOUTS (rine Pra Name Wo Flow Funston Cabet Tage rusettor 1 Par T PORTS “Programmar interface 2 P38 ° Pots 3 P35 ° PO RD Programmer Intertace a Poa ' PCsD, Programmer Intoiace 5 P33 I poco Progearnmer interiace 8 Paz ° BEEP OUT Bovp Tone Output 7 Pay ° ‘SGNCLK ‘Slack Output for CTCSSICCSS a Poo vo ‘8610 ‘Signe! YO for CTCSSICDCSS: 3 Par ° LEDCHK LED Check Output 10 P56 ° Lepaux not weed 1" P55 ° LEDSTB arated Data Stiobe for Indlestors 2 Pe ° OsP STB Pasallol Data Svobe for Displays 3 P53 ° 08P3. Dieplay/LED Data 14 Pe ° o9P2 Display/LED Data 16 P51 ° DSP Display/LED Data 16 Po ° SPO. Display/LED Date 7 sz ° auxouT ‘Aux Switch Output (Low = ON) 18 Pes 1 TASW Tallearound Switch Input (Low = ON) 19 Pes ° Scag sts Serial Data Stabe for Voioe Scrambler 2 P58 ° ‘AUX STB, ‘Srgl Data Strobe for AUX 2 Ps ° MUTE Low = MUTE Be Pe 1 HANGUP Low = HANG UP 2 Pst t PIT Low = Tx 2 so t yun Low = LOW VOLTAGE 25 aw ° — rot used SYNC. ° = not used a Chas, = GND. 2B Reser = Low ~ MICROCOMPUTER RESET 2 Xa t = Crystal Osoilator, 8 MHZ ed Xeur ° = Cryetal Osciiator, 8 MH 3 ° ° = rol used 2 Vas t = GND 33 Per ° TxOL tow = TX ACTIVATE, 34 P26 ° paste Serial Data Suobe for OYA Convertor = P25 ° veos VCO Swen Signal Output 38 Pes 3 LPs Loop Switch Signal Output 7 P23 VO. Pick ‘Syoths Unigek (Lew = UNLOCK 38 Pee ° STB Serial Data Stabe for Synthesizer 30 Pex ° DouK (Clock for Serial Data 0 P20 ° cHOT ‘Serial Data Outout a Pir vO — not used a Pie vo. E0s4 ‘Chip Select for EEPROM 4 6 Pas Wo. ECs (Chip Select for EEPROM 3 a Pia Wo ose ‘Chip Select for EEPROM 2 4s Pia Wo Eso1 (Chip Select for EEPROM 1 6 Pi ° CLK ‘Clock tor EEPROM a Pit ° DL Data input into EEPROM ay PI0 D0 Date Outpun rom EEPROM @ Por AUXSWICHO AUX Switch (Low = ACTIVE)/CHNL NO, INPUT = Pos MONSWicHt Moniter Switch (Low = ACTIVE)/CHNL NO. INPUT 3 Pos PAiswick2 PRI Switch (Low = ACTIVE}/CHNL NO. INPUT se Pos SCNEWICHS [SCAN Switch (Low = ACTIVEY/CHNL NO. INPUT 83 Pos DEPWRSWICH« | DE-POWER Switch (Low = ACTIVE)(CHNL NO. INPUT 4 Poe rcs ‘nol usod/CHNL NO. NBUT 55 Po DASWICHS [DOWN Saitch (Low = ACTIVE) CHNG NO, INPUT % oo UPSWICHT UP Switch (Low = ACTIVEVCHNL NO. INPUT 7 Paz VLTIN not used se Par NSOIN [NSO Status Input (High = RECEIVE) 50 Pao TMPRTR, ‘Therma! Sensor Input ry paz HEFCNT Reference Frequency Contel Output 6 Dat — not used ee vREF = Faterence Voltage Input to Convert AD 6 aves. = ‘GND 4 voc. sCIRCUIT DESCRIPTIONS 70-0351/0355 NOTESSECTION 6& DIAGRAMSDIAGRAMS 79-0351/0355 NOTESPARTS 70-0351/0355, NOTESPARTS "70-0351/0355 MECHANICAL PARTS: EEN. DescAIMON PART NO PaSwapense PABHELD Cover te siapace Le pian oven omens s we Faowt coven assy ue FRow covenasay ue. Semcnowcnt te sane os us. paren datcs bs ‘Serer aon us. Sooner case asseneny ~ ‘Sermo case tsseenr me rote Gnas i Eloi coven ve Boars Sess us Pes auoe Uibgences ™ ranous ™ ANOLE Bae oS Sacer a woot Nouaror Bia. tocar Poe ear Sve Frome ssa rem ™ aPARTS 70-0351/0355 ‘TR-053 BOARD. fel escAeoN parm. [| reno. Decrom PAB. 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Bee || i ears : = RES || 58 See ete = pa mons = Seal | BES = Sone | BER ee semen aoe: || Bae eg sere as | eed ss Sate Ss |= s =e aes || i S = se || 2 = se |S = = gee || me = ae see || =e = ee = |= See = Bas Be |= Seca 2 = = |S See = Be |i: RERVEE = zs Be | Si sshaN = a3 SEE |i Re 2 = Se |S Sars, = es ae ||: Redvetis = = Ze | = See = ae es || Bee taede & Se = |e See i = = |e Sai =| Sie So ae zee || Behe = Bate ae Bee = | 3 ee BE = east ie | Tatum = Base a Beer Bee || ware, = Bias a Seek cee || Be Bene | Ele z Entre Bae || 3 RRS = ESE ss Sece Se || es & Sees = 3 etaned # = 8 Ee & =e |S Peearnh 3 ice See || ees 2 Se Ses | & See ee z= SS | = Se 5 a S| & a = See ae || = ee Bee = eng Se |S ESNet = Be = = se || = cee 6 Bie = = S| = See = Ee = Ee Se |= He ESS = Ze SS || = HSawris = Sine S Be ss | = Heres | Bat = aus. 3 |= Bean = Bice — FS = cowwnvs wae || fevers © ea || i BENGE ESS || SG ESS | Se EE | Satire Bias || Bh seule = Bak || cei = Bae || Si foie = Saat || Ee BSNGNS = Be || BS Seas Bice || Re canes z EH Ea See | Ss ig BEN BEE iS SEMEN EESPARTS 70-0351/0355. ‘TR-053 BOARD (CONTINUED) were [ene wre [ree [ore rag ree TE rere ED wes omen woe |l ae com ver Rote = couse cise || gy wean isa is ieee =| BEE | 2 ee ae = ieee = «BER See Ee = setae = ESE aie = Eas 3 he | BS Se | BEE = re | ESE Hive =| ESS = Ne BSS eat Bes = BS BES Baie, | Bae = See BE BENS = EEE Fa Sarit | Bis Sone, = eat i Bet BSE Seuatg | Be Ee Soe | RES ieee Bar ig seekve | BSS a ime Se | ES fie = Bas is Sais = Eat Pavete = Bas is ee | RES ie aS Fe Se | sae ee ae ig a Bae ae iS Sone | RES Baie | ea Fe Re Bie ie | ae = seuvare =6 Be mu (Ee iS genie = BEE Sr a Es Eaiuwae |B sete =| Ee = ia, =| BEE Bue | BES = Bei = BEE seine = Bing = See | BES ea = ceiaue =| Be See, | RS = seis | BES Se Re S peau = BES eee =| Rane et Seer BER Rae = BEE g Sere = BEE HEE, 6 BEE & Bevis = BER iouvove Bang = Baten | Bice Se | Bae = Seni = BEE ie | Be = Sie Bas acer ine = Soi | EEE Bari, = Big = Sas BE Perens = BGS = SSE EE Re = Bg a SSRN Ee Sow, =| Be = GSS ss Bengrer | site = GSS ES Sere =| Ba =e Se ee | ES = Sette Bene, ES 2 peated Seve | Bie z Hee Fe = Sake 28a Vane: 3 Seaveis Ege Cane 2 See esos zu See ee 2 Cee Cen = See vance td = Se Ee = See ee S sean Bene = Peed gee = era SSS = Bows: Sm Venter is SS Rh, = ea vere ie Ree = Bou lav = peed zs eae Ed Sa ieee a ee = Poueete z Ee = rene = ee B ct = antes z petted peur Bi S85 Wee See ee Es Benin = Sa70-0357/0855, FSW. escent pare || Erno DESCRITION PAREN. eSSTOnS CONTE 'RESSTORS COMTINIEED avon vow wer sown || roms ermal 2ferae view ut Seteans || rose Ser now ter azvcrw snow wer Geeans || Fees frown view ier feo iow Mr Beaeioe || Fawe ‘een mower ‘ioe 104 MET Jenweee || fewer Bile now Mer {kor 8 MET weraeee || toon Shor now MET Seasess || rer Slew ino et Genrer || tere ocr, yo. Mer wine || ter a woise || Meso Jonas |} feet gouciss |] Foes seve rower weet Sonioe |] Fase Tibet iow Wer tenes Soneview mer sone || Fees Absent MET fossa Been sw wer 4 Taga yew we does Bion vow wer fe Bias Brome now Mer i wnat Zio now wer fo weaaeias igus snow wer = ‘stem row, Mer prerrtd Blow inom wer od eave owe we wena ion iio wer 4 Boot AON MET ypaast Vita tre wer oer noe MET varus ResSrOnS Nie noe wer ats roe 220 Jose ota Wo ve MEE mas we seeeo seo now mer me ‘Sina vow wer sceneous = ‘rr yom wer rs 2 iow wer neuron UTE = te ome wer cs Souces fees OHM. 190%, SET cae, ABE C= 0, fe ‘etme vow, MET Set Srvromreat mo tay, Vo We MET ‘ove Grieaeaan ro Voi brow Mer Seo Coen i Nome iow Mer Grot emer ret Noe View er Per Fuse, ree Noa tre Mer re Feat ne 20 ss ora ine we ME os Pile socescee ro ioe ine MET Peo aera roe Vic tno wer Foe recent i= Vota tno wer mot Series ro oye iow et ior Save nossa oe forge sow wer a ‘Sioa foe sano ur 3s Siaars goosePARTS 70-0351/035S CONTROL HEAD Taine ae werner SSIS Se aren eve 7 rave [| ror ann ne ox: cara ev cen mew | wos sc ower muse = eles nee SMT Rua =. Bree. 3g Ze erties! EEE | es rere oy een se SESECR SS, Oe ae Fee Ton see mee ae: RRs peer | pe se re as Lees peee | Be Ear ns Su ERE rs | SS Ear 5 os \rownee awe || ass a rs = Siew tse tex | Se Pesaced ne = Sees Bey | Siz Hiskee ree seein ae ERBERe ae ero B sou yreu se Bung Bs Sat en et mie xx sengom nama || 3S ae ea te nas = ayy sez | 2S Som mete nag = mn rom | soa en ee nae BS sa eae mas paoerons = sa ren Rane S iene meee = soon vows pun || Bey SBME AT Rime = geonveuver = iy | ey eae et mie = monieuie = Bie | eae et Bae s mation 6 Eig || See Semana Bag S weavers | Eas - = Ree | Ries oe Ed momimye BSE | coy mormon: pots se ceumewm eee || ge, | SE nes Sy ESM. BistPARTS: ——— 70-0351/0355. ‘2-599 TRUNK-MOUNT INTERFACE BOARD tame ee new cena tame [ene [eon = oe cameo ext see scen rae |f on oe veisere 4 see eye od 8 seg ice ES sawens st seg eget ESS St seg Biss cae cou new ue mses Ed SERS ed seumeemn ise se Bees ee sok ise ate Ed Sash eet isk igniy Rie a Brees Eee BES = Biss = SRR Sh eee See = ins = SARS eS Re | (kee sekieete Ris Beate | Ree omens Sgavenie = Be arent Rane ee eens owe Be ZS ewes g Sette BS en panne ows ‘70-2157 CTCSS FILTER BOARD Toes NS ARANDA TORBEN Uae ee mere Decree memes |] wre or a naw wy AEE romas fs rotaees g BEeics aes |e isi ieaas =| Bik & Bhar asv cee Jones || Be eos 30 eT Tousen 3 She ev Arto Bases || acm pow'het Testes g weaves = fmcom owner nates 3 Cteeee tw con ™ Voce owner enears S ‘soy sou, SeR m= Hore wees So nig sou cer mo Ss cone micee me & sole eynas = S soit By nas me = Sonor Bt nas fs & Sorse BV nas Re S Sorat dey mae w s Serer By Pas me Se tere sey mae ms = worsen mews mises || ee = aarar sou cee item || s Sore avers use |] Fe & uF teweic e moe |] Fs wsreonere ercurs & 2 wesc roar |} er = woes rae |] fe Se Eeane yeowea |] fee Eo Seka mewaet Tose a secemme rosjoam & Saas eae meceweos srewanpromcexs —ressee ™ moron rowan || rao SSacceaissscre snrREPLACEMENT PARTS ORDERING To sheed delivery and evold errors, aways include the follwing information when ‘ordering replacement pats: 1. Bostidentication ofthe pans A. MIDLAND part number, or 8. Modatand Serial numbers of equipment in which the part is used, with ©. Pan description, and 1D. Schematic raforence designator, and, E—frnecessary,retum the old part as sample 2 Specty quantity desired of each part. 3. Shipto address (and billing addrece if ditfererd, ‘Mail or phone your order to: MIDLAND INTERNATIONAL CORPORATION 1690 North Topping Avenue Kansas Cry, Miseour 64120 (16) 241-8500 PARTS 70-0851/0355Miocanolllifl 1690 NORTH TOPPING + KANSAS CITY + MISSOURI + 64120 (P.O. BOX 419903 + KANSAS CITY + MISSOURI - 64141) TELEPHONE: (816) 241-8500 + FAX: (816) 245-1144SERVICING ——$ $$ my een SoRUS aio a Conic gs guy \ ves setiegien ers 70-0351/0988 vo eyes ae sates, Rte mange ON Set, SOUELCH an Sema ot Sacer. Haas atin ee ogee fran AVERT F Secomtinutey ota Troubleshooting Chart 4 - § — Squefch ProblemType = ees eesti eae See oe us oa Rae os Shane “a ‘e o heck tor “Bie * vetctgn 1288! fan ante? seh pin ‘0 © vat eo eels Sygpee* Setweon exalt pin I? Mee pie on Sd pane es Setcgen Tela wee ay Bier Seats ° ‘es Troubleshooting Chart 4 - 4b — Receiver Problem (Continued) —_—_———SERVICING 70-0351/0355 Verstu gutput fercithsn Vers ond’eeuipnent Agtion se ereeern 16 not, suspect leaf On Bete ‘pa Se — . Deewent Seettpaanry? distorted? “ tegen er Re Suspect Suspect cont apts contin ct eam aL pan Sree 8, oS EBtos 1B" 418 pin fee cht Bie ‘Troubleshooting Chart 4 - 6 — Modulation Problem‘aur = ages Srvc TCS, see Chain) 10K, o_o op PegSieh Boge t= 1 Shack O08 Ser ie"thefne! Tt, ge,to ie PaOBLeR Begs eo 1s.SERVICING 70-0351/0355 xp atte Digatie ete ect ad Trargpsetee YO | tes fer dapat one Pale snttine sack - a BEDE, ante Sa | Rint sf ease Saat ‘a ee eae ‘es ae om ah aS Troubleshooting Chart 4 - 4a — Receiver ProblemGes en) & RABIES cere vs Signa Wo es OIE dustarton enelser Roepe | Saha Ee, 1 Rocenoe Sarseh 0 ‘bextoun C536" ang (208 hs (EEN ‘eater ) Sp mare Po ves g hat a2 penta, Ten 18 that 0262 vostage agree seine ‘esSERVICING eee eet thy 70-0351/0355 ‘fa Sratae le maja BEB Troubleshooting Chart |faeniege sufieiln cre Sd Re ‘es ene sete YS om cacy Done “0 Sar Nes] onli soonstee Paces ‘e ‘ngernet Sr 8 ait foneBLOCK DIAGRAM 70-0351/0355 Re 7x08 RTO] voce a # ¢|Nes ig 38. sooty el ce z = Sy | ue (LP CE, | Fs bwel ary LE FP ascan LE tron Pry sor by wow Se) safe pen HEB fH no LP ¢ ohe) a vo [aROST|, loco nonhcase en ot Hx, | (nes i! i Heal hic re901 i He BH" waresone Jpeg Stet, eressr968 | eye || 22! srt | LOFTON 1 = tarrstoeny 7 a ! k I iakeser Fe ai | er ! one S ee | L af | veer Gf -— | peo — er pe aa Lp LebtSae] — mares so ~] lnower eae = ax oeveour| aoe opm Sol eT ~~ yea0e tar cnasrans > | Jeinseats prey twat | wes [os 1x re PEK or PLL, L woz sce |) v4 wre = | BE) I corpary cf 3OFTT ar or rr) | Pome] | | Paar foe useor Ly corta ro|seevan Hanes) LH zecran LH pscas fp CAsntassen Saeaas PP Layee [7 [Seare’ | [lems f Ei ar siete wor) E[arscaense | [Beer] cer | Wrrrcce | Buse Moreh 1 Fb ow r— r 2] Reso wa) em pare pam | Wf Rte fasaa: Lf etets LLL Ta rconr, esce | Leven | [Saure” [ate a eae ae] peas ce te ezsreal—{ bare eco ! 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