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Is 277 2003 PDF
Is 277 2003 PDF
Whereas the Parliament of India has set out to provide a practical regime of right to
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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
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IS 277: 2003
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( f01
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Indian Standard
GALVANIZED STEEL SHEETS
(PLAIN AND CORRUGATED)-SPECIFICATION
( Sixth Revision)
First Reprint JUNE 2007
(Including Amendment No.1)
ICS 77.140.50
BUREAU
OF
BIS 2003
INI>IAN
STANDARDS
Price (; roup 4
FOREWORD
This Indian Standard (Sixth Revision) was adopted by the Bureau of Indian Standards. after the draft finalized
by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical Engineering
Division Council.
This standard was first published in 1951 and subsequently revised in 1962. 1969,1977.1985 and 1992. While
reviewing this standard in the light of experienced gained during these years, the Committee decided to revise the
standard. In this revision, following changes have been made:
a) Amendments number I, 2, 3, 4 and 5 have been incorporated.
b) Table I has been modified, interstitial free grade of base metal has been included.
c) Clause 7.1 has been modified.
d) Clause 2 have been updated.
Galvanized steel sheets covered by this standard are intended to be used for purposes such as panelling, roofing,
lock forming etc.
For all tests specified in this standard (chemical/physical/others). the method as specif
111ay also be followed as an alternate method.
:~
Al\'IENDl\lEN~r
TO
IS 277: 2003 GALVANIZED STEEL SHEETS ( PLAIN
AND CORRUGATED) - SPECIFICATION
(
( Page 1, clause 6 ) -
~f)ixth
Revision)
Type
(I)
(2)
Desilnation
(3)
(4)
i)
Deep drawing
GPO
Grade DD
ii)
OPED
Grade EDD
iii)
Corrugated ordinary
GC
GTade 0
NOTES
1 Spangles shall not be allowed to form on the: surface of zero spangled str ips.
sheers during ga lvaniz ing.
2 If grade designation GP is required by the purchaser, it may be manufactured from Grade 0
of IS 51:'.
'However, bend test shall not be applicable to GC grade of sheets intended for
corrugation. '
(MTD4)
1-78 BIS/ND/07
{Page 1, clause 6 (see also Amendment No.1)] grades in the existing table:
SI No.
Type
Designation
Grade Referen(c of
(3)
IS I079/1S 513
(4)
Base Metal
(2)
(I)
v)
vi)
-ii)
Ordinary
Ordinary-Hard
lock Forming
OP
Grade 0
GPH
GPL
Grade0
Grade 0
';'3 Passivation shall be carried out on the surface, if agreed to between the
ourchaser and the manufacturer.'
.(Page 2, clause 7.4) -
Grade of
Coating
(1)
100
80
Minimum Coating
Single Spot Test
g/rrr'
g/rrr'
(2)
(3)
100
90
80
75
NOTE - For the above grade of coating, the mandrel diameter for bend test for adhesion of
zinc coating shall be subject to mutual agreement between the purchaser and the
manufacturer.
[Page 2, clause 8.1, last sentence (see also Amendment No.1)] Substitute the following for the existing:
However, bend test shall not be carried out on sheets intended for corrugation.'
Grade
Pitch
ofCorrugation
mm
mm
17.5
75
12.5
75
19.0
70
17.5
70
NOTE-On agreement between the purchaser and the manufacturer sheets of other profile,
depth and pitch of corrugation may also be supplied subject to required condition for
imposed load on roofs as per 4.2 of IS 875 (Part 2) : 1987
'The number of corrugations shall be as per the table given below, depending on
the width of the sheet.
t
(Page 4, Table 5) -
the existing:
No. of
Grade
(~orrugatlon
(I)
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)
xv)
xvi)
xvii)
(3).
-_ ..__
Before
Corrugation
After Corrugation
(4)
(5)
750
660
10
II
900
KIO
1000
910
13
14
16
18
"A
1200
1220
1110
I 125
1350
1500
1220
1370
1650
750
1520
680
830
930
(2)
_-----_
..
..
-..;
A
A
20
A
A
10
II
900
13
16
B
B
1000
1200
J 350
I 130
J 240
18
20
10
12
B
C
1500
1650
840
1390
1540
720
()
1000
875
(MTD4)
Reprography Unit, 81S, New Delhi, India
AMENtA'"
TO
IS 277 : 2003 GALVANIZED STEEL SHEETS
(PLAIN AND CORRUGATED) - SPECIFICATION
( Sixth Revl.rion)
'Galvanized plain sheets, corrugated sheets and coils shall be reasonably flat and
free from bare spots, pin holes, tears and other harmful defects. However,
imperfections such as rough/non-uniform coating, minor dents, water/passivation
marks, etc, may be present at certain portions which are not harmful for intended
use.'
(MTD4)
Reprography Unit, 8~. New Delhi.India
IS 277 : 2003
Indian Standard
GALVANIZED STEEL SHEETS
(PLAIN AND CORRUGATED) - SPECIFICATION
( Sixth Revision)
I SCOPE
Title
513 : 1994
1079 : 1994
6745: 1972
8910 : 1918
13229: 1991
4 SUPPLY OF MATERIAL
(~LASSIFICATION
T~pr
Ursia:nalioll
(2)
(J)
(;rad.. l{d",'I.'IItt'
uf 11..,,- Mt'lal
IS IUi')..'IS 51.'
Nn.
--_..._ -------
3 TERMINOLOGY
2-78 BIS/ND/07
(4)
....-...'lo._.._ _______ .
I)
GilD
ti,a"l 1)1)
ii)
GPE()
(illllk
iii)
GPIF
ti,.'lk If
iv)
<- ",urugatcd
(iC
(;I;,d(' l)
N( )TF
()rdinary
Sllan~ k'
10
1'0 m nil
LDD
IS 277 : 2003
7 ZINC COATING
8 BENDTEST
Grade
Thickness
No,
~f Zinc
Coaling
(2)
(3)
8.2 Requirements
i)
200
ii)
220'
iii)
275
iv)
350
(1)
o 6.1
(;rade of
\1inimum Average
1\1inimunl Coating
~().
( 'uating
(~oaling ~rriple
Spot Test
g/m'
Singlr Spot
Test')
g/m'
(I)
(2)
(3)
(4)
i)
(,O(J
600
SIO
II)
450
450
380
Ill)
.\50
3S0
300
iv)
27~
275
235
\')
22')
220
190
vi)
200
200
170
vii)
ISO
180
15~
viii)
120
120
100
10 RETESTS
.t
IS 277 : 2003
Grade
or
Diamr.tfr l ' of
~1andrel
COltin~
fur Thicknf5s
or Sheet
--A-...
Over
Over
Over
2.3
Up to
3
)6
Up to
2.3
Over
1.25
Up to
1.6
Over
1.0
Over
Over
Og
0.5
Up to
1.25
Up to
1.0
Up to
0.8
Over
0.4
Ovcr
Over
Up to
Over
0.3
Upto
0.22
Up to
Up to
0,5
0.4
0.3
0.22
(11 )
( 12)
(13)
0.16
(I)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
i)
600
10
I!
12
ii)
450
10
II
iii)
350
IV)
27~
I(
v)
220
vi)
200
vii)
180
viii)
120
given in 8.2 and 9.2, two more set of test samples shall
be taken for the specific test rcquircments from the same
lot.
10.2 If any of the retest sample fails to meet the
requirements of this standard, the entire batch of the
sheets represented by the sample shall be deemed as
not conforming to the standard,
11 FREEDOM FROM DEFE(:TS
"1.1 Galvanized plain sheets, corrugated sheets and
coi Is shall be reasonably flat and free from bare spots,
holes. tears and other harmful defects.
a) Length
b) Width
c) Thickness (uncoated
sheets)
"3.2 Tolerances
13.2.1 Length
1'-10 sheet shall be srnaller in length than that specified.
13.2.3 "fililh
IOmrn.
20 mm
IS 277: 2003
Type of
No.
Material
(I)
(2)
Sheet
i)
ii)
Coil
Order of CalculatioD
Method of CalculadoD
Number ofN.men"
in Raultt Vallie
(3)
(4)
(5)
Total mass
"
integral number of kg
NOTES
I Nominal mass of single sheet shal1 be calculated by calculating the volume of the sheet and multiplying the same with density of
sheet (density 7.85 glcm') and rounding the same to 4 effective figures.
2 Mass of the: coating shal1 be calculated by multiplying the surface area of the single sheet with indicated nominal coating mass
(g1ml ) as shown for triple spot test (see Table 2)..
J For calculation of corrugated sheet mass. the width before corrugation considered while calculating the area.
13.2.4 Thickness
The tolerance on thickness of sheet and coil shall be
according to IS 1079 or IS 513 as applicable.
SI
Number or
No. C:orrultation
Grade
III
.".1.2
Gracie
Depth of
Corrugation
mm
17.5
12.5
Pitch of
Corrugation
mm
75
75
..
A-
Before
Corrugation
mrn
Corrugation
mm
Ancr
.n
(2)
(3)
(4)
(5)
i)
II
750
660
ii)
10
900
810
iii)
II
1000
910
iv)
IJ
1200
1110
v)
750
680
vi)
10
900
830
vii)
II
i 000
930
13
1200
I 130
viii)
IS 277: 2003
15.1.1 The material may also be marked with the
Standard Mark.
"' DEPTH
PITCH 75mm
f.IG.)
14.2 Tolerances
IS MARKING
SI Nil,
J>imfnsion'
j)
Depth of corrugation
.t 2.5 111111
ii]
5 111111
.:!5
iii)
" Average
Tolerance"
(I)
Ill' 4
measurements
111111
IS 277 : 2003
ANNEX A
(Forewords
COMMITTEE COMPOSiTION
Organizat ion
DR T
MUKHERJEE
SHRI
(Cltairmdll)
R. P. V ARSHNEV
SURf R. K. SETH
~-)HRI K. K. GUPTA (AlteTnol~)
SHRI V K GOEl
SHRJ
B.
SURI
M. L. AHUJA (Allernate)
VAtoVNArnAN
SHJU R. D. B.
S,NGH
S. K. GANGUlV
SURJ
StiRI
B. S, RANA (AII~rrtQle)
R.
SHRJ
PRA8HAKAR
SHRI
DR
SURI
~ln:1 en
~tccl
Co Ltd. Vijaynagar
S. R. MfJ)IRATT"
Da~tllr
ARVIND
DR S K
rjt'P-l~
SURI
\1 N
(A /Ierna te)
R. RAPAT
SURl
lindal iron
(Alternale)
SHill B. D. ('"OSH
S K.
SURI BUA\KAR
tlfGOt:
(A/ternate)
Roy
:\1tthilldra Uginc
~tl~cl
Cn I rd. Raigad
DR S. B
SURI
lshapore
K.
(i
N.
MOHAN
(Alternate)
S(}AE
(MflALS)
LAlternate)
REPRESf:NT AnVE
JOINT DIRI:Cl0R
(I&L) (Alternate I)
~ttnistr~ tlf
Steel.
~l:\\
Delhi
SURIS
SURI
~'1u~anJ
(Alternate II)
SAHA
A C R
C. II.
SURJ
StiRI
(Alternate)
SARKAR
n tAlternate)
SHARMA
K. R. SRINIVA~AN (A/lernate)
DR S. TARAfDAR
SURJ R. GOPAI KRJSHAN (A/ternate)
SIIRf G TIWARI
D. H.
SIIRI
SRIVAST"VA
A'S.
StiRI
B. PRAt>HAN (Alternale)
SIIRI A. I\. CUAUOHPRI
~tUU B. V. S. PANOIT (Alternate)
MA HUll<
SlfRI,(j
DH ~ANA~ MI~flRA
SlIklSuoliAKARJItA
I>k n K PA/lI;I(iRAHI (Alternate)
SftRI S. SISOOI"
5Ie\'I'''1I('nil~'''' I\s~lH.:iati()n
SIIRI
SIIRI
M. I'R.\SAlJ (Alternate)
II ~. AkOR.~ iAhernatc)
M S ll~~IN"\Ak
SIC".I R P. (lll" itA
StUU II () 1"11 H>\ (Alternate)
S!!KI
St~d
( 'onttnued on pa~()
7)
IS 277 : 2003
(Conll",~edfr()m
page 6)
Orgamzauon
Structural Engineering Research Centre. Madras
SHk!
Representauvets]
SHRI
S. 1. MOHAN (Alterna/i)
R. K. M.o\lHOTRA
SHRI R. K. VER."1A t Alternates
SURJ 1. D. t-fARJDAS
DR M. n. ~1 'tfESU"'ARI
SURI
DR S. CH-\hRABoRr"
SHRI
UP)
HIS Directorate General
SHill
SURf
B. R. (JAl.G"1.l (Alternatt!)
M. C. S.4.UHC
S. K. SE~(jl.PTA
SURI
(A lternate i
DR P_ C. CHOWDW.-RY
SURI
(AI{ern~ft')
S. N. Gllf\ iAlternate)
rv1ITRA
Member Secretary
SIfRI ()u:pu.: J-\I"
BIS is a statutory institution established under the Bureau ofIndian Standards Act, 1986 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
~
Copyright
BIS h'ls the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free usc.. in course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), 81S.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes arc
needed; if the review indicates that changes are needed, it is taken lip for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
'81S Catalogue' and 'Standards: Monthly Additions'.
This Indian Standard has been developed from Doc: No. MTD 4 (4374).
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Text Affected
----_..
Amendment No.
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