reGHNOPOLEvECHNOPOLE Introduction Technopole Industries LLC is the latest name within the manufacturing industry of steel pole which represents unparallel quality and professionalism. It is the manufacturing division of Kozmo Lighting LLC who has been operating since 1989 & is one of the leading suppliers of complete lighting solution to both governmental and non governmental entities throughout the Middle East, North Africa and Asia regions. As one of the leading manufacturer in the country Technopole has become synonymous with quality through its comprehensive range of products for various applications. Its range of solution include street light pole, flood lighting pole, camera pole, monopole, among many others. At Technopole we strongly live by our commitment to superior quality and excellent customer service and take pride in creating a concrete and strategic partnership with our customer. Our client can rest assured that we will provide the necessary end to end service through our innovation approach to design solution, ever expanding portfolio and efficient logistic support. With the vast experience gained by the company management over the years we guarantee that you will be provided with all liable options for your projects along with top notch presale and after sale service to ensure your entire objective are met. nn) |] &> peng tECHNOPOLE Manufacturing: Lighting poles are manufactured using up to date technology CNC & PLC controlled machine with minimum ‘manual handling required using raw materials from fist class steel mills. We possess 14 meter long shear machine and 14 meter long press brake used for production of octagonal polygonal and conical poles. As standard procedure poles are delivered hot dip galvanized. In some cases and according to the customer's request poles can be delivered painted over zinc coat. Quality Control and Assurance: Quality is one of the most important factors taken into consideration from early beginning stage starting from preparing the order to customer and ending by delivery the project.Step by step checking is made in order to control the specification according to international standards and tolerances. We produce variable type’s heights, shape of lighting poles and high mast. Poles Such as (Octagonal street lighting poles up to 18 meter height (Octagonal poles to any required length (Multi Segments) Round conical street lighting poles up to 18 meters height Powder coated poles in round and octagonal shape Manually and electrically operated hinged poles or high mast. Decorative poles for streets, garden, car parks and private sector. Design: Techno pole industries have invested tremendously in sophisticated special designed programs to design the most economical poles. Each project is designed according to the BS EN 40 standard taking into consideration all related parameters such as wind speed and type of luminaire,~ tECHNOPOLE Hot Dip Galvanizing and Painting: Corrosion prevention is essential factor in the economical utilization of the steel. In most steel products hot dip galvanizing provides ideal corrosion protection for steel. No other productive coating matches galvanizing unique combination of low first cost ease of inspection for coating quality, durability low maintenance and resistance to impact and mechanical damage Advantage of Galvanizing: Galvanizing provides abrasion resistant coating for an exceptionally longer period. No other protective coating ‘can match this unique process. ‘Since galvanizing involves coating of zinc with base stee! at a considerable low cost and relatively high negligible ‘maintenance for longer duration it is considered to be the most effective coating today. The galvanized coating becomes part of the steel surface as it forms zinc-iron alloy layer and materallurgical bonds to the base steel. The corrosion rate is extremely show compared to other conventional coatings, ‘The mechanical properties commonly galvanized are not affected by galvanizing.ade any ails +eCHNOPOLE Octagonal Pole The tapered octagonal pole has a variety of uses from sporting ovals to Industrial developments, from as low as 3 Meter to as high as 18 Meter due to its wide range of uses, the tapered octagonal pole is also known as general purpose pole. Technical Specification Octagonal Shape Pole Material: $235JR, EN10025 Wielding: AW D1.1 Galvanizing: BS EN 1461 Option: Height: 3-18 Meter Variable Arm Length from 0.12-3m Variable Spigot size from 60-120mm.> peng tECHNOPOLE Octagonal Pole ‘The octagonal steel poles are manufactured with the process previously described. Technical Specification: ‘Shape: Octagonal (8 bends) Dimension: Up to 15 Meter Pole Design: BS EN 40 Thickness: From 3mm up to 8mm Pole Material: S235JR, EN10025 External Diameter: (Min at top) 60mm Galvanizing: BS EN 1461 (Max al base) on Request (OTHER DIMENSIONS GAN BE SUPPLIED AS PER CLIENTS REQUIREMENTS, SUITABLE SINGLE OR DOUBLE ARM UP TO 2m, HEIGHTS & OUTREACH Tolerance (According to EN40:Part 2) ‘On Length: +25mm On Thickness: +.3mm_ On Circumference: +1% On Diameter: +3% (From the Circumferences) ‘On Straighiness. <.003L, L-HrE Dimensions: Code 4 f F | Thickness | Door | A B c D U ovorers) | (mm) | fen) (om) | ‘A03 3 60 | 120 3 | 300x100| 300 | 10 | 210 | 14 | 350 ‘A04 4 60 | 120 3 | 300x100| 300 | 12 | 210 | 14 | 350 ‘AOS: 5 65 | 140 3 | 300x100| 300 | 12 | 210 | 16 | 500 ‘A06 6 60 | 140 3 | 300x100| 300 | 12 | 210 | 16 | 500 A07 7 a5 | 180 3 | 350x120| 400 | 16 | 300 | 20 | 600 ‘A08: 8 a0 | 180 3 | 350x120| 400 | 16 | 300 | 20 | 600 ‘A09) 9 95 | 200 35 | 350x120[ 400 | 20 | 300 | 24 | 600 ‘A10 10 90 | 200 35 | 350x120| 400 | 20 | 300 | 24 | 600 Ald 22 100 | 250 4 | 600x120| 400 | 25 | 300 | 27 | 800 ‘Ald rr 120 | 260 4 | 600x120| 450 | 25 | 350 | 30 | 800 ‘Als. 15 110_| 320 5 | 600x150| 450 | 30 | 350 | 30 | 800 Al 16 110 | 330 5 | 600x150 450 | 30 | 350 | 30 | 800 Als 18 120 | 330 5 | 600x150| 450 | 30 | 350 | 36 | 1000>. Genie teCHNOPOLE trea) 4 F soem trou ‘TECHNOPOLE INDUSTRIES RAK | parr: ai0172012 SOMME: ry a DRAWN BY, BN wea ok e9s7i-4.260062 DRAWING TITLE: RS6000 TOP A/F60 SERVICE DOOR DETAIL pe LocaTINe Lus ‘3mm THICKNESS BASE PLATE DETAIL 300 se oH] ‘TECHNICAL SPECIFICATION: 1. POLE SHAFT & BASE PLATEIS MADE OF GRADE $235JR CONFORMING TO EN 1020-1 2. POLE DESIGNED ACCORDING TO BS EN 40 3.. ANCHOR BOLT OF GRADE 88 (HDS) 4, POLE & BRACKET ARE HOT DIP GALVANIZED (AVERAGE 100 MICRON) TO 8S EN 1461 5, DESIGNED TO WITHSTAND WINDSPEED OF 160KWHR, Optional Flood Light Bracket Street Light Bracket Anchor Bolt Cover 3mm THICKNESS ~ WELDED STR (CHAIN SUPPORTLUG. stp roR_— EARTH LUG |-DOOR REINFORCEMENT ANCHOR BOLT DETAIL 2nura 2 Washer 16mm DIA x a 300 140 ANCHOR BOLTS TECHNOPOLE INDUSTRIES RAK AIG Plot No, Na Tek on971-4.2020062 Fax: 00971-4.26622738 ‘Website: wrr.konmalighting. com mall: technopolerakagmait.com| DATE: 16-01-2012 SCALE: NES DRAWN BY: HN SIZE: at DRAWING TITLE: 6 Meter Octagonal Pole> peng seCHNOPOLe Dimension Tolerances Tolerance on Thickness Nominal Tolerances on the nominal thickness Maximum thickness difference a thickness plate ClassA | ClassB | ClassC | ClassD | Nominal Plate Width ll al anal al ad Mell Fd 3S aa [woe [os [oa [a [2 [os [os fos fos fos [=f 358 04_[+i1 [03 [vi2}0 | +is [078 | +078 [09 [09 }10 110 }-—|- pacts |-05 [+12 [03 [+14 |-0 [+17 [085 [voas [oo [10 [10 [11 [47 [12 21525 |-06 [+13 [03 [+16 |-0 [+19 [095 [+095 [10 [it [12 [12 [43 [14 saa) [08 [ia [os [roo fr22 [it [eit [aa [a2 [a2 lis [a3 [ta 3400 [10 [+18 [03 [+25 |-0 [+28 [-t4 [eta [12 [13 [14 [14 [45 [15 >e0<50|-10 [+22 |-03 [+20 |-0 [+32 |-16 [+16 [13 [14115 [15 [16 [17 21506050 [13 [+24 [03 [+33 1-0 [+36 [18 [rie [ta ]is [16 [16 [17 |- Boiler, Pressure Vessel and Chrome molybdenum are to Class C Structural and offshore is to Class A Thickness Tolerances Nominal Tolerance of nominal width of Thickness <=1200 31200 >1500 31800 =1500 ==1800 ‘OAT 7-019 w-021 - +£0.18 $021 $0.23 3025 +020 12022 wie 0.24 ¥120.26 $022 7-024 7-026 +022 +£0.26 41-026 32028 +029 $120.26 4-028 4-029 403% $0.29 47-0: $031 +035 ¥-0.32 #2033 #1034 W040 $0.35 #036 $03 FE Das +£0.37 41-038 +£0.40 +046 $150=280) $0.40 we 0a2 $E0aS E050 Width Tolerances Nominal Tolerance ‘Width Mill edges Trimmed edges Lower Upper Lower Upper = 1200 0 +20 o “3 $1200<=1500 0 +20 0 3 1500. 0 420 @ Ed Sas>. Genie tECHNOPOLE Tolerance for trimmed edges apply to products with nomial thickness <=10mm, for thickness >10mm the upper tolerance shall be agreed at the time of ordering Length Tolerance Nominal Tolerances Length Tower Upper 2000 0 +10; $=2000<8000 o ¥0,005% Norm length $=8000 7 +40. *Alldimensions are in mma aee air +eCHNOPOLE Conical Pole Technopole Industries street lighting column are available in your choice of standard mounting height for either single or multiple fixture mounting or arm/bracket arrangement. Technical Specification Conical Shape Pole Pole Design: BS EN 40 Pole Material: $235JR, EN10025 Wielding: AW D1.1 Galvanizing: BS EN 1461 Option: Height: 3-18 Meter Variable Arm Length from 0.125-3m Variable Spigot size from 60-120mmGenie tECHNOPOLE Conical Pole ‘The conical steel poles are manufactured with the process previously described and with variable taper ratio. Technical Specification: Dimension: Up to 15 Meter ‘Shape: Conical (Round) lickness: From 3mm up to 8mm Pole Design: 8S EN 40 External Diameter: (Min at top) 60mm Pole Material: S235JR, EN10025 = (Max at base) on Request Galvanizing: BS EN 1481 OTHER DIMENSIONS CAN BE SUPPLIED AS PER CLIENTS REQUIREMENTS, SUITABLE SINGLE OR DOUBLE ARM UP TO 2m, HEIGHTS & OUTREACH Tolerance (According to EN40:Part 2) (On Length: +25mm (On Thickness: +.3mm ‘On Circumtrence: +1% ‘On Diameter: +3% (From the Circumferences) (On Straighiness: <.003L; L=H+E Dimensions: Code # f F | Thickness! Door [ A B c D U (oreters) | (om) | (mm rm) feng ‘A03 a 60, 100 3300x100] 300 | 10 | 210 | 44 | 350 ‘A04 4 60 | 100 3 | 300x100| 300 | 12 | 210 | 14 | 350 ‘AOS. 5 65 | 140 3 | 300x100| 300 | 12 | 210 | 16 | soo A06 6 60 | 140 3 | 300x100| 300 | 12 | 210 | 16 | 500 A07 7 a5 | 180 3_| 350x120| 400 | 16 | 300 | 20 | 600 ‘A08 8 80 | 180 3 | 350x120| 400 | 16 | 300 | 20 | 600 ‘A09 9 95 | 200 3.5 | 350x120| 400 | 20 | 300 | 24 | 600 Al 10 90 | 200 35 | 350x120| 400 | 20 | 300 | 24 | 600 Al2. 2 100 | 250 4 | 600x120 | 400 | 25 | 300 | 27 | 800 Ala 4 1z0_| 20 4 | evuxizv|asu [25 | 3su | so | sou Als: 15 110 | 330 5 | 600x150] 450 | 30 | 350 | 30 | 800 Al6 16 10 | 330 5 | 600x150] 450 | 30 | 350 | 30 | 800 Als 18 120 | 330 5 | 600x150] 450 | 30 | 350 | 36 | 1000 astECHNOPOLE Genie ror)* teCHNOPOLE TeCHNOROLE INDUSTRIES RAK [oAT= ea wa ¥ 2S been coilre: Mate wreinemtstingaen {12 Meter Conical Tapered Pole [zazzisieaesarcnmtsamas = Sata ESMid Hinged Pole Mid hinged pole act on a simple see- saw principle with the column lowering in its own foot print. The lowering and raising system is either by direct pull for lower capacity or by pulley if higher capacity is required. These pole are hinged above half the height and acts as a see-saw, allowing for the top of the pole to be lowered to the ground for easy access of lights or equipment. Technical Specification Octagonal continuously tapered pole Height: 8-18 meter Pole Design: BS EN 40 Pole Material: S235JR, EN10025 Wielding: AWS D1.1 Galvanizing: BS EN 1461 Options: Direct pull or pullet type Customized bracket for various applicationGenre TECHNOPOLE cls 1. starr MADE OF sre, oRADES25IR (GocomDINeTORNIORS) Base Plate 2. FINE HOT DI GALVANIZED TOS BO 146 Caoousoe) 26x18 Base Thickness 20mm s,paucxm ro wmistaNo WnESRED oF O aS 12 meter Hinged Type O Octagonal Pole (Hot Dip Galvanized)eCHNOPOLE Camera Pole The Camera pole rang with mounting heights or up to 15 meters, are available with the least possible movement for highly accurate and clear vision required where maintenance access of camera's is restricted or limited a mid hinge camera pole is the ideal solution. Allowing the pole and camera to be lowered to the ground level without the need of expensive equipment. Technical Specification Octagonal/Conical Continuously Tapered Pole Pole Design: BS EN 40 Pole Material: S235JR, EN10025 Wielding: AW D1.1 Galvanizing: BS EN 1461 Option: Height: 3-20m Service ladder or Mid Hinged Available Customized camera bracket as per camera design.. Genre teCHNOPOLE POLE, eRACKET CaNERe HOUSING camera wl Note oe Dib reid is Eom on ‘Weical THON DETAILS FORBDLE MOUNTED CAMERA POLE BRACKET CAMERR HOUSING \ oo CAMERA + Pou SIDE WEW DETALSaie rECHNOPOLE Square Pole The square section lighting pole is ideally used for flood lighting and gives the perfect balance when used with a square shoe box fitting. The range extends from 2 meter to a maximum height of 12 meter. Technical Specification Square Shape Pole Design: BS EN40 Mast Material: S235JR, EN10025 Wielding: AWS D1.1 Galvanizing: BS EN 1461 Option: Height: 2-12 Meter Powder and Protective coation.>. Genie tECHNOPOLE 120) 200 10.0 dole to Hote? 30009, 300.5 DRAWING TITLE: 6 METER SQUARE POLEGran teCHNOPOLE Flood Light Column Our Flood light column is suitable for flood light installation in large area lighting requirement for both commercial and public application Technical Specification Octagonal Height: 3-18m Pole Design: BS EN 40 Pole Material: S235JR, EN10025 Wielding: AWS D1.1 Galvanizing: BS EN 1461 Option: Bracket suitable for any amount of flood light. Service Ladder Service Platform Single Piece and Mid Hingeda: TECHNOPOLE ona, a a Ga: ‘oi | rr roBisnis +ECHNOPOLE High Mast High mast lighting is the most efficient method of lighting large area with the minimum obstruction Technical Specification Polygonal shape continuously tapered pole with 20 bends Mast Material: BS 355/EN 10025 Wielding: AW D1.1 Galvanizing: BS EN 1461 Option: Height: 16-35 Meter Custom made luminaire fixing bracket to suit customer requirement. Lowering and raising systemHIGH MAST reCHNOPOLe General ‘Technopole Industries offers a raising and lowering system that allows for ease of maintaining the lighting system at ground level. Ideal where lift trucks and/or climbing is prohibited. Light fixtures can be arranged symmetrically for lighting prison yards, roadways or parking lots. Not to be excluded is Sports Lighting, ‘The lowering device can also arrange light fixtures asymmetrically. This will allow for muttiple sports fixtures to be aimed in one direction. Contact us for further details, Design ‘The selection of the correct pole design is predicated on the specific loading requirements of each application Finish All poles, mounting brackets and platforms are furnished with a coating of either red oxide/zine primer, factory painted, powder coated or hot-dip galvanized to BS EN 1461. Exterior finish coatings are available by request. Pole Shaft ‘The steel pole shall consist of the appropriate number of pole sections, either round or mult-sided, for heights up to 38 Meters. Each section shall be fabricated from high strength low alloy steet conforming to EN 10025, with minimum yield strength of 55,000psi. These shafts shall telescope over each other to match the overall desired pole height. The overiap telescoping joint shall have a length that is the larger of 0.6 Meters or 1-1/2 times the diameter of the inside of the female tube. The sections shall be pre-fitted and match marked at the factory. Base Plate ‘The base plate is fabricated from a structural quality hot rolled carbon steel plate that meets or exceeds ASTM A-26 with 2 minimum yield of strength of 36,000 psi. The base plate shall telescope the pole shaft and have a circumferential weld on the top and bottom. Anchor Bolts Anchor bolts are fabricated from a commercial quality hot-rolled carbon steel bar that meets or exceeds ‘minimum yield strength of 55,000 psi. Anchor bolts are sized according to each pole design and are furnished with 2 galvanized heavy hex nuts and 2 galvanized flat washers. Anchor bolts shall be galvanized.>. Genre TECHNOPOLE Monopole The monopoles are used for telecommunication purpose and normally consist of a main pole shaft with a working platform at the top to cater for the installation and maintenance of microwave and dish antenna. Technical Specification Mast Design: |. L. E. Technical Report 7. cP3 Mast Material: S235JR, EN10025 Wielding: AW D1.1 Galvanizing: BS EN 1461 Option: Height: 18.35 Meter Custom made bracket for microwave and antenna. Service LaddertECHNOPOLErai a vECHNOPOLE Bracket Drawing Double Bracket Double Arm Bracket Single Arm Bracket A Triple Arm Bracket Quadruple Arm K> peng tECHNOPOLE Code A B c F(Dia)__| R(mm) 1 1000 ‘800 400) 48.3.0 | 75x8.0 500) 2 1000 ‘800 400) 60x30 95x4.0 500) 3 1100 ‘900 400 483.0 | 95x4.0 600 4 1100 ‘900 400 60%3.0__|105x4.0 600 5 1200 1000 400) 76x3.0__|105x4.0 700) 6 1200 1000 400, 4873.0_|120x4.0 700 i 1300 1100 400) 60%3.0__|135x4.0 800) a 1300 1100 400 76x30 120x4.0 800 9 1400 1200 400) 76x3.0__|135x4.0 900) 10 1400 1200 400) 89x4.0__|135x4.0 900) 1 1500 1200 500) 60x3.0 | 75x4.0 700 2 1500 1200 500) 60x3.0 | 95x4.0 700) 1B 1600 1300 500) 763.0 | 95x4.0 800) 14 1600 1300 500) 60x3.0_|105x4.0 800) 15 1700 1400 500) 76x3.0_|105x4.0 900) 16 1700 1400 500) 89x4.0__|120x4.0 900) 7 1800 1500 500 60x30 | 135x4.0 | 1000 18 1800 1500 500 603.0 120x4.0 | 1000 19 1900 1600 500 763.0 | 135x4.0 | 1200 20 1900 1600 500) 603.0 | 135x4.0 | 1200 21 2000 1500 500) 763.0 75x4.0 2000 22. 2000 1500 500) 89x4.0_ | 95x4.0 1000 23 2100 1600 500) 60x3.0 | 95x4.0 1100 24 2100 1600 500 60x3.0 | 105x4.0 | 1100 25, 2200 1700 ‘500, 60.3.0 105x4.0 | 1200 26 2200 1700 500) 76x3.0 | 120x4.0 | 1200 7 2300 1800 500 603.0 | 135x4.0 | 1300 28 2300 1800 500 763.0 | 120x4.0 | 1300 29 2400 1900 500) 763.0 135x4.0 | 1400Genie we0.5n . We 1.on Bracket @ Ha De w R Weight Type Steel Degree m mm m mm (KG) os 75 10 92 Al 59,109,159] 0.75 1s : 10.7 2.0 12.6 10 11.0 a2 5°,10°,15°| 1.50 48; 60 15 06 13.8 20 16.1 15) 15.5 a3 5°, 10°, 15° 20 48; 60 2.0 13 178 25 20.1> peng tECHNOPOLE => Code £ 500 200 300 60x30 | 75x40 1-2 2 500 200 300 60x3.0 | 95x40 1-3 3 500 200) 300 76x3.0_| 95x40 1-4 4 500 200) 300 76x3.0_ | 105x4.0 1-4 5 500 200) 300 89x4.0 | 105x4.0 1-5 6 500 200 300 89x4.0 | 120x4.0 1-5 7 500 200) 300 89x40 | 135x4.0 1-5 a ‘500 200 300 114x4.0_|_120x4.0 1-6 9 500 200 300 114x4.0 | 135x4.0 1-6 10 ‘500 500 300 114x4.0_|_ 135x4.0 1-6 it 1000 500 ‘400 60x3.0 | 75x4.0 1-2 12 1000 500 400 60x3.0_| 95x40 1-3 13 1000 500 400 76x3.0_| 95x40 1-4 14 1000 500 400 76x3.0_ | 105x4.0 1-4 15 1000 500 400 89x4.0_ | 105x4.0 1-5 16 1000 500) 400 89x4.0_ | 120x4.0 1=5 17 1000 500 400 89x4.0 | 135x4.0 1-5 18 1000 500 400 114x4.0 | 120x4.0 1-6 19 1000 500 400 114x4.0_ | 135x4.0 1-6 20 1000 500) ‘400 114x4.0_| 135x4.0 1-6 21 11500 1500 500 60x3.0 | 75x40 1-2 22 11500 1500 ‘500 60x3.0 | 95x40 1-3 23 11500 1500 ‘500 76x3.0_| _95x4.0 1-4 24 1500 1500 ‘500 76x3.0_| 105x4.0 1-4 25 1500 1500 ‘500 89x4.0 105x4.0 | 1-5 26 1500 1500 ‘500 89x4.0 | 120x4.0 1-5 2 11500 1500 ‘500 89x4 135x4.0 1-5 28 1500 1500 500 114x4__ | 120x4.0 1-6 29 1500 1500 500 14a [135x4.0 1-6‘The bracket is made by aluminum that boosts the character of being lightwei and corrosion resistant. tis composed of two pieces that can be combined with an MB bott. The significance of the mechanically designed teeth on both side of the arm is to make the two pieces bonded tightly. I has also the ability to "Twist at a desired angle ranges from 90 to 180 degrees. The bracket has an internal diameter of 50 millimeters and has two M8 bolt to tighten it on the pole. The total ‘weight ot the bracket is 1.7 kilograms Installation instructions bolt from the Street Light 5.\Mring Code: 6.Brown = Live T.Blue = Neutral 8.Green ‘Yellow = 1. First is to set the desired angle on the bracket before tighten it on the MB bolt and an M8 nut on the ather end 2.After the two pieces is combined perfectly, insert the other end of the bracket to the Street Light and tighten it by screwing the three M10 3.The whole light now can be installed on a pole smaller than SOmm diameter 4,afler positioning the light the two M8 bolt should be tighten it properly.rai vECHNOPOLE Anchor Bolts Biite-r(e R174} pT lg Length Bierce Meclare lt M14 14 350 100 M16 16 500 100 M20 20 600 100 M24 24 600 100 M27 27 800 120 M32 32 1000 120 Anchor Bolts are generally manufactured from round bars from 14mm to 32mm in Diameter. It could be supplied in J, |, L types and are Cold Galvanized. Ll as |i -+ECHNOPOLE THREAD LENGTH ANCHOR LENGTH HOOK LENGTH2 - a <) Mares tECHNOPOLE Max. Lighting power: 18KW’ Pole height: 15—50M Salty working loads 200 ~1000KG, Brakediance: <2m (note; need x braking sytem) ‘Avorigiinning ha Borba Motor power: 370W ~2.1KW Max. salty working wind peed 1Omis ‘Whe rapesaietyfctor , 6 times of safety working ood Lighrng Rad Teta Py ht nol a Uni onk hong cae Fag ral Ring Lamp Pane lamp fps bls _ La Pow ighing Comal Dev Wadia ____. ee Ascending Desanding Con Cabinet Tebowieh 7 Date sheet for lowering device 260900 280% 1000 43201100 350% 1100 420% 1100 460% 1100 360-450 380-430 480-1070 570-1070 620-1070 650-1070 1.UGHTNING ROD 2 PULLEY SHELF 3. MOAILERING STAINLESS HOOK JUNCTION Box INoKcarVEDSsc cup sysre4 WREROPE TERMINAL ‘A WRERCABLESYSTIM (wine, Powencase) SINCE DRL 6.DRNEMOTOR 2.LIGHTINGCONTROL 0, |. RALCONTROLEOXpir z ea >: a tECHNOPOLE WIRE CONNECTION MODE A SINGLE DRUM WIRE CONNECTION MODE B DOUBLE DRUM. ‘Mex rasing eight for high mam Saftey loading grale:200kg 400kg 600K ‘800Kg 000k Application: Anyplace suitable fr high mastweCHNOPOLE Cutout Box This connection box is intend to be installed in lighting columns at the connection between looped-through feeder cables This connection box is intend to be installed in lighting columns at the connection between looped-through feeder cables and the luminaire components protected by fused special equipment as MCBs, timers, residual current devices or the like can be integrated on DIN rails. Technical Data Acc.IEC60439-1 Impact resistant thermoplastic All metal parts corrosion protected Transparent fuse cover Ingress protection: IP43 Class of protection:2 Range taking self adapting cable sealing Dia.16-35mm feeder cable 8-14mm luminaire cable (2 sealing for 2 luminaire cables, 3x1.5mm2-~ or 2x4 wire dia1.5-3mm ‘Standard: IEC60439, VDEQ660-505rai Galvanizing Process Galvanized steel has gone through a chemical process to keep it from corroding. The steel gets coated in layers of zinc because rust won't attack this protective metal. For countless outdoor, ‘marine, or industrial applications, galvanized steel is an essential fabrication component. ‘The principal method of making steel resist corrosion is by alloying it with another metal, zinc. ‘When steel is submerged in melted zinc, the chemical reaction permanently bonds the zinc to the steel through galvanizing. Therefore, the zinc isn't exactly @ sealer, like paint, because it doesn't just coat the steel: it actually permanently becomes a part of it. ‘The zinc goes through a reaction with the iron molecules within the steel to form galvanizedsteel. ‘The most extemal layer is all zinc, but successive layers are a mixture of zinc and iron, with an interior of pure steel. These multiple layers are responsible for the amazing property of the metal to withstand corrosion-inducing circumstances, such as saltwater or moisture. Zinc also protects the steel by acting as a "sacrificial layer.” If, for some reason, rust does take hold on the surface of galvanized steel, the zinc will get corroded first. Ths allows the zinc that is spread over the breach or scratch to prevent rust from reaching the steel. Surface preparations for galvanizing typically cons pickling and fluxing, is of three steps: caustic cleaning, acid Caustic cleaning: a hot alkali solution often used to remove organic contamination such as dirt, paint markings, grease and oils from the metal surface, epoxies, vinyis, asphalt or welding slag ‘must be removed before galvanizing by grt blasting, sand blasting or other mechanical means. Picking — scale and rust normally are removed from the steel surface by pickling in dilute solution of hot sulphuric acid or ambient temperature hydrochloric acid, ‘Surface preparation also can be accomplished using abrasive cleaning as an alternative to or in conjunction with chemical cleaning. Abrasive cleaning is a process whereby sand, metallic shot oF grit is propelled against the etec! material by air blaste or rapid rotating whecl. ¢_§\S.veCHNOPOLE Fluxing = fluxing is the final surface preparation step in galvanizing process, Fluxing removes oxides and prevents further oxides from forming on the surface of the metal prior to galvanizing, ‘The method for applying the flux depends upon whether the galvanizer uses the wet or dry galvanizing process. Galvanizing: in this step the material is completely immersed in a bath consisting of minimum 98% pure molten zinc, the bath chemistry is specified by the American Society of Testing Material (ASTM) in specification B 6, the bath temperature is maintained at about 559 C. Because the galvanizing process involves total material immersion, it is a complete process; all surfaces are coated. Galvanizing provides both outside and inside protection for hollow structures.aia vECHNOPOLE “Install the anchor bolts using template, with conduit, through the centre. Concrete should be to the bottom of the thread on the bolts, 2.Afler curing, place the leveling nuts on the anchor bolts and screw to the bottom. Install washers, also. 3.Use a level to adjust the nuts to the same height. 4.Lower the pole onto the anchors using nylon 18, not chains. 5.Install washers on the top of the baseplate 6.Install nuts and tighten them to the correct fVibs: Anchor bolt torque ({tibs) lub r=150 dry sis" 3a" 3a" 718" 78" ” x 1118" 4-1/4" 1318" 4-112" 18 18 24" XO T.Level the pole,TIE DOWN NUT FLAT WASHER LEVELING NUT BOLT CIRCLE DIAMETER (BCD) TEMPLATE CONDUIT FOR ELECTRICAL WIRES ANCHOR BOLTS CONCRETE FOOTING DETERMINED BY CUSTOMERWARRANTY recHNOPOLe Technopole Industries warrants our products to be free from defects in material and workmanship under normal use and operation for the period of one year from the date of shipment. Any materials or parts, which are defective and retumed to Technopole Industries will be replaced or repaired without charge, F.0.8, factory. However, this warranty shall be null and void unless we are notified of such defects within this one-year period from the date of shipment. Such notification shail be directed to Technopole Industries, attention of the Customer Service Manager. Provided further, no goods shall be returned to us without prior written consent or authorization. This warranty does not cover damage caused by improper installation, overloading, accident, or neglect. This warranty does not cover alterations, modifications, or additions unless the change is acknowledged, in writing, by Technopole Industries In addition, the warranty excludes fatigue failure or similar phenomena resuiting from induced vibration, harmonic oscillation or resonance associated with movement of air currents, ‘around the pole,