wwnwsym.co.id Leading the Way IN PILING TECHNOLOGYFrom the Director On behalf of PT. Sunway Yasa Mandir, it gives me a great pleasure to introduce our company as well as to express high appreciation to all our clients both home and abroad. PT. Sunway Yasa Mandiri always strive to provide value added solutions in the concrete pile industry, by integrating pioneer technology with professional and experience staffs to dedicate their competencies in delivering superior concrete piles and quality workmanship in every projects we do. You will discover a thorough information about our ISO 9001:2008 standard products and services in the concrete piling industy, including our achievements and the list of projects we have accomplished in the recent years in this Company profile | stronaly aware that our success is the result of synergistic cooperation from all parties and do believe the continuous service of excellence to our clients in the future. Sincerely Gondo Achijat Director‘SUNWAY YASA MANDIRI ABOUT US PT. Sunway Yasa Mandiri was founded on June 25% 2010, We specialize in foundation works, mostly piling, To ensure the qualities of the piles we use, we have our own casting yard and produce the piles by ourselves. We also pioneered the use of injection piling in indonesia way back in 1995 when we were still 8 joint venture company with a subsidiary company of Sungeiway Malaysia. Our employees have an extensive experience in doing piling works, thus all sorts of proberns encountered on the field can be solved professionally. We always treat Our customers as a working partner rather than having a' master servent' relationship with them, We believe that a working relationship should be a long term rather than a short one. We push ourselves to be one of the best in our field of work. And we are not shy in admitting any mistakes that we make because we know that we can't have a better teacher than learning from our experiences. We do not take pride in being a company which can give the cheapest price but we always strive to be always competitive in & improving our works. Finally, we hope that you, our potential customers, can have a lang term working relationship with us. Status Hukum PT Sunway Yasa Mandiri Akte pendirian : 188.4/230/436 6.2/2011, siuP 503/5724A/436.6.11/2010 TOP 13015122481 NPWP 03,046.231.16-609.000 Bu (0029/GAPEKNAS/13/04/11 1S0.9001:2000. : 37499/A/001/UK/En siuak 188.4/230/436.2/2011 Leak 00206876BENEFIT OF OUR PRODUCT © a 8 9 Strict Quality Controt Specification and quality controls on materials, production and finished piles are constantly and strictly controlled. Injection System Technology Injection pile 's done by pressing the pile into the ground making some advantage such as there i less distur- bance, sound and vibration to surrounding neighbourhood compared with drop diesel, hydraulic hammer system. The cleanliness of the site is also well-maintained Flexibility We prepared various length of pile ranging from 5 to.9 metres so It is easy for our customers to choose which combination suits them best. Ideal For A Wide Range Of Soils Static tests have conclusively proven that hydraulic static pile driver can be used for a wide range of soils, rang- ing from marine clay and sandy sit to residual soll Environmental Friendly Hydraulic jacking installation system is practically noise and vibration free, Therefore, it can be widely used in + Regulated city zones. + Environmental sensitive sites. + Adjacent or within sensitive structures / instruments, High Speed Process Since we alteady have most of the required piles on stock, our customers do not have to wait 00 long for the piling work to start. ‘Accurate & Confidence Each of the equipment have a calibrated manometer gauge installed & it can show the bearing capacity of each riven pile. Practically, there is no loading test needed as each pile working load or bearing capacity is recorded. ISO Certified PT. Sunway Yasa Mandir is already |SO-9001 certified, so quality assurance is guaranteed Substantial saving The relatively short lent section of each pile brings important benefits and compared to ether diving methods, intof ime, In time and manpower it contributes enormously to ease for traneportation, on-site safety and spec handling and driving, Cost and materials The wiastage that normally results from stresses alzo means ting odd, excess length is cramatically reduced, And the abe nere is no need for costly steel reinforcements 12 of heavy pling ‘Saving in the reat terms. le by inserting piles to required dep ‘based on pile cap load requirements and soll condition,OUR PRODUCT SPECIFICATION Stresses in pile during lifting pitching ( 200 - 250 - 300) Properties net concrete area (mr Pile 200 | 250 | 300 Pe °C wire dimension 7 mm. Characteristic strength ( Nini 50, Nominal pile size (rm) 200 200 250 250 300 300 Gross sectional area (rm’) 200 40000 250 62500, 300 90000 Net concrete area(mm') 200 39.846 250 62.346 300 89.846 Section modulus (rrr 200 1333333 250 2604167 300 4500000 (a) Litting by 2 point at 0.2 x L from either end PC Pile Lim) Wik) Mmax_ fl fp 20x20 7 659 144 108 361 9 848 238 179 361 25x25 7 1030 225 087 231 9 1324 372 143 231 30x30 10 2119 662 147 200 (1b) Lifting by 1 point at 02 x1 from one ena PC Pile Lim) Wik) Mmax _fl__fp 20x20 7 659 412 309 361 9 848 681 511 361 25x25 7 1030 644 247 231 9 13.24 1064 409 231 30x30 10 2119 1892 420 200 FOR INFORMATION ftop 470 540 3.18 374 3.48 ftop 670 872 478 640 621 Nos of prestressing wire Size of wire (mm ) Characteristic strength ( Nimm* ) Nominal cross-sectional area | mm) Assume prestress force loss (%) Breaking load of prestressing (kN) Initial prestress (70%) Initial prestress force/wire (kN Initial prestress in wire (N/mm?) Initial prestress in concrete ( Nim) Effective prestress, fp (Nimm*) foot status 253 OK 183 OK 144 OK = Tos pleneirt 088 OK L * Toaplekngn O53 OK ear nates coe Ao comp. seeesinconree| foot status 052 OK Note:{b)20,25,30 = imax “149 OK | impact coet. = 125 0.16 OK w Tous plewelgne “178 OK L. = Tealpelegh 7220 OK Nl = Sse ota ‘low eson sess in concrete ‘low. comp. seeses concrete | 200 250 300 200 250 300 200 250 300 1670 38.5, 20 643, 70 45.01 1169 452 2.89 250 361 231 2.00 125xWxL/ 14 (kmPrestressed concrete pile structural capacity calculation PC Pile 20 x20 25x 25 30x30 b 20 cm 25 em 30 cn h 20 em 25 er 30 cm Material & Specification Concrete strenght K- 500 K- 500 K-500 Cube Strength 500 ha/em 500 ko/em' 500 kafem? fe 5897.39 psi 5897.39 psi 5897.39 psi Ac 62.00 i 96.88 in 139.50 in x 320.33 int 782.07 ins 1621.69 in’ c 3.94 in 4.92 in 5.91 in z 81.36 | 158.92 in 27461 ine PC Wire 0.28 in (7mm) 4dim 4dim Sdim JIS G 3536-91 SWPD1 As 0.06 0.06 in 0.06 x fpu (237316.56 psi 237316.56 psi (237316.56 psi 16700 \a/cm? 16700 kajerm 16700 kgicrn* Allowable Design Load Initial prestress of wire (% ) 70 70 70 Eff, prestress of wire (Assuming looses + (%))-Fae20 7930.66 Ibs/wire 7930.66 los!wire 7930.66 Ibs/wire Eff. prestress on concrete fpc 511.65 psi 32746 psi 284.25 psi Allow. tension of concrete fr 307.18 psi 307.18 psi 307.18 psi Rupture tension of concrete fr 575.96 psi 575.96 psi 575.96 psi Allow. axial capacity 9015695 ios 158714.21 os 234575.77 los 40.93 ton 72.06 ton 106.50 ton Allow. moment capacity 6662428 tos in 100853.92 tbs in 162410 81 ibsin O77 ton-m 116 ton =m 1.87 ton-m Structural Strength Nominal axial strength (N ult) 279070.31 ibs 453891.34 ibs 659630.84 ibs 126.70 ton 206.07 ton 299.47 ton Nominal moment strength (M ult.) 165036.25 Ibs in 206295.31 losin 309442.97 Ibsin 1.90 ton-m 2.38 ton-m 3.57 ton-m Service Bending Moment | Crack bending moment) 88493.61 Ibs ir 14356746 tinsin 236219.80 Ibs.in 1.02 ton-m 1.66t ton m 2.72 ton-m FOR INFORMATIONPILES PLAN VIEW Bo AQ 5q25 | 16850. maa a a at L oa. oat that deta sambungen ToasO Fae Wy AA 5 = iat PC wire 407 PC wire 507 ms Qc : Link 3 mv eget 20/25 | we 30 201s PC wire 48 7 PC wire 5 07. anchor 4D10 - 50. anchor 4D13 - 50 potongan 8-8 tek 3 ink 3 20 125 we Gpcestantunsse anchor L = 50 20r25- 40.0 50-4015 Plat datar SO tre, Welding Prat datar 20125 t= 6 20/2130 50 t-8 inks FOR INFORMATIONAXIAL & LATERAL LOADING TEST Lateral loading test Piling machine counter weight Hydraulic jack sistem Dial gauge ‘Supporting beam for dial gauge Axial loading test Piling machine counter weight Test beam. Dial gauge Hydraulic jack UNP FOR INFORMATIONSpecification PC SO Injection System Machine dimension Maximum pressure Pile size fhe minimum distance fram existing Machine productifity Dissamble condition : 6x 33x 36\m) - LxWxH Assambled condition : 9x 4.5 x 17(m) - LxWxH 2200 psi: 50 ton 200 x 200 250 x 250 70 cm ( maximum pressure 50 to 200 - 400 m / day Land conditions Flat, firm, and free from old foundation Land area width : 25 m; length : 12m Accessories 1 ladder 9m 2. stock / tripodal 12 m 1 chamber 6/7/.9m 1 jack7m 10 load | Bilt / counter weight) @ 2.5 ton 1 set crane counter weight 1 welding machine 3 steel plate Calculation Pile Size 200 mm Diameter injection cylinder Binch The number of Injection cylinder unit The surface of injection cylinder Yaxhx 02 Yex2.X 82 = 50265 in For example, if the pressure gauge indicated 2. psi, the axial load capacity of the pile is Cylinder volume x2. pressure 50.265 x i tof 50.265 2./ 2204 ton Broms ( 1987, 1994) : a pile has to have minimum resistance twice its working load, or safety factor / SF min = 2 ‘Axial working load, follow FOR INFORMATION 50.265 2./(2204*2) 0.0114 4 Ton IF the pressure gauge reads 2200psi, the allowable axial working load of the pile can be calculated as 0.0114 x 2200 25.08 tonPC 50 working method e e A pile is placed into the injection chamber. The hydraulic ram injects first pile section down ‘The hydraulic ram is raised and the chamber door reopened. The 2% pile is placed into the injection chamber, welded inject down by the hydraulic ram, This procedure is repeated with another extension pile and the process ends when each piling point can double its specified load. s FOR INFORMATIONSpecification HSPD 12 a oO Grip Injection System Machine dimension Maximum pressure Pile size The minimum distance from existing Machine productivity Land conditio FOR INFORMATION 945 mx 5.2mx 13m (max 120 to 200 x 200 - 350 x 350mm spun @ 300 - 350m 60 ~ 90 cm ( maximum pressure 60 ton 260 +200 m/day raximum pressure 120 Flat, firm and free from old foundation Driving record grip jacking system Pressure (moa) Ultimate jacking force (ton 108 169 230 290 352 a2 473 534 595 656 77 778 839 900 960 1021 1082 1143 1204 1265Specification Machine dimension 10 mx 65mx95miLxWxH Maximum pressure 150 ton Pile size 250 x 250 - 350 x 350 mm spun @ 300 - 400 mm he minimum distance from existing 90 cm ( maximum pressure 7: 270 cm ( maximum pressure 150 t Machine productivity +200 m/ day Land conditions Flat, firm and free from old foundation Driving record grip jacking system Pressure (mpa) Ultimate jacking force ( 1 9.48 2 15.76 Zz 22.04 4 28.32 5 34.60 6 40.88 Zz 4716 8 53.44 9 59.72 10 66.00 rr 72.28 12 78.56 3 84.84 14 9112 5 9740 16 103.68 7 109.96 18 116.24 1 122.52 20 128.80 a 135.08 22 14136 23 14764 24 153.92 FOR INFORMATIONHSPD 2t+O Grip Injection System Specification Machine dimensior ILA mx SBmx7 miLaWe um pressure 240 tor 200 x 200 - 450 x 450 mm spun @ 300 - 500 mm he mini 90 cm { maximum pressure 120 ton) 290 crn ( maximum pressure 240 ton Machine productivi +200 m/ day Land condi Flat, firm and free from old foundation Driving record grip jacking system Pressure (moa) Ultimate jacking force (ton 1 16.2 2 288 3 409 4 534 5 653 6 775 ? 897 8 1018 9 1140 10 126.2 ty 138.4 12 150.6 13 1627 4 1749 5 1871 16 199.3 a 25 18 223.6 19 235.8 20 248.0 FOR INFORMATIONHSPD Specification 320 Grip Inj TypeT. Type S — jection System Machine dimension Maximum pressure Pile size The minimum distance from existing Machine productivity Land condition 125 mx 7mx16mim 320 ton 250 x 250 - 500 x 500 mr spun @ 250 - 500 mm 125 cm imaximum Pressure 160 ton) 350 cm (maximum Pressure 320 ton +200 m/ day 12 mx 6.55 mx 3.06 miLxWxH) 320 ton 250 x 250 - 500 x 500 mm spun @ 250 - S00 mm 120 em { maximun 330 crn ( mani +200 m /day ressure 160 ton } mn Pressure 320 ton ) Flat, firm and free from old foundation Fla, fim and free from old foundation Driving record grip jacking system Pressure (moa Ultimate jacking Pressure (mpa force BB e@vouaune 14 5 16 v 18 19 20 a 22 FOR INFORMATION 217 366 515 664 813 96.2 Stree 1260 1409 1158 1707 1856 2005 2154 2303 245.2 260.1 2750 2899 3048 3197 3346 Nousune Ultimate jacking force ton) 129 259 388 518 647 77 90.6 1036 1165 294 1424 1553 168.3 1812 194.2 2074 220.1 233.0 245.9 258.9 2718 2848 2977 3107 323.6HSPD Specification G20 Machine dimension Maximum pressure Pile size The minimum distance from existing Machine productivity Land condition FOR INFORMATION 125 mx7mx16m(LxWxH) 420 ton 250 x 250 - $50 x 550 mm spun @ 300 - 600 mm 125 cm ( maximum Pressure 210 ton) 350 em ( maximum Pressure 420 ton) + 200 m/day Flat, firm and free from old foundation Driving record grip jacking system Pressure (moa) Ultimate jacking force (ten) 258 450 643 835 1027 1220 1411 1604 180.0 198.9 218.1 2373 2565 2757 2950 314.3 3335 352.7 3719 3012 4104 429.6 448.9 ees Grip Injection SystemWORKING METHOD HSPD - Hydraulic Static Pile Driver Grip Injection System @Nogaune 10. i 12, 13. 14. Mobilizing 1 (one) set of grip jacking systern machine and a service crave to the project location. Machine setting using the service crane. Positioning the grip box right above the pilling point. Setting the horizontal machine position using water pass. Loading the first pile segment into the grip box. Clamping pile by activating the grip box handle Checking the alignment of the pile tip with the piling point Prior of touching the ground, pile straightness vertical checking is perform using a water pass direction (-y). Pressing the pile by lowering the grip box position to its lowest position possible, whilst reading and recording pressure at any given depth reach The clamp around the pile is then released and the grip box is raised to its highest possible position, and the pressing procedure 9-10 are repeatedly done until the first pile is totally pressed into the ground. Once the first pile is successfully inserted into the ground and the pressure reading indicated that it is possible to continue pressing more pile, then the second pile is raised and the inserted into the grip box right above the first pile Straightness checking is then performed between the first piles and welding is performed around the pile joint. The procedure 9-12 are then repeated for the third piles and on. This procedures stops only when the pressure reading has shown its maximum pressure or according to the project brief given by our client and the pile can no longer be inserted into the ground. Machines will be relocated to the next pilling position, and the procedure 4 and on are then repeated accordingly oth, \d second pile using a water pass at both Calculation of setting pressure Formula : F= PxAxn Where = Piling force (n) Oil pressure (mPa) Oil pressure action area { mm?) Number of cylinder FOR INFORMATIONPILING SEQUENCE ot fee 2 e 20% ee Be a0 — Ss 2.2.2. —— 5s 66 6 6 er) Keluar Proyek FOR INFORMATION 16 2Y: = s ————— STUCTURAL DRAWING HSPD - Hydraulic Static Pile Driver Grip Injection System c Vertical motion mechanism Piling platform Pite clamping box Main cabin Side piling installation set Assistant cantilever 8. Cross motion and rotary mechanism / Short base 9. Longitudinal motion mechanism / Long base FOR INFORMATION NowaunesDIESEL HAMMER Interpretation of Allowable Bearing Capacity The pile bearing capacity can be calculated based on Hiley's formula as follows Hilley's formula for diesel hammer Where Allowable dynamic bearing capacity of pile (ton) Efficiency of diesel hammer ( 0.85 - 1), taken 0.85 Weight of ram ( ton) Height of fall of ram (Ram stroke ) (cm Weight of pile Coefficient of Restitution ( 0.5 for concrete pile) Final penetration ( Final set ) per blow ( cm } Amount of the total temporary elastic compression of caps, pile and soil cm») Safety factor, taken 3 Example D (196.6 cm}, $=0.4, K=1 085x3,5x196.6 | 3.540.5'4.378 1 Ra SK 3544378 | 2 fq ~ O8S3.5x1966 3.5105 4378 06 35+4378 3 Ra ee =189.5 Maas Ra = 190 tor FOR INFORMATIONROD GUIDED DIESEL HA en ‘Technical Specification DESIGNATION TYPE ors | 0025 | pox | oo4 | 050 | 0053 | op6s | 073 | vos | D093 | po10s | 0098 Gfindercomplete | iso | 500 | 3200 | 4000 | 5000 | 5300 | 6300 | 7300 | 8000 | 9300 | 10300) 1200 ee 2100 | 2300 | 2800 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 ee, . 45-50} 42-50 | 40-50 | 30-50 | 30-50 | 35-50 |30-50] 30-50 | 30-50 | 35-50 | 35-50 | 35-51 ee v | % | 8 | 9 | us | 150 | 150 | 203 | 20 | 294 | a5 | a2 Cicorsureton | gg | mp | 2 | w | so fo jw] mw | oe | wo | a] 2 inderboremm | 299 | 370 | a0 | 450 | s00 | soo | sto | sma | 600 | 00 | 640 | 700 Heduction abo 2 2 2 2 22 2| 2 2 2 2 2 Hammermassion | ios | 42 | 535 | 732 | a5 | 93 | 5 | # | 5 | w | ses | a5 Ge ope channel] channel | channel | channel | channel |channe! channel] channel | channel | channel | channel| channel poe | pipe | pine Gude distance 360} 360/330] 360/330] 360/330 |360/330] 330 | 330 |330/360|330 /360| 330/360 600 FOR INFORMATIONSUNWAY YASA MANDIRISUNWAY YASA MANDIRI rat ‘JL Opak 10, Surabaya 60241 +6231 561 6170 (Hunting +62 31563 4241, Gading Kiana Bart XBoKDS- 43 Ketaps Gading 1420, Jakarta Utara oz21 Astacio? 962214509995 tepatassraias data@sym.co.id mane las | |URS)) ¥.