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Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

Pipe Sizing Criteria

Schedule 40 Steel

Design: 3'/100' PD , 10 fps max vel


Nominl Outside Wall

Inside

IBM-AES Piping Design Software

S-40 Steel

High: 5'/100' PD , 12 fps max velMaxim: 7'/100' PD , 15 fps max vel


Design

High

Maxim

Pipe Diameter
Thickness
DiameterP.D. perVelocity Flow P.D. perVelocity Flow P.D. perVelocity Flow
Size

(in)

0.38

0.675 0.091 0.493 3.0

0.9

0.5

5.0

1.7

7.0

2.5

1.5

0.50

0.840 0.109 0.622 3.0

1.6

1.5

5.0

2.1

7.0

2.6

2.5

0.75

1.050 0.113 0.824 3.0

2.1

3.5

5.0

2.7

4.5

7.0

3.3

5.5

1.00

1.315 0.133 1.049 3.0

2.4

6.5

5.0

3.2

8.5

7.0

3.7

10

1.25

1.660 0.140 1.380 3.0

2.6

12

5.0

3.7

17

7.0

4.5

21

1.50

1.900 0.145 1.610 3.0

3.2

20

5.0

4.3

27

7.0

5.1

32

2.00

2.375 0.154 2.067 3.0

3.8

40

5.0

4.8

50

7.0

5.7

60

2.50

2.875 0.203 2.469 3.0

4.3

65

5.0

5.7

85

7.0

6.5

97

3.00

3.500 0.216 3.068 3.0

4.8

110

5.0

6.3

145

7.0

7.6

175

3.50

4.000 0.226 3.548 3.0

5.3

160

5.0

7.0

200

7.0

8.5

250

4.00

4.500 0.237 4.026 3.0

5.8

230

5.0

7.6

300

7.0

8.8

350

5.00

5.563 0.258 5.047 3.0

6.4

400

5.0

8.3

520

7.0

10.3

640

6.00

6.625 0.280 6.065 3.0

7.7

690

5.0

10.0

900

7.0

12.2

1,100

8.00

8.625 0.322 7.891 3.0

9.0

1,400

5.0

12.0

1,900

7.0

14.1

2,200

10.00 10.75 0.365 10.02 2.7

10.0

2,500

3.8

12.0

3,000

5.8

15.0

3,700

12.00 12.75 0.406 11.94 2.1

10.0

3,500

3.0

12.0

4,200

4.6

15.0

5,200

14.00 14.00 0.437 13.13 1.9

10.0

4,200

2.7

12.0

5,100

4.1

15.0

6,300

16.00 16.00 0.500 15.00 1.7

10.0

5,500

2.3

12.0

6,600

3.6

15.0

8,300

18.00 18.00 0.562 16.88 1.5

10.0

7,000

2.0

12.0

8,400

3.0

15.0

10500

20.00 20.00 0.593 18.81 1.3

10.0

8,900

1.8

12.0

10400 2.6

15.0

13000

22.00 22.00 1.250 20.75 1.1

10.0

10500 1.6

12.0

12600 2.4

15.0

15700

24.00 24.00 1.360 22.64 1.0

10.0

12500 1.4

12.0

15000 2.2

15.0

18700

26.00 26.00 0.750 25.25 0.9

10.0

15500 1.3

12.0

18600 2.1

15.0

23300

28.00 28.00 0.750 27.25 0.8

10.0

18100 1.2

12.0

21700 2.0

15.0

27100

30.00 30.00 0.750 29.25 0.7

10.0

20800 1.1

12.0

25000 1.9

15.0

31300

32.00 32.00 0.750 31.25 0.6

10.0

23800 1.0

12.0

28500 1.8

15.0

35700

34.00 34.00 0.750 33.25 0.5

10.0

26900 0.9

12.0

32300 1.7

15.0

40400

36.00 36.00 0.750 35.25 0.4

10.0

30300 0.8

12.0

36300 1.6

15.0

45400

Schedule 40 Steel

(in)

(in)

100 ft (ft/sec) (gpm) 100 ft (ft/sec) (gpm) 100 ft (ft/sec) (gpm)

S40-Crit

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

CLOSED SYSTEMS
D , 15 fps max vel

Design Criteria:

3 Frictional Pressure Drop per 100 Pipe Length with a Maximum Velocity of 10 ft/sec

Figure - 1

Friction Loss for CLOSED Piping Systems: Schedule 40 Steel

Schedule 40 Steel

S40-Crit

Source: Carrier Systems Design

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

OPEN SYSTEMS

Design Criteria:

3 Frictional Pressure Drop per 100 Pipe Length with a Maximum Velocity of 10 ft/sec

Figure - 2

Friction Loss for OPEN Piping Systems: Schedule 40 Steel

Schedule 40 Steel

S40-Crit

Source: Carrier Systems Design

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

COPPER
Nominal
Pipe Size
(ins)
0.25
0.38
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

Copper , Plastic

IBM-AES Piping Design Software

Physical Dimensions and Sizing Criteria

(ASPE Data Book)

Type K Copper
Type L Copper
Type M Copper
Pipe Sizing Criteria
Diameter (ins)
Diameter (ins)
Diameter (ins) Velocity Loss in
Flow
Outside Inside Outside Inside Outside Inside Ft/sec PD/100 GPM
0.375
0.305
0.375
0.315
0.5
0.402
0.5
0.43
0.5
0.45
1.0
3
0.5
0.625
0.527
0.625
0.545
0.625
0.569
1.5
3
1
0.875
0.745
0.875
0.785
0.875
0.811
2.0
3
3
1.125
0.995
1.125
1.025
1.125
1.055
2.5
3
7
1.375
1.245
1.375
1.265
1.375
1.291
3.0
3
12
1.625
1.481
1.625
1.505
1.625
1.527
3.5
3
17
2.125
1.959
2.125
1.985
2.125
2.009
4.0
3
35
2.625
2.435
2.625
2.465
2.625
2.495
4.5
3
70
3.125
2.907
3.125
2.945
3.125
2.981
5.0
3
110
3.625
3.385
3.625
3.425
3.625
3.459
5.5
3
160
4.125
3.857
4.125
3.905
4.125
3.935
6.0
2.5
225
5.125
4.805
5.125
4.875
5.125
4.907
6.5
2.5
380
6.125
5.741
6.125
5.845
6.125
5.881
7.0
2.2
575
8.125
7.583
8.125
7.725
8.125
7.785
7.5
1.9
1105
10.125 9.449 10.125 9.625 10.125 9.701
8.0
1.5
1835
12.125 11.315 12.125 11.565 12.125 11.617
8.5
1
2800

PLASTIC
Nominal
Pipe Size
(ins)
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

Varkie C. Thomas, Ph.D., P.E.

Physical Dimensions and Sizing Criteria

(ASPE Data Book)

Schedule 40 PVC Schedule 40 CPVCPolyethylene (75 psi)


Pipe Sizing Criteria
Diameter (ins)
Diameter (ins)
Diameter (ins) Velocity Loss in
Flow
Outside Inside Outside Inside Outside Inside Ft/sec PD/100 GPM
0.840
0.622
0.840
0.622
0.782
0.622
1.050
0.824
1.050
0.824
0.824
1.000
1.315
1.049
1.315
1.049
1.300
1.050
1.660
1.380
1.660
1.380
1.710
1.380
1.900
1.610
1.990
1.610
2.000
1.610
2.375
2.067
2.375
2.067
2.567
2.067
2.875
2.469
2.875
2.469
3.500
3.068
3.500
3.068
3.670
3.068
4.500

4.026

4.500

4.026

6.625
8.625
10.750
12.750

6.065
7.981
10.020
11.938

6.625

6.065

Cu-PVC

4.820

4.026

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Copper , Plastic

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Design Criteria:

3 Frictional Pressure Drop per 100 Pipe Length with a Maximum Velocity of 10 ft/sec

Figure - 3

Friction Loss for Copper Piping Systems: Types K, L, & M

Cu-PVC

Source: Carrier Systems Design

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

Pipe Sizing Criteria:

S-80 Steel

Schedule 80 Steel
Schedule 80 Steel

S-80 Steel

Outside Wall

XS Steel

Outside Wall

Pipe Size Veloc

Diameter Thickness Diameter Flow

Diameter Thickness Diameter Flow

(ins)

(fps)

(ins)

(ins)

(ins)

(gpm)

(ins)

(ins)

(ins)

(gpm)

0.375

1.0

0.675

0.126

0.423

0.5

0.675

0.126

0.423

0.5

0.500

1.5

0.840

0.147

0.546

0.840

0.147

0.546

0.750

2.0

1.050

0.154

0.742

2.5

1.050

0.154

0.742

2.5

1.000

2.5

1.315

0.179

0.957

5.5

1.315

0.179

0.957

5.5

1.250

3.0

1.660

0.191

1.278

12

1.660

0.191

1.278

12

1.500

3.5

1.900

0.200

1.500

20

1.900

0.200

1.500

20

2.000

4.0

2.375

0.218

1.939

35

2.375

0.218

1.939

35

2.500

4.5

2.875

0.276

2.323

60

2.875

0.276

2.323

60

3.000

5.0

3.500

0.300

2.900

100

3.500

0.300

2.900

100

3.500

5.5

4.000

0.318

3.364

150

4.000

0.318

3.364

150

4.000

6.0

4.500

0.337

3.826

215

4.500

0.337

3.826

215

5.000

6.5

5.563

0.375

4.813

365

5.563

0.375

4.813

365

6.000

7.5

6.625

0.432

5.761

600

6.625

0.432

5.761

600

8.000

9.0

8.625

0.500

7.625

1,275

8.625

0.500

7.625

1,275

10.000

10.0

10.750

0.593

9.562

2,230

10.750

1.000

9.750

2,320

12.000

10.0

12.750

0.687

11.374

3,150

12.750

1.000

11.750

3,370

14.000

10.0

14.000

0.750

12.500

3,810

14.000

1.000

13.000

4,120

16.000

10.0

16.000

0.843

14.312

4,995

16.000

1.000

15.000

5,490

18.000

10.0

18.000

0.937

16.124

6,340

18.000

1.000

17.000

7,050

20.000

10.0

20.000

1.031

17.938

7,850

20.000

1.000

19.000

8,800

22.000

10.0

22.000

2.250

19.750

9,510

22.000

1.000

21.000

10,750

24.000

10.0

24.000

2.438

21.562

11,340

24.000

1.000

23.000

12,900

26.000

10.0

26.000

1.000

25.000

15,240

28.000

10.0

28.000

1.000

27.000

17,780

30.000

10.0

30.000

1.000

29.000

20,510

32.000

10.0

32.000

1.000

31.000

23,440

34.000

10.0

34.000

1.000

33.000

26,560

36.000

10.0

36.000

1.000

35.000

29,880

S80-XS

Maxim

Extra Strong Steel

Nominal Maxim

Sch 80 , XS Steel

Inside

IBM-AES Piping Design Software

Inside

Maxim

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

CAST IRON
Nominal
Pipe Size
(ins)
3
4
5
6
8
10
12
14
16
18
20
22
24
30
36
42
48

Varkie C. Thomas, Ph.D., P.E.

Physical Data

Iron , Aluminum , Brass

Hydraulic Handbook

Colt Industries

125 PSI Cast Iron


Diameter (ins)
Outside Inside
3.96
3.06
5.00
4.04

175 PSI Cast Iron


Diameter (ins)
Outside Inside
3.96
3.00
5.00
3.96

250 PSI Cast Iron


Diameter (ins)
Outside Inside

Pipe Sizing Criteria


Velocity Loss in
Flow
Ft/sec PD/100 GPM
3.1
4.5
100
2.8
5.1
200

7.10
9.30
11.40
13.50
15.65
17.80
19.92
22.06

6.08
8.18
10.16
12.14
14.17
16.20
18.18
20.22

7.10
9.30
11.40
13.50
15.65
17.80
19.92
22.06

6.00
8.10
10.04
12.00
14.01
16.02
18.00
20.00

7.22
9.42
11.60
13.78
15.98
18.16
20.34
22.54

6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00

2.9
2.6
2.7
2.5
1.9
1.7
1.9
1.2

6.8
7.7
9.0
9.7
9.4
9.6
10.0
9.2

600
1,200
2,200
3,400
4,500
6,000
8,000
9,000

26.32
32.40
38.70
45.10
51.40

24.22
30.00
35.98
42.02
47.98

26.32
32.74
39.16
45.58
51.98

24.00
30.00
36.00
42.02
48.06

26.90
33.46
40.04

24.00
30.00
36.00

1.2
0.9
0.7
0.5
0.5

10.0
10.0
9.5
9.3
9.8

14,000
22,000
30,000
40,000
55,000

ALUMINUM , BRASS
Nominal
Pipe Size
(ins)
0.38
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

IBM-AES Piping Design Software

Handbook for Mechanical Engineers : Baumeister & Marks

Aluminum Schedule 40
Diameter (ins) Thickness
Outside Inside
(ins)
0.675
0.493
0.091
0.840
0.622
0.109
1.050
0.824
0.133
1.315
1.049
0.133
1.660
1.380
0.140
1.900
1.610
0.145
2.375
2.067
0.154
2.875
2.469
0.203
3.500
3.068
0.216
4.000
3.548
0.226
4.500
4.026
0.237
5.563
5.047
0.258
6.625
6.065
0.280
8.625
7.981
0.322
10.750 10.020 0.365
12.750 12.000 0.375

Aluminum Schedule 80
Diameter (ins) Thickness
Outside Inside
(ins)
0.675
0.423
0.126
0.840
0.546
0.147
1.050
0.742
0.154
1.315
0.957
0.179
1.660
1.278
0.191
1.900
1.500
0.200
2.375
1.939
0.218
2.875
2.325
0.276
3.500
2.900
0.300
4.000
3.364
0.318
4.500
3.826
0.337
5.563
4.813
0.375
6.625
5.761
0.432
8.625
7.625
0.500
10.750 9.750
0.500
12.750 11.750 0.500

Fe-Al-Br

Brass (85% Cu, 15% Zn)


Diameter (ins) Thickness
Outside Inside
(ins)
0.675
0.494
0.092
0.840
0.625
0.108
1.050
0.822
0.114
1.315
1.062
0.127
1.660
1.368
0.146
1.900
1.600
0.150
2.375
2.062
0.157
2.875
2.500
0.188
3.500
3.062
0.219
4.000
3.500
0.250
4.500
4.000
0.250
5.563
5.062
0.251
6.625
6.125
0.250
8.625
8.000
0.313
10.750 10.019 0.363
12.750 12.000 0.375

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

PIPE DESIGN BASED ON HAZEN WILLIAMS FORMULA


Source: Cameron Hydraulic Data, 1926-62

IBM-AES Piping Design Software

( f = 0.2083 x (100/C)^1.85 x Q^1.85/D^4.8635 )

Values of C
High (smooth, clean)
Average
Design (old)
Pipe Material
Low (old, corroded)
Copper, Brass, Tin, Lead, Glass
155 to 120
140
130
Cast Iron, Wrought Iron, Steel (seamless)
150 to 80
130
100
C= 155 represents new, clean smooth surfaces C = 80 represents old, corroded, rough surfaces

Sizing Criteria: 3 PD per 100 Pipe Length

Pipe Sizing Criteria for Cast Iron and Steel: Cameron Hydraulic Data,
Old Pipes:
1926-62C =
Pipe
Size
(ins)
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

Cast Iron
Steel : Sch-40 & Sch-80
Flow Velocity Loss Flow Velocity Loss
(gpm) (fps) PD/100' (gpm) (fps) PD/100'
1
1.1
2.1
2.5
1.5
2.9
5
1.9
3.2
10
2.2
3.1
14
2.2
2.7
28
2.7
2.9
45
3.0
2.9
75
3.5
2.9
80
3.5
3.0
110
3.7
2.8
120
4.0
3.1
160
4.1
2.9
170
4.3
3.2
280
4.6
2.8
300
4.8
3.0
450
5.1
2.8
500
5.6
3.2
1000 6.4
3.0
1000 6.4
3.0
1800 7.4
3.0
1800 7.3
3.0
3000 8.5
3.2
3000 8.5
3.2

Steel : XS
Flow Velocity Loss
(gpm) (fps) PD/100'
1
1.4
4.0
2
1.5
3.2
4
1.8
3.3
8
2.0
3.0
12
2.2
2.9
24
2.6
3.0
40
3.0
3.2
70
3.4
3.0
100
3.6
2.9
140
3.9
2.9
260
4.6
2.9
400
4.9
2.7
900
6.3
3.1
1700 7.3
3.0
2800 8.3
3.1

Pipe Sizing Criteria for Cast Iron and Steel: Cameron Hydraulic Data,
Old Pipes:
1926-62C =
Pipe
Size
(ins)
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00

Cast Iron
Steel : Sch-40 & Sch-80
Flow Velocity Loss Flow Velocity Loss
(gpm) (fps) PD/100' (gpm) (fps) PD/100'
1
1.5
2.9
1
1.4
2.5
3
2.2
4.1
3
2.0
3.2
6
2.5
3.6
6
2.3
3.1
10
2.6
3.1
10
2.5
2.9
15
2.8
2.7
2.7
2.6
2.6
30
3.2
2.6
30
3.1
2.5
60
4.1
3.3
60
4.0
3.1
90
4.3
3.0
90
4.2
2.8
140
5.0
3.2
140
4.9
2.9
190
5.2
3.0
190
5.1
2.8
350
6.2
3.2
350
6.0
3.0
550
6.8
3.1
550
6.6
2.8
1100 7.8
2.8
1200 8.2
3.0

Hazen-Williams Sizing

Haz-Will

Steel : XS
Flow Velocity Loss
(gpm) (fps) PD/100'
1
1.3
2.0
3
1.9
2.7
6
2.2
2.7
10
2.4
2.6
15
2.6
2.4
35
3.5
3.1
60
3.9
2.9
100
4.6
3.2
140
4.8
2.9
200
5.3
2.9
350
5.9
2.8
600
7.1
3.2
1200 8.1
2.9

100
Steel: XXS
Flow Velocity Loss
(gpm) (fps) PD/100'
2
4
6
12
20
40
60
90
160
280
700

2.3
2.0
2.0
2.2
2.7
3.1
3.3
3.7
4.0
4.8
6.0

11.7
4.7
3.6
2.9
3.3
3.3
3.1
3.2
2.8
3.1
3.2

130
Steel: XXS
Flow Velocity Loss
(gpm) (fps) PD/100'
1.5
1.6
2.7
3
1.8
2.6
6
2.2
2.6
12
2.6
2.7
20
3.2
3.3
35
3.4
2.7
60
3.9
2.9
100
4.4
2.8
150
5.0
3.1
200
5.1
2.7
400
6.4
3.1
650
7.1
3.0
1300 8.3
3.0

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Dynamic Pressure Losses through Fittings


EL = L/D* D (EL = Equivalent Length. L=Pipe Length, D = Pipe Diameter)
Velocity Pressure Factor (K) for Water : K = C*D**E: Pressure Drop (PD) = K*VP
FITTING IDENTIFICATION
ColRo
Description
w
A8
90 deg Elbow: Regular Screwed

Pipe Fittings Data

L/D Factors
Name

K Factors

Water Glycol Brine Diesel Petrol Steam

Gas

Coeff C

Expon E

EL90-RG-SC

45

53

61

45

36

30

35

1.5

-0.6092

A9

90 deg Elbow: Long Radius Screwed EL90-LR-SC

25

29

34

25

20

15

20

0.75

-0.8787

A10

90 deg Elbow: Regular Flanged

EL90-RG-Fl

45

53

61

45

36

30

35

0.45

-0.253

A11

90 deg Elbow: Long Radius Flanged EL90-LR-FL

25

29

34

25

20

15

20

0.4

-0.463

A12

45 deg Elbow: Regular Screwed

EL45-RG-SC

25

29

34

25

20

20

25

0.35

-0.1365

A13

45 deg Elbow: Regular Flanged

El45-RG-FL

15

18

20

15

12

15

20

0.22

-0.1414

A14

Return U-Bend: Regular Screwed

BEND-RG-SC

90

105

123

90

72

70

75

1.35

-0.5

A15

Return U-Bend: Regular Flanged

BEND-RG-FL

90

105

123

90

72

70

75

0.425

-0.255

A16

Return U-Bend: Long Radius

BEND-LR-SC

50

59

68

50

40

45

45

0.426

-0.5182

A17

Tee: Line Flow Screwed

TEE-LF-SC

20

24

27

20

16

20

25

0.9

A18

Tee: Branch Flow Screwed

TEE-BF-SC

65

76

89

65

52

65

70

1.85

-0.3747

A19

Tee: Line Flow Flanged

TEE-LF-FL

20

24

27

20

16

20

25

0.265

-0.4695

A20

Tee: Branch Flow Flanged

TEE-BF-FL

65

76

89

65

52

65

70

-0.2851

A21

Strainer: Basket

STRAINER

90

105

123

90

72

70

75

2.4

-0.5609

A22

Union / Coupling

UNION

45

53

61

45

36

30

35

0.083

-0.6644

A23

Inlet: Bell-Mouthed

INLET-BM

20

24

27

20

16

20

25

0.05

A24

Inlet: Square-Edged

INLET-SE

45

53

61

45

36

30

35

0.5

A25

Outlet: All Types

OUTLET

65

76

89

65

52

65

70

Fittings

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Dynamic Pressure Losses through Valves


EL = L/D* D (EL = Equivalent Length. L=Pipe Length, D = Pipe Diameter)
Velocity Pressure Factor (K) for Water : K = C*D**E: Pressure Drop (PD) = K*VP

ColRo
w A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
A30
Valve Fittings Data

FITTING IDENTIFICATION
Name
Description
Water
Angle : Screwed
ANGLE-SC
175
Angle : Flanged
ANGLE-FL
175
Balancing
BALANCING 350
Ball
BALL
10
Butterfly
BUTTERFLY 50
Check Swing : Screwed
CHECK-SC
150
Check Swing : Flanged
CHECK-FL
150
Gate : Screwed
GATE-SC
10
Gate : Flanged
GATE-FL
10
Gate : Electric Motor
GATE-EM
10
Gate : Pneumatic Motor
GATE-PM
10
Globe : Screwed
GLOBE-SC
350
Globe : Flanged
GLOBE-FL
350
Globe : Electric Motor
GLOBE-EM 350
Globe : Pneumatic Motor
GLOBE-PM 350
Lock Shield
LOCK-SHIELD 10
Plug Cock
PLUG-COCK 150
Pressure Reducing
PRV
10
Quick Open
QUICKOPEN 350
Pressure Regulator
PR-REG
10
Relief / Safety
RELIEF
0
Solenoid
SOLENOID
350
Foot Valve
FOOT
50

Glycol
205
205
410
12
59
176
176
12
12
12
12
410
410
410
410
12
176
12
410
12
0
410
59
Valves

Brine
238
238
477
14
68
204
204
14
14
14
14
477
477
477
477
14
204
14
477
14
0
477
68

L/D Factors
Diesel GasolineSteam Gas
175
140
150
200
175
140
150
200
350
280
30
350
10
8
10
10
50
40
0
0
150
120
75
100
150
120
75
100
10
8
10
10
10
8
10
10
10
8
10
10
10
8
10
10
350
280
300
350
350
280
300
350
350
280
300
350
350
280
300
350
10
8
10
10
150
120
130
150
10
8
10
10
350
280
300
350
10
8
10
10
0
0
0
0
350
280
300
350
50
40
0
0

K Factors
Coeff C Expon E
4.5
4.5
4.25
4.25
12.5
12.5
0.24
0.24
12.5
12.5
3.5
3.5
2
2
0.24
0.24
1
1
0.24
0.24
0.24
0.24
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
0.24
0.24
12.5
12.5
0.24
0.24
12.5
12.5
0.24
0.24
0
0
12.5
12.5
0.8
0.8
Pipe-Sizing-Data.xls

Skidmore, Owings Merrill

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

PROPERTIES OF LIQUIDS
Liquid
Water

Glycol

Brine

Diesel

Petrol

Temperature
-30
0
30
60
100
150
210
Density (lb/cu ft)
62.42
62.37
62.00
61.20
59.81
Specific Gravity ( = Density / 62.4 )
1.00
1.00
0.99
0.98
0.96
Kinematic viscosity (sq ft/sec)
0.00
12.17
7.39
4.76
3.20
Specific heat (Btu/lb oF)
1.00
1.00
1.00
1.00
1.01
Density (lb/cu ft)
67.98
67.55
67.11
66.55
65.74
64.68
63.12
Specific Gravity ( = Density / 62.4 )
1.09
1.08
1.08
1.07
1.05
1.04
1.01
Kinematic viscosity (sq ft/sec)
595.00
190.00
85.40
48.60
22.60
12.50
6.40
Specific heat (Btu/lb oF)
0.70
0.73
0.76
0.78
0.81
0.85
0.88
Density (lb/cu ft)
78.59
78.21
77.71
77.21
76.09
Specific Gravity ( = Density / 62.4 )
1.26
1.25
1.25
1.24
1.22
Kinematic viscosity (sq ft/sec)
171.70
77.50
34.70
21.80
8.90
Specific heat (Btu/lb oF)
0.66
0.67
0.68
0.69
0.71
Density (lb/cu ft)
59.20
57.40
56.10
54.90
53.00
51.10
Specific Gravity ( = Density / 62.4 )
0.95
0.92
0.90
0.88
0.85
0.82
Kinematic viscosity (sq ft/sec)
376.70
161.50
80.70
48.30
29.10
7.50
Specific heat (Btu/lb oF)
0.47
0.48
0.49
0.50
0.51
0.52
Density (lb/cu ft)
46.10
45.50
44.90
44.70
44.30
42.40
Specific Gravity ( = Density / 62.4 )
0.74
0.73
0.72
0.72
0.71
0.68
Kinematic viscosity (sq ft/sec)
11.00
9.80
8.80
7.00
5.50
3.00
Specific heat (Btu/lb oF)
0.47
0.48
0.49
0.50
0.51
0.52
Properties

PROPERTIES OF HIGH TEMPERATURE HOT WATER

Increase in Frictional Pressure Loss due to Pipe Age


Hydraulic Handbook by Colt Industries
Multipliers
Temp
Satur.
Density Specific
Kinem
Sp. Heat
deg F
Press
lb/cu ft Gravity = Viscos Btu/lb oF
Pipe Age
Small
Medium
Large
psig
sq
ft/sec
Years
1
3
4
to
12
14
- 48
Density/62.4
212
0
59.81
3.2
1.0055
0
1
1
1
0.96
220
2.5
59.63
3
1.0068
5
1.4
1.35
1.3
0.96
240
10.3
59.1
2.7
1.0104
10
2.2
1.9
1.6
0.95
260
20.7
58.51
2.5
1.0148
15
3.6
2.7
1.8
0.94
280
34.5
57.94
2.3
1.02
20
5
3.5
2
0.93
300
52.3
57.31
2.1
1.26
25
6.3
4.2
2.1
0.92
350
119.9
55.59
1.9
1.044
30
7.25
4.73
2.2
0.89
400
232.6
53.65
1.7
1.067
35
8.1
5.2
2.3
0.86
0.83
450
407.9
51.55
1.5
1.095
40
8.75
5.58
2.4
45
9.25
5.93
2.6
50
9.6
6.23
2.86
STANDARD MOTOR SIZES
60
10
7
3
1
50

Fluid Properties

2
60

3
75

5
100

7.5
125

10
150

Fluids

15
200

20
250

25
300

30
400

40
500

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

STEAM PRESSURE CLASSIFICATION AND PIPE SIZING DESIGN CRITERIA


Pressure Classifications

Vacuum: Less than 0 psig


Low: 0 to 15 psig
Medium: 15 to 30 psig
High: 30 to 150 psig
High: 150 to 250 psig

Pressure
Class

Initial Steam
Press (psig)

Low
Low
Medium
High
High
High

3.5
12
30
50
100
150

Sizing Criteria
(psi/100ft)

0.25
0.5
0.75
1
2
2

Maxim System
PD (psig)

1
3.5
7.5
10
20
25

Maxim Veloc
(ft/min)

4,000
4,000
6,000
8,000
10,000
10,000

LOW PRESSURE STEAM PIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)

Pipe
Size
0.75
1.0
1.25
1.5
2.0
2.5
3.0
3.5
4.0
5.0
6.0
8.0
10.0
12.0

1/16
0.063
9
17
36
56
108
174
318
462
640
1200
1920
3900
7200
######

Steam and Condensate

Initial Steam Saturation Pressure = 3.5 psig


Sizing Criteria: PD (psi) per 100 feet of Pipe
1/8
1/4
1/2
3/4
1
0.125
0.25
0.5
0.75
1.0
14
20
29
36
42
26
37
54
68
81
53
78
111
140
162
84
120
174
218
246
162
234
336
420
480
258
378
540
680
780
465
660
960
1190
1380
670
990
1410
1740
2000
950
1410
1980
2450
2880
1680
2440
3570
4380
5100
2820
3960
5700
7000
8400
5570
8100 ###### ###### ######
###### ###### ###### ###### ######
###### ###### ###### ###### ######

2
1/16
2.0
0.063
60
11
114
21
232
45
360
70
710
134
1150
215
1950
380
2950
550
4200
800
7500
1430
###### 2300
###### 4800
###### 8800
###### ######

Steam-Condns

Initial Steam Saturation Pressure = 12 psig


Sizing Criteria: PD (psi) per 100 feet of Pipe
1/8
1/4
1/2
3/4
1
0.125
0.25
0.5
0.75
1.0
16
24
35
43
50
31
46
66
82
95
66
96
138
170
200
100
147
210
260
304
194
285
410
510
590
310
460
660
820
950
550
810
1160
1430
1670
800
1218
1700
2100
2420
1160
1690
2400
3000
3460
2100
3000
4250
5250
6100
3350
4850
5700
8600 ######
7000 ###### ###### ###### ######
###### ###### ###### ###### ######
###### ###### ###### ###### ######

2
2.0
73
137
280
430
850
1370
2400
3450
4900
8600
######
######
######
######

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

MEDIUM PRESSURE STEAM PIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)

Pipe
Size
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

Initial Steam Saturation Pressure = 30 psig


Sizing Criteria: PD (psi) per 100 feet of Pipe
1/8
1/4
1/2
3/4
1
2
0.125
0.25
0.5
0.75
1.0
2.0
7
10
14
17
19
28
16
22
32
39
45
64
32
45
64
79
91
129
70
99
142
174
202
283
110
156
220
270
312
440
223
316
446
546
630
892
368
520
735
900 1,040 1,472
675
953 1,340 1,652 1,905 2,690
990 1,405 2,010 2,470 2,850 4,020
1,420 2,020 2,850 3,490 4,025 5,700
2,625 3,720 5,260 6,450 7,450 10,550
4,315 6,100 8,650 10,600 12,200 17,300
9,000 12,700 18,000 22,000 25,420 36,000
16,400 23,200 33,300 40,250 46,500 65,750
26,350 37,250 52,500 64,500 74,500 105500

Pipe
Size
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

Initial Steam Saturation Pressure = 60 psig


Sizing Criteria: PD (psi) per 100 feet of Pipe
1/8
1/4
1/2
3/4
1
2
0.125
0.25
0.5
0.75
1.0
2.0
8
12
17
21
25
35
20
28
40
49
57
81
40
57
81
100
115
163
89
127
179
219
253
358
139
197
279
342
395
558
282
282
565
691
800 1,130
465
660
930 1,140 1,318 1,860
853 1,205 1,690 2,090 2,410 3,410
1,275 1,800 2,550 3,120 3,605 5,090
1,800 2,550 3,610 4,462 5,100 7,220
3,320 4,710 6,660 8,150 9,440 13,300
5,475 7,725 10.95 13,420 15,450 21,900
11,360 16,100 22,800 27,900 32,200 45,550
20,800 29,400 41,500 51,000 58,900 83,250
33,300 47,100 66,700 81,750 94,500 133200

HIGH PRESSURE STEAM PIPE SIZING CRITERIA : Flow Rates of Steam (lbs/hr)

Pipe
Size
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

Initial Steam Saturation Pressure = 30 psig


Sizing Criteria: PD (psi) per 100 feet of Pipe
1/2
3/4
1
2
5
0.5
0.75
1.0
2.0
5.0
21
26
30
43
68
50
61
70
99
160
100
120
140
200
320
220
270
310
440
690
340
420
480
680
1,080
690
850
980
1,390 2,190
1,140 1,400 1,620 2,280 3,610
2,090 2,560 2,960 4,180 6,610
3,120 3,830 4,420 6,250 9,870
4,420 5,420 6,260 8,840 13,960
8,170 10,020 11,580 16,350 25,840
13,420 16,450 19,020 26,840 42,410
27,930 34,250 39,580 55,870 88,280
50,970 62,500 72,230 ###### ######
81,810 ###### ###### ###### ######

Pipe
Size
0.50
0.75
1.00
1.25
1.50
2.00
2.50
3.00
3.50
4.00
5.00
6.00
8.00
10.00
12.00

Pipe Slope (in. / 10 ft)


Pressure Drop (psi / 100 ft)

Steam and Condensate

Steam-Condns

0.5
0.18

Initial Steam Saturation Pressure = 60 psig


Sizing Criteria: PD (psi) per 100 feet of Pipe
1/2
3/4
1
2
5
0.5
0.75
1.0
2.0
5.0
23
29
33
47
75
54
66
77
109
172
109
134
155
220
347
241
296
341
483
764
375
460
532
751
1,185
760
930
1,075 1,520 2,410
1,250 1,535 1,775 2,550 3,960
2,280 2,815 3,245 4,590 7,260
3,430 4,200 4,850 6,850 10,880
4,840 5,930 6,850 9,700 15,350
8,950 11,000 12,700 17,950 28,400
14,710 18,070 20,800 29,500 46,500
30,650 37,550 43,400 61,400 97,100
56,000 68,500 79,100 ###### ######
89,900 ###### ###### ###### ######

1
0.361

1.5
0.54

2
0.722

3
1.084

4
1.44

5
1.805

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Pressure Drop (psi/100) sizing criteria for open gravity (sloped pipe) condensate return
CONDENSATE FLOW RATE (lbs/hr)

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

Supply Steam at 5 psig


PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
240
520
1100
510
1120
2400
1000
2150
4540
2100
4500
9500
3170
6780 14,200
6240 13,300 a
10,000 21,300 a
18,000 28,000 a
37,200 78,000 a
110,500 a
a
228,600 a
a
Supply Steam at 50 psig
PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
42
92
200
91
200
420
180
380
800
370
800
1680
560
1200
2520
1110
2350 a
1780
3780 a
3190
6730 a
6660 13,800 a
19,600 a
a
40,500 a
a

Condensate Return Pressure = 0 psig

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

CONDENSATE FLOW RATE (lbs/hr)

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

Supply Steam at 100 psig


PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
56
120
260
120
260
560
240
500
1060
500
1060
2200
750
1600
3,320
1470
3,100
6450
2,370
5,000 10,300
4,230
8,860 a
8,730 18,200 a
25,900 53,600 a
3,400 110,300 a

Steam and Condensate

Supply Steam at 15 psig


PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
95
210
450
210
450
950
400
860
1820
840
1800
3800
1270
2720
5700
2500
5320 a
4030
8520 a
7200 15,200 a
14,900 31,300 a
44,300 a
a
91,700 a
a
Supply Steam at 100 psig
PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
28
62
133
62
134
290
120
260
544
250
540
1130
380
810
1700
750
1590 a
1200
2550 a
2160
4550 a
4460
9340 a
13,200 a
a
27,400 a
a

Supply Steam at 30 psig


PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
60
130
274
130
280
590
250
530
1120
520
1110
2350
780
1670
3510
1540
3270 a
2480
5250 a
4440
9360 a
9180 19,200 a
27,300 a
a
56,400 a
a

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

Supply Steam at 150 psig


PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
23
51
109
50
110
230
100
210
450
200
440
930
310
660
1400
610
1300 a
980
2100 a
1760
3710 a
3640
7630 a
10,800 a
a
22,400 a
a

Condensate Return Pressure = 15 psig

Pipe
Size
0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
6.0
8.0

Supply Steam at 150 psig


PD (psi per 100 feet)
1/16
1/4
1
0.063
0.25
1.0
43
93
200
93
200
420
180
390
800
380
800
1680
570
1210
2500
1120
2350
4900
1800
3780
7800
3200
6,710 a
6,620 13,800 a
19,600 40,600 a
40,500 83,600 a

Steam-Condns

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

PROPERTIES OF STEAM
Press
psig
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
35
40
45
50
55
60

Steam and Condensate

Temp
deg F
212
215.5
218.7
221.7
224.5
227.3
229.9
232.4
234.9
237.2
239.5
241.7
243.8
245.9
247.9
249.8
251.7
253.6
255.4
257.1
258.8
260.5
262.2
263.8
265.4
266.9
274.1
280.7
286.8
292.4
297.7
302.7
307.3

Volume Enthalpy btu/lb


cuft
Liquid Latent
26.8
180.1
970.3
25.13
183.6
968.1
23.72
186.8
966
22.47
189.8
964.1
21.35
192.7
962.3
20.34
195.5
960.5
19.42
198.2
958.8
18.58
200.7
957.2
17.81
203.2
955.6
17.11
205.6
954.1
16.46
207.9
952.5
15.86
210.1
951.1
15.31
212.2
949.7
14.79
214.3
948.3
14.31
216.4
946.9
13.86
218.3
945.6
13.43
220.3
944.3
13.03
222.2
943
12.66
224
941.8
12.31
225.7
940.6
11.98
227.5
939.5
11.67
229.2
938.3
11.37
230.9
937.2
11.08
232.5
936.1
10.82
234.1
935
10.56
235.6
934
9.45
243
928.9
8.56
249.8
924.2
7.83
256
919.8
7.2
261.8
915.7
6.68
267.2
911.8
6.23
272.4
908.1
5.83
277.2
904.6

Steam-Condns

Press
psig
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
210
220
230
240
250

Temp
deg F
311.8
316.4
320.1
323.9
327.6
331.2
334.6
337.9
341.1
344.2
347.2
350.1
352.9
355.6
358.3
360.9
363.4
365.9
368.3
370.6
372.9
375.2
377.4
379.5
381.6
383.7
385.8
387.8
391.7
395.5
399.1
402.7
406.1

Volume Enthalpy btu/lb


cuft
Liquid Latent
5.49
281.8
901.3
5.18
286.2
898
4.91
290.4
894.8
4.66
294.4
891.9
4.44
298.2
899
4.24
301.9
886.1
4.06
305.5
883.3
3.89
308.9
880.7
3.74
312.3
878.1
3.59
315.5
875.5
3.46
318.7
873
3.34
321.7
870.7
3.23
324.7
868.3
3.12
327.6
865.9
3.02
330.4
863.7
2.93
333.1
861.5
2.84
335.8
859.3
2.76
338.4
857.2
2.68
340.9
855
2.61
343.4
853
2.54
345.9
850.9
2.47
348.3
848.9
2.41
350.7
846.9
2.35
353
845
2.3
355.2
843.1
2.24
357.4
841.2
2.19
359.6
839.2
2.13
361.9
837.4
2.04
366
833.8
1.95
370.1
830.3
1.88
374.1
826.8
1.81
377.8
823.4
1.74
381.6
820.1

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Example:

6800 lbs per hour of steam flow in a 2 inch pipe at 100 psig pressure.
What is the pressure (psi) drop per 100 ft length of pipe and the flow velocity?
Answer: psi/100 = 11 velocity = 32,000 fpm

Figure - 17
ASHRAE

Steam Flow Rates at Various Pressures and Velocities for Schedule 40 Pipe

Steam Pipe Sizing Charts

Steam-Charts

Source:

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Figure 18

Steam flow at 30 psig


Source: ASHRAE

Design Criteria:
0.75 psi per 100 ft pipe
Max Vel = 6,000 fpm

Figure 19

Steam flow at 50 psig


Source: ASHRAE

Design Criteria:
1.0 psi per 100 ft pipe
Max Vel = 8,000 fpm

Steam Pipe Sizing Charts

Steam-Charts

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Figure 20

Steam flow at 100 psig


Source: ASHRAE

Design Criteria:
2.0 psi per 100 ft pipe
Max Vel = 10,000 fpm

Figure 21

Steam flow at 150 psig


Source: ASHRAE

Design Criteria:
2.0 psi per 100 ft pipe
Max Vel = 10,000 fpm

Steam Pipe Sizing Charts

Steam-Charts

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Natural Gas Pipe Sizing Tables and Charts


Steel Pipe - Schedule 40
Downstream Pressure
D-Press

Pipe Dimension (in)

(psig)

1/2"

3/4"

1 1/4

1 1/2

9.5

355

745

1,400

2,880

4,310

515

1,080

2,030

4,160

6,240 12,020 19,150 33,860 69,060 ######

8.5

350

730

1,370

2,815

4,210

8.1

475

995

1,875

3,850

5,770 11,100 17,700 31,300 63,840 ######

7.6

300

630

1,190

2,440

3,650

7.2

440

910

1,720

3,530

5,290 10,190 16,240 28,710 58,560 ######

6.6

290

615

1,160

2,380

3,565

6,865 10,940 19,345 39,460 71,390

6.3

395

830

1,560

3,210

4,810

9,260 14,760 26,090 53,210 96,260

5.7

245

515

970

1,990

2,990

5,730

5.4

355

745

1,400

2,880

4,310

8,310 13,245 23,415 47,760 86,400

4.7

240

500

940

1,935

2,900

5,580

4.5

315

660

1,240

2,540

3,810

7,340 11,695 20,680 42,170 76,300

2 1/2

8,120 12,940 22,880 46,600 84,420


7,040 11,215 19,830 40,440 76,170

inlet upstream pressure is more than 5 psig (35 kPa)

fittings factor 1.2 - equivalent pipe length = pipe length + 20%

9,140 16,160 32,950 59,620


8,895 15,730 32,080 58,030

For natural gas the nominal BTU/cf varies from about 900 to 1100 BTU/cf.
1 Cubic Foot (CF) = Approx 1,000 BTUs

1 CFH 1 MBH

1 Btu/h = 0.293 W

LP Natural Gas

8,305 13,240 23,400 47,730 86,350

In general it is common to set

Natural-Gas

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Steel Pipe - Schedule 40


Capacity of Pipe (MBH CFH)
Pipe Size (in)
Nominal Inside dia

Pipe Length (ft)


10

20

40

80

150

300

1/2"

0.622

120

85

60

42

31

22

3/4"

0.824

272

192

136

96

70

50

1.049

547

387

273

193

141

100

1 1/4

1.38

1,200

849

600

424

310

219

1 1/2

1.61

1,860

1,316

930

658

480

340

2.067

3,759

2,658

1,880

1,330

971

686

2 1/2

2.469

6,169

4,362

3,084

2,189

1,593

1,126

3.068 11,225 7,938

5,613

3,969

2,898

2,049

4.026 23,479 16,602 11,740 8,301

6,062

4,287

5.047 42,945 30,367 21,473 15,183 11,088 7,841

6.065 69,671 49,265 34,836 24,632 17,989 12,720

7.981 ###### ###### 70,916 50,145 36,621 25,895

pressure less than 1

1/2 psig

pressure drop 0.5 inches water column

specific gravity of natural gas 0.6

1 Cubic Foot (CF) = Approx 1,000 BTUs

common to use fittings factor 1.5 - equivalent pipe length

energy content in natural gas 1000 Btu/lb

1 CFH = 1 MBH

in table above = pipe length + 50%


For natural gas the nominal BTU/cf

varies from about

900 to 1100 BTU/cf. In general it is common to set

LP Natural Gas

Natural-Gas

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill LLP

Varkie C. Thomas, Ph.D., P.E.

Copper Tubing - type K

Copper Tubing - type L

Capacity of Pipe (MBH CFH)


Pipe Size (in)

Capacity of Pipe (MBH CFH)

Pipe Length (ft)

Pipe Size (in)

Nominal Outsid Dia Inside Dia

10

20

40

80

1/4"

3/8"

0.305

15

10

1/4"

3/8"

3/8"

1/2"

0.402

33

24

17

12

3/8"

1/2"

5/8"

0.527

74

52

37

26

5/8"

3/4"

0.652

138

97

69

3/4"

7/8"

0.745

203

143

1 1/8

0.995

469

1 1/4

1 3/8

1.245

894

IBM-AES Piping Design Software

Pipe Length (ft)


10

20

40

80

0.315

16

11

1/2"

0.43

41

29

20

14

1/2"

5/8"

0.545

81

58

41

29

49

5/8"

3/4"

0.666

146

103

73

52

101

72

3/4"

7/8"

0.785

236

167

118

84

332

235

166

1 1/8

1.025

511

362

256

181

632

447

316

1 1/4

1 3/8

1.265

936

662

468

331

pressure less than 1 1/2 psig


common to use fittings factor 1.5 - equivalent pipe length

Nominal Outsid Dia Inside Dia

pressure less than 1 1/2 psig

common to use fittings factor 1.5 - equivalent pipe length

in table above = pipe length + 50%

in table above = pipe length + 50%

pressure drop 0.5 inches water column

pressure drop 0.5 inches water column

specific gravity of natural gas 0.6

specific gravity of natural gas 0.6

energy content in natural gas 1000 Btu/lb

energy content in natural gas 1000 Btu/lb

One MBH is equivalent to 1000 BTU's per hour

One MBH is equivalent to 1000 BTU's per hour

LP Natural Gas

1 Btu/h = 0.293 W

1 lb = 0.4536 kg

1 ft (foot) = 0.3048 m

1 in water = 248.8 N/m 2 (Pa) = 0.0361 lb/in 2 (psi) = 25.4 kg/m 2 = 0.0739 in mercury

1 psi (lb/in 2 ) = 6,894.8 Pa (N/m 2 )

Natural-Gas

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

The capacity of a low pressure natural gas (less than 1 psi) pipe line can be calculated with the Spitzglass formula like
q = 3550 k ( h / l SG) 1/2

(1)

where
q = natural gas flow capacity (cfh)

h = pressure drop (in Water Column)

l = length of pipe (ft)

k = [d 5 /(1 + 3.6/d + 0.03 d)] 1/2

d = inside diameter pipe (in)

SG = specific gravity

For natural gas the nominal BTU/cf varies from about 900 to 1100 BTU/cf . In general it is common to set
1 Cubic Foot (CF) = approx 1,000 BTUs

1 CFH = 1 MBH
The specific gravity of natural gas varies from 0.55 to 1.0 .
The downstream pressure in a houseline after the meter/regulator is in general in the

range of 7 to 11 inches Water Column, or about 1/4 psi.


Example - Natural Gas Pipe Capacity
The capacity of a 100 ft natural gas pipe with a nominal diameter 0.5 inches (actual ID 0.622 in )

and 0.5 inches WC pressure drop can be calculated as


)5

k = [(0.622 in /(1 + 3.6 / (0.622 in) + 0.03 (0.622 in))]


q = 3550 0.117 ( (0.5 in) / (100 ft) 0.60 )

1/2

1/2 =

0.117

= 37.9 cfh

Specific gravity of natural gas is set to 0.60 .

LP Natural Gas

Natural-Gas

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill

IBM-AES Piping Design Software

Varkie C. Thomas, Ph.D., P.E

Fixture Data : Domestic Hot and Cold Water


Fixture Type
/ Description
Bathroom Group
Bathroom Group
Water Closet
Water Closet
Urinal
Urinal
Shower Head
Bathtub
Lavatory
Service Sink
Kitchen Sink
Restaurant Sink
Drinking Fountain
Dish Washer
Clothes Washer

Supply
Code
TANK
VALVE
TANK
VALVE
TANK
VALVE
TANK
TANK
TANK
TANK
TANK
TANK
TANK
TANK
TANK

Minim Fixture Private Use : Fixture Units Public Use : Fixture Units Minim Conn. Size
PSIG
GPM
Cold
Hot
Total
Cold
Hot
Total
Cold
Hot
8
0
4.5
3
6
4.5
3
6
0.50
0.50
8
0
6
3
8
4.5
3
6
1.00
0.50
8
0
3
0
3
5
0
5
0.38
0.00
15
0
6
0
6
10
0
10
1.00
0.00
8
0
3
0
3
3
0
3
0.38
0.00
8
0
4
0
4
5
0
5
1.00
0.00
8
3
2
2
3
4
4
5
0.50
0.50
8
4
7.5
7.5
10
7.5
7.5
10
0.50
0.50
8
2
1
1
1.5
2
2
3
0.38
0.38
8
3
2
2
3
4
4
5
0.50
0.75
8
3
2
2
3
4
4
5
0.50
0.50
8
3
3
3
4
3
3
4
0.50
0.50
8
2
1
0
1
2
0
2
0.38
0.00
8
3
2
2
3
3
3
4
0.38
0.38
8
4
2
2
3
3
3
4
0.50
0.50

Conversion Table : Fixture Units to GPM


Flow
GPM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Plumbing Fixture Units

Fixture Units
Tank
Valve
0
1
3
4
6
7
8
10
12
13
15
16
18
20
21
23
24
26
28
30
32
34
5
36
6
39
7
42
8
44
9
46
10
49
11
51
12
54
13
56
14
58
15
60
16

Flow
GPM
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
62
64
66
68
70
72

(from ASPE Data Book)

Fixture Units
Tank Valve
63
18
66
20
69
21
74
23
78
25
83
26
86
28
90
30
95
31
99
33
103
35
107
37
111
39
115
42
119
44
123
46
127
48
130
50
135
52
141
54
146
57
151
60
155
63
160
66
165
69
170
73
175
76
185
82
195
88
205
95
215
102
225
108
236
116

Flow
Gpm
74
76
78
80
82
84
86
88
90
92
94
96
98
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
200

FixtUnits

Fixture Units
Tank Valve
245
124
254
132
264
140
275
148
284
158
294
168
305
176
315
186
326
195
337
205
348
214
359
223
370
234
380
245
406
270
431
295
455
329
479
365
506
396
533
430
559
460
585
490
611
521
638
559
665
596
692
631
719
666
748
700
778
739
809
775
840
811
874
850
945
931

Flow
GPM
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
500
550
600
700
800
900
1000

Fixture Units
Tank Valve
1018
1009
1091
1091
1173
1173
1254
1254
1335
1335
1418
1418
1500
1500
1583
1583
1668
1668
1755
1755
1845
1845
1926
1926
2018
2018
2110
2110
2204
2204
2298
2298
2388
2388
2480
2480
2575
2575
2670
2670
2765
2765
2862
2862
2960
2960
3060
3060
3150
3150
3620
3620
4070
4070
4480
4480
5380
5380
6280
6280
7280
7280
8300
8300

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

Horizontal Fixture Branches and Stacks

Plumbing Sanitary Drainage

IBM-AES Piping Design Software

Building Drains and Sewers

Pipe Any Horiz One StackMore than 3 Br Intervals

Pipe

Max Fixture Units that may be Connected

Diam

Fixture 3 Br Interv Total for Total at One

Diam

Slope per Foot

(ins)

Branch

or Less

Stack

Br. Interval

(ins) 1/16 inch 1/8 inch

1.5

2.0

10

24

2.5

12

20

42

3.0

20

48

4.0

160

5.0

1/4 inch

1/2 inch

2.0

21

26

2.5

24

31

72

20

3.0

42

50

240

500

90

4.0

180

216

250

360

540

1100

200

5.0

390

480

575

6.0

620

960

1900

350

6.0

700

840

1000

8.0

1400

2200

3600

600

8.0

1400

1600

1920

2300

10.0

2500

3800

5600

1000

10.0

2500

2900

3500

4200

12.0

3900

6000

8400

1500

12.0

2900

4600

5600

6700

15.0

7000

15.0

7000

8300

10000

12000

Sanitary

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

Horizontal Vent Sizing Table


Horizontal Branch
Diam Slope 1.25
(in/ft)
1.25 #####
0.25
0.50
1.5 #####
0.25
0.50
2
#####
0.25 290
0.50 150
2.5 ##### 180
0.25
96
0.50
49
3
#####
0.25
0.50
4
#####
0.25
0.50
5
#####
0.25
0.50
6
#####
0.25
0.50
8
#####
0.25
0.50
10 #####
0.25
0.50
12 #####
0.25
0.50
15 #####
0.25
0.50

Plumbing Sanitary Vents

1.5

380
450
240
130
190
97
50

IBM-AES Piping Design Software

(BOCA National Plumbing Code)


Diameter of Vent (inches)
2
2.5
3
4
5
6
8
Maximum Developed Length of Vent (feet)

420
220
190
98
48

310
160
190
97
46

410
490
250
130
190
97
46

Vents

250
130
190
91
38

310
150
190
85
32

410
500
240
110
180
79
26

10

12

420
200

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

Vertical Vent Sizing Table


Stack Total
Diam FUs to
(ins) Stack
1.25 2
1.5
8
10
2
12
20
2.5
42
3
10
21
53
102
4
43
140
320
540
5
190
490
940
1400
6
500
1100
2000
2900
8
1800
3400
5600
7600
10
4000
7200
#####
#####
12
7300
#####
#####
#####
15
#####
#####
#####
#####

Plumbing Sanitary Vents

1.25
30
50
30
30
26

IBM-AES Piping Design Software

(BOCA National Plumbing Code)

1.5

150
100
75
50
30
42
32
27
25

Diameter of Vent (inches)


2
2.5
3
4
5
6
8
Maximum Developed Length of Vent (feet)

200
150
100
150
110
94
86
35
27
23
21

300
360
270
230
210
85
65
55
50
28
21
18
16

1040
810
680
620
250
200
170
150
82
63
53
49
33
26
22
20

Vents

980
750
640
580
320
250
210
190
130
100
84
77
31
24
20
18

990
760
670
590
400
310
260
240
95
73
62
56
31
24
20
18

1000
780
660
600
240
190
160
140
78
60
51
46
31
24
20
18

940
720
610
560
310
240
200
180
120
94
79
72
40
31
26
24

10

12

960
740
630
570
380
300
250
230
130
96
81
74

940
720
610
500
310
240
200
180

Pipe-Sizing-Data.xls

Skidmore, Owings + Merrill, LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

ROOF DRAIN AND LEADER SIZING


Rain
(in./hr.)
1
2
3
4
5
6
7
8
9
10
11
12

Size of Drain or Leader Diameter (in.)


2
3
4
5
6
8
2880
8800
18400 34600 54000 ######
1440
4400
9200
17300 27000 58000
960
2930
6130
11530 17995 38660
720
2200
4600
8650
13500 29000
575
1760
3680
6920
10800 23200
480
1470
3070
5765
9000
19315
410
1260
2630
4945
7715
16570
360
1100
2300
4325
6750
14500
320
980
2045
3845
6000
12890
290
880
1840
3460
5400
11600
260
800
1675
3145
4910
10545
240
730
1530
2880
4500
9660

HORIZONTAL RAINWATER PIPE SIZING


1/8 Slope
Maximum Rainfall (in./hr)
Pipe
Size
2
3
4
5
3
1644
1096
822
657
4
3760
2506
1880
1504
5
6680
4453
3340
2672
6
10700 7133
5350
4280
8
23000 15330 11500 9200
10
41400 27600 20700 16580
12
66600 44400 33300 26650
15
###### 72800 59500 47600

6
548
1253
2227
3566
7600
13800
22200
39650

HORIZONTAL RAINWATER PIPE SIZING


1/2 Slope
Maximum Rainfall (in./hr)
Pipe
Size
2
3
4
5
3
2295
1644
1310
4
5010
3760
3010
5
13360 8900
6680
5320
6
21400 13700 10700 8580
8
46000 30650 23000 18400
10
82800 55200 41400 33150
12
###### 88800 66600 53200
15
###### ###### ###### 95300

6
1096
2500
4450
7140
15320
27600
44400
79250

Plumbing Storm Water Sizing

Storm

HORIZONTAL RAINWATER PIPE SIZING


1/4 Slope
Maximum Rainfall (in./hr)
Pipe
Size
2
3
4
5
3
2320
1546
1160
928
4
5300
3533
2650
2120
5
9440
6293
4720
3776
6
15100 10066 7550
6040
8
32600 21733 16300 13040
10
58400 38950 29200 23350
12
94000 62600 47000 37600
15
###### ###### 84000 67250

6
773
1766
3146
5033
10866
19450
31350
56000

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

Example of Primary-Secondary Piping Network System


Terminal Units (100 gpm each)

Section No.

Cooling Coils

S12

R1

S11

R2

S10

R3

Pumps
Chillers

Booster Pump

S8

S9

CHWS

CHWR

R4
S7

S6

S5
S1
S2

R8

R5

S3

R7

Cooling Coils
(300 gpm each)

Chillers

Primary-Secondary Piping

S4

R6
Primary Pumps

CHW-Schematic

Pipe-Sizing-Data.xls

Skidmore, Owings Merrill LLP

Varkie C. Thomas, Ph.D., P.E.

IBM-AES Piping Design Software

BOILER PLANT

Boiler

Primary
Hot Water
Pumps
HWS

Boiler

HWR

AHU Heating Coils

Hot Water Loop


HWS
HWR

HWR
Booster
HWS

4-Pipe Units

4-Pipe Units

4-Pipe Units
BLDG

Booster
CHWS

CHWS

Building
Envelope

CHWR

Chilled Water Loop


Primary Chilled
CHWS Water Pumps
AHU Cooling Coils
Centrif
ugal
Chiller

Centrif
ugal
Chiller

Centrif
ugal
Chiller

CHWR
CWR
CWS
Cooling
Tower

Condenser
Water Loop

Cooling
Tower

CHILLER PLANT
CWR

Primary Plant piping

Plant-Schematic

Pipe-Sizing-Data.xls

Pipe Sizing & Pressure Loss Calculations

Input by User

Pipe Material = S-40 Steel

Sizing Crit. =

From Piping Design Tables

Design

Calculated by Program

Fluid (Liquid / Gas) = Water

H-W Coeff. = 100

Hazen-Williams Formula
F = 0.2083*{(100/C)^1.85}*{Q^1.85/D^4.8635} F = Friction loss (Ft/100ft)
Q = Flow Rate (gpm)
D = Pipe Inside Diameter (inches)
Cuft/Sec = GPM x 0.002228 CSA (sqft) = 0.005454*(D^2)
V (fps) = {GPM/(D^2)}*0.4085 EL = Equiv Length (ft) = L/D* D
Section

Sect

Flow

Pipe Sizing Calculations

Name

Leng

GPM

Size

Input

Input

Input

Table

S1
S2
S3
S4

10
10
10
30

500
500
1000
1500

6.00
6.00
8.00
10.00

Pipe Pressure Loss Calculation

PD/100

Veloc

Program Program

3.37
3.37
3.00
2.14

5.67
5.67
6.38
6.13

Pressure Loss through Fittings


Fitting Name

No. off

Table / Input

Input

UNION

L/D

No. off

Table Program Program

Table / Input

Input

Table Program Program Program Program

45

#REF!

##### ##### #####

270

PD

9.09

L/D

Eqv Ln

Pipe+Fttg+Valve

Valve Name

EL90-RG-Fl
STRAINER

Eqv Ln

Pressure Loss through Valves


PD

Eqv Ln

PD

#REF! #REF!

#REF!
#REF!
#REF!

PipePD

Pipe-Sizing-Data.xls

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