TOOLS: A big hear, patience,
to work, reasonably inexpensive, and
‘comes in a variety of sizes. Another
goal was to reduce the need for the use
of measurements during the construc-
tion process. The directions and visual
information offered here are intended
to bea general guide through the pro-
cess, with a large part of the instruc
tion coming from the drawings. You'll
probably think of a number of ways to
add style and variation to your versions.
A basic foundation
Most of the design time and energy
for this project was spent coming up
with a way to easily make the fender
assembly, because I thought it would
be the most difficult part of the truck
to make, As it turns out, the fender is
1. Do whatever is necessary to remove
the “non-fender” material. Don't just
‘cut to the line, cutit out.
2. The popsicle sticks helps ensure one
‘flat sie. Cut the sticks off with the
second cut,
the easiest part to make. It's the foun-
dation of the entire truck, and multiple
copies are easily cut out ofa single
piece of %" stock.
To start, copy, cut out and glue the
fender profiles below to the edges of
your %" board (Fig 1). Do as many on
a single board as your equipment ¢9n
silly amc accyrately hartlleThis helps /
rediice time and waste whertmaking —
more than one set of fefiders And as a
general rule, sanding multiple parts is
easier when they are attached together
at various stages of construction.
Let me say here that I designed the
parts and the steps using the Proxxon.
miniature tools, so using other tools
may require different procedures and
precautions. Gluing the patterns to the
stock should make it easier, no matter
what tools you use,
Hood and radiator
assemblies
‘The truck hood is simply a section
of 1" dowel with three sides cut off.
Follow the pattern on as long a dowel
as is comfortable, and just cut off
lengths of hood in whatever number
you need. To make sure the first cut is
flat (the dowel could twrist while being
cut), glue 2 couple of large popsicle
sticks to the bottom of the dowel to
keep it from spinning (Fig 2). The
radiator is done in the same fashion:
Start with %" stock, cut to the pattern
specs, and lop off as many as you need.
Notice how these processes lend them+
selves well to mass production.
Henry Ford would be proud,
Headlights and cab
‘The proportions of the parts of this toy
Cstuclae peapgetite fr tyo easops
sturdiness at a small size, and cuteness.
Yes, I said “cuteness.” Just as Mother
Nature gives youngsters large eye and
head proportions to help elicit nurtur
ing responses from parents, I've given
these trucks some exaggerated features
to give them kid appeal, Even though
we're not making these for ourselves,
(right?), the cuteness factor will be
Fender profiles - side and frontat A at
171 cutout
1
1 wei te
“
1
‘
} ete x2
arcae x14"
1 a
“
‘ameter