đồ án chi tiết máy

n chi tit my
1: Thit k h dn ng xch ti
N CHI TIT MY
S 1: THIT K H DN NG XCH TI
PHN 1: CHN NG C V PHN PHI T S TRUYN
Bng thng s u vo:

Thit k h dn ng xch ti
Lc ko bng ti: F = 5770 (N)
1.1 Cng sut lm vic
Vn tc bng ti: v = 1.90 (m/s)
Plv
S rng a xch ti: Z = 12
F .v 5770.1.90
10.96
1000
1000
Bc xch ti: p = 75 (mm)

Thi gian phc v: Lh = 18500 (h)
1.2 Hiu sut h dn ng
S ca lm vic: soca = 2 (ca)
br .ol3 . x . kn
Gc nghing ng ni tm b truyn
ngoi @ = 00
c tnh lm vic: m
Trong tra bng
Hiu sut b truyn bnh rng:

Hiu sut b truyn xch:
Hiu sut ln:
ol
br
2.3
[1]
19
ta c:
= 0,98
= 0,92
= 0,99
Hiu sut khp ni:

br .ol3 .d . x
(KW)
kn
=1
= 0,98.0,993.0,92.1= 0,875
Gio vin hng dn: Trnh ng Tnh
Trang 1
n chi tit my
1.3 Cng sut cn thit trn trc ng c

Pyc
Plv 10.963
0,857
= 12.53 (KW)
1.4 S vng quay trn trc cng tc

nlv
60000.v 60000.1.90
126.667
z. p
12.75
(v/ph)
1.5 Chn t s truyn s b

usb u x .ubr
Theo bng
2.4
[1]
21
chn s b:
T s truyn b truyn xch:
ux
=3
T s truyn b truyn bnh rng

usb u x .ubr
ubr
=4
= 3.4 = 12
1.6 S vng quay trn trc ng c

nsb nlv .u sb
=126,67. 12 = 1520 (v/ph)
1.7 Tnh s vng quay ng b ca ng c

Trang 2
n chi tit my
Chn
t
ndb
= 1500 (v/ph)
1.8 Chn ng c
Tra bng ph lc ti liu [1], chn ng c tho mn:
b
t
ndb
ndb
1500(v / ph)
cf
Pdc Pyc 15( KW )
Ta c ng c vi cc thng s sau: K hiu ng c:

KH : 4A160S4Y3
cf
Pdb 15KW
ndc 1460(v / ph)
d 48mm
dc
1.9 Phn phi t s truyn

uch
T s truyn ca h:
ndc
1460
nlv 126.67
=11,52
Chn t s truyn ca hp gim tc ubr= 4

ux
T s truyn ca b truyn ngoi:
uch 11.52
ubr
4
= 2,88
uch 11,52
ubr 4
Vy ta c:
u 2,88
x
1.10 Tnh cc thng s trn trc

Trang 3
n chi tit my
Cng sut trn trc cng tc: Pct=Plv=10,96(KW)

Cng sut trn trc II:
Pct
10.96
ol . x 0,99.0,92
PII
= 12,03 (KW)
Cng sut trn trc I:

PI
PII
12, 03
ol .br 0,99.0,98
= 12,40 (KW)
Cng sut trn trc ng c:

Pdc
PI
12.66
ol .kn 0,99.1
= 12,52 (KW)
S vng quay trn trc ng c: ndc= 1460 (v/ph)

S vng quay trn trc I:
nI
ndc 1460
ukn
1
= 1460 (v/ph)
S vng quay trn trc II:

nII
nI 1460
ubr
4
=365 (v/ph)
S vng quay trn trc cng tc:

nct
nII 365
u x 2.88
= 126,74 (v/ph)
Mment xon trn trc ng c:

Trang 4
n chi tit my
Pdc
12,52
9,55.106
ndc
1460
Tdc 9,55.106
= 81894.52 (N.mm)
Mment xon trn trc I:

TI 9,55.106
PI
12.40
9,55.106
81109
nI
1460
(N.mm)
Mment xon trn trc II:

TII 9,55.106
PII
12, 03
9,55.106
314757
nII
365
(N.mm)
Mment xon trn trc cng tc:

Tct 9, 55.106
Pct
10.96
9,55.106
826108.9
nct
126.74
(N.mm)
1.11 Lp bng thng s
Thng s/ trc
ng c
ukn=1
II
ubr=4
Cng tc
ux=2,88
P(KW)
15
12,40
12,03
10,96
n(v/ph)
1460
1460
365
126,74
T(N.mm)
81894,52
81109
314757
826108,9
PHN 2 : TNH TON THIT K B TRUYN XCH

Thng s yu cu:
Trang 5
n chi tit my
P = PII = 12,03 (KW)

T1 = TII = 314757 (N.mm)
n1 = nII = 365 (v/ph)
u = ux = 2,88
@ = 00
2.1 Chn loi xch

Do iu kin lm vic chu va p nh v hiu sut ca b truyn xch yu
cu cao nn chn loi xch ng con ln.
2.2 Chn s rng a xch

Z1 = 29 2u = 29 2.2,88= 23,24
Chn Z1 = 25
Z2 = u.Z1 = 2,88.25 = 72
Chn Z2 = 73
2.3 Xc nh bc xch
B
Bc xch p c tra bng
5.5
1
81
vi iu kin Pt [P], trong :
Pt Cng sut tnh ton: Pt = P.k.kz.kn

Ta c:
Chn b truyn xch th nghim l b truyn xch tiu chun, c s rng v
vn tc vng a xch nh nht l:
Z 01 25
n01 400
Trang 6
n chi tit my
Do vy ta tnh c:
kz
Z 01 25
1, 0
Z1 25
kn
n01 400
1,10
n1 365
kz H s h rng:
kn H s vng quay:
k = k0kakckbtk.kc trong :
k0 H s nh hng ca v tr b truyn: Tra bng

c k0 = 1
5.6
1
82
vi @ = 00 ta
ka H s nh hng ca khong cch trc v chiu di xch:

B
Chn a = (30 50)p => Tra bng
5.6
1
82
ta c ka = 1
kc H s nh hng ca vic iu chnh lc cng xch:

B
Tra bng
5.6
1
82
=> kc = 1
B
kbt H s nh hng ca bi trn: Tra bng
5.6
1
82
, ta c kbt = 1,3
b truyn ngoi lm vic trong mi trng c bi , cht lng bi trn t yu

cu
B
k H s ti trng ng: Tra bng
5.6
1
82
, ta c k = 1
- c tnh va p m
Trang 7
n chi tit my
B
kc H s k n ch lm vic ca b truyn: Tra bng

lm vic l 2 ta c kc = 1,25
5.6
1
82
vi s ca
k = k0kakckbtkkc = 1.1.1.1.1,3.1,25 = 1,63

Cng sut cn truyn P = 12,03 (KW)
Do vy ta c:
Pt = P.k.kz.kn = 12,03.1,63.1,0.1,10 = 21,57 (KW)
Tra bng
5.5
B
1
81
Pt 21,57( KW ) P
vi iu kin
n01 400
ta c:
Bc xch: p = 31,75 (mm)

ng knh cht: dc = 9,55 (mm)
Chiu di ng: B = 27,46 (mm)
Cng sut cho php: [P] = 32 (KW)
2.4 Xc nh khong cch trc v s mt xch

Chn s b:
a= 40.p = 40.31,75 = 1270 (mm)
S mt xch:
2a Z1 Z 2 Z 2 Z1 p 2.1270 25 73 73 25 31, 75
x
130, 46
p
2
4 2 a
31, 75
2
4 21270
2
Chn s mt xch l chn: x = 130

Chiu di xch L =x.p =130.31,75 = 4127.5 (mm).
Trang 8
n chi tit my
p
Z Z2
Z Z 2
Z 2 Z1
a x 1
x 1
2
4
2
2

31, 75
25 73
25 73
73 25
130
a
130
4
2
2

1262,57(mm)
xch khng qu cng cn gim a mt lng:

a 0, 003.a* 0, 003.1262.57 3, 79( mm)
Do :
a a* a 1262,57 3,79 1258, 78( mm)
S ln va p ca xch i:
B
5.9
1
85
Tra bng
vi loi xch ng con ln, bc xch p = 31,75 (mm) => S
ln va p cho php ca xch: [i] = 25
i
Z1.n1 25.365
4, 78 i 25
15.x 15.130
2.5 Kim nghim xch v bn

s
Q
s
k .Ft F0 FV
, vi:
B
Q Ti trng ph hng: Tra bng
5.2
1
78
vi p = 31,75 (mm) ta c:
Q = 88.5 (KN)
Khi lng 1m xch: q = 3,8 (kg).
k H s ti trng ng:
Trang 9
n chi tit my
Do lm vic ch trung bnh => k = 1

Ft Lc vng:
Ft
1000 P 1000.12, 03
2490, 68( N )
v
4,83
Vi:
Z1. p.n1 25.31, 75.365
4,83( m / s)
60000
60000
Fv Lc cng do lc ly tm sinh ra:

Fv q.v 2 3,8.4,832 88, 65( N )
F0 Lc cng do trng lng nhnh xch b ng sinh ra:

F0 9,81.k f .q.a
, trong :
kf H s ph thuc vng ca xch: Do @ =00 => kf = 6

F0 9,81.k f .q.a 9,81.6.3,8.1258.78.10 3 281,548( N )
[s] H s an ton cho php: Tra bng
5.10
1
86
vi p = 31,75 (mm);
n1 = 400 (v/ph) ta c [s] = 10,2

s
Do vy:
Q
88650
30,99 s
k .Ft F0 FV 1.2490, 68 281,54 88, 65
2.6 Xc nh thng s ca a xch

ng knh vng chia:
Trang 10
n chi tit my
d1
d
2
p
31, 75
253.32( mm)

sin sin
25
Z1
p
31, 75
737.99(mm)

sin sin
73
Z 2
ng knh nh rng:
d a1 p 0,5 cot g
p
0,
5
cot
g
a
2

31, 75 0,5 cot g 267, 2( mm)
Z1
25

31, 75 0,5 cot g 735,18( mm)
Z 2
73
r 0,5025d 0, 05
Bn knh y:
19,05(mm)
'
1
'
1
vi
tra theo bng
5.2
1
78
ta c:
r 0,5025d1' 0, 05 0,5025.19, 05 0, 05 9, 62(mm)
ng knh chn rng:

d f 1 d1 2r 253,32 2.9, 26 234,8( mm)
d f 2 d 2 2r 737,99 2.9, 26 719, 47(mm)
Kim nghim rng a xch v bn tip xc:

H 1 0, 47 kr ( FtK F
v )
E
A.k
, trong :
K H s ti trng ng: Theo nh mc trn ta tra c K = 1,0

B
A Din tch chiu ca bn l: Tra bng

5.12
1
87
vi p = 31,75 (mm);
Trang 11
d1'
n chi tit my
A = 262 (mm2)
kr H s nh hng ca s rng a xch, tra bng trang 87 ti liu [1]
theo s rng Z1 = 25 ta c kr = 0,42
k H s phn b ti trng khng u gia cc dy
(nu s dng 1 dy xch => k = 1)
Fv Lc va p trn m dy xch:
Fv 13.107.n1. p 3 .m 13.107.365.31, 753.1 3, 28( N )
E Mun n hi:
E
2E1E 2
2,1.105 ( MPa)
E1 E 2
do E1 = E2 = 2,1.105 MPa : C hai a xch cng
lm bng thp.
Do vy:
E
2,1.105
H 1 0, 47 kr ( FtK F
0, 47 0, 42.(2490, 68.1, 0 3, 28)
430, 64( MPa)
v )
A.k
262.1
Tra bng
ti ci thin, c
5.11
1
86
ta chn vt liu lm a xch l thp 45, vi cc c tnh
H 500 H 430, 64( MPa)
2.7 Xc nh lc tc dng ln trc

Fr kx .Ft
trong :
kx H s k n trng lng ca xch:

kx =1,15 v 400.
Trang 12
n chi tit my
=>
Fr kx .Ft 1,15.2490, 68 2865, 09( N )
2.8 Tng hp cc thng s ca b truyn xch

P 12, 03 KW
T1 81109 N.mm
n1 365 v / ph
u u 2,88
x
@ 00
Thng s
K hiu
Gi tr
Loi xch
----
Xch ng con ln
Bc xch
31,75 (mm)
S mt xch
130
Chiu di xch
1427,5 (mm)
Khong cch trc
1258,78 (mm)
S rng a xch nh
Z1
25
S rng a xch ln
Z2
73
Vt liu a xch
Thp 45
H 500(MPa)
ng knh vng chia a xch nh
d1
253,32 (mm)
ng knh vng chia a xch ln
d2
737.99 (mm)
ng knh vng nh a xch nh
da1
267.2 (mm)
ng knh vng nh a xch ln
da2
753.18 (mm)
Bn knh y
9,62 (mm)
ng knh chn rng a xch nh
df1
234,8 (mm)
ng knh chn rng a xch nh
df2
719,47 (mm)
Trang 13
n chi tit my
Lc tc dng ln trc
Fr
2865,09 (N)
PHN 3: THIT K B TRUYN TRONG
Tnh ton b truyn bnh rng tr rng nghing

Thng s u vo:
P=PI= 12,4 (KW)
T1=TI= 81109 (N.mm)
n1=nI= 1460 (v/ph)
u=ubr=4
Lh=18500 (h)
3.1 Chn vt liu bnh rng
B
Tra bng
6.1
[1]
92
, ta chn:
Vt liu bnh rng ln:

Nhn hiu thp: 45
Ch nhit luyn: Ti ci thin
HB :192 240
rn:
Ta chn HB2=230
Gii hn bn b2=750 (MPa)
Gii hn chy ch2=450 (MPa)
Vt liu bnh rng nh:
Nhn hiu thp: 45
Ch nhit luyn: Ti ci thin
Trang 14
n chi tit my
rn: HB=192240, ta chn HB1= 245

Gii hn bn b1=850 (MPa)
Gii hn chy ch1=580 (MPa)
3.2 Xc nh ng sut cho php
a. ng sut tip xc v ng sut un cho php:
H0 lim
[
Z R Z v K xH K HL
H
SH
[ ] F lim Y Y K K
R S
xF
FL
F
SF
0
, trong :
Chn s b:
Z R Z v K xH 1
YRYS K xF 1
SH, SF H s an ton khi tnh ton v ng sut tip xc v ng sut un:

B
Tra bng
6.2
[1]
94
vi:
Bnh rng ch ng: SH1= 1,1; SF1= 1,75

Bnh rng b ng: SH2= 1,1; SF2= 1,75
H0 lim , F0 lim
- ng sut tip xc v un cho php ng vi s chu k c s:
H0 lim 2 HB 70
0
F lim 1,8 HB
=>
H0 lim1 2 HB1 70 2.245 70 560( MPa)
Bnh ch ng:
0
F lim1 1,8 HB1 1,8.245 441( MPa)
Trang 15
n chi tit my
H0 lim 2 2 HB2 70 2.230 70 530( MPa )
Bnh b ng:
ti
0
F lim 2 1,8 HB1 1,8.230 414( MPa)
KHL,KFL H s tui th, xt n nh hng ca thi gian phc v v ch

trng ca b truyn:
K HL mH
NH 0
N HE
K mF N F 0
FL
N FE
, trong :
mH, mF Bc ca ng cong mi khi th v ng sut tip xc. Do bnh

rng c
HB<350 => mH = 6 v mF = 6
NHO, NFO S chu k thay i ng sutkhi th v ng sut tip xc v ng
sut un:
2,4
N HO 30.H HB
6
N HO 4.10
2,4
2,4
N HO1 30.H HB
16, 26.106
1 30.245
2,4
2,4
6
N HO 2 30.H HB 2 30.245 13,97.10
6
N FO1 N FO2 4.10
NHE, NFE S chu k thay i ng sut tng ng: Do b truyn chu ti

trng tnh => NHE= NFE= 60c.n.t , trong :
c S ln n khp trong 1 vng quay: c=1
n Vn tc vng ca bnh rng
t tng s thi gian lm vic ca bnh rng
Trang 16
n chi tit my
N HE1 N FE1 60.c.n1.t 60.1.1460.18500 1620, 6.10 6
N HE 2 N FE 2 60.c.n2 .t 60.c.
n1
1460
.t 60.1.
.18500 405,1510 6
u
4
Ta c: NHE1> NHO1 => ly NHE1= NHO1 => KHL1= 1
NHE2> NHO2 => ly NHE2= NHO2 => KHL2= 1

NFE1> NFO1 => ly NFE1= NFO1 => KFL1= 1
NFE2> NFO2 => ly NFE2= NFO2 => KFL2= 1
Do vy ta c:
H0 lim1
560
Z R Z v K xH K HL1
.1.1 509,10 MPa )
[ H 1 ] S
1,1
H1
0
530
.1.1 481,82( MPa )
[ H 2 ] H lim 2 Z R Z v K xH K HL 2
SH 2
1,1
0
[ ] F lim1 Y Y K K 441 .1.1 252( MPa)
R S
xF
FL1
F1
S F1
1, 75
F0 lim 2
414
[
YRYS K xF K FL 2
.1.1 236,57( MPa)
F2
SF 2
1,75
H
Do y l b truyn bnh rng tr rng nghing =>
H
=>
H1 H 2
2
H 1 H 2 509, 09 481,82 495, 46

2
(MPa)
b. ng sut cho php khi qu ti

[ H ]max 2,8.max( ch1 , ch 2 ) 2,8.580 1624( MPa)
[ F 1 ]max 0,8. ch1 0,8.580 464( MPa)

[ ] 0,8. 0,8.450 360( MPa)
ch 2
F 2 max
3.3 Xc nh s b khong cch trc

Trang 17
n chi tit my
aw K a u 1 . 3
T1.K H
[ H ]2 .u. ba
, vi:
Ka h s ph thuc vt liu lm bnh rng ca cp bnh rng: Tra bng

B
6.5
1
96
=> Ka= 43 MPa1/3.
T1 Moment xon trn trc ch ng: T1 = 81109 (N.mm)

[H] - ng sut tip xc cho php: [H] = 495,46 (MPa)
u T s truyn: u = 4
ba , bd
H s chiu rng vnh rng:

B
Tra bng
6.6
1
97
vi b truyn i xng, HB < 350 ta chn c
ba 0, 4
bd 0,5 ba (u 1) 0,5.0, 4(4 1) 1, 0
KH, KF H s k n s phn b khng u ti trng trn chiu rng vnh

B
rng khi tnh v ng sut tip xc v un: Tra bng

b tr l s 6 ta c:
6.7
[1]
98
vi
bd 1, 0
v s
K H 1, 05
K F 1,1
Do vy:
aw K a u 1 . 3
T1.K H
[ H ] .u. ba
2
43(4 1) 3
81109.1, 05
129,17(mm)
495, 462.4.0, 4
Chn aw = 130 (mm)

Trang 18
n chi tit my
3.4 Xc nh cc thng s n khp

a. M un php
m = (0,010,02)aw = (0,010,02).130 = 1,32,6 (mm)
B
Tra bng
6.8
[1]
99
chn m theo tiu chun: m = 2 (mm).
b. Xc nh s rng
Chn s b = 140 => cos = 0,970296
Ta c:
Z1
2.aw cos 2.130.cos14 0
25, 23
m(u 1)
2(4 1)
, ly Z1= 25.
Z2= u.Z1= 4.25= 100

ut
T s truyn thc t:
Z 2 100
4
Z1 25
Sai lch t s truyn:
ut u
44
.100%
.100% 0
u
4
<4% tho mn.
c. Xc nh gc nghing rng
cos
m( Z1 Z 2 ) 2 25 100
0.96
2aw
2.130
arccos(cos ) arccos(0,96) 15,940
d. Xc nh gc n khp tw
Trang 19
n chi tit my
tg 200
tg
0
ar
ctg
20, 73
c
os
0,96
t tw arctg
Gc nghing ca rng trn hnh tr c s b:

b arctg cos t .tg arctg (cos20, 730.tg15,940 ) 14,960
3.5 Xc nh cc h s v mt s thng s ng hc
T s truyn thc t: ut= 4
ng knh vng ln ca cp bnh rng:
d w1
2.aw 2.130
52(mm)
ut 1 4 1
d 2.a d 2.130 52 208( mm)

w
w1
w2
Vn tc trung bnh ca bnh rng:

B
cp
d w1.n1 .52.1460
3,98(m / s )
60000
60000
6.13
[1]
106
Tra bng
vi bnh rng tr rng nghing v v = 3,98 (m/s) ta c
chnh xc ca b truyn l: CCX= 9
PL
Tra ph lc
2.3
[1]
250
vi:
CCX= 9
HB < 350
Rng thng
V =3,98 (m/s)
Ni suy tuyn tnh ta c:
K Hv 1, 05
K Fv 1,14
Trang 20
n chi tit my
K H 1, 05
H s tp trung ti trng:
K F 1,1
KH , KF H s phn b khng u ti trng trn cc i rng khi tnh v

B
ng sut tip xc, un: Tra bng
6.14
1
107
vi
v 3,98(m / s)
CCX = 9
ni suy ta c:
K H 1,15
K F 1,39
3.6 Kim nghim b truyn bnh rng

a. Kim nghim v ng sut tip xc
H Z M Z H Z
[ H ]
2T1 K H ut 1
[ H ]
2
bw .ut .d w1
- ng sut tip xc cho php:

[ H ] [ H ].Z R Zv K xH 495, 460,95.1 470, 69( MPa)
=>
ZM H s k n c tnh vt liu ca bnh rng n khp: Tra bng

ZM = 274 MPa1/3
6.5
[1]
96
ZH H s k n hnh dng ca b mt tip xc:

2cos b
2cos14,960
ZH
1, 708
sin(2 tw )
sin(2.20, 730 )
H s s trng khp ca rng: Ph thuc vo h s trng khp ngang

h s trng khp dc :
Trang 21
n chi tit my
H s trng khp ngang:
1
1
1
1
1,88 3, 2
.cos 1,88 3, 2
.cos15,940 1, 654
25 100
Z1 Z 2
H s trng khp dc:

bw sin 52.sin15,940

2, 274
m.
2.
1
1
0, 778
1, 654
KH H s ti trng khi tnh v tip xc:

K H K H K H K Hv 1,15.1, 05.1, 05 1, 268
bw chiu rng vnh rng:

bw ba .aw 0, 4.130 52(mm)
ly bw = 56(mm).
Thay vo ta c:
H Z M Z H Z
Ta c
2T1 K H ut 1
2.81109.1, 268 4 1
274.1,708.0, 778
468, 44( MPa)
2
bw .ut .d w1
56.4.522
H 468, 44 [ H ] 470, 69( MPa )
=> Tho mn
b. Kim nghim bn un
Trang 22
n chi tit my
2.T1.K F .Y Y YF 1
bw .d w1.m
F1
[ F 1 ]
F 1.YF 2 [ ]
F2
F 2
YF 1
[ F 1 ],[ F 2 ]
- ng sut un cho php ca bnh ch ng v b ng:
[ F 1 ] [ F 1 ].YRYS K xF 252.095.1 239, 4( MPa )
[ F 2 ] [ F 1 ].YRYS K xF 236,57.0,95.1 224, 74( MPa)
KF H s ti trng khi tnh v un

K F K F .K F .K Fv 1,39.1,1.1,14 1, 743
Y H s k n s trng khp ca rng:

Y
1
1
0, 605
1, 654
Y 1
Y H s k n nghing ca rng:
0
15,940
0,886
1400
1400
YF1, YF2 H s dng rng: Ph thuc vo s rng tng ng ZV1 v ZV2:
Z1
25
Z v1 cos3 cos3 15,940 28,12
100
Z Z2
112, 48
v2
3
3
cos cos 15,940
Tra bng
6.18
1
109
vi:
Zv1 =28,12
Zv2 = 112,48
Trang 23
n chi tit my
x1 = 0
x2 =0
Ta c:
YF 1 3,80
YF 2 3, 60
Thay vo ta c:
2.T1.K F .Y Y YF 1
bw .d w1.m
F1
2.81109.1,743.0, 605.0,886.3,8
106,5( MPa) [ F 1 ] 252( MPa)
56.52.2
F 1.YF 2 106,5.3, 60 100,89( MPa) [ ] 236, 75( MPa)

F2
F 2
YF 1
3,8
c. Kim nghim v qu ti:

Hmax H K qt H
max
Fmax1 K qt . F 1 F 1 max
Fmax2 K qt . F 2 F 2 max
Kqt H s qu ti:
K qt
Tmax Tmax
2, 2
T
Tdn
Do vy:
Hmax H K qt 492,35 2, 2 730, 27( MPa) H 1624( MPa)
max
Fmax1 K qt . F 1 2, 2.106,5 234,3( MPa) F 1 max 464( MPa)
Fmax2 K qt . F 2 2, 2.100,89 221,96( MPa) F 2 max 360( MPa)
3.7 Mt vi thng s hnh hc ca cp bnh rng

ng knh vng chia:
Trang 24
n chi tit my
m.Z1
2.25
d1 cos cos15,940 52(mm)
d m.Z2 2.100 208(mm)

2 cos cos15,940
Khong cch trc chia:

a 0,5(d1 d 2 ) 0,5(52 208) 130(mm)
ng knh nh rng:
d a1 d1 2m 52 2.2 56( mm)
d a 2 d 2 2m 208 2.2 212( mm)
ng knh y rng:
d f 1 d1 2,5.m 52 2,5.2 47(mm)
d f 2 d 2 2,5.m 208 2,5.2 203(mm)
ng knh vng c s:
db1 d1cos 52cos200 46,86(mm)
0
db 2 d 2cos 208cos20 195, 46(mm)
Gc prfin gc: = 200.

3.8 Bng tng kt cc thng s ca b truyn bnh rng
P 12, 4 KW
T1 81109 N.mm
n1 1460 v / ph
uu 4
t
L h 18500 h
Trang 25
n chi tit my
Thng s
K hiu
Gi tr
Khong cch trc chia
130(mm)
Khong cch trc
aw
130(mm)
S rng
Z1
25
Z2
100
d1
52(mm)
d2
208(mm)
dw1
52(mm)
dw2
208(mm)
da1
56(mm)
da2
212(mm)
db1
46,86(mm)
db2
195,46(mm)
x1
x2
Gc prfin gc
200
Gc prfin rng
20,730
Gc n khp
tw
20,730
H s trng khp ngang
1,654
H s trng khp dc
2,274
Mun php
Gc nghing ca rng
15,940
ng knh vng chia
ng knh vng ln
ng knh nh rng
ng knh c s
H s dch chnh
Trang 26
n chi tit my
PHN 4: TNH TON THIT K TRC

4.1 Tnh ton khp ni
Thng s u vo:
M men cn truyn: T = Tc = 73740 (N.mm)
ng knh trc ng c: dc = 48 (mm)
4.1.1 Chn khp ni:

Ta s dng khp ni vng n hi ni trc:
Ta chn khp theo iu kin:
cf
Tt Tkn
cf
dt d kn
Trong :
dt ng knh trc cn ni: dt = dc =48 (mm)
Tt M men xon tnh ton: Tt = k.T vi:
k H s ch lm vic, ph thuc vo loi my. Tra bng
B
16.1
2
58
ta ly k = 1,5
Trang 27
n chi tit my
T M men xon danh ngha trn trc:

T = Tc = 73740(N.mm)
Do vy:
Tt = k.T = 1,5.73740= 110610 (N.mm)
Tra bng
16.10a
B
2
68
Tt 110610( N .mm) Tkncf
vi iu kin:
cf
d t 48(mm) d kn
Ta c cc thng s khp ni nh sau:

Tkncf 500( N .m)
d kncf 50(mm)
Z 8
D 130(mm)
0
Tra bng
16.10b
2
69
vi:
Tkncf 500( N .m)
ta c:
l1 34(mm)
l3 28(mm)
d 14(mm)
0
4.1.2 Kim nghim khp ni

a. Kim nghim sc bn dp ca vng n hi:
d
2.k .T
d
Z .D0 .d 0 .l3
, trong :
- ng sut dp cho php ca vng cao su. Ta ly
d (2 4) MPa
Do vy, ng sut dp sinh ra trn vng n hi:

Trang 28
n chi tit my
2.k .T
2.1,5.73740
0,543( MPa) d
Z .D0 .d 0 .l3 8.130.14.28
b. iu kin bn ca cht:
k .T .l1
u
0,1.d 03 .D0 .Z
, trong :
- ng sut cho php ca cht. Ta ly
u (60 80) MPa;
Do vy ng sut sinh ra trn cht:

k .T .l1
1,5.73740.34
13,178( MPa) u
3
0,1.d 0 .D0 .Z 0,1.143.130.8
4.1.3 Lc tc dng ln trc

Ta c:
Fkn (0,1 0,3) Ft
Ft
; ly
Fkn 0, 2 Ft
trong :
2T 2.73740
1134, 462( N )
Do
130
Fkn 0, 2 Ft 0, 2.1134, 462 226,8924( N )
4.1.4 Cc thng s c bn ca ni trc vng n hi:

Thng s
K hiu Gi tr
M men xon ln nht c th truyn c
Tkncf
500 (N.m)
ng knh ln nht c th ca trc ni
d kncf
50 (mm)
S cht
Trang 29
n chi tit my
ng knh vng tm cht
D0
130 (mm)
Chiu di phn t n hi
l3
28 (mm)
Chiu di on cng xn ca cht
l1
34 (mm)
ng knh ca cht n hi
d0
14 (mm)
4.2. Thit k trc

4.2.1 Chn vt liu
Chn vt liu ch to trc l thp 45 c b = 600 MPa, ng sut xon cho
php
[] = 12 30 Mpa.
4.2.2 Xc nh lc tc dng
a, S lc tc dng ln cc trc:
Trang 30
n chi tit my
Trc II
Trc I
b. Xc nh gi tr cc lc tc dng ln trc, bnh rng:

Lc tc dng ln trc t b truyn xch: Fx = 2865,09 (N)
Lc tc dng ln trc t khp ni: Fkn = 251,98 (N)
Lc tc dng ln b truyn bnh rng:
Ft1 Ft 2
- Lc vng:
2TI 2.81109
3119,58
d w1
52
Fr1 Fr 2
- Lc hng tm:
(N)
Ft1.tg ( tw )
cos
3119,58.tg (20, 730 )

Fr1 Fr 2
1227,87( N )
cos(15,940 )
Trang 31
n chi tit my
- Lc dc trc:
Fa1 Fa 2 Ft1.tg
Fa1 Fa 2 3119,58.tg (15,940 ) 890,99( N )
4.2.3 Xc nh s b ng knh trc

d sb1
- Vi trc I:
TI
0, 2.
, trong :
TI M men xon danh ngha trn trc I: TI = 81109(N.mm)

ta
[] - ng sut xon cho php [] = 15 30 (MPa) vi trc vo hp gim tc

chn [] = 15 (MPa)
d sb1
81109
30, 01
0, 2.15
(mm)
d sb 2
- Vi trc II:
TII
0, 2.
TII M men xon danh ngha trn trc II: TII = 314757 (N.mm)
ta
[] - ng sut xon cho php [] = 15 30 (MPa) vi trc vo hp gim tc

chn [] = 25 (MPa)
d sb 2
314757
39,87
0, 2.25
(mm)
Ta chn:
d sb1 40(mm)
d sb 2 45(mm)
Trang 32
n chi tit my
4.2.4 Xc nh s b khong cch gia cc gi v im t lc

a. Xc nh chiu rng ln trn trc
B
Tra bng
10.2
1
189
vi:
d1 40(mm)
d 2 45(mm)
Ta c chiu rng ln trn cc trc:
b01 23(mm)
b02 25(mm)
b. Xc nh khong cch trc

Trc I:
B
Tra bng
10.3
1
189
ta c:
4.3.Xc nh s b khong cch gia cc gi v im t lc

V hp gim tc 1 cp, nn ta c:
Chiu di may ca khp ni
lmc (1, 4 2,5)dt
lmc1 (1, 4 2,5) d1 (1, 4 2,5)40 56 100( mm)

Chn lmc1 = 60 mm
Chiu di may bnh rng tr
lm=(1,21,5)dsb
Trang 33
n chi tit my
lm1 =(1,21,5)d1=(1,21,5)40=(4860 ) mm
Chn lm13= 60 mm
l m 2=( 1,2 1,5 ) d 2=( 1,2 1,5 ) 45=54 67,5
Chn
lm 2 67,5(mm)
Chiu di may a xch:
lm (1, 2 1,5)d
lmc 2 lm 2 (1, 2 1,5) d 2 (1, 2 1,5)45 54 67,5( mm)
Chn
lmc 2 lm 2 67,5(mm)
Cc kch thc khc lin quan n chiu di trc, chn theo bng
10.3
1
189
-Khong cch t mt mt ca chi tit quay n thnh trong ca hp, hoc khong
cch gia cc chi tit quay: k1=10 mm;
-Khong cch t mt mt n thnh trong ca hp:k2=10 mm;
-Khong cch t mt mt ca chi tit quay n np k3=5mm;
-Chiu cao np v u bulng: hn=20mm
4.3.1. Vi trc I
l1c = 0,5.(lmc1 + b01) + k3 + hn = 0,5.(60 +23)+5+20=66,5 mm
Trang 34
n chi tit my
l12= 0,5.(lm1+b01)+k1 + k2=0,5.( 60 +23)+10+10=61,5 mm

l11 = 2.l12 = 2. 61,5 = 123mm
4.3.2. Vi trc II
L11 = l21 =123 mm ;
l22 = l12 = 61,5 mm ;
l2c= 0,5.(lmc2+b02)+k3 + hn=0,5.(67,5+25) +5+20= 71,25 mm
4.2.5 Xc nh cc lc tc dng ln gi
Trang 35
n chi tit my
Thng s u vo:
- Lc tc dng ln trc I t khp ni: Fkn = 251,98 (N)
- Lc tc dng ln trc II t b truyn xch: Fx = 2865,09 (N)
- Lc tc dng ln bnh rng:
Ft = Ft1 = Ft2 = 3119,58 (N)

Fr = Fr1 = Fr2 = 1227,87 (N)
Fa = Fa1 = Fa2 =890,99 (N)

Trc II:
uu
r
T h phng trnh cn bng lc:
F 0 uur
M F .l
i i
Trong :
Trang 36
n chi tit my
Fi Lc thnh phn
Mi Mmen un
li Cnh tay n
Ta c :
YC YD Fr 2 FXY
D
x
Fxy .194.25 Yc .132.5 Fr 2 .66.25 Fa .104 0
FyC
Yc
=0
Fxy .194.25 Fr 2 .61.5 Fa .104

123
2865, 09.194, 25 1227,87.61,5 890,99.104

4385,32( N )
123
YD Fr 2 Fxy Yc 1227,87 2865, 09 4385,32 292,36( N )
F FxD FxC Ft 2 0
FxC .123 Ft 2 .61.5 0
Fxc
Ft 2 .61,5 3119,58.61,5
1559, 79( N )
123
123
FxD Ft 2 FxC 3119, 58 1559, 79 1559, 79( N )
4.5 Tnh thit k trc

4.5.1. Tnh s b trc I
+Vi d2sb = 30mm. Ta chn ng knh cc on trc:
Trang 37
n chi tit my
-Ti tit din lnp bnh rng:
d12 =30 mm
-Ti tit din lp ln:
d11 = d13=25mm
-Ti tit din lp khp ni :
d10 =20 mm
+Chn then:
Tra bng 9.1a/173 [I] vi d11 = 25 mm ta chn c then c cc thng s sau:
b = 8 (mm)
h =7(mm)
t1=4(mm)
t2=2,5 (mm)
rmin=0,25 (mm)
rmax=0,4 (mm)
Chiu di then bng : lt=(0,8 0,9) lm22= (48,4 54,45) chn lt=50(mm)
S trc I
4.5.2.Tnh chi tit trc II
Trang 38
n chi tit my
Mmen un tng v mmen tng ng Mj Mtj ng vi cc tit din j c tnh

theo cng thc:
M j= M 2yj +M 2xj
M tj= M 2j +0,75 T 2j
M 20=0
M t 20= 0,75.T 22= 0,75. 3147572=272587,56(Nmm)
M 21= 02+ 204137,62=204137,6(Nmm)

M t 21 = 204137,6 2+ 0,75.3147572 =340552,7( Nmm)
M 22=110643,1 2+ 95927,092=146437,31( Nmm)
Nmm
M t 22 = 146437,31 +0,75. 3147572=309431,5 )
2
M 23=
0
M t 23 = 0,75.0 2= 0
Trang 39
n chi tit my
Trang 40
n chi tit my
-ng knh trc ti cc tit din tng ng khi tnh s b.

vi
=63N/mm2 tra bng 10.5/195
-Ti tit din bnh xch

d 20 =
M t 22 3 272587,56
=
=37,91mm
0,1.50
0,1. [ ]
-Ti tit din lp ln:

d 21 =
M t 21 3 340552,69
=
=40,84 mm
0,1.50
0,1. [ ]
-Ti tit din bnh rng:

d 22 =
M t 22 3 309431,51
=
=39,55 mm
0,1.50
0,1. [ ]
-Ti tit din lp ln:
Trang 41
n chi tit my
d 23 =
M t 23 3 0
=
=0 mm
0,1.50
0,1. [ ]
Ta chn ng knh theo tiu chun v m bo iu kin lp ghp:

d20<d23= d21 < d22
Suy ra ta chn c:
d22=45 mm
d23= d21 = 40 mm
d20= 35mm
S trc 2 ti cc tit din :
Chn then:
+Do cc trc nm trong hp gim tc nn ta chn loi then bng. m bo tnh
cng ngh ta chn loi then ging nhau trn cng mt trc.
Khi , theo TCVN 2261- 77 ta c thng s ca cc loi then c s dng nh
sau:
Tit
ng
Kch thc tit Chiu su
Bn knh gc ln ca
din
knh trc
din
rnh
rnh then
Trang 42
n chi tit my
t1
t2
Nh nht
Ln nht
2-0
35
10
3,3
0.25
0.4
2-2
45
14
5,5
3,8
0,25
0,4
+Kim nghim bn ca then:

a. Ti tit din 2-2 (tit din lp bnh rng)
-Kim tra bn dp trn mt tip xc gia trc v then. Chn lt=(0,80,9)lm12=
(0,80,9)67,5 = 56 mm.
Vi then lm bng thp, ti va p nh ta chn c
d 100MPa
c 20...30MPa
Cng thc (9.1) ta c:
d=
2T
2.314757
=
=71,37 MPa<100 MPa
d l t (ht 1 ) 45.56 .(95,5)
Trang 43
n chi tit my
Kim nghim bn ct: cng thc (9.2):

c=
2T 2.314757
=
=17,84 MPa<[ c ]
d l t b 45.56 .14
=> tha mn
b. Ti tit din 2-0 (tit din lp b truyn ngoi)
-Kim tra bn dp trn mt tip xc gia trc v then. Chn lt=(0,8
0,9)lm10=(0,80,9)67,5 = 63 mm.
Vi then lm bng thp, ti va p nh ta chn c
d 100MPa
c 20...30MPa
Cng thc (9.1) ta c:
d=
2T
2.314757
=
=87,65 MPa <100 MPa
=> tha mn
d l t (ht 1 ) 38.63 .(85)
Kim nghim bn ct: cng thc (9.2):

c=
2T 2.314757
=
=26,3<[ c ]
=> tha mn
d l t b 38.63 .10
4.6.Kim nghim trc ( trc II) theo bn mi.

Vi thp 45 c:
b 600 MPa 1 0,436. b 0,436.600 261,6MPa
1 0,58. 1 0,58.261,6 151,728MPa
v theo bng 10.7 ta c:
Trang 44
n chi tit my
0,05 0
Cc trc trong hp gim tc u quay, ng sut thay i theo chu k i xng. ta

c :
aj max j
Mj
Wj
mj 0
aj max j
Mj
Wj
Wj
.d 3j
32
bt1 . d j t1
; vi
2.d j
(trc c mt rnh then)
Mj
.d 3j
32
b.t1 . d j t1
2.d j
Nn:
Trc quay mt chiu nn ng sut xon thay i theo chu trnh mch ng. ta c :
mj aj
max j
2
mj aj
nn
Tj
2.Woj
max j
2
W0 j
vi
Tj
2.Woj
.d 3j
16
bt1 . d j t1
2.d j
Tj
.d 3j bt1 . d j t1 2
2.
16
2.d j
Vi cc thng s ca then, kch thc trc ti cc v tr nguy him.Ta c:
Trang 45
n chi tit my
Tit
ng
din
knh trc
2-0
b*h
t1
W0
35
10*8
4667,87
7771,36
20,25
2-1
40
6280
12560
32,51
12,53
2-2
45
14*9
5,5
7606,76
16548,4
19,25
9,51
Xc nh h s an ton ti cc tit din nguy him ca trc.

Da vo biu mmen un v mmen xon trn trc I ta thy cc tit din nguy
him l tit din lp bnh rng 2 v tit din lp ln 1.Kt cu trc va thit k
m bo bn mi nu h s an ton ti cc tit din nguy him tha mn iu
kin sau:
s s .s / s2 s2 s
Trong : [s] h s an ton cho ,[s] = 1,5...2,5

s , s - h s an ton ch xt ring cho trng hp ng sut php hoc ng sut
tip, c tnh theo cng thc sau:
Trong :-1, -1: gii hn mi un v xon ng vi chu k i xng a, av m,
m l bin v tr s trung bnh ca ng sut php v ng sut tip ti tit din
xt .
Chn s b kiu lp
H7
r6
theo bng
10 11
1
198
ta c
Trang 46
n chi tit my
K
2, 75
K
2, 05
M
Wu
Mo
2.Wx
ng sut un bin :
ng sut xon bin
H s an ton tnh ring v ng sut un l :

H s an ton tnh ring v ng sut xon l

Trong
0, 05
K
. m
. a
K
. m
. a
- h s b mt
B
tra bng
10 7
1
197
vi
b 600 MPa
s s .s / s2 s2 s
H s an ton tng
Trang 47
n chi tit my
Mt
ct
2-0
2-1
2-2
W
4667.6
7
6280
7606,6
7
Wo
7771,36
10^6
20,25
20,25
3,65
3,65
12560
32,51
2,93
12,53
12,53
5,91
2,63
16548,4
19,25
4,94
9,51
9,51
7,78
4,17
PHN 5. TNH CHN V KIM NGHIM LN

5.1. Chn ln cho trc I
c kt cu n gin nht, gi thnh thp nht. chn bi chn .Chn kt cu
ln theo kh nng ti ng.ng knh trc ti ch lp ln : d= 25 mm.
Tra ph lc 2.12/264 vi c trung hp ta chn bi c k hiu 46305, c cc
thng s sau :
d = 25mm ; D= 62 mm ; b= 17 mm ; r= 2 mm ;
C= 21,10 kN ; C0 =14,90 kN.
5.2.Chn ln cho trc II
5.2.1.Chn loi ln
a. Phn lc hng tm ln cc l :
+ phn lc hng tm tc dng ln ln bn tri bnh rng
Fr 0= F2x10 + F2y10= 292,362 +1559,792=1586,95 N
+ phn lc hng tm tc dng ln ln bn phi bnh rng

Trang 48
n chi tit my
Fr 1= F 2x11 + F 2y 11 = 4385,322+1559,79 2=4654,46 N
Lc dc trc: Fa1 =890,99 N

Xt t s :Fa1 / Fr1 = 890,99/1586,95 = 0,56 > 0,3
m bo tnh ng b ca ln ta chn bi chn. V h thng cc ln
trong hp gim tc nn ta chn cp chnh xc bnh thng v o hng
tm 20 micr mt.
5.2.2.Chn kch thc ln
Chn theo kh nng ti ng. ng knh trc ti ch lp ln :
D21= d23 = 40 mm.
Tra bng P2.12/264, vi loi c trung hp, ta chn c loi bi chn c k
hiu l 46308 c cc thng s sau :
d= 40 mm ; D= 90 mm ; b = 23 mm ; r= 2,5mm ;
C= 39,2 kN ; C0 =30,7 kN.
Tnh t s : i.Fa1 / C0 vi : +i : s dy con ln, i= 1
+C0 =30,7 kN
+ Fa1 =890,99 N
i
=>
Fa1
890,99
0, 028
Co 30, 7.103
tra bng
14 4
1
216
, ni suy ta c e= 0,34 ; gc tip xc
Trang 49
n chi tit my
= 12 ()
5.2.3.Chn s b tr ln
B tr dng ch O
5.2.4.Lc dc trc hng tm sinh ra trn cc

Fs0 =e.Fr0 = 0,3. 1586,95 = 476,09 (N)
Fs1 =e.Fr1 = 0,3.4654,46 =1396,34 (N)
FS1 Fat
FS 0 Fat
ao
a1
=1396,34+890,99 = 2287,33 (N) > Fs0 nn F0a =2287,33N

= 476,09- 890,99 = -414,9 (N) < Fs1 nn F1a =1396,34 N
5.2.5. Tnh t s
+Xt F0a / V. Fr0 = 2287,33/ 1.1586,95= 1,44 > e
Suy ra , tra bng 11.4/216 ta chn c :
X0 = 0,45
Y0 = 1,62
Trang 50
n chi tit my
+Xt F1a / V. Fr1 = 1396,34/1.4654,46 = 0,3 < e

Suy ra ta c : X1 = 1
Y1 = 0
5.2.6. Tnh ti trng quy c, ti trng tng ng ca bi chn.
Q0 = ( X0.V.Fr0 + Y0.F0a ) kt .kd =(0,45.1.1586,95+1,62.2287,33).1.1=4419,6 ( N)
Q1 = ( X1.V.Fr1 + Y1.F1a ) kt .kd =(1.1.4654,46 + 0.1396,34).1.1=4654,46 (N)
Ti quy c Q = max(Q0 , Q1 )= 4654,46 N
5.2.7. Kim nghim ln theo kh nng ti ng
Ta c:
C d Q.m L
Vi :
m: bc ca ng cong mi, m=3 do tip xuc im ;
L: Tui th ca bi . Vi Lh= 18500 gi
Tui th ca ln:
L = Lh.n1.60.10-6 = 18500. 1460. 60. 10-6 = 405,15 (triu vng)
Q = 4654,46 N
3
Cd = 4654,46. 405,15 =34440,90 N= 34,44 kN < C = 39,2 kN
Tho mn iu kin ti ng.

5.2.8.Kim nghim theo kh nng ti tnh
Trang 51
n chi tit my
Q0 X 0 .Fr1 Y0 .Fa1
Tra bng 11.6 ta c
X 0 0,5
Y0 0, 47
Qt1 X 0 .Fr1 Y0 .Fa1 0,5.4654, 46 0, 47.1396,34 2983, 60

Qt 0 X 0 .Fr 0 Y0 .Fa 0 0,5.1586,95 0, 47.2287,33 1868,52
Qmax Max Qt 0 , Qt1 Qt1

Qt max Q , Qt1 Q 4654, 46
< Co=30,7kN
Nh vy, bi chn c k hiu l 46308 tho mn kh nng ti ng v ti tnh
PHN 6: KT CU V HP
6.1.V HP
6.1.1Tnh kt cu ca v hp
Ch tiu ca hp gim tc l cng cao v khi lng nh.Chn vt liu c
hp gim tc l gang xm c k hiu l GX15-32.
Trang 52
n chi tit my
Chn b mt ghp np v thn i qua tm trc.

6.1.2 Kt cu np hp
Dng phng php c ch to np , vt liu l GX15-32.
Cc kch thc ca cc phn t cu to nn hp gim tc c
Tn gi
Chiu dy: Thn hp,
Tnh ton
= 0,03a + 3 = 0,03.130 + 3 = 7 (mm)
Chn = 8 (mm)
Np hp, 1
1 7
1 = 0,9.7 = 0,9.8 = 7,2 (mm) chn
Gn tng cng: Chiu dy, e

Chiu cao, h
dc
e = (0,81) = 5,6 7 mm Chn e = 8 (mm)
h < 58 mm = 5. =5.7=35
khong 20
ng knh:
Bulng nn, d1
Bulng cnh , d2
Bulng ghp bch np v thn, d3
Vt ghp np , d4
Vt ghp np ca thm, d5
d1 > 0,04a + 10 = 0,04.130 + 10 = 15,2 (mm)

Chn d1 = 16 (mm)
d2 = (0,70,8)d1 = 11,212,8 mm chn d2 = 12(mm)
d3 = (0,80,9)d2 = 9,610,8 mm chn d3 = 10 (mm)
d2 = (0,60,7)d2 = 7,28,4 chn d4 = 8 (mm)
d2 = (0,50,6)d2 = 67,2 chn d2 = 6 (mm)
Mt bch ghp np v thn:

Chiu dy bch thn hp, S3
S3 = (1,41,8)d3 = 1418 mm chn S3 = 16(mm)
Chiu dy bch np hp, S4
S4 = (0,91)S3 = 15,317 mm chn S4 = 16 (mm)
Chiu rng bch np v thn, K3
K3 = K2 - (35) = 38- (35)= 3436 mm

chn K3 = 35 (mm)
Trang 53
n chi tit my
Kch thc gi trc:

ng knh ngoi v tm l vt, D3, D2
Trc I: D2 = 78 (mm), D3 = 97(mm)

Trc II: D2 = 110(mm), D3 = 135 (mm)
B rng mt ghp bulng cnh , K2
K2 = E2+R2+(35)=19+16+3=38 (mm)
Tm l bulng cnh , E2 v C (k l
E2 = 1,6d2 = 1,6.12=19,2(mm) chn E2 = 19 (mm)
khong cch t tm bulng n mp l) R2 = 1,3d2 =1,3.12=15,6 (mm) chn R2 = 16 (mm)

Chiu cao, h
Chn h = 45 (mm)
Mt hp:
Chiu dy: khi khng c phn li S1
khi c phn li: Dd, S1 v S2
B rng mt hp, K1 v q
Chn S1 = (1,3 1,8)d1 =(20,8 24) chn =S1

=24(mm)
S2=(1,0 1,1)d2=(16 17,6) chn S2=17 (mm)

K1 = 3d1 = 3.16=48 (mm),
q K1 + 2 =48+2.7= 62 (mm)
Khe h gia cc chi tit:

Gia bnh rng vi thnh trong hp
(11,2) = (1 1,2).7=(78,4) chn = 8 (mm)
Gia nh bnh rng ln vi y hp
1 (35) = (3 5).7=(2135) chn = 30 (mm)
Gia mt bn ca cc bnh rng vi

Nhau
S lng bulng nn, Z
=7 chn
=8 (mm)
Z=4
L: chiu di v hp
B:chiu rng v hp
Trang 54
n chi tit my
6.2.2 .Kt cu np v
D3
cc lt
D2
6.2.2.1 Np
D4
ng knh np c
xc nh theo cng thc :
D3 D 4.4 d 4
D2 D 1.6 2 d 4
Trong D l ng knh lp ln
Cn c vo bng
V tr
18.2
2
88
ta c:
D mm
D2 mm
D3 mm
D4 mm
d 4 mm
62
90
78
110
100
135
52
85
M8
M8
4
4
8
10
Trc I
Trc II
6.2.2.2 Cc lt
Dng cho b tr hnh ch O

6.2.3.Ca thm
kim tra qua st cc chi tit my trong khi lp ghp v du vo hp, trn
B
nh hp c lm ca thm.Da vo bng
18.5
2
92
ta chn c kch thc ca
thm nh hnh v sau.

A
A1
B1
C1
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

100
75
150
100
125
87
12
Vt
(mm)
lng
M82
Trang 55
n chi tit my
2
6.2.4.Nt thng hi
Khi lm vic, nhit trong hp tng ln. gim p sut v iu ha khng kh
bn trong v ngoi hp, ngi ta dng nt thng hi.Nt thng hi thng c
B
lp trn np ca thm. Tra bng
18.6
2
93
ta c kch thc nt thng hi
Trang 56
n chi tit my
A
M27
B
1
C
3
D
1
E
4
G
3
H
3
2
5 0 5
6.2.5.Nt tho du
L
1
0
M N
2
8
2
O
6
P
3
Q
1
R
3
S
3
Sau mt thi gian lm vic, du bi trn cha trong hp, b bn (do bi bm v do

ht mi), hoc b bit cht, do cn phi thay du mi. thay du c, y hp
c l tho du.Lc lm vic, l c bt kn bng nt tho du. Da vo bng
B
18.7
2
93
ta c kch thc nt tho du
Do
M20
15
28
2,5
17,8
30
22
25,4
Trang 57
n chi tit my
6.2.6.Kim tra mc du
kim tra mc du trong hp ta dng que thm du c kt cu kch thc nh
30
hnh v.
6
12
6
12
18
6.2.7.Cht nh v.
Mt ghp gia np v thn nm trong mt phng cha ng tm cc trc.L tr
lp thn hp & trn np c gia cng ng thi, m bo v tr tng i
gia np v thn trc v sau khi gia cng cng nh khi lp ghp, ta dng 2 cht
nh v, nh cc
cht nh v khi xit bulong khng lm bin dng vng ngoi ca .
Trang 58
n chi tit my
Thng s k thut ca cht nh v l

d=4
c=0,6
l=38
6.2.8.ng lt v lp
ng lt c dng ln, thun tin khi lp v iu chnh b phn
ng thi tri cho khi bi bm, cht bn ng lt c lm bng vt liu GX1532 ta chn kch thc ca ng lt nh sau.
Chiu dy:
6 8( mm)
Chiu dy vai
, ta chn
v chiu dy bch
8(mm)
1 2 8(mm)
ng knh l lp ng lt
D ' D 2 68 2.8 84(mm)

6.2.9.Bulng vng
Trang 59
n chi tit my
nng v vn chuyn hp gim tc trn np v thn thng lp thm bulong

vng. Kch thc bulong vng c chn theo khi lng hp gim tc. Vi a=
B
105 mm , hp gim tc bnh rng tr 1 cp, tra bng
18.3b
2
89
ta c Q = 40(Kg),
ta chn bulng vng M8.

Ren d
d1
d2
d3
d4
d5
h1
h2
M8
36
20
20
18
13
r
r1
r2
Q(Kg)
18
10
1,2
2,5
40
6.3. BI TRN V IU CHNH N KHP

6.3.1.Bi trn trong hp gim tc
Do b truyn bnh rng trong hp gim tc u c
v 12( m / s)
nn ta chn
phng php bi trn ngm du. Vi vn tc vng ca bnh rng nghing v =

B
2,05 m/s < 12 m/s tra bng
18.11
2
100
ta c nht ca du 186/16 ng vi
100oC
B
Tra bng
18.11
2
100
ta chn c loi du l: AK-15 c nht l 20 Centistic.
6.3.2.Bi trn ngoi hp

Vi b truyn ngoi hp khi lm vic s dnh bi bm do hp khng c che
kn nn ta dng phng php bi trn nh k bng m.
Trang 60
n chi tit my
Bng thng k dnh cho bi trn

Tn du hoc
Thit b cn bi
Lng du hoc
Thi giant hay du
m
Du t my
trn
hoc m
ko
B truyn trong
0,6 lt/KW
5 thng
Tt c cc v b
2/3 ch hng b
truyn ngoi
phn
AK-15
M T
1 nm
6.3.3. iu chnh s n khp

lp bnh rng ln trc ta dng mi ghp then vi bnh ln v chn kiu lp l
H7/k6 v n chu ti va v va p nh. iu chnh s n khp ca hp gim tc
bnh rng tr ny ta chn chiu rng bnh rng nh tng ln 10% so vi chiu rng
bnh rng ln.
6.3.4. Bng thng k cc kiu lp v dung sai:
Ti cc tit din lp bnh rng khng yu cu tho lp thng xuyn ta chn kiu
lp H7/k6, tit din lp trc vi ln, khp ni, a xch c chn trong bng
sau :
Kiu lp
Trc
V tr lp
Trc-vng trong bi
25k6
ES m
es m
EI m
ei m
+15
+2
Trang 61
n chi tit my
V-lp
62
I
Vng pht trc I
25
20
Bc chn trc I
H7
d11
+30
-100
-290
D8
k6
+98
+15
+65
+2
D8
k6
+98
+15
+65
+2
+25
+15
+2
Bc chn trc II
35
ln
H7
k6
40k6
+18
+2
Bnh rng
45
II
V v ln
H7
k6
90H7
+25
+50
+34
+35
0
Then bnh rng
Then a xch
N9
h9
14
10
N9
h9
V v np
90
H7
d11
-43
-43
-36
-36
+35
-120
-340
Trang 62
n chi tit my
Mc lc
Trang
Phn 1: Chn ng c v phn phi t s truyn
1.1 Cng sut lm vic
1.2 Hiu sut h dn ng
1.3 Cng sut cn thit trn trc ng c
1.4 S vng quay trn trc cng tc
1.5 Chn t s truyn s b
1.6 S vng quay trn trc ng c
1.7 Tnh s vng quay ng b ca ng c
1.8 Chn ng c
1.9 Phn phi t s truyn
1.10 Tnh cc thng s trn trc
1.11 Lp bng thng s
PHN 2 : TNH TON THIT K B TRUYN XCH
2.1 Chn loi xch
2.2 Chn s rng a xch
2.3 Xc nh bc xch
2.4 Xc nh khong cch trc v s mt xch
2.5 Kim nghim xch v bn
2.6 Xc nh thng s ca a xch
2.7 Xc nh lc tc dng ln trc
11
2.8 Tng hp cc thng s ca b truyn xch
11
Trang 63
n chi tit my
PHN 3: THIT K B TRUYN TRONG
13
3.1 Chn vt liu bnh rng
14
3.2 Xc nh ng sut cho php
16
3.3 Xc nh s b khong cch trc
17
3.4 Xc nh cc thng s n khp
18
3.5 Xc nh cc h s v mt s thng s ng hc
18
3.6 Kim nghim b truyn bnh rng
19
3.7 Mt vi thng s hnh hc ca cp bnh rng
22
3.8 Bng tng kt cc thng s ca b truyn bnh rng
23
PHN 4: TNH TON THIT K TRC
24
4.1 Tnh ton khp ni
24
4.1.1 Chn khp ni:
26
4.1.2 Kim nghim khp ni
26
4.1.3 Lc tc dng ln trc
26
4.1.4 Cc thng s c bn ca ni trc vng n hi:

4.2. Thit k trc
27
4.2.2 Xc nh lc tc dng
27
4.2.3 Xc nh s b ng knh trc
29
4.2.4 Xc nh s b khong cch gia cc gi v im t lc
30
4.3.Xc nh s b khong cch gia cc gi v im t lc
30
4.3.1. Vi trc I
31
Trang 64
n chi tit my
4.3.2. Vi trc II
32
4.2.5 Xc nh cc lc tc dng ln gi
32
4.5 Tnh thit k trc
34
34
4.5.1. Tnh s b trc I
35
4.5.2.Tnh chi tit trc II
35
4.6.Kim nghim trc ( trc II) theo bn mi.
41
PHN 5. TNH CHN V KIM NGHIM LN
44
5.1. Chn ln cho trc I
44
45
5.2.Chn ln cho trc II
45
5.2.1.Chn loi ln
45
5.2.2.Chn kch thc ln
45
5.2.3.Chn s b tr ln
45
5.2.4.Lc dc trc hng tm sinh ra trn cc
47
47
5.2.5. Tnh t s
47
5.2.6. Tnh ti trng quy c, ti trng tng ng ca bi chn.
47
5.2.7. Kim nghim ln theo kh nng ti ng
47
5.2.8.Kim nghim theo kh nng ti tnh
48
PHN 6: KT CU V HP
49
49
6.1.V HP
Trang 65
n chi tit my
6.1.1Tnh kt cu ca v hp
49
6.1.2 Kt cu np hp
49
51
6.2.2 .Kt cu np v cc lt
51
6.2.2.1 Np
54
6.2.3.Ca thm
52
6.2.2.2 Cc lt
52
6.2.4.Nt thng hi
53
53
6.2.5.Nt tho du
54
6.2.6.Kim tra mc du
54
6.2.7.Cht nh v.
54
6.2.8.ng lt v lp
55
6.2.9.Bulng vng
55
6.3. BI TRN V IU CHNH N KHP

56
6.3.1.Bi trn trong hp gim tc
56
6.3.2.Bi trn ngoi hp
56
6.3.3. iu chnh s n khp
57
6.3.4. Bng thng k cc kiu lp v dung sai:
57
Trang 66
n chi tit my
Ti liu tham kho

1. Tnh ton thit k h dn ng c kh (tp 1 + 2) Trnh cht, L Vn Uyn
2. Chi tit my (tp 1 + 2) Nguyn Trng Hip
3. Dung sai v lp ghp Ninh c Tn
Trang 67

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n chi tit my

Bng thng s u vo:

1.1 Cng sut lm vic

Vn tc bng ti: v = 1.90 (m/s)

S rng a xch ti: Z = 12

Bc xch ti: p = 75 (mm)

1.2 Hiu sut h dn ng

S ca lm vic: soca = 2 (ca)

Trong tra bng

Hiu sut b truyn bnh rng:

Hiu sut khp ni:

Gio vin hng dn: Trnh ng Tnh

1.3 Cng sut cn thit trn trc ng c

1.4 S vng quay trn trc cng tc

1.5 Chn t s truyn s b

T s truyn b truyn xch:

T s truyn b truyn bnh rng

1.6 S vng quay trn trc ng c

=126,67. 12 = 1520 (v/ph)

1.7 Tnh s vng quay ng b ca ng c

Ta c ng c vi cc thng s sau: K hiu ng c:

ndc 1460(v / ph)

1.9 Phn phi t s truyn

Chn t s truyn ca hp gim tc ubr= 4

T s truyn ca b truyn ngoi:

1.10 Tnh cc thng s trn trc

Cng sut trn trc cng tc: Pct=Plv=10,96(KW)

Cng sut trn trc I:

Cng sut trn trc ng c:

S vng quay trn trc ng c: ndc= 1460 (v/ph)

S vng quay trn trc II:

S vng quay trn trc cng tc:

Mment xon trn trc ng c:

Mment xon trn trc I:

Mment xon trn trc II:

Mment xon trn trc cng tc:

1.11 Lp bng thng s

PHN 2 : TNH TON THIT K B TRUYN XCH

Gio vin hng dn: Trnh ng Tnh

P = PII = 12,03 (KW)

2.1 Chn loi xch

2.2 Chn s rng a xch

Bc xch p c tra bng

vi iu kin Pt [P], trong :

Pt Cng sut tnh ton: Pt = P.k.kz.kn

Gio vin hng dn: Trnh ng Tnh

k0 H s nh hng ca v tr b truyn: Tra bng

ka H s nh hng ca khong cch trc v chiu di xch:

Chn a = (30 50)p => Tra bng

kc H s nh hng ca vic iu chnh lc cng xch:

kbt H s nh hng ca bi trn: Tra bng

b truyn ngoi lm vic trong mi trng c bi , cht lng bi trn t yu

k H s ti trng ng: Tra bng

Gio vin hng dn: Trnh ng Tnh

kc H s k n ch lm vic ca b truyn: Tra bng

k = k0kakckbtkkc = 1.1.1.1.1,3.1,25 = 1,63

Bc xch: p = 31,75 (mm)

2.4 Xc nh khong cch trc v s mt xch

Chn s mt xch l chn: x = 130

Gio vin hng dn: Trnh ng Tnh

xch khng qu cng cn gim a mt lng:

2.5 Kim nghim xch v bn

Q Ti trng ph hng: Tra bng

Do lm vic ch trung bnh => k = 1