Professional Documents
Culture Documents
Renault Scenic II - Sec 8 Electrical Equipment PDF
Renault Scenic II - Sec 8 Electrical Equipment PDF
Electrical equipment
80A
BATTERY
80B
HEADLIGHTS
80C
XENON BULBS
81A
REAR LIGHTING
81B
INTERIOR LIGHTING
81C
FUSES
82A
ENGINE IMMOBILISER
82B
HORN
82C
ALARM
83A
INSTRUMENT PANEL
83C
77 11 322 102
FEBRUARY 2009
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
Edition Anglaise
83D
CRUISE CONTROL
84A
CONTROL - SIGNALS
85A
WIPING - WASHING
86A
RADIO
86B
CAR PHONE
87B
87C
87D
87F
87G
88A
WIRING HARNESS
88C
FEBRUARY 2009
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
Edition Anglaise
Scnic II - Section 8
Contents
Page
80A
BATTERY
Battery: Precautions for
repair
80A-1
80A-2
80B
80B
80A-10
HEADLIGHTS
Headlight adjustment front
sensor: Removal - Refitting
80B-45
80B-46
80B-48
HEADLIGHTS
80C
Headlight: List and location
of components
Front headlight: Removal Refitting
Front headlight: Adjusting
Halogen bulb: Removal Refitting
80B-1
80B-7
80B-10
80B-13
XENON BULBS
Xenon bulb: List and location
of components
80C-1
80C-5
Xenon headlights:
Adjustment
80C-6
Remote headlight
adjustment motor: Removal Refitting
80B-31
80B-33
Halogen headlight:
Adjustment
80B-37
81A-1
80B-41
81A-4
80B-42
81A-6
81A-8
80B-43
81A
80C-10
REAR LIGHTING
Contents
81B
INTERIOR LIGHTING
82A
ENGINE IMMOBILISER
81B-1
82A-6
81B-4
82A-8
Interior lighting
81B-6
Courtesy light
81B-7
82B
81B-8
81B-9
81B-10
81B-11
81B-12
81B-13
HORN
Horn: Removal - Refitting
82C
ALARM
Alarm: List and location of
components
83A
83A-1
FUSES
Fuses: List and location of
components
Passenger compartment
fuse and relay box: Removal
- Refitting
Additional fuse and relay
box: Removal - Refitting
82A
82C-1
INSTRUMENT PANEL
Instrument panel: Removal Refitting
81C
82B-1
83C
81C-1
81C-4
81C-5
ENGINE IMMOBILISER
Immobiliser system: List and
location of components
82A-1
82A-2
82A-3
82A-5
83C-1
Navigation computer:
Removal - Refitting
83C-7
83C-9
83C-10
83C-11
Navigation speaker:
Removal - Refitting
83C-13
Contents
83D
84A
CRUISE CONTROL
Cruise control / speed limiter:
List and location of
components
83D-1
83D-2
83D-4
CONTROL - SIGNALS
Under steering wheel control
assembly: List and location
of components
Steering wheel controls
assembly: Removal Refitting
Wiper switch: Removal Refitting
Indicator lighting switch:
Removal - Refitting
Hazard warning lights switch
and central locking: Removal
- Refitting
85A
85A
84A-1
84A-4
84A-7
84A-10
84A-12
84A-13
84A-14
84A-15
WIPING - WASHING
Wipers and washer: List and
location of components
Windscreen wiper blade:
Removal - Refitting
Windscreen wiper arm:
Removal - Refitting
Windscreen wiper
mechanism: Removal Refitting
85A-1
85A-5
85A-6
85A-7
86A
WIPING - WASHING
Windscreen wiper motor:
Removal - Refitting
85A-10
85A-12
85A-13
85A-16
85A-20
85A-22
85A-24
85A-25
85A-26
85A-27
85A-28
RADIO
Audio equipment: List and
location of components
86A-1
86A-12
86A-15
86A-19
86A-20
86A-21
86A-22
Contents
86A
87C
RADIO
CD changer: Removal Refitting
86A-23
86A-24
86A-26
86A-27
87D
86B
CAR PHONE
Mobile phone: List and
location of components
Computer: Removal Refitting
86B-3
Hands-free microphone:
Removal - Refitting
86B-4
87B
86B-1
86B-7
86B-8
PASSENGER COMPARTMENT
CONNECTION UNIT
UCH: Removal - Refitting
87C-11
87C-12
87D-1
87D-3
87D-4
87D-6
87D-7
87D-8
87D-9
87D-10
87B-1
87F
87C
87C-1
87F-1
87C-5
87F-5
87C-8
87F-6
87C-9
Contents
87F
87G
88C
87F-10
87F-12
88A
88C
87G-1
87G-3
WIRING HARNESS
Computers List and location
of components
88A-1
88A-2
88A-3
88C-1
88C-4
88C-5
88C-7
88C-11
88C-13
88C-16
88C-18
88C-23
88C-25
88C-26
88C-29
88C-31
88C-34
BATTERY
Battery: Precautions for repair
80A
IMPORTANT
To avoid any risk of damaging the systems, apply
the safety and cleanliness instructions and operation recommendations before carrying out the
repair (see Battery: Check) (80A, Battery).
IMPORTANT
I - SAFETY
Sulphuric acid is a highly aggressive and toxic substance which corrodes most metals.
II - GENERAL RECOMMENDATIONS
IMPORTANT
WARNING
If acid splashes on to your clothing, rinse all contaminated areas thoroughly in water.
If it comes into contact with the skin or eyes, seek
medical attention.
WARNING
Before disconnecting the battery:
IMPORTANT
WARNING
Some vehicles are only fitted with TB (low height) batteries. To avoid damaging the bonnet, only
refit a battery which is identical to the battery originally fitted.
WARNING
Incorrect tightening could cause heating of contacts, starting or charging faults, sparking, or could
cause the battery to explode.
When a battery is charging, oxygen and hydrogen are
produced. The mixture of these two gases is explosive.
The smallest of sparks or heat sources can cause an
explosion. The explosion is so strong that the battery
can shatter and spray the acid into the surrounding atmosphere.
80A-1
BATTERY
Battery : Removal - Refitting
80A
5 Nm
6 Nm
12 Nm
6 Nm
6 Nm
5 Nm
Note:
114339
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair.
REMOVAL (PROCEDURE 1)
NEGATIVE BATTERY TERMINAL BEFORE 10/01/05
114340
114340
80A-2
BATTERY
Battery : Removal - Refitting
I - REMOVAL PREPARATION OPERATION
80A
1 - Disconnection
WARNING
Before disconnecting the battery:
- wait for the motor-driven fan assembly to stop,
- wait for the navigation system to shut down
after cutting the + after ignition feed (approximately 1 minute).
WARNING
The visual indicator cannot be considered reliable in After-Sales; do not use it to determine the
state of the battery.
101253
a
Note:
Before disconnecting the wiring from the negative terminal, mark the position of the wires.
a Remove:
- the stud nuts (2) from the negative battery terminal,
- the nut (3) from the negative battery terminal,
- the negative battery terminal.
2 - Removal
101252
80A-3
BATTERY
Battery : Removal - Refitting
80A
3 - Replacement
a Check that the battery needs replacing (see Technical Note 6014A, Checking the charging circuit,
16A, Starting-charging, Checking the charging
circuit: Tests).
a Remove the protective battery cover.
REFITTING (PROCEDURE 1)
I - REFITTING PREPARATION OPERATION
a Check the battery (see Technical Note 6002A,
Checking and charging batteries before delivering used vehicles and vehicles in After-Sales,
Battery, 80A, Battery: Test).
WARNING
Poor contact may cause starting or charging
faults, create sparks and cause the battery to
explode.
101254
a Remove:
101253
a Remove:
- the battery clamp bolt (7) ,
- the battery bracket,
- the battery.
80A-4
BATTERY
Battery : Removal - Refitting
80A
3 - Connection
101253
a Push the negative battery terminal fully onto the battery terminal post.
a Torque tighten the negative battery terminal nut (6
Nm) (10) .
WARNING
a Torque tighten the stud nuts on the negative battery terminal (6 Nm) (11) .
80A-5
BATTERY
Battery : Removal - Refitting
III - FINAL OPERATION.
80A
REMOVAL (PROCEDURE 2)
NEGATIVE BATTERY TERMINAL SINCE 10/01/05
101252
114339
Note:
Do not add the battery cover if the vehicle is not
fitted with one originally.
WARNING
a When refitting the battery or each time it is disconnected, it may be necessary to carry out some basic
operations, without using the diagnostic tool, so that
the vehicle can operate correctly (see MR 372 Fault
finding, 80A, Battery, Battery: Initialisation).
WARNING
The visual indicator cannot be considered reliable in After-Sales; do not use it to determine the
state of the battery.
80A-6
BATTERY
Battery : Removal - Refitting
80A
101252
114388
80A-7
BATTERY
Battery : Removal - Refitting
2 - Removal
80A
REFITTING (PROCEDURE 2)
I - REFITTING PREPARATION OPERATION
a Check the battery (see Technical Note 6002A,
Checking and charging batteries before delivering used vehicles and vehicles in After-Sales,
Battery, 80A, Battery: Test).
WARNING
Poor contact may cause starting or charging
faults, create sparks and cause the battery to
explode.
(see 80A, Battery, Battery: Precautions for repair, page 80A-1) .
II - REFITTING OPERATION FOR PART
CONCERNED
114241
1 - Replacement
2 - Refitting
a Remove:
a Push the positive battery terminal fully onto the battery terminal post.
- the battery.
3 - Replacement
a Check that the battery needs replacing (see Technical Note 6014A, Checking the charging circuit,
16A, Starting-charging, Checking the charging
circuit: Tests).
80A-8
BATTERY
Battery : Removal - Refitting
3 - Connection
80A
114388
101252
Note:
Note:
a Push the negative battery terminal fully onto the battery terminal post.
a Torque tighten the negative battery terminal nut (6
Nm) (19) .
WARNING
To prevent premature loosening of the stud nuts
on the negative terminal, refit a maximum of two
terminals per stud and distribute the terminals
over different studs.
a Torque tighten the stud nuts on the negative battery terminal (6 Nm).
80A-9
BATTERY
Battery tray: Removal - Refitting
80A
21 Nm
8 Nm
Note:
There are two types of battery tray depending on
the date of vehicle manufacture:
- vehicle manufactured before 12/01/05: procedure
1
- vehicle manufactured from 12/01/05: Procedure 2
Battery tray before 12/01/05
112659
REMOVAL (PROCEDURE 1)
I - REMOVAL PREPARATION OPERATION
a Remove the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
104556
80A-10
BATTERY
Battery tray: Removal - Refitting
II - OPERATION FOR REMOVAL OF PART
CONCERNED
80A
REMOVAL (PROCEDURE 2)
I - REMOVAL PREPARATION OPERATION
a Remove the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
104556
REFITTING (PROCEDURE 1)
I - REFITTING OPERATION FOR PART
CONCERNED
a Unclip:
II - FINAL OPERATION.
a Refit the battery (see 80A, Battery, Battery : Removal - Refitting, page 80A-2) .
a Remove:
80A-11
BATTERY
Battery tray: Removal - Refitting
- the bolts (9) from the battery tray.
a Extract the battery tray fitted with the injection computer and its mounting.
REFITTING (PROCEDURE 2)
I - REFITTING OPERATION FOR PART
CONCERNED
a Position the battery tray fitted with the injection computer and its mounting.
a Refit the battery tray bolts.
a Torque tighten the battery tray bolts (21 Nm).
a Refit the wiring harness nut.
a Torque tighten the wiring harness nut (8 Nm).
a Clip:
- the wiring harness to the battery tray,
- the wiring harness to the battery negative terminal,
- the wiring harness to the injection computer connector.
F9Q or K9K or M9R F4R, and 776
a Connect the turbocharger regulation solenoid valve
connector.
80A-12
80A
HEADLIGHTS
Headlight: List and location of components
80B
No.
Description
(1)
(2)
(3)
(4)
Indicator bulb
(5)
(6)
Side indicator
(7)
(8)
(9)
(10)
103817
103815
103826
80B-1
HEADLIGHTS
Headlight: List and location of components
80B
6 - Side indicator
103815
118470
103759
80B-2
103816
HEADLIGHTS
Headlight: List and location of components
80B
103166
103815
80B-3
103815
HEADLIGHTS
Headlight: List and location of components
80B
No.
Description
(1)
(2)
(3)
(4)
Indicator bulb
(5)
(6)
Side indicator
(7)
(8)
(9)
(10)
118765
118765
118765
80B-4
HEADLIGHTS
Headlight: List and location of components
80B
6 - Side indicator
118765
118470
103759
80B-5
118766
HEADLIGHTS
Headlight: List and location of components
80B
103166
118766
80B-6
118766
HEADLIGHTS
Front headlight: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
XENON BULBS
a
IMPORTANT
To prevent burns, wait until the computer power unit assembly has cooled before removing them.
IMPORTANT
To prevent eye injuries:
- do not look at a discharge bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into
its headlight.
103622
a Remove:
- the trim mountings (1) ,
- the trim (2) .
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
1 - Removal
118457
80B-7
HEADLIGHTS
Front headlight: Removal - Refitting
80B
2 - Replacement
DOCUMENT PHASE 1
118456
103626
DOCUMENT PHASE 2
a PHOTO
a Remove:
- the rivets (see MR 400 Bodywork, 40A, General
information),
- the absorber.
XENON BULBS
a
WARNING
The bulb must be handled with care.
The external conductor is very fragile and must
not be damaged.
80B-8
HEADLIGHTS
Front headlight: Removal - Refitting
80B
a
WITHOUT XENON BULBS
WARNING
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with
alcohol and a lint-free cloth.
XENON BULBS
a Refit:
- the xenon bulbs (see 80C, Xenon bulbs, Xenon
bulb: Removal - Refitting, page 80C-10) ,
XENON BULBS
a Remove:
- the xenon bulbs (see 80C, Xenon bulbs, Xenon
bulb: Removal - Refitting, page 80C-10) ,
- the high voltage unit (see 80B, Headlights, Xenon
headlight high voltage unit: Removal - Refitting, page 80B-48) .
REFITTING
a Refit:
- the headlight,
Replacement
DOCUMENT PHASE 1
a Refit the headlight absorber.
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection),
- the trim,
- the trim mountings.
XENON BULBS
DOCUMENT PHASE 2
a Refit:
- the headlight absorber,
- the absorber rivets (see MR 400 Bodywork, 40A,
General information).
80B-9
HEADLIGHTS
Front headlight: Adjusting
Essential equipment
80B
DOCUMENT PHASE 2
ADJUSTMENT
I - ADJUSTMENT PREPARATION STAGE
DOCUMENT PHASE 1
a Place the vehicle in a working area equipped with a
two-post lift.
Note:
Check that the lift is on flat, horizontal ground.
a Lift the vehicle (see Vehicle: Towing and lifting)
(MR 370, 02, Lifting equipment).
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
103622
a Remove:
80B-10
HEADLIGHTS
Front headlight: Adjusting
80B
DOCUMENT PHASE 1
XENON BULBS
a Carry out the necessary operations before adjusting
the xenon headlights (see Fault finding - Replacement of components) (MR 372, 80B, Headlights).
II - TEST OPERATION
WITHOUT XENON BULBS
a Place a headlight adjustment and checking tool
in front of the vehicle and adjust it to -1.0%.
103622
XENON BULBS
a Place a headlight adjustment and checking tool
in front of the vehicle and adjust it to -1.3%.
103854
80B-11
HEADLIGHTS
Front headlight: Adjusting
80B
IV - FINAL OPERATION.
DOCUMENT PHASE 2
DOCUMENT PHASE 1
a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
DOCUMENT PHASE 2
a Refit:
- the trim,
- the trim rivets.
118459
103854
80B-12
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 K9K, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 1
REMOVAL
103815
a Remove:
- the bulb holder (2) with the bulb by turning it a quarter of a turn clockwise.
- the bulb from the bulb holder.
a When replacing a side light bulb, use an approved
W5W bulb.
3 - Main beam headlight bulbs:
103815
a Remove:
- the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise.
- the bulb from the bulb holder.
a When replacing an indicator bulb, use an approved
PY21W bulb.
103815
80B-13
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 K9K, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 1
103817
103826
REFITTING
REFITTING OPERATION FOR PART CONCERNED
1 - Indicator bulbs:
a
Refit:
- the bulb in the bulb holder,
- the bulb holder fitted with the bulb by turning it a
quarter of a turn clockwise
2 - Main beam headlight bulbs:
a
Refit:
- the bulb in the bulb holder,
- the bulb holder fitted with the bulb by turning it a
quarter of a turn clockwise,
103815
80B-14
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
F9Q, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 K9K, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 1
a Turn the bulb a quarter of a turn clockwise.
a Connect the connector.
a Refit the sealing cover.
4 - Dipped headlight bulbs:
a Refit the bulb.
a Lock the clip.
a Connect the connector.
a Refit the sealing cover
FINAL OPERATION.
a Refit:
- the windscreen washer bottle filler neck after working on the right-hand headlight,
- the battery (see 80A, Battery, Battery : Removal
- Refitting, page 80A-2) after working on the lefthand headlight.
80B-15
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
REMOVAL
103815
a Remove:
- the bulb holder (2) with the bulb by turning it a quarter of a turn clockwise.
- the bulb from the bulb holder.
a When replacing a side light bulb, use an approved
W5W bulb.
3 - Main beam headlight bulbs:
103815
a Remove:
- the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise.
- the bulb from the bulb holder.
a When replacing an indicator bulb, use an approved
PY21W bulb.
114658
80B-16
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
103815
103815
103817
103826
80B-17
HEADLIGHTS
Halogen bulb: Removal - Refitting
M9R, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1
REFITTING
REFITTING OPERATION FOR PART CONCERNED
1 - Indicator bulbs:
a Refit:
- the bulb in the bulb holder,
- the bulb holder by turning it a quarter of a turn clockwise.
80B-18
80B
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 K4J, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 1
REMOVAL
103815
a Remove:
- the bulb holder (2) with the bulb by turning it a quarter of a turn clockwise.
103815
a Remove:
- the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise.
- the bulb from the bulb holder.
101103
80B-19
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 K4J, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 1
IV - DIPPED HEADLIGHT BULBS
103815
103815
103817
103826
REFITTING
a Refit the bulbs, observing the correct direction of fitting.
80B-20
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 1 K4J, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 1
a Fasten the clips if necessary.
a Clip on the bulb holders if necessary.
a Check that the bulbs and/or the bulb holders are correctly positioned in the halogen headlight.
a Connect the connectors if necessary.
a Refit:
- the leaktight covers if necessary,
- the windscreen washer bottle filler neck if necessary,
- the air duct at the air filter unit inlet.
80B-21
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 F9Q, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 2 K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2
REMOVAL
118766
118766
a Remove:
- the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise.
- the bulb from the bulb holder.
a When replacing an indicator bulb, use an approved
PY21W bulb.
118765
a Remove:
- the bulb holder (3) with the bulb by turning it a quarter of a turn clockwise.
- the bulb from the bulb holder.
a When replacing a side light bulb, use an approved
H6W bulb.
80B-22
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 F9Q, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 2 K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2
III - DIPPED HEADLIGHT BULBS
118766
118766
118765
118765
REFITTING
80B-23
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
K9K, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2 F9Q, and WITHOUT XENON BULBS, and
DOCUMENT PHASE 2 K4M, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2
a Fasten the clips if necessary.
a Clip on the bulb holders if necessary.
a Check that the bulbs and/or the bulb holders are correctly positioned in the halogen headlight.
a Connect the connectors if necessary.
a Refit the leaktight covers if necessary.
a Refit:
- the leaktight covers if necessary,
- the windscreen washer bottle filler neck if necessary,
- the battery (see 80A, Battery, Battery : Removal
- Refitting, page 80A-2) if necessary.
80B-24
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
REMOVAL
118766
118766
a Remove:
- the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise.
- the bulb from the bulb holder.
a When replacing an indicator bulb, use an approved
PY21W bulb.
118765
a Remove:
- the bulb holder (3) with the bulb by turning it a quarter of a turn clockwise.
- the bulb from the bulb holder.
a When replacing a side light bulb, use an approved
H6W bulb.
80B-25
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
118765
114658
118766
114658
80B-26
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
118766
118765
REFITTING
a Refit the bulbs, observing the correct direction of fitting.
a Fasten the clips if necessary.
80B-27
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
REMOVAL
118766
118766
a Remove:
- the bulb holder (1) with the bulb by turning it a quarter of a turn anti-clockwise.
- the bulb from the bulb holder.
a When replacing an indicator bulb, use an approved
PY21W bulb.
118765
a Remove:
- the bulb holder (3) with the bulb by turning it a quarter of a turn clockwise.
- the bulb from the bulb holder.
a When replacing a side light bulb, use an approved
H6W bulb.
80B-28
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
118766
101103
118765
118766
80B-29
HEADLIGHTS
Halogen bulb: Removal - Refitting
K4J, and WITHOUT XENON BULBS, and DOCUMENT PHASE 2
118765
REFITTING
a Refit the bulbs, observing the correct direction of fitting.
a Fasten the clips if necessary.
a Clip on the bulb holders if necessary.
a Check that the bulbs and/or the bulb holders are correctly positioned in the halogen headlight.
a Connect the connectors if necessary.
a Refit the leaktight covers if necessary.
a Refit:
- the leaktight covers if necessary,
- the windscreen washer bottle filler neck if necessary,
- the air filter unit inlet air duct if necessary.
80B-30
80B
HEADLIGHTS
Remote headlight adjustment motor: Removal - Refitting
80B
REMOVAL
118764
118763
Note:
To facilitate this, tighten the bolt by several turns.
a Remove the adjustment motor by tilting it (2) to uncouple the adjustment motor ball joint (3) from the
headlight clip groove (4) .
80B-31
HEADLIGHTS
Remote headlight adjustment motor: Removal - Refitting
WITHOUT XENON BULBS
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a
Note:
To make coupling easier during replacement,
tighten the bolt by a few turns.
a Remove the sealing cover.
a Pull the headlight reflector shell towards yourself to
bring the headlight clip groove nearer the adjustment motor ball joint.
a Engage the adjustment motor ball joint in the headlight clip groove.
Note:
the adjustment motor ball joint should not only
make contact, it should actually be housed in the
headlight clip groove.
a Turn the headlight beam adjustment motor a quarter
of a turn towards the inside of the vehicle.
a Refit the sealing cover.
a Connect the headlight beam adjustment motor connector.
Note:
Loosen the bolt by the number of turns previously made.
II - FINAL OPERATION.
a Refit:
- the headlight (see 80B, Headlights, Halogen headlight: Removal - Refitting, page 80B-33) ,
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).
a Adjust the headlights (see 8 0 B, Headlights,
Halogen headlight: Adjustment, page 80B-37) .
80B-32
80B
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 370, 02A, Lifting equipment).
103624
103622
a Remove:
- the three plastic rivets (1) mounting the trim (2) ,
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).
103625
80B-33
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
103626
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors:
- halogen headlight,
- beam adjustment motor.
a Position the halogen headlight.
a Clip the absorber into place.
a Refit the:
- halogen headlight lower bolts,
- halogen headlight upper bolts.
II - FINAL OPERATION.
a Fit the trim piece.
a Refit:
- the plastic rivets on the trim,
80B-34
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 370, 02A, Lifting equipment).
118457
103622
a Remove:
- the three plastic rivets (1) mounting the trim,
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).
118456
80B-35
HEADLIGHTS
Halogen headlight: Removal - Refitting
WITHOUT XENON BULBS, and DOCUMENT PHASE 2
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors:
- headlight beam adjustment motor,
- halogen headlight.
a Position the halogen headlight.
a Refit:
- the halogen headlight lower bolts,
- the halogen headlight upper bolts.
II - FINAL OPERATION.
a Fit the trim piece.
a Refit:
- the plastic rivets on the trim,
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).
a Adjust the halogen headlight (see 80B, Headlights,
Halogen headlight: Adjustment, page 80B-37) .
80B-36
80B
HEADLIGHTS
Halogen headlight: Adjustment
80B
Essential equipment
headlight adjustment and checking tool
ADJUSTMENT
I - ADJUSTMENT PREPARATION STAGE
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 370, 02A, Lifting equipment).
Note:
Check that the lift is on flat, horizontal ground.
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
a Lower the vehicle.
103622
Note:
Do not get into the vehicle throughout the operation.
a Position the headlight beam remote adjustment control on 0.
103815
a Use:
- the beam adjustment motor bolt (1) for vertical adjustment,
II - TEST OPERATION
a Place a headlight adjustment and checking tool
in front of the vehicle and adjust to -1.0%.
a Check the headlight beam adjustment using the
headlight adjustment and checking tool (see the
instructions for the equipment).
IV - FINAL OPERATION.
a Raise the vehicle.
a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
80B-37
HEADLIGHTS
Halogen headlight: Adjustment
WITHOUT XENON BULBS, and DOCUMENT PHASE 1
a Lower the vehicle.
a Close the bonnet.
80B-38
80B
HEADLIGHTS
Halogen headlight: Adjustment
80B
ADJUSTMENT
I - ADJUSTMENT PREPARATION STAGE
118458
a Remove:
- the plastic rivets (1) from the trim pieces (2) ,
- the trim pieces (2) .
a Do not apply the parking brake.
a Check and inflate the tyres to the recommended
pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres).
a Open the bonnet.
a Check:
- that the luggage compartment is empty,
- that the headlights are clean.
Note:
Do not get into the vehicle throughout the operation.
118459
a Use:
80B-39
HEADLIGHTS
Halogen headlight: Adjustment
WITHOUT XENON BULBS, and DOCUMENT PHASE 2
IV - FINAL OPERATION.
a Refit:
- the plastic rivets to the trim pieces,
- the trim pieces.
a Close the bonnet.
80B-40
80B
HEADLIGHTS
Front fog light: Removal - Refitting
80B
FOG LIGHT
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 370, 02A, Lifting equipment).
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
103759
a Remove:
- the bolts (2) from the front fog light,
- the front fog light.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a When replacing a bulb, use an approved H11 bulb.
103765
80B-41
HEADLIGHTS
Side indicator: Removal - Refitting
REMOVAL
80B
REFITTING
REFITTING OPERATION FOR PART CONCERNED
118470
118471
a Remove:
- the bulb holder (1) from the side indicator,
- the bulb from the side indicator bulb holder.
80B-42
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
IMPORTANT
To prevent eye injuries do not look at a xenon
bulb when lit (voltage when lit 20,000 V).
IMPORTANT
Wait until the computer-power unit assemblies have cooled before removing them.
IMPORTANT
It is forbidden to switch on a xenon bulb if the
bulb is not fitted in the headlight (serious risk of
injury to eye).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove the headlight (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) .
107043
107041
a Uncouple the reflector shell ball joint by tilting the actuator up slightly (3) .
80B-43
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting
80B
REFITTING
118769
a Clip the ball joint (6) into the groove (7) of the clip.
Note:
The ball joint should not just be in contact with
the groove, it should be fitted into it.
a Clip in the actuator.
Note:
Loosen the screw (4) by the same number of
turns previously made.
a Refit the sealing cover .
II - FINAL OPERATION
a Refit the headlight (see 80C, Xenon bulbs, Xenon
headlight: Removal - Refitting, page 80C-5) .
80B-44
HEADLIGHTS
Headlight adjustment front sensor: Removal - Refitting
80B
REFITTING
Essential equipment
I - REFITTING PREPARATIONS OPERATION
diagnostic tool
a
WARNING
Tightening torquesm
headlight beam adjustment front sensor nut
REMOVAL
a Remove the front left-hand wheel (see Wheel: Removal - Refitting) (MR 370, 35A, Wheels and tyres).
104071
80B-45
HEADLIGHTS
Headlight adjustment rear sensor: Removal - Refitting
80B
Essential equipment
diagnostic tool
Tightening torquesm
headlight beam adjustment rear sensor nut
8 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 370, 02A, Lifting equipment).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
104072
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
WARNING
Replace the clip after each removal.
104073
a Remove the clip (1) from the headlight beam adjustment rear sensor.
80B-46
HEADLIGHTS
Headlight adjustment rear sensor: Removal - Refitting
a Adjust the headlight beam (see 80C, Xenon bulbs,
Xenon headlights: Adjustment, page 80C-6) .
80B-47
80B
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting
80B
12 Nm
DOCUMENT PHASE 1
IMPORTANT
Wait until the computer-power unit assemblies
have cooled before removing them.
IMPORTANT
To prevent eye injuries do not look at a xenon bulb
when lit (voltage when lit 20,000 V).
IMPORTANT
It is forbidden to switch on a xenon bulb if the bulb
is not fitted in the headlight (serious risk of eye
injury).
103857
REMOVAL
a Remove:
80B-48
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting
DOCUMENT PHASE 2
80B
DOCUMENT PHASE 1
a Torque tighten the bolts for the xenon headlight
high voltage unit (12 Nm).
II - FINAL OPERATION.
a Remove:
- the headlight (see 80C, Xenon bulbs, Xenon headlight: Removal - Refitting, page 80C-5) ,
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Adjust the headlight beam (see 80C, Xenon bulbs,
Xenon headlights: Adjustment, page 80C-6) .
118772
a Remove:
- the bolts (3) from the xenon headlight high voltage
unit,
- the xenon headlight high voltage unit (4) .
REFITTING
DOCUMENT PHASE 1
REMOVAL PREPARATION OPERATION
a
WARNING
Be sure to replace the seal.
80B-49
XENON BULBS
Xenon bulb: List and location of components
80C
DOCUMENT PHASE 1
I - LIST OF COMPONENTS
Mark
Description
(1)
Xenon headlight
(2)
(3)
Xenon bulb
(4)
(5)
II - LOCATION OF COMPONENTS
1 - Xenon headlight
103857
3 - Xenon bulb
103622
103855
Note:
The xenon bulb is located behind the condenser.
80C-1
XENON BULBS
Xenon bulb: List and location of components
DOCUMENT PHASE 1
4 - Headlight adjustment front sensor
104071
104073
Note:
The headlight adjustment rear sensor is mounted
on left-hand side of the rear axle.
80C-2
80C
XENON BULBS
Xenon bulb: List and location of components
80C
DOCUMENT PHASE 2
I - LIST OF COMPONENTS
Mark
Description
(1)
Xenon headlight
(2)
(3)
Xenon bulb
(4)
(5)
II - LOCATION OF COMPONENTS
1 - Xenon headlight
118772
3 - Xenon bulb
118457
118767
Note:
The xenon bulb and capacitor for m a single component.
80C-3
XENON BULBS
Xenon bulb: List and location of components
DOCUMENT PHASE 2
4 - Headlight adjustment front sensor
104071
104073
Note:
The headlight beam adjustment rear sensor is located on the rear axle on the left-hand side.
80C-4
80C
XENON BULBS
Xenon headlight: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
IMPORTANT
To prevent eye injuries do not look at a xenon
bulb when lit (voltage when lit 20,000 V).
IMPORTANT
Wait until the computer-power unit assemblies have cooled before removing them.
IMPORTANT
It is forbidden to switch on a xenon bulb if the
bulb is not fitted in the headlight (serious risk of
injury to eye).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a The procedure for removing and refitting headlights
fitted with xenon bulbs is identical to the procedure
for halogen headlights (see 8 0 B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-33) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the xenon headlight (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-33) .
II - FINAL OPERATION.
a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Adjust the headlight beam (see 80C, Xenon bulbs,
Xenon headlights: Adjustment, page 80C-6) .
80C-5
80C
XENON BULBS
Xenon headlights: Adjustment
80C
DOCUMENT PHASE 1
III - OPERATION FOR ADJUSTMENT OF PART
CONCERNED
Essential equipment
headlight adjustment and checking tool
ADJUSTMENT
I - ADJUSTMENT PREPARATION STAGE
a Carry out the necessary operations before adjusting
the xenon headlights (see Fault finding - Replacement of components) (MR 372, 80B, Headlights).
a Place the vehicle in a working area equipped with a
two-post lift.
Note:
Check that the lift is on flat, horizontal ground.
a Lift the vehicle (see Vehicle: Towing and lifting)
(MR 370, 02, Lifting equipment).
103622
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
a Lower the vehicle.
a Position the vehicle on its wheels.
a Compress the suspension.
a Do not apply the parking brake.
a Check and inflate the tyres to the recommended
pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres).
a Open the bonnet.
a Check:
- that the luggage compartment is empty,
- that the headlights are clean.
Note:
103854
a Use:
- the beam adjustment actuator screw (1) for vertical
adjustment,
II - TEST OPERATION
a Position a headlight adjustment and checking
tool in front of the vehicle and adjust it to -1.3%.
a Check the headlight beam adjustment using the
headlight adjustment and checking tool (see the
instructions for the equipment).
IV - FINAL OPERATION.
a Raise the vehicle.
a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
80C-6
XENON BULBS
Xenon headlights: Adjustment
DOCUMENT PHASE 1
a Lower the vehicle.
a Close the bonnet.
80C-7
80C
XENON BULBS
Xenon headlights: Adjustment
80C
DOCUMENT PHASE 2
II - TEST OPERATION
a Position a headlight adjustment and checking
tool in front of the vehicle and adjust it to -1.3%.
Essential equipment
headlight adjustment and checking tool
ADJUSTMENT
I - ADJUSTMENT PREPARATION STAGE
a Carry out the necessary operations before adjusting
the xenon headlights (see Fault finding - Replacement of components) (MR 372, 80B, Headlights).
118458
103622
a Remove:
- the plastic rivets (1) from the trim pieces,
- the trim pieces (2) .
a Do not apply the parking brake.
a Check and inflate the tyres to the recommended
pressures (see Tyre inflation pressure: Identification) (MR 370, 35A, Wheels and tyres).
a Open the bonnet.
a Check:
- that the luggage compartment is empty,
- that the headlights are clean.
118459
Note:
a Use:
80C-8
XENON BULBS
Xenon headlights: Adjustment
DOCUMENT PHASE 2
IV - FINAL OPERATION.
a Refit:
- the plastic rivets to the trim pieces,
- the trim pieces.
a Close the bonnet.
80C-9
80C
XENON BULBS
Xenon bulb: Removal - Refitting
80C
DOCUMENT PHASE 1
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
Wait until the computer-power unit assemblies
have cooled before removing them.
IMPORTANT
To prevent eye injuries do not look at a xenon bulb
when lit (voltage when lit 20,000 V).
IMPORTANT
It is forbidden to switch on a xenon bulb if the bulb
is not fitted in the headlight (serious risk of eye
injury).
REMOVAL
I - REMOVAL PREPARATION OPERATION
103854
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
a The procedure for removing and refitting headlights
fitted with xenon bulbs is identical to the procedure
for halogen headlights (see 8 0 B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-33) .
103855
80C-10
XENON BULBS
Xenon bulb: Removal - Refitting
80C
DOCUMENT PHASE 1
103856
a Remove:
- the clip (3) from the xenon bulb (4) ,
- the xenon bulb (4) .
REFITTING
12398
WARNING
Do not touch the XENON bulb with your fingers;
if you do this, clean the bulb using alcohol and a
lint-free cloth.
II - REFITTING OPERATION FOR PART
CONCERNED
a Hold the bulb by its base.
80C-11
XENON BULBS
Xenon bulb: Removal - Refitting
80C
DOCUMENT PHASE 2
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
Wait until the computer-power unit assemblies
have cooled before removing them.
IMPORTANT
To prevent eye injuries do not look at a xenon bulb
when lit (voltage when lit 20,000 V).
IMPORTANT
It is forbidden to switch on a xenon bulb if the bulb
is not fitted in the headlight (serious risk of eye
injury).
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
118766
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
a The procedure for removing and refitting headlights
fitted with xenon bulbs is identical to the procedure
for halogen headlights (see 8 0 B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-33) .
118767
80C-12
XENON BULBS
Xenon bulb: Removal - Refitting
80C
DOCUMENT PHASE 2
118762
116288
a Remove the bulb mounting from the capacitor - xenon bulb assembly by pressing on the clip (4) .
REFITTING
a
WARNING
WARNING
Do not touch the XENON bulb with your fingers;
if you do this, clean the bulb using alcohol and a
lint-free cloth.
II - REFITTING OPERATION FOR PART
CONCERNED
a Hold the bulb by its base.
80C-13
REAR LIGHTING
Rear light on wing: Removal - Refitting
81A
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
a
Note:
Be careful when removing the rear light on the
wing to avoid any damage to the centring studs.
127870
103167
a Remove the bolts (1) from the rear light on the wing.
103168
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Check the wiring harness is positioned correctly
when refitting the rear light.
81A-1
REAR LIGHTING
Rear light on wing: Removal - Refitting
a Connect the connector for the rear light on the wing.
Note:
Be careful when clipping the rear light on the
wing to avoid any damage to the centring studs.
a Clip the rear light onto the wing.
a Refit the bolts for the rear light on the wing.
81A-2
81A
REAR LIGHTING
Rear light on wing: Removal - Refitting
81A
DOCUMENT PHASE 2
REMOVAL
REFITTING
REFITTING OPERATION FOR PART CONCERNED
118472
a Remove the bolts (1) from the rear light on the wing.
a Unclip the rear light on the wing (2) .
118473
81A-3
REAR LIGHTING
Rear light bulb: Removal - Refitting
81A
DOCUMENT PHASE 2
a Refit the rear light on the wing (see 81A, Rear lighting, Rear light on wing: Removal - Refitting,
page 81A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove:
- the rear light on the wing (see 81A, Rear lighting,
Rear light on wing: Removal - Refitting, page
81A-1) ,
- the bulb holder by pressing the clips.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
118452
a Remove:
- the reversing light bulb (1) ,
- the indicator bulb (2) ,
- the fog light bulb (3) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the fog light bulb (P21W),
- the indicator bulb (PY21W),
- the reversing light bulb (P21W).
II - FINAL OPERATION
a Clip the bulb holder onto the rear light on the wing.
81A-4
REAR LIGHTING
Rear light bulb: Removal - Refitting
81A
DOCUMENT PHASE 1
REMOVAL
II - FINAL OPERATION
a Clip the bulb holder onto the rear light on the wing.
a Refit the rear light on the wing (see 81A, Rear lighting, Rear light on wing: Removal - Refitting,
page 81A-1) .
a Remove:
- the rear light on the wing (see 81A, Rear lighting,
Rear light on wing: Removal - Refitting, page
81A-1) ,
- the bulb holder by pressing the clips.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
118857
a Remove:
- the brake light and side light bulb (1) ,
- the reversing light bulb (2) ,
- the indicator bulb (3) ,
- the fog light bulb (4) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the fog light bulb (P21W),
- the indicator bulb (PY21W),
- the reversing light bulb (P21W),
- the brake light and side light bulb (P21/5W).
81A-5
REAR LIGHTING
Third brake light: Removal - Refitting
81A
REMOVAL
I - REMOVAL PREPARATION OPERATION
103535
103542
103534
81A-6
REAR LIGHTING
Third brake light: Removal - Refitting
a Clip on the high level brake light.
II - FINAL OPERATION
a Refit the upper trim.
104506
104507
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect:
- the high level brake light connector,
- the rear screen washer pipe.
81A-7
81A
REAR LIGHTING
Number plate light: Removal - Refitting
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
118482
118485
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a For replacement, use an approved W5W bulb.
a Connect the connector to the license plate light.
a Clip on the license plate light.
81A-8
81A
INTERIOR LIGHTING
Interior lights: List and location of components
I - LIST OF COMPONENTS
81B
Mark
Description
(1)
(2)
(3)
Vanity light
(4)
(5)
Glovebox light
(6)
Luggage
ment light
(7)
(8)
compart-
II - LOCATION OF COMPONENTS
118475
3 - Vanity light
101245
101244
81B-1
INTERIOR LIGHTING
Interior lights: List and location of components
4 - Door lower light
81B
5 - Glovebox light
118463
103818
118465
103868
81B-2
INTERIOR LIGHTING
Interior lights: List and location of components
7 - Floor flap switch
102445
118469
81B-3
81B
INTERIOR LIGHTING
Courtesy light: Removal - Refitting
81B
REMOVAL
I - REMOVAL PREPARATION OPERATION
LONG CHASSIS
118468
118467
118474
81B-4
INTERIOR LIGHTING
Courtesy light: Removal - Refitting
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
Front, middle and rear courtesy lights
a Replace the bulb with an approved W5W bulb.
a Connect the courtesy lights connector.
a Clip on the courtesy light.
II - FINAL OPERATION
Front and middle courtesy lights
a Clip the transparent cover in place.
81B-5
81B
INTERIOR LIGHTING
Interior lighting
I - SPECIAL FEATURES
Vehicles can have:
- independent lights at the bottom of the doors (lit when
the door or compartment under the floor concerned is
opened,
- timed courtesy lights (front and rear);
- lights in the luggage compartment;
- interior lights below each sun visor.
II - TIMER OPERATION
The interior lights are switched on Immediately by the
UCH:
- when a door or the tailgate/boot is opened,
- when the doors are unlocked with the remote control
(or the hands-free function),
The UCH switches the interior lights off after a delay,
as appropriate
- switch off without delay: when the doors or boot are
locked using the remote control (doors and boot
closed)
- switch off with delay:
after the last door or the boot is closed,
when the doors or boot are unlocked with the remote
control,
when the ignition is switched on ( progressive ).
Note:
The UCH switches off the interior lights after
approximately 20 minutes.
81B-6
81B
INTERIOR LIGHTING
Courtesy light
81B
The courtesy mirrors may be fitted with a light incorporated into the headlining.
Note:
Operation of the switch can be checked by connecting a multimeter to (5) :
- mirror cover closed (switch open) = light out = infinite resistance,
- mirror cover open (switch closed) = light on = zero
resistance.
101246
19250
81B-7
INTERIOR LIGHTING
Vanity light: Removal - Refitting
Essential special tooling
Car. 1363
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
101245
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Replace the bulb with an approved W5W bulb.
a Connect the connector to the central courtesy light.
a Clip on the vanity light.
81B-8
81B
INTERIOR LIGHTING
Lower door light: Removal - Refitting
81B
REFITTING
REMOVAL
REFITTING OPERATION FOR PART CONCERNED
a Replace the bulb with an approved W5W bulb.
103818
103868
81B-9
INTERIOR LIGHTING
Glovebox light: Removal - Refitting
81B
REMOVAL
LEFT-HAND DRIVE
OPERATION FOR REMOVAL OF PART
CONCERNED
RIGHT-HAND DRIVE
118463
104067
LEFT-HAND DRIVE
a Remove the glovebox (see Glovebox: Removal Refitting) (MR 371, 57A, Interior equipment).
REFITTING
REFITTING OPERATION FOR PART CONCERNED
LEFT-HAND DRIVE
a Replace the bulb with an approved C5W bulb.
a Connect the storage compartment light connector.
a Clip on the storage compartment light.
RIGHT-HAND DRIVE
a Replace the bulb with an approved W5W bulb.
a Connect the storage compartment light connector.
a Clip on the storage compartment light.
81B-10
INTERIOR LIGHTING
Luggage compartment light: Removal - Refitting
81B
REMOVAL
REFITTING
118465
118464
81B-11
INTERIOR LIGHTING
Floor flap switch: Removal - Refitting
81B
REMOVAL
REFITTING
102445
102445
81B-12
INTERIOR LIGHTING
Centre console light: Removal - Refitting
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
118469
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Replace the bulb with an approved W5W bulb.
a Clip on the centre console light.
81B-13
81B
FUSES
Fuses: List and location of components
I - LIST OF COMPONENTS
81C
The passenger compartment relay/fuse box (1) is located behind the flap.
Mark
Description
(1)
(2)
(3)
Engine compartment
fuse and relay box
(4)
(5)
Engine accessories
unit
(6)
(7)
Battery
fuses
(8)
(9)
Accessories relay
RIGHT-HAND DRIVE
protection
104095
II - LOCATION OF COMPONENTS
1 - Passenger compartment fuse and relay box
LEFT-HAND DRIVE
103583
The unit is located in the passenger compartment, under the driver's seat.
103165
81C-1
FUSES
Fuses: List and location of components
3 - Engine compartment fuse and relay box
81C
115201
102295
101979
101977
81C-2
FUSES
Fuses: List and location of components
7 - Battery protection fuses
81C
9 - Accessories relay
102292
104182
81C-3
104182
FUSES
Passenger compartment fuse and relay box: Removal - Refitting
81C
RIGHT-HAND DRIVE
REMOVAL
LEFT-HAND DRIVE
104095
81C-4
FUSES
Additional fuse and relay box: Removal - Refitting
81C
REMOVAL
103583
103596
81C-5
ENGINE IMMOBILISER
Immobiliser system: List and location of components
82A
I - LIST OF COMPONENTS
The system comprises:
- two remote controls for central door locking (the system can include up to four cards),
- a card reader,
- an injection computer,
- an automatic transmission computer (if fitted),
- a manual gearbox neutral sensor (if fitted),
- a Start button,
II - LOCATION OF COMPONENTS
103477
82A-1
ENGINE IMMOBILISER
Start button: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (MR 371, 57A, Interior
equipment).
II - REMOVAL OPERATION FOR PART
CONCERNED
103810
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip the start button onto the front panel.
II - FINAL OPERATION.
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (MR 371, 57A, Interior equipment).
82A-2
82A
ENGINE IMMOBILISER
Steering column electric lock: Removal - Refitting
82A
Essential equipment
diagnostic tool
Tightening torquesm
electric steering column
lock bolt
8 Nm
Note:
The removal-refitting procedure for the electric
steering column lock is only possible if the electric
steering column lock is unlocked.
The steering wheel does not need to be removed.
REMOVAL
103812
WARNING
The bolt for the electric steering column lock has
a left-hand thread. It unscrews in a clockwise
direction.
a Remove the electric steering column lock bolt (3) ,
turning it clockwise.
a Disconnect the connector.
a Remove the electric steering column lock.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the electric steering column lock connector.
a Position the electric steering column lock.
a Screw, without tightening, the electric steering column lock bolt in an anti-clockwise direction.
a Tighten to torque the electric steering column lock
bolt (8 Nm).
103800
II - FINAL OPERATION.
a Clip on the lower half-cowling.
82A-3
ENGINE IMMOBILISER
Steering column electric lock: Removal - Refitting
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners).
82A-4
82A
ENGINE IMMOBILISER
Card reader: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (MR 371, 57A, Interior
equipment).
II - REMOVAL OPERATION FOR PART
CONCERNED
103810
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip the card reader onto the front panel.
II - FINAL OPERATION.
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (MR 371, 57A, Interior equipment).
82A-5
82A
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting
82A
104058
101628
WARNING
2 - Aerial 2 (Central zone)
REMOVAL
I - REMOVAL PREPARATION OPERATION
1 - Aerial 1 (Front zone)
a Remove the lower trim from the gear lever (see Centre floor front carpet: Removal - Refitting) (MR
371, 71A, Body internal trim).
2 - Aerial 2 (Central zone)
a Remove:
- the rear seats (see MR 371 Bodywork, 76A, Rear
seat frames and runners, Complete rear seat:
Removal - Refitting),
- the rear seat mountings,
104205
- the carpet,
- the false floor.
3 - Aerial 3 (Rear zone)
a Remove the carpet from the boot.
82A-6
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting
82A
101918
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Aerial 1 (Front zone) and 2 (Central zone)
a Clip on the aerial.
a Connect the aerial connector.
2 - Aerial 3 (Rear zone)
a Connect the aerial connector.
a Clip on the aerial.
II - FINAL OPERATION.
1 - Aerial 1 (Front zone)
a Refit the gear lever lower trim (see Centre floor
front carpet: Removal - Refitting) (MR 371, 71A,
Body internal trim).
2 - Aerial 2 (Central zone)
a Refit:
- the false floor,
- the carpet,
82A-7
ENGINE IMMOBILISER
Remote door locking control battery: Removal - Refitting
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
23304
a Remove:
- the emergency key (1) ,
- the battery (2) from the remote control for door locking.
REFITTING
I - REMOVAL PREPARATION OPERATION
a
WARNING
Do not damage the electronic circuit.
Make sure that you do not bend the contacts for
the battery when replacing the battery, to ensure
that the key continues to work correctly.
Only handle the new battery with dry, grease-free
hands or wearing clean gloves to avoid any risk
of dirt and oxidation on the battery.
82A-8
82A
HORN
Horn: Removal - Refitting
82B
II - FINAL OPERATION.
a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
Tightening torquesm
horn bolt
21 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
118461
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Fit the horn.
a Refit the horn bolt.
a Torque tighten the horn bolt (21 Nm).
a Connect the horn connector.
82B-1
ALARM
Alarm: List and location of components
These vehicles are pre-wired to be fitted with a RENAULT -approved alarm.
104092
82C-1
82C
INSTRUMENT PANEL
Instrument panel: Removal - Refitting
83A
Essential equipment
diagnostic tool
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REMOVAL
118455
103837
103834
83A-1
INSTRUMENT PANEL
Instrument panel: Removal - Refitting
83A
REFITTING
NAVIGATION AID 3 or NAVIGATION AID 4 or
NAVIGATION AID 5
118752
118753
II - FINAL OPERATION.
NAVIGATION AID 3
a Connect the navigation assistance keypad connector.
a Clip:
- the instrument panel lower trim,
- the instrument panel upper trim.
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a If replacing an instrument panel, carry out the necessary operations using the diagnostic tool (see MR
372 Fault finding, 83A, Instrument panel, Fault
Finding - Replacement of components).
83A-2
83C
- the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) ,
NAVIGATION AID 1
- a radio navigation system,
- a display integrated into the instrument panel,
- a navigation speaker,
NAVIGATION AID 5
- a navigation aerial.
To remove:
- a display,
- the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) ,
- the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) ,
- the navigation aerial (see 86A, Radio, Radio aerial:
Removal - Refitting, page 86A-19) .
- a navigation aerial.
To remove:
- la radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) ,
- the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) ,
- the navigation aerial (see 86A, Radio, Radio aerial:
Removal - Refitting, page 86A-19) .
NAVIGATION AID 3
- a navigation computer,
- a navigation interface unit,
II - LOCATION OF COMPONENTS
- a central control,
- a display,
NAVIGATION AID 1
- a navigation speaker,
- a navigation aerial.
To remove:
- the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) ,
- the navigation aerial (see 86A, Radio, Radio aerial:
Removal - Refitting, page 86A-19) .
NAVIGATION AID 4
- a radio navigation system,
- a navigation computer,
- a central control,
- a display,
- a navigation aerial.
To remove:
118834
- la radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) ,
To remove the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) .
83C-1
83C
103169
118455
To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) .
To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .
NAVIGATION AID 3
Navigation computer (1)
103598
104055
83C-2
83C
103835
To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) .
Navigation speaker (5)
104055
104039
Display (4)
103598
83C-3
83C
103169
104055
To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .
NAVIGATION AID 4
Radio navigation system (1)
118749
Display (4)
118754
To remove the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) .
Navigation computer (2)
83C-4
83C
103835
To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) .
Navigation aerial (5)
118834
To remove the radio navigation system (see 86A, Radio, Car radio: Removal - Refitting, page 86A-12) .
Display (2)
103169
103835
To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .
To remove the display (see 86A, Radio, Display: Removal - Refitting, page 86A-24) .
Navigation aerial (3)
NAVIGATION AID 5
Radio navigation system (1)
83C-5
103169
To remove the navigation aerial (see 86A, Radio, Radio aerial: Removal - Refitting, page 86A-19) .
83C-6
83C
83C
diagnostic tool
The navigation computer is located under the front right-hand seat.
Note:
Do not remove the seat.
REMOVAL
I - REMOVAL PREPARATION OPERATION
104054
a Switch off:
- the ignition,
- all the electrical consumers.
Note:
Wait for the navigation system to shut down after
cutting the + after ignition feed (approximately 1
minute).
NAVIGATION AID 4
a During replacement, carry out the necessary operations using the diagnostic tool (see MR 372 Fault
finding, 86C, Multimedia, Fault finding - Replacement of components).
104055
83C-7
REFITTING
I - OPERATION FOR REMOVAL OF PART
CONCERNED
a Connect the connectors.
a Refit the navigation computer.
II - FINAL OPERATION.
a Refit the access flap.
NAVIGATION AID 3
a Carry out the necessary operations using the diagnostic tool (see Technical Note 3729A, Top of
the range CARMINAT navigation aid and traffic
information, 83C, On-board telematics system,
Initialisation).
NAVIGATION AID 4
a If the radio navigation system is being replaced,
carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86C, Multimedia, Fault finding - Replacement of
components).
83C-8
83C
83C
NAVIGATION AID 3
II - OPERATION FOR REMOVAL OF PART
CONCERNED
diagnostic tool
The navigation interface unit is located underneath the
front right-hand seat.
Note:
Do not remove the seat.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Switch off:
104055
- the ignition,
- all the electrical consumers.
Note:
REFITTING
104054
83C-9
83C
NAVIGATION AID 6
II - FINAL OPERATION
a Refit the glovebox (see Glovebox: Removal - Refitting) (57A, Interior equipment).
Essential equipment
diagnostic tool
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Switch off the ignition.
WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.
a Remove the glovebox (see Glovebox: Removal Refitting) (57A, Interior equipment).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
138557
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the multimedia network interface unit connector.
a Clip the multimedia network interface unit onto its
mounting.
83C-10
83C
REMOVAL
NAVIGATION AID 4
OPERATION FOR REMOVAL OF PART
CONCERNED
NAVIGATION AID 3
104039
118749
118761
83C-11
118761
REFITTING
REFITTING OPERATION FOR PART CONCERNED
NAVIGATION AID 3
a Connect the connector to the central control.
a Clip on the central control.
NAVIGATION AID 4
a Clip the central control onto its support.
a Connect the connector to the central control.
a Clip the mounting onto the central control.
83C-12
83C
83C
REMOVAL
I - REMOVAL PREPARATION OPERATION
103602
a Disconnect the connector (3) from the hazard warning lights and centralised door control.
103598
103603
a Remove:
- the bolt (4) from the gear lever lower trim,
- the clips (5) from each side of the gear lever lower
trim.
106922
83C-13
83C
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the navigation speaker.
II - FINAL OPERATION.
a Connect the connectors:
- the navigation speaker,
- of the cigarette lighter.
a Clip on the gear lever lower trim.
a Refit:
- the clips to each side of the trim.
- the bolts to the gear lever lower trim.
103604
103604
83C-14
CRUISE CONTROL
83D
102158
No.
Description
(1)
(2)
(3)
Instrument panel
(4)
Injection computer
(5)
(6)
(7)
(8)
(9)
(10)
Throttle valve
104029
83D-1
CRUISE CONTROL
Switch: Removal - Refitting
83D
CRUISE CONTROL
REMOVAL
I - REMOVAL PREPARATION OPERATION
104029
The method above related to the switch (A) for the cruise control/speed limiter function.
103800
Note:
103801
a Remove:
- the bolts (2) from the lower half-cowling,
- the lower half-cowling.
83D-2
CRUISE CONTROL
Switch: Removal - Refitting
CRUISE CONTROL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
103467
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the switch connector.
a Clip the switch onto the steering column switch assembly.
II - FINAL OPERATION.
a Fit the lower half-cowling.
a Refit the bolts to the lower half-cowling.
a Clip on the upper half-cowling.
83D-3
83D
CRUISE CONTROL
Steering wheel switch: Removal - Refitting
83D
CRUISE CONTROL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Essential equipment
diagnostic tool
Tightening torquesm
steering wheel switch
bolts
2 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the
diagnostic tool.
116070
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
REFITTING
83D-4
CONTROL - SIGNALS
Under steering wheel control assembly: List and location of components
I - LIST OF COMPONENTS
II - LOCATION OF COMPONENTS
No.
Description
1 - Rotary switch
(1)
Rotary switch
(2)
(3)
84A
CRUISE CONTROL
(4)
142055
(5)
(6)
Lighting dimmer
(7)
(8)
142055
142055
84A-1
CONTROL - SIGNALS
Under steering wheel control assembly: List and location of components
84A
6 - Lighting dimmer
CRUISE CONTROL
142055
103166
103602
118751
84A-2
CONTROL - SIGNALS
Under steering wheel control assembly: List and location of components
103166
84A-3
84A
CONTROL - SIGNALS
Steering wheel controls assembly: Removal - Refitting
84A
Essential equipment
diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbag and pretensioners).
142053
142054
84A-4
CONTROL - SIGNALS
Steering wheel controls assembly: Removal - Refitting
84A
WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.
REFITTING
I - REFITTING PREPARATION OPERATION
103802
142055
a
WARNING
To ensure the rotary switch is not damaged, position the mark (7) opposite the index.
II - REFITTING OPERATION FOR PART
CONCERNED
a Ensure that the wheels are set straight ahead.
a
WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.
107709
84A-5
CONTROL - SIGNALS
Steering wheel controls assembly: Removal - Refitting
142056
84A-6
84A
CONTROL - SIGNALS
Wiper switch: Removal - Refitting
84A
Essential equipment
diagnostic tool
Note:
The radio remote control and the windscreen wiper
switch are one inseparable component.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(MR 372, 88C, Airbags and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove:
- the driver's side front airbag (see 88C, Air bag and
Pretensioners, Driver's front airbag: Removal Refitting, page 88C-11) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (MR 370, 36A, Power-assisted steering),
- the steering column switch assembly (see 84A,
Control - Signals, Steering wheel controls assembly: Removal - Refitting, page 84A-4) .
103468
a
WARNING
To prevent any malfunctions, mark the cable routing and how to connect the connectors.
a Disconnect the connector (1) linked to the signalling
light switch.
a Remove the wiring harness from the steering column switch assembly.
84A-7
CONTROL - SIGNALS
Wiper switch: Removal - Refitting
84A
REFITTING
I - REFITTING PREPARATIONS OPERATION
103466
84A-8
CONTROL - SIGNALS
Wiper switch: Removal - Refitting
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of components) (MR 372, 88C, Airbags and pretensioners).
84A-9
84A
CONTROL - SIGNALS
Indicator lighting switch: Removal - Refitting
84A
Essential equipment
diagnostic tool
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(MR 372, 88C, Airbags and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove:
- the driver's side front airbag (see 88C, Air bag and
Pretensioners, Driver's front airbag: Removal Refitting, page 88C-11) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (MR 370, 36A, Power-assisted steering),
- the steering column switch assembly (see 84A,
Control - Signals, Steering wheel controls assembly: Removal - Refitting, page 84A-4) .
103468
a
WARNING
To prevent any malfunctions, mark the cable routing and how to connect the connectors.
a Disconnect the connector (1) from the signalling light
switch.
a Remove the two bolts from the signalling light switch
(2) .
84A-10
CONTROL - SIGNALS
Indicator lighting switch: Removal - Refitting
84A
103467
a Unclip:
- the mounting (3) from the cruise control/speed limiter switch,
- the signalling light switch by pressing on the tabs
(4) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on:
- the signalling light switch,
- the cruise control/speed limiter switch mounting,
a Refit the bolts to the signalling light switch.
a Connect the signalling light switch connector.
II - FINAL OPERATION.
a Refit:
- the steering column switch assembly (see 84A,
Control - Signals, Steering wheel controls assembly: Removal - Refitting, page 84A-4) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (MR 370, 36A, Power-assisted steering),
- the driver's front airbag (see 88C, Air bag and Pretensioners, Driver's front airbag: Removal - Refitting, page 88C-11) .
84A-11
CONTROL - SIGNALS
Hazard warning lights switch and central locking: Removal - Refitting
84A
REMOVAL
I - REMOVAL PREPARATION OPERATION
103602
a Disconnect the connector (3) from the hazard warning lights and centralised door control.
Note:
The brackets for the hazard warning lights and
centralised door control are very fragile. Be careful not to damage them during removal.
103598
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the centralised locking and hazard warning
lights control.
a Connect the connector to the hazard warning lights
and centralised door control.
II - FINAL OPERATION
a Clip on the gear lever upper trim.
a Clip on the gear lever gaiter.
106922
84A-12
CONTROL - SIGNALS
Lighting dimmer: Removal - Refitting
84A
Note:
The lighting dimmer and remote adjustment form a
single unit.
REMOVAL
I - REMOVAL PREPARATION OPERATION
116798
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip the remote adjustment control - lighting dimmer assembly onto the switch side plate.
a Connect the connectors.
103166
II - FINAL OPERATION.
a Clip the switch side plate onto the dashboard.
84A-13
CONTROL - SIGNALS
Door mirror control switch: Removal - Refitting
84A
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
a
Note:
The position of the tool must be the same as
shown in the diagram. Incorrect positioning of the
tool will damage the exterior rear view mirror
control control.
118750
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Connect the connector to the exterior rear view mirror control switch.
118751
a Fit the connector to the exterior rear view mirror control switch.
a Clip the door mirror control switch onto the door trim.
Note:
If the door mirrors are the folding type, take out
the switch very carefully.
a Take out the exterior rear view mirror control switch.
84A-14
CONTROL - SIGNALS
Heated rear screen: Repair
84A
8815
a Put the - wire of the voltmeter on a filament at the terminal side of the rear screen (line B); the voltage
obtained should be roughly equal to that of the battery.
a To ensure that the new line is straight, before varnishing, apply adhesive tape to either side of the
section to be repaired, leaving the conducting line
exposed.
8814
84A-15
CONTROL - SIGNALS
Heated rear screen: Repair
77324
a The adhesive tape used as a guide must not be removed until approximately one hour after application. The tape must be pulled off perpendicularly to
the resistance, in the direction of the arrow. When
used at an ambient temperature of 20C, the varnish
is completely dry in three hours. At lower temperatures the drying time is slightly longer.
84A-16
84A
WIPING - WASHING
Wipers and washer: List and location of components
I - LIST OF COMPONENTS
85A
No.
Description
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Windscreen washer pump
(8)
(9)
(10)
(11)
(12)
(13)
(14)
II - LOCATION OF COMPONENTS
103634
101717
85A-1
WIPING - WASHING
Wipers and washer: List and location of components
4 - Windscreen wiper motor
85A
104629
102023
103536
85A-2
WIPING - WASHING
Wipers and washer: List and location of components
b - Vehicle with headlight washers
85A
118460
101992
118462
102023
85A-3
WIPING - WASHING
Wipers and washer: List and location of components
11 - Rear screen washer jet
85A
118451
118481
103537
85A-4
WIPING - WASHING
Windscreen wiper blade: Removal - Refitting
REMOVAL
a Raise the wiper arm.
103824
103825
a Pivot (2) the wiper blade so that it is positioned perpendicular to the wiper arm.
a Remove (3) the blade from the wiper arm.
REFITTING
a To refit, proceed in the reverse order of removal.
Note:
The larger wiper blade is positioned on the righthand side of the vehicle.
85A-5
85A
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting
a
WARNING
Tightening torquesm
wiper arm nuts
85A
23 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Switch on the ignition.
a
WARNING
It is necessary to initialise the system to ensure
the correct wiper arm trajectory.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Remove the wiper arm nut covers.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
103628
103631
a Remove:
- the wiper arm nuts (1) ,
- the wiper arms using the (Ele. 1294-01).
REFITTING
I - REFITTING PREPARATIONS OPERATION
a Switch on the ignition.
85A-6
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting
85A
Tightening torquesm
windscreen
wiper
mechanism bolts
8 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
103634
a Remove:
- the wiper arms (see 85A, Wiping - Washing,
Windscreen wiper arm: Removal - Refitting,
page 85A-6) ,
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (MR 371, 55A, Exterior protection).
REFITTING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
114007
a Position the windscreen wiper mechanism according to the illustration above to facilitate extraction of
the assembly.
85A-7
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting
85A
114009
114007
85A-8
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting
103822
85A-9
85A
WIPING - WASHING
Windscreen wiper motor: Removal - Refitting
85A
REFITTING
Tightening torquesm
I - REFITTING PREPARATION OPERATION
windscreen wiper motor
bolts
8 Nm
a Connect:
- the windscreen wiper motor connector,
18 Nm
REMOVAL
WARNING
I - REMOVAL PREPARATION OPERATION
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
WARNING
It is necessary to initialise the system to ensure
the correct wiper arm trajectory.
a Disconnect:
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
114007
a Remove:
- the nut from the motor shaft linkage (1) ,
- the bolts (2) from the windscreen wiper motor,
- the windscreen wiper motor.
85A-10
WIPING - WASHING
Windscreen wiper motor: Removal - Refitting
103822
114008
85A-11
85A
WIPING - WASHING
Rear screen wiper arm: Removal - Refitting
REFITTING
85A
Tightening torquesm
rear screen wiper arm
nut
12 Nm
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
REMOVAL
a
WARNING
It is necessary to initialise the system to ensure
the correct wiper arm trajectory.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
103537
111335
85A-12
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting
85A
6.5 Nm
4.5 Nm
12 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
104629
WARNING
REFITTING
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Remove the rear screen wiper arm (see 85A, Wiping - Washing, Rear screen wiper arm: Removal
- Refitting, page 85A-12) .
104632
a
WARNING
100077
a Remove:
- the nut cover (1) ,
- the mechanism outer nut (2) ,
- the trim (3) .
85A-13
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting
85A
104521
104630
103537
a With the opening screen still closed, fit the wiper arm
42 mm from the edge of the screen.
a Tighten to torque:
- the mechanism outer nut (6.5 Nm),
- the mechanism inner nut (4.5 Nm).
85A-14
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting
OPENING REAR SCR.
104628
a
Note:
The wiper arm setting (42 mm) may be perfected
by moving the mechanism (9) .
III - FINAL OPERATION
a Refit the rear screen wiper arm nut.
a Torque tighten the rear screen wiper arm nut (12
Nm).
a Refit the rear screen wiper arm nut cover.
85A-15
85A
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting
85A
8 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
WARNING
It is necessary to initialise the system to ensure
the correct wiper arm trajectory.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Remove:
- the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) ,
- the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim).
103536
85A-16
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting
85A
REFITTING
- the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) .
103538
a
WARNING
Be sure to replace the seal (3) .
a Connect the windscreen wiper motor connector.
WARNING
It is necessary to initialise the system to ensure
the correct wiper arm trajectory.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
II - REFITTING OPERATION FOR PART
CONCERNED
a Fit the rear screen wiper motor.
a Refit the rear screen wiper motor bolts.
a Torque tighten the rear screen wiper motor bolts
(8 Nm).
III - FINAL OPERATION.
a Refit:
- the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim),
85A-17
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting
85A
8 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
WARNING
It is necessary to initialise the system to ensure
the correct wiper arm trajectory.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Remove:
- the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) ,
- the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim).
104518
104520
85A-18
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting
85A
REFITTING
- the tailgate trim (see Tailgate lining: Removal Refitting) (MR 371, 73A, Non-side opening elements trim),
- the rear screen wiper arm (see 85A, Wiping Washing, Rear screen wiper arm: Removal - Refitting, page 85A-12) .
103538
a
WARNING
Be sure to replace the seal (3) .
85A-19
WIPING - WASHING
Rain and light sensor: Removal - Refitting
85A
REMOVAL
I - REMOVAL PREPARATION OPERATION
101630
101716
85A-20
WIPING - WASHING
Rain and light sensor: Removal - Refitting
85A
a Unclip:
- the two side clips (6) from the rain and light sensor
using a small screwdriver,
- the clips (7) from the rain and light sensor's printed
circuit unit using a small screwdriver.
a Remove the rain and light sensor's printed circuit
unit.
REFITTING
I - REFITTING PREPARATION OPERATION
1 - Replacing the rain and light sensor
a
WARNING
Removal and refitting of the rain sensor must be
carried out in perfectly clean conditions: any dust
or fibres could cause a fault.
Do not touch the electronic part of the sensor. Fit
the sensor to the vehicle immediately after removing it from its packaging.
a Clean the windscreen using the (Car. 1363).
2 - Replace the windscreen
a Fit the adhesive base.
85A-21
WIPING - WASHING
Windscreen washer pump: Removal - Refitting
85A
The position of the windscreen washer pump is different if the vehicle is fitted with headlight washers.
REMOVAL
I - REMOVAL PREPARATION OPERATION
1 - Vehicle without headlight washers
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
2 - Vehicle with headlight washers
a Remove the front right-hand wheel arch liner (see
Front wheel arch liner: Removal - Refitting) (MR
371, 55A, Exterior protection).
118480
85A-22
WIPING - WASHING
Windscreen washer pump: Removal - Refitting
2 - Vehicle with headlight washers
85A
101992
Note:
Be prepared for washer fluid to run out.
a Disconnect the windscreen washer pump pipes.
a Remove the windscreen washer pump.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the windscreen washer pump.
a Connect:
- the windscreen washer pump pipes,
- the windscreen washer pump connector.
II - FINAL OPERATION.
1 - Vehicle without headlight washers
a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
85A-23
WIPING - WASHING
Headlight washer pump: Removal - Refitting
85A
REMOVAL
II - FINAL OPERATION.
a Refit the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
118480
REMOVAL
I - REFITTING OPERATION FOR PART
CONCERNED
a Fit the headlight washer pump.
a Connect:
- the headlight washer pump pipes,
- the headlight washer pump connector.
85A-24
WIPING - WASHING
Headlight washer jet: Removal - Refitting
85A
REMOVAL
101951
REFITTING
I - REFITTING PREPARATIONS OPERATION
Special features of a new bumper
a
Note:
New bumpers are supplied undrilled. To adapt
the headlight washer jets, drill at the pre-made
marking, preferably before painting (see Front
bumper: Conversion) (MR 371, 55A, Exterior
protection).
II - REFITTING OPERATION FOR PART
CONCERNED
a Connect the headlight washer jet pipe.
85A-25
WIPING - WASHING
Windscreen washer jet: Removal - Refitting
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
118462
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Connect the windscreen washer jet pipe.
a Clip on the windscreen washer jet.
85A-26
85A
WIPING - WASHING
Rear screen washer jet: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the high level brake light (see 81A, Rear lighting, Third brake light: Removal - Refitting,
page 81A-6) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
118451
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip the rear screen washer jet on the high level brake light.
II - FINAL OPERATION
a Refit the high level brake light (see 81A, Rear lighting, Third brake light: Removal - Refitting,
page 81A-6) .
85A-27
85A
WIPING - WASHING
Windscreen washer bottle: Removal - Refitting
85A
Tightening torquesm
frontal impact cross
member bolts
44 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
Note:
Be prepared for washer fluid to run out.
a Remove:
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection),
- the windscreen washer pump (see 85A, Wiping Washing, Windscreen washer pump: Removal Refitting, page 85A-22) ,
101165
- the headlight washer pump (if fitted) (see 85A, Wiping - Washing, Headlight washer pump: Removal - Refitting, page 85A-24) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
118481
REFITTING
118478
85A-28
WIPING - WASHING
Windscreen washer bottle: Removal - Refitting
- the front impact cross member,
a Screw in without tightening the frontal impact cross
member bolts.
a Torque tighten the frontal impact cross member
bolts (44 Nm).
II - FINAL OPERATION.
a Refit:
- the headlight washer pump (if fitted) (see 85A, Wiping - Washing, Headlight washer pump: Removal - Refitting, page 85A-24) ,
- the windscreen washer pump (see 85A, Wiping Washing, Windscreen washer pump: Removal Refitting, page 85A-22) ,
- the front bumper (see Front bumper: Removal Refitting) (MR 371, 55A, Exterior protection).
85A-29
85A
RADIO
Audio equipment: List and location of components
86A
- tweeter speakers,
- front speakers,
- a radio,
- rear speakers,
- a display,
- a radio aerial,
- tweeter speakers,
- front speakers,
- rear speakers,
- a CD multi-changer,
- a display,
- a radio control satellite.
- a radio,
- a receiver,
- a radio aerial,
- tweeter speakers,
- front speakers,
- rear speakers,
RADIO NO 09
- a display,
- a receiver,
- a radio aerial,
- tweeter speakers,
- front speakers,
- rear speakers,
- a radio control satellite.
RADIO NO 05 or RADIO NO 08
- a radio,
- a radio aerial,
- tweeter speakers,
- front speakers,
- rear speakers,
- a CD multi-changer,
- a display,
86A-1
RADIO
Audio equipment: List and location of components
86A
118756
103159
118747
103169
86A-2
RADIO
Audio equipment: List and location of components
86A
118836
Display (6)
103161
118455
STANDARD CHASSIS
Tuner-amplifier (2)
86A-3
RADIO
Audio equipment: List and location of components
86A
104204
103169
LONG CHASSIS
Tuner-amplifier (2)
118756
114781
86A-4
RADIO
Audio equipment: List and location of components
86A
118747
Display (6)
103161
RADIO NO 05 or RADIO NO 08
Radio (1)
118455
103598
86A-5
RADIO
Audio equipment: List and location of components
86A
103169
118747
118756
118836
CD multi-changer (6)
86A-6
RADIO
Audio equipment: List and location of components
86A
109990
103161
Display (7)
118752
103598
86A-7
RADIO
Audio equipment: List and location of components
86A
103169
118747
118756
118836
CD multi-changer
86A-8
RADIO
Audio equipment: List and location of components
86A
109990
103161
Display (7)
RADIO NO 09
Tuner-amplifier (1)
118752
104055
86A-9
RADIO
Audio equipment: List and location of components
86A
103169
118747
118756
118836
86A-10
RADIO
Audio equipment: List and location of components
86A
103161
86A-11
RADIO
Car radio: Removal - Refitting
86A
Ms. 1373
diagnostic tool
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
RADIO NO 04
118754
100796
86A-12
RADIO
Car radio: Removal - Refitting
86A
120770
NAVIGATION AID 5
a If the radio navigation system is being replaced,
carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86C, Multimedia, Fault finding - Replacement of
components).
86A-13
RADIO
Car radio: Removal - Refitting
86A
NAVIGATION AID 4
a Refit the radio navigation system.
NAVIGATION AID 5
a Refit the radio navigation system.
a Carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86C, Multimedia, Fault finding - Replacement of
components).
100802
a
WARNING
The aerial cable is very fragile, do not bend or
pinch it.
a Disconnect the connectors.
a Remove the tools by pressing on the locks (2) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Connect the various connectors.
RADIO NO 02 or RADIO NO 04 or RADIO NO 05
or RADIO NO 06 or RADIO NO 07 or RADIO NO
08 WITHOUT NAVIGATION AID, and RADIO NO
03
a Refit the radio.
a Carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 86A, Radio, Replacement of components).
NAVIGATION AID 1
a Refit the radio navigation system.
86A-14
RADIO
Tuner-amplifier: Removal - Refitting
86A
RADIO NO 04 or RADIO NO 09
Essential special tooling
Ms. 1373
REMOVAL
I - REMOVAL PREPARATION OPERATION
STANDARD CHASSIS, and RADIO NO 04
a
Note:
104618
104617
a Remove:
- the clips (1) ,
- the trim (2) .
104214
86A-15
RADIO
Tuner-amplifier: Removal - Refitting
86A
RADIO NO 04 or RADIO NO 09
104620
104054
a
Note:
The receiver is located behind the rear righthand wheel arch lining (see 86A, Radio, Audio
equipment: List and location of components,
page 86A-1) .
RADIO NO 09
a
Note:
The receiver is located under the front right-hand
seat (see 86A, Radio, Audio equipment: List
and location of components, page 86A-1) .
Note:
Do not remove the seat.
104203
86A-16
RADIO
Tuner-amplifier: Removal - Refitting
86A
RADIO NO 04 or RADIO NO 09
RADIO NO 09
104204
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
86A-17
RADIO
Tuner-amplifier: Removal - Refitting
RADIO NO 04 or RADIO NO 09
RADIO NO 09
a Connect the tuner-amplifier connectors.
a Clip the receiver into its housing.
II - FINAL OPERATION.
STANDARD CHASSIS, and RADIO NO 04
a Refit:
- the flap,
- the soundproofing,
- the rear seat mounting,
- the trim,
- the clips,
- the rear seats.
RADIO NO 09
a Clip on the access flap.
86A-18
86A
RADIO
Radio aerial: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Partially remove the rear section of the headlining
(see Headlining: Removal - Refitting) (MR 371,
71A, Body internal trim).
104345
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the radio aerial,
- the radio aerial nut.
a Connect the radio aerial connector.
II - FINAL OPERATION.
a Refit the rear section of the headlining (see Headlining: Removal - Refitting) (MR 371, 71A, Body internal trim).
86A-19
86A
RADIO
Tweeter: Removal - Refitting
86A
REMOVAL
REFITTING
118756
118755
86A-20
RADIO
Front speakers: Removal - Refitting
86A
REMOVAL
REFITTING
118748
118747
86A-21
RADIO
Rear speakers: Removal - Refitting
86A
REMOVAL
REFITTING
118835
118836
86A-22
RADIO
CD changer: Removal - Refitting
86A
NAVIGATION AID 1, and RADIO NO 05 or RADIO NO 08 WITHOUT NAVIGATION AID, and RADIO NO 06
REMOVAL
102994
104054
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the CD multi-changer connector.
a Fit the CD multi-changer.
a Refit the CD multi-changer bolts.
II - FINAL OPERATION.
a Refit the access flap.
86A-23
RADIO
Display: Removal - Refitting
86A
REMOVAL
NAVIGATION AID 3
118757
a
WARNING
Do not press on the screen as this may damage
it.
a Remove:
- the bolts (2) from the navigation screen bracket,
- the navigation screen bracket (3) ,
- the navigation screen.
REFITTING
103839
a
WARNING
NAVIGATION AID 3
a Refit:
- the navigation screen,
86A-24
RADIO
Display: Removal - Refitting
NAVIGATION AID 1 or NAVIGATION AID 3 or NAVIGATION AID 4 or NAVIGATION AID 5
- the navigation screen bolts.
II - FINAL OPERATION.
a Refit the instrument panel (see 83A, Instrument panel, Instrument panel: Removal - Refitting, page
83A-1) .
86A-25
86A
RADIO
Radio control satellite: Removal - Refitting
86A
86A-26
RADIO
Offset multimedia socket: Removal - Refitting
MP3 READER
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
a Open the glovebox.
127869
a Remove:
- the offset audio unit bolts (1) ,
- the offset audio unit.
a Disconnect the offset audio unit connector (2) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a
Note:
When replacing the offset audio unit, replace the
wiring and check that the wiring runs correctly to
the radio (see 86A, Radio, Car radio: Removal
- Refitting, page 86A-12) .
a Connect the offset audio unit connector.
a Refit the offset audio unit.
a Close the glovebox.
86A-27
86A
CAR PHONE
Mobile phone: List and location of components
86B
No.
Description
(1)
Telephone aerial
(2)
(3)
"Handsfree" microphone
(4)
Computer
II - LOCATION OF COMPONENTS
1 - Telephone aerial
123089
3 - "Handsfree" microphone
103169
123085
86B-1
CAR PHONE
Mobile phone: List and location of components
HANDS-FREE TEL. KIT
4 - Computer
123084
86B-2
86B
CAR PHONE
Computer: Removal - Refitting
86B
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove the gear lever console (see Centre console: Removal - Refitting) (MR 371, 57A, centre console: Removal - Refitting).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
123083
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors.
a Refit the computer in its original position.
123084
II - FINAL OPERATION.
a Refit the gear lever console (see Centre console:
Removal - Refitting) (MR 371, 57A, centre console:
Removal - Refitting).
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
86B-3
CAR PHONE
Hands-free microphone: Removal - Refitting
86B
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the computer (see 86B, Car phone, Computer: Removal - Refitting, page 86B-3) .
123090
123082
123091
86B-4
CAR PHONE
Hands-free microphone: Removal - Refitting
86B
123079
123085
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
123081
123274
86B-5
CAR PHONE
Hands-free microphone: Removal - Refitting
HANDS-FREE TEL. KIT
II - FINAL OPERATION.
a Refit the sun visors (see Sun visor: Removal - Refitting) (MR 371, 57A, Interior equipment).
a Clip on:
- the windscreen pillar trim,
- the dashboard side panel,
- the dashboard lower trim.
a Refit the computer (see 86B, Car phone, Computer: Removal - Refitting, page 86B-3) .
86B-6
86B
CAR PHONE
Telephone aerial: Removal - Refitting
HANDS-FREE TEL. KIT
The telephone aerial is integrated into the radio aerial,
(see 86A, Radio, Radio aerial: Removal - Refitting,
page 86A-19) .
86B-7
86B
CAR PHONE
Telephone control on steering wheel Removal - Refitting
HANDS-FREE TEL. KIT
The telephone control on the steering wheel cannot be
separated from the wiper switch (see 84A, Control Signals, Wiper switch: Removal - Refitting, page
84A-7) .
86B-8
86B
87B
LEFT-HAND DRIVE
Essential special tooling
AUTOMATIC PARKING BRAKE
Car. 1363
Car. 1597
REMOVAL
I - REMOVAL PREPARATION OPERATION
a In the event of replacement, carry out the necessary
operations (see Fault finding - Replacement of
components) (MR 372, 87B, Passenger compartment connection unit).
a Remove the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting)
Note:
For better access to the UCH, remove the instrument panel trim pieces.
103837
103165
103834
87B-1
87B
LEFT-HAND DRIVE
NAVIGATION AID 3
103834
103851
a Unclip:
- the fuse and relay box at (8) ,
- the front left-hand air distribution duct (see Front
air distribution duct: Removal - Refitting) (MR
370, 61A, Heating system).
103851
87B-2
87B
LEFT-HAND DRIVE
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
TYRE PRESSURE SENS., and DOCUMENT
PHASE 1
a Connect the opening elements radio frequency reception aerial (12) .
II - FINAL OPERATION
a Refit:
- the front left-hand air distribution duct (see Front
air distribution duct: Removal - Refitting) (MR
370, 61A, Heating system),
- the fuse and relay box.
NAVIGATION AID 3
a Connect the navigation central control connector.
118746
a Refit:
- the dashboard lower trim (see Lower section of
dashboard trim: Removal - Refitting) (MR 371,
57A, Interior equipment),
87B-3
87B-4
87B
87B
RIGHT-HAND DRIVE
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Note:
The UCH is mounted behind the glovebox.
REMOVAL
I - REMOVAL PREPARATION OPERATION
a In the event of replacement, carry out the necessary
operations (see Fault finding - Replacement of
components) (MR 372, 87B, Passenger compartment connection unit).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove:
- the central front panel multimedia component (see
86A, Radio, Car radio: Removal - Refitting, page
86A-12) ,
- the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment),
104096
- the storage compartment light (see 81B, Interior lighting, Glovebox light: Removal - Refitting,
page 81B-10) ,
- the glovebox (see Glovebox: Removal - Refitting) (MR 371, 57A, Interior equipment).
TYRE PRESSURE SENS., and DOCUMENT
PHASE 1
a Unclip the doors and boot radio frequency reception
aerial.
118850
a Remove:
- the bolt (1) from the UCH,
- the UCH from its support by pivoting it round (2) .
87B-5
87B
RIGHT-HAND DRIVE
II - FINAL OPERATION
a Refit:
- the glovebox (see Glovebox: Removal - Refitting) (MR 371, 57A, Interior equipment),
- the storage compartment light (see 81B, Interior lighting, Glovebox light: Removal - Refitting,
page 81B-10) ,
- the centre front panel (see Centre front panel: Removal - Refitting) (MR 371, 57A, Interior equipment).
118745
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
87B-6
87C
No.
Description
(1)
UCH
(11)
(2)
Renault Card
(3)
(4)
(5)
Presence sensor
(6)
(7)
(8)
(9)
(10)
103851
(11)
II - LOCATION OF COMPONENTS
1 - UCH
118745
103852
87C-1
87C
101902
3 - Renault Card
104451
101929
87C-2
87C
101902
104454
101902
87C-3
105084
87C
104453
105881
87C-4
105084
87C
REMOVAL
I - REMOVAL PREPARATION OPERATION
1 - Side opening elements
a Remove the door handle affected (see MR 371 Bodywork, 51A, Side opening element mechanisms, Door exterior handle: Removal - refitting).
2 - Non side opening element
a Remove the tailgate strip (see MR 371 Bodywork,
55A, Exterior protection, Tailgate strip: Removal
- refitting).
26405
a Remove:
- the cover (3) , taking care by the bracket (4) , to detach the clips (5) from each side of the cover,
- area (6) .
26404
a Remove:
- seal (1) ,
- the bolt (2) from the cover.
26408
a Note:
- the position of the opening aerial (8) ,
- the wiring harness routing (9) up to the end of the
goose neck outlet.
Note:
The retaining tabs (10) are very fragile: remove
them with care, using a flat-blade screwdriver.
87C-5
87C
26407
26409
26411
a Remove the control switch and the door handle aerial by pressing the retaining tabs (10) in the handle
casing.
Note:
When removing the closure control button, the
button and the spring may be ejected.
26410
87C-6
87C
II - FINAL OPERATION.
1 - Side opening elements
a Refit the door handle affected (see MR 371 Bodywork, 51A, Side opening element mechanisms, Door exterior handle: Removal Refitting).
2 - Non side opening element
a Refit the tailgate strip (see MR 371 Bodywork, 55A,
Exterior protection, Tailgate strip: Removal - refitting).
104451
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Side opening elements
a Clip:
- the closure control button on the switch support,
- the closure control button and the opening aerial on
the door handle.
a Position the cover.
a Refit:
- the cover bolt,
- the seal,
2 - Non side opening element
a Refit:
- the opening aerial,
- the opening aerial bolt.
87C-7
Note:
It is not necessary to remove the door strip to perform this operation.
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
118483
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Connect the tailgate opening switch connector.
a Clip on the tailgate opening switch.
87C-8
87C
87C
REMOVAL
I - REMOVAL PREPARATION OPERATION
103917
103544
a Remove:
- the bolts (1) from the tailgate central lower trim,
- the tailgate central lower trim.
104449
87C-9
104454
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the tailgate locking switch.
a Connect the tailgate locking switch connector.
a Clip the badge on.
II - FINAL OPERATION
a Refit:
- the tailgate central lower trim,
- the tailgate central lower trim bolts.
87C-10
87C
87C
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
118484
a Protect the rear screen opening switch (1) with masking tape.
a Unclip the rear screen opening switch (1) using a
flat-blade screwdriver.
118486
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Connect the rear screen opening switch connector.
87C-11
87C
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Partially remove the rear wheel arch liner (see Rear
wheel arch lining: Removal - Refitting) (MR 371,
71A, Body internal trim).
Note:
Make sure that the motor is in the "flap unlocked"
position.
Note:
If there is an electrical fault, the motor may be
turned manually using the knob.
105952
104453
87C-12
87C
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Position the fuel filler flap lock motor.
Note:
Tighten the nut carefully onto the plastic thread
of the motor.
a Refit the fuel filler flap lock motor nut.
a Connect the fuel filler flap lock motor connector.
II - FINAL OPERATION.
a Clip on the fuel filler flap.
a Refit the fuel filler flap bolts.
118477
a Refit the rear wheel arch liner (see Rear wheel arch
lining: Removal - Refitting) (MR 371, 71A, Body
internal trim).
105881
87C-13
87D
II - LOCATION OF COMPONENTS
1 - Front electric window switch on the driver's
door
103805
103803
101574
87D-1
103803
87D-2
87D
87D
I - LIST OF COMPONENTS
No.
Description
(1)
Sunroof switch
(2)
(3)
II - LOCATION OF COMPONENTS
1 - Sunroof switch
101985
118450
101985
87D-3
87D
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
103804
Note:
The adhesive tape is used to protect the connectors from any exterior damage: it should always
be used.
103803
118760
87D-4
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip the front window switches onto the plate.
a Connect the front window switch connectors.
a Refit the protective adhesive tape.
a Clip the front electric window plate onto the driver's
door trim.
87D-5
87D
87D
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
103806
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip the front electric window switch on the plate.
a Connect the front electric window switch connector.
a Refit the protective adhesive tape.
a Clip the front electric window plate onto the passenger door trim.
87D-6
87D
REMOVAL
a Refit:
- the door trim bolt,
101574
a Remove:
- the blanking cover (1) ,
- the bolt (2) from the door trim,
- the plate (3) .
Note:
The adhesive tape is used to protect the connectors from any exterior damage: it should always
be used.
a Remove the protective adhesive tape.
a Disconnect the rear window winder switch connector.
a Unclip the rear electric window switch from the plate.
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip the rear electric window switch on the plate.
a Connect the rear electric window switch connector.
a Refit the protective adhesive tape.
87D-7
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the front window switch plate on the driver's
door (see 87D, Electric windows - Sunroof, Front
electric window switches on driver's door Removal - Refitting, page 87D-4) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
118760
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Clip on the child safety switch.
II - FINAL OPERATION.
a Refit the front window switch plate on the driver's
door (see 87D, Electric windows - Sunroof, Front
electric window switches on driver's door Removal - Refitting, page 87D-4) .
87D-8
87D
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
118450
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Connect the sunroof switch connector.
a Clip on the sunroof switch.
87D-9
87D
87D
Essential equipment
diagnostic tool
101985
101985
a Unclip and disconnect the connector (1) from the sunroof motor.
a Remove:
- the bolts (2) from the sunroof motor,
- the connector mounting,
Note:
REFITTING
REMOVAL
a Refit:
Note:
The motor is located in the rear section of the
roof.
a Refit the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim).
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) (MR 370, 80A,
Battery).
a It is essential to initialise the system after refitting the
motor using the diagnostic tool (see Battery: Initialisation) (MR 372, 80A, Battery).
87D-10
87F
104455
PROXIMITY RADAR
II - LOCATION OF COMPONENTS
FR AND RR PROX RADAR
Rear proximity sensors (1)
118454
118476
87F-1
87F
104347
106327
103598
103166
87F-2
87F
118476
104347
104455
106327
87F-3
103166
87F-4
87F
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
103166
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip the parking distance control switch onto the
switch side plate.
a Connect the connector for the parking distance control.
a Clip on the switch side plate.
87F-5
87F
87F
REMOVAL
I - REMOVAL PREPARATION OPERATION
1REAR PARKING DISTANCE CONTROL BUZZER
a Remove the rear left-hand quarter panel trim (see
Rear quarter panel trim: Removal - Refitting) (MR
371, 71A, Body internal trim).
103602
a Remove:
- the side clips (4) from the gear lever console (one
from each side),
- the bolts (5) from the gear lever console on the
dashboard,
- the bolt (6) from the gear lever console on the gear
lever unit.
106922
a Unclip:
- the gear lever gaiter (1) ,
87F-6
87F
103604
104347
a Disconnect the connector (9) from the parking distance control buzzer.
a Remove the plastic rivets from the parking distance
control buzzer (10) .
118759
87F-7
87F
II - FINAL OPERATION.
1 - REAR PARKING DISTANCE CONTROL BUZZER
a Refit the rear left-hand quarter panel trim (see Rear
quarter panel trim: Removal - Refitting) (MR 371,
71A, Body internal trim).
2 - FRONT PARKING DISTANCE CONTROL
BUZZER.
118759
a
FR AND RR PROX RADAR
Note:
The front parking distance control buzzer is located behind the gear lever console grille (by arrow
1)
a Remove the plastic rivets from the front parking distance control buzzer.
- the gear lever console mounting bolt on the gear lever unit,
- the gear lever console side clips.
REFITTING
a Clip on:
- the gear lever upper trim,
87F-8
87F-9
87F
87F
REMOVAL
I - REMOVAL PREPARATION OPERATION
FR AND RR PROX RADAR
a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
a Remove the rear bumper (see Rear bumper: Removal - Refitting) (MR 371, 55A, Exterior protection).
118454
87F-10
87F
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
FR AND RR PROX RADAR
a Clip on the distance control radar, taking care not to
scratch it.
a Connect the distance control radar connector.
104455
104456
87F-11
87F
REFITTING
Essential equipment
I - REFITTING OPERATION FOR PART
CONCERNED
diagnostic tool
The parking distance control computer is located
behind the rear left-hand quarter panel trim.
REMOVAL
II - FINAL OPERATION.
106327
87F-12
87G
Essential equipment
diagnostic tool
Tightening torquesm
engine accessories unit
bolt
10 Nm
4 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a When replacing the engine and accessories unit,
carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 87G, Engine compartment connection unit, Fault finding
- Replacement of components).
112658
a Remove:
a Remove:
115201
87G-1
87G
115202
115203
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the Engine Accessories Unit support.
a Connect all the Engine Accessories Unit connectors.
a Position the engine accessories unit on its mounting.
a Refit the engine accessories unit bolt.
a Tighten to torque the engine accessories unit bolt
(10 Nm).
a Clip the connector on the Engine Accessories Unit.
a Refit:
- the engine accessories unit cover,
- the engine accessories unit cover bolts.
115206
87G-2
87G
Essential equipment
diagnostic tool
Tightening torquesm
Protection and Switching Unit bolt
10 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a When replacing the Protection and Switching Unit,
carry out the necessary operations using the diagnostic tool (see MR 372 Fault finding, 87G, Engine compartment connection unit, Fault finding
- Replacement of components).
a Remove the engine covers.
a Remove the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
101977
Note:
87G-3
87G
101978
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors (4) .
a Position the Protection and Switching Unit in its housing.
a Clip on the Protection and Switching Unit.
a Connect the connectors (2) .
a Refit the Protection and Switching Unit bolt.
a Tighten to torque the Protection and Switching
Unit bolt (10 Nm).
II - FINAL OPERATION
a Refit:
- the engine compartment connection unit cover,
- the battery (see 80A, Battery, Battery : Removal
- Refitting, page 80A-2) .
a Refit the engine covers.
87G-4
WIRING HARNESS
Computers List and location of components
88A
103476
Mark
Description
(14)
Mark
Description
(1)
(2)
Radio or CD changer
(15)
Injection computer
(3)
Air conditioning
(16)
(4)
Card reader
(17)
Automatic gearbox
(5)
(18)
(6)
Airbag computer
(19)
(7)
(8)
Instrument panel
(9)
Receiver or CD multi-changer
(10)
(11)
(12)
(13)
UCH
88A-1
WIRING HARNESS
Diagnostic socket: List and location of components
88A
LOCATION
Note:
For vehicles fitted with a loading tray (utility version), remove the sliding centre console (see Centre console: Removal - Refitting) (MR 371, 57A,
Interior equipment).
103844
Note:
103595
On vehicles without a sliding electric console, the diagnostic socket (1) is located underneath the carpet.
103843
88A-2
WIRING HARNESS
Headlining wiring: Removal - Refitting
The headlining is not glued to the vehicle. It is held in
place by the door and tailgate seals, the sun visors and
the grab handles.
88A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Remove the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim).
104352
REFITTING
101921
a Unlock the connector (2) from the A-pillar on the lefthand side by pressing the lock (1) .
a Disconnect the connector (2) .
Note:
The wiring harness cannot be repaired. It must
be replaced if it is cut, broken or burnt.
a Use a pasting nozzle to refit the wiring harness.
a Paste the wiring harness onto the routing that was
marked out.
a Cut the bead, taking care not to damage the wiring
harness.
Note:
It is also possible to leave the faulty harness in
place, and to glue the new harness alongside it.
88A-3
WIRING HARNESS
Headlining wiring: Removal - Refitting
II - FINAL OPERATION.
a Connect the left-hand side A-pillar connector.
a Refit the headlining (see Headlining: Removal Refitting) (MR 371, 71A, Body internal trim).
88A-4
88A
88C
- an airbag computer,
- a driver's front airbag,
- a passenger's front airbag,
- front lap belt pretensioners,
- front buckle pretensioners,
- an inhibitor switch,
- a rear pyrotechnic inertia reel,
- a driver's seat position sensor.
FRONT SIDE+CURTAIN AIRBAG
103813
104060
101332
88C-1
88C
101913
103163
101911
102166
88C-2
88C
101915
102167
104350
88C-3
88C
Essential equipment
- after an accident,
diagnostic tool
The pretensioners have a pyrotechnic gas generator and an igniter which must, under no circumstances, be separated.
IMPORTANT
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked
flame - they may be triggered.
IMPORTANT
To prevent any accidental triggering whilst working
on or near a pyrotechnic component (airbags or
pretensioners), lock the airbag computer using the
diagnostic tool.
When working underneath the vehicle (on the bodywork, sill panel, etc.) or for certain operations involving removal or refitting of seat trims, it is essential to
lock the airbag computer using the diagnostic tool
and to disconnect the battery (see 80A, Battery,
Battery : Removal - Refitting, page 80A-2) .
IMPORTANT
To prevent the pyrotechnic components from being
permanently deactivated or triggered (airbags or
pretensioners), check the airbag computer using
the diagnostic tool.
88C-4
88C
Ele. 1287-02
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
IMPORTANT
96832
WARNING
- Each part is intended for a specific vehicle type
and should not be fitted on another vehicle under
any circumstances. The parts are not interchangeable.
- Do not trigger pretensioners which are to be returned under warranty because of a faulty stalk. This
makes analysis of the part by the supplier impossible. Return the defective part to Techline in the
packaging of the new part.
WARNING
The destruction procedure cannot be carried out if
local regulations require a special procedure which
has been confirmed and published by the Fault finding, Repair and Procedures Department.
Note:
If triggering is not possible (faulty ignition module)
return the part to Techline.
Note:
If the airbag has two levels of activation (i.e. it is
fitted with two connectors), destroy both connectors.
a Prepare the adapter corresponding to the airbag to
be destroyed.
a Connect:
- the adapter to the destruction tool (Ele. 1287),
- the adapter to the airbag.
88C-5
88C
96835
88C-6
88C
Essential equipment
diagnostic tool
Tightening torquesm
airbag computer nuts
gear lever control bolts
8 Nm
21 Nm
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
106922
REMOVAL
a Unclip:
103602
a Disconnect the connector (3) from the hazard warning lights control.
Note:
It is not necessary to remove the gear lever knob.
88C-7
88C
103603
a Remove:
- the side clip (4) from the gear lever lower trim on
each side,
- the gear lever lower trim bolts (5) .
103582
103604
103586
88C-8
88C
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the computer.
a Torque tighten the airbag computer nuts (8 Nm).
a Connect the airbag computer connectors.
II - FINAL OPERATION.
a Refit:
- a new protective housing to the airbag computer,
- the soundproofing.
a Refit the gear lever control bolts.
103587
a Remove:
88C-9
88C-10
88C
88C
Essential equipment
diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
IMPORTANT
18455
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
a Lock the airbag computer using the diagnostic tool
(see MR 372 Fault finding, 88C, Airbag and seat
belt pretensioners, Fault finding - Replacement
of components).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a Turn the steering wheel one half-turn.
88C-11
88C
REFITTING
I - REFITTING PREPARATION OPERATION
a
IMPORTANT
After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and Pretensioners: Precautions for repair,
page 88C-4) .
IMPORTANT
To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
101920
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
IMPORTANT
To prevent the any component from being thrown
upwards, store the airbag with the inflatable
cushion facing upwards.
88C-12
Essential equipment
diagnostic tool
Tightening torquesm
passenger front airbag
bolts
88C
Note:
2 Nm
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (ignition on).
101920
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(MR 372, 88C, Airbags and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
RIGHT-HAND DRIVE
a Remove the UCH (see 87B, Passenger compartment connection unit, UCH: Removal - Refitting,
page 87B-1) .
88C-13
88C
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
IMPORTANT
After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and Pretensioners: Precautions for repair,
page 88C-4) .
IMPORTANT
When the passenger front airbag is triggered, the
consequent damage caused to the mountings
always requires the dashboard to be replaced.
Affix the label warning against fitting a rear-facing
child seat on the front passenger seat to the passenger side of the dashboard.
104057
a Disconnect:
- the passenger front airbag connectors (2) ,
a
IMPORTANT
Whenever the passenger front airbag is removed, replace the nuts or bolts that secure the airbag to the dashboard with new ones.
a Refit:
- the passenger front airbag,
- the passenger front airbag bolts.
a Torque tighten the passenger front airbag bolts (2
Nm).
IMPORTANT
To prevent the airbag triggering, connect the
earth wire before the igniter connector(s).
104060
a Remove:
a Connect:
88C-14
RIGHT-HAND DRIVE
a Refit the UCH (see 87B, Passenger compartment
connection unit, UCH: Removal - Refitting, page
87B-1) .
88C-15
88C
88C
When it is deployed, the inflatable bag tears the module cover and the foam and detaches the trim.
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
102167
IMPORTANT
a Disconnect:
a Remove:
- the rivet (2) from the front side chest-level airbag
(see MR 400 Bodywork, 40A, General information),
- the front side chest-level airbag.
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
REFITTING
a Lock the airbag computer (see Fault finding - Replacement of components)(MR 372, 88C, Airbags
and pretensioners).
88C-16
IMPORTANT
After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
Pretensioners: Precautions for repair, page
88C-4) .
IMPORTANT
To ensure that the ignition module is correctly
mounted, replace any side chest airbags that
have been removed.
88C-17
88C
88C
Essential equipment
diagnostic tool
Tightening torquesm
curtain airbag bolts
8 Nm
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
101920
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
104351
88C-18
88C
104350
104350
a Remove:
- the rivets (3) (see MR 400 Panelwork, 40A, General information),
- the deflector.
100236
88C-19
88C
100237
20234
Note:
REFITTING
- a deflector,
IMPORTANT
After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.
a Position the repair plates only after the curtain airbags have been triggered in the vehicle:
88C-20
88C
102538
117326
a
Note:
a Using a thin brush, carry out the following anticorrosion protection operations:
- degrease and wipe,
Apply:
- the wash primer,
- the primer,
- the paint range.
a Inject wax into the hollow section (see Anti-corrosion protection product Description) (MR 371,
04E, Paint).
a Use adhesive to coat:
104631
88C-21
88C
IMPORTANT
The side curtain airbag retaining clips will not
fasten securely after they have been removed.
Replace any side curtain airbag that has been
removed.
104350
a Fit all the clips, working from the rear of the vehicle
to the front.
a Tighten to torque the curtain airbag bolts (8 Nm).
a Replace the deflector (11) using rivets (Part no.: 77
03 072 337)(see MR 400 Panelwork, 40A, General
Information).
a Connect the side curtain airbag connector, checking
that it is correctly locked.
IMPORTANT
To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
88C-22
88C
Essential equipment
diagnostic tool
Tightening torquesm
side impact sensor bolt
8 Nm
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
101915
a Remove the side impact sensor located on each side, behind the B-pillar lining.
REFITTING
II - FINAL OPERATION.
IMPORTANT
To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
88C-23
88C-24
88C
88C
Essential equipment
diagnostic tool
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (ignition on).
114137
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
88C-25
88C
Essential equipment
diagnostic tool
Tightening torquesm
front lap belt pretensioner bolt
21 Nm
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
18828
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
a Lock the airbag computer using the diagnostic tool
(see MR 372 Fault finding, 88C, Airbag - Seat belt
pretensioners, Fault finding - Replacement of
components).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
110749
88C-26
88C
101913
REFITTING
I - REFITTING PREPARATION OPERATION
a
IMPORTANT
After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and Pretensioners: Precautions for repair,
page 88C-4) .
a Remove:
a Refit:
- the front lap belt pretensioner,
88C-27
88C-28
88C
88C
Essential equipment
diagnostic tool
Tightening torquesm
pretensioner bolt
21 Nm
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
101910
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(MR 372, 88C, Airbags and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove the seat (see Complete front seat: Removal - Refitting) (MR 371, 75A, Front seat frames
and runners).
88C-29
88C
a Refit:
- the plastic casing,
- the plastic casing bolt.
a Clip on the rear trim of the plastic casing.
a Refit the seat (see Complete front seat: Removal Refitting) (MR 371, 75A, Front seat frames and runners).
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
IMPORTANT
To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
101911
a
IMPORTANT
WARNING
To prevent any malfunctions, mark the cable routing and how to connect the connectors.
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
IMPORTANT
After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and Pretensioners: Precautions for repair,
page 88C-4)
88C-30
88C
- the rear quarter panel trim (see Rear quarter panel trim: Removal - Refitting) (MR 371, 71A,
Body internal trim).
Essential equipment
diagnostic tool
21 Nm
21 Nm
21 Nm
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Airbag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
120700
a
IMPORTANT
To prevent any accidental triggering whilst working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer
using the diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or
naked flame - they may be triggered.
a Lock the airbag computer using the diagnostic tool
(see Fault finding - Replacement of components)
(MR 372, 88C, Airbags and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove:
- the side rear parcel shelf (see Rear side parcel
shelf: Removal - Refitting) (MR 371, 57A, Interior
equipment),
88C-31
88C
REFITTING
I - REFITTING PREPARATIONS OPERATION
a
IMPORTANT
After a seat belt pyrotechnic component is triggered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and Pretensioners: Precautions for repair,
page 88C-4) .
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit the rear pyrotechnic seat belt inertia reel.
a Torque tighten:
- the rear pyrotechnic seat belt inertia reel bolt
(21 Nm),
120699
a Disconnect the connector (2) from the rear pyrotechnic seat belt inertia reel.
a Remove:
- the rear pyrotechnic seat belt inertia reel bolt (3) ,
- the seat belt bolt (4) ,
- the rear pyrotechnic seat belt inertia reel.
88C-32
88C-33
88C
88C
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
Note:
REMOVAL
II - FINAL OPERATION
I - REMOVAL PREPARATION OPERATION
a Refit:
a Remove:
- the seat (see MR 371 Bodywork, 75A, Front seat
frames and runners, Complete front seat: Removal - Refitting),
- the front seat cushion trim (see MR 371 Bodywork, 77A, Front seat trim: Front seatback
trim: Removal - Refitting).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
102166
a
Note:
The sensor is integral with the wiring; in the case
of sensor malfunction, replace the wiring.
a Make a note of the harness routing.
a Unclip the harness.
88C-34
- the front seat cushion trim (see MR 371 Bodywork, 77A, Front seat trim: Front seatback
trim: Removal - Refitting),
- the seat (see MR 371 Bodywork, 75A, Front seat
frames and runners, Complete front seat: Removal - Refitting).