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Tank & Vessel PDF
Tank & Vessel PDF
PROCESS
FABRICATORS
LUu)
INC.
..............................................('/%I
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PFABRICATORS
R r T
Table of Contents
PFI INTRODUCTION .......................................................................................................................I
TANK STYLES AND INFORMATION .............................................................................................. 5
Vertical StorageTanks .................................................................................................................................................
6
Horizontal Storage Tanks................................................................................................................................................
7
7
Skid Tanks ..................................................................................................................................................................
Vertical Open Top Tanks ............................................................................................................................................
8
RectangularOpen TopTanks ........................................................................................................................................
8
9
Plastic Tanks ..............................................................................................................................................................
Sanitary StainlessSteel Tanks .....................................................................................................................................
9
DoubleWall Containment Tanks .................................................................................................................................
I0
TransportTanks ......................................................................................................................................................... I 0
Crude Oil ProductionTanks ........................................................................................................................................
11
13
Tanksaddles .......................................................................................................................................................
14
Bins, Silos and Hoppers .............................................................................................................................................
15
Optional Accessories .................................................................................................................................................
Tank Estimate Worksheet ..........................................................................................................................................
16
StandardTankSizes ..................................................................................................................................................
18
20
21
22
4
8
29
"
PROCESS
FABRICATORS
INC
. .
PO BOX 3556
LITLETON CO 80161
USA
Phone 303-932-6885
Fax
303-932-6205
PROCESS
FABR'CATORS
INC.
...............................................
PROCESS
FABRICATORS
INC.
Introduction
Process Fabricators, Incorporated (PFI) is an engineering and fabrication company dedicated to
serving the process and natural resource industries by designing and building quality tanks and
vessels and modular process systems. With fabrication facilities located near Sterling, Colorado
and engineering offices near Denver, PFI offers thecapability to produce a wide variety of custom
fabricated products.
Quality Assurance
PFI is pledged to provide quality products and services on all of our projects to ensure total
satisfaction. We have a Quality Assurance Departmentthat supports both ourASME code program
and our non-code fabrication. Our quality controller reports directly to our president and is
responsible for inspecting and testing our products to exacting guidelines.
Engineering
PFI has one of the most capable professional engineering staffs in the industry. Our engineers and
drafters combine years of expertise with extensive code and regulation knowledge.
PFI was founded as a consulting engineeringfirm. Subsequentacquisition of major manufacturing
facilities created afabricatorwith comprehensive engineering support.
PFI utilizes the latest computer technology to facilitate our designs. Our Computer Aided Design
(CAD) system allows quick turn around time for detailed designs. We utilize computerized vessel
design software and specialized CAD drafting packages for increased efficiency.
In addition to fabrication supportcapabilities, PFI has an experienced team of chemical, metallurgical, mechanical and electrical engineers along with piping and mechanical designers. This
enables us to better understand our clients needs and offer total solutions to their problems.
Fabrication Codes
PFI routinely builds to the following list of standards as required by the application. Additional
requirements and specifications may be accommodated for specific situations.
American Society of Mechanical Engineers, ASME SectionsVIII and IV
American Petroleum Institute, API 12F,API 650 and API 620
American Welding Society, AWS
American Waterworks Association, D l 00
Department of Transportation, DOT
Sanitary Standards, 3A
Underwriters Laboratories, UL-142
, PROCESS
mmmmmmmmmmmmm..mmmm
m m m m m m m a m m m m m m m m m m m m m m m m m m m m
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FABRICATORS
INC.
Fabrication Facilities
The most cost effective tank and vessel design will vary among fabricators depending on their
equipment,facilities, expertise and standard procedures.
Fabrication during the design phase of a project can frequently lead to reducedfinal costswith no
reduction in system functionality if the fabricator understandswhatyou are trying to accomplish. We
at PFI strive to accomplishjust that.
Facilities
Outside storage and fabrication area:
Shop building area:
Height under crane hook:
Crane capacity per bay:
Baywidth:
Large single crane
14 acres
45,000 ft2
24 ft
15 tons
40 ft
25 tons
Mobile Equipment
Handling capabilities for oversized and over weight fabrications is frequently accomplished by
utilizing the yard area and mobile equipment including the following.
Forklifts, up to 15,000 Ib capacity
Boom truck
Hydraulictilttrailer
Cranes, up to 40,000 Ib capacity
Manlifts
Vessel haulingtrailers
Welding Processes
Automatic Submerged Arc - SUBARC
Semi Automatic Metal lnert Gas - MIG
Semi Automatic Flux Core Wire
Semi AutomaticTungsten lnert Gas -Wire Feed TIG
Manual /Tungsten Inert Gas -TIG
Manual IShielded Metal Arc - stick
Plate Fabrication
Plate Shear - 12 ft by 318" thick capacity
Plasma Cutter - up to 1" thick
Flame Cutting
Circular Shear - 318" capacity
PantographShape Cutter
Plate Rolling - up to 718" thick by 12 ft wide
Press Brake - 12 ft by 200 tons
Automatic Welding Manipulators - Subarc - I 6 ft diameter capacity
Tank Turning Rolls - up to 90 tons
CNC Plasma cutting table 9ft x 26ft
PROCESS
FABRlCATORS
INC.
...............................................
Piping Fabrication
PFI has complete pipe fabricator capabilities to compliment modular process system fabrication
includingthe following equipment.
PipeTurning Rolls
Positioners
Pipe Benders
Threading and Grooving Equipment
Beveling Equipment
Horizontal Band Saw
Pipe Coiling machine
Electrical Fabrication
PFI maintains an electrical fabrication department to compliment modular systems fabrications
includingthe following.
Control panel shop
Calibration and testing equipment
480 volt, 3 phase power
PLC programming
Finishing
Sand blasting
Shot blasting
Paint booth
PRODUCTS MANUFACTURED BY
PROCESS FABRICATORS, INC.
AGRICULTURE
WATER
TREATMENT
Softeners
Strippers
Dcionizers
Sand Filters
Deaentors
Clarifiers
Carbon Columns
Bio Reactors
011 / Water Separators
Flotation Cells
Screens
Reverse Osmosis
CHEMICAL
PROCESSING
Reactors
Autoclaves
Packed Towers
Tray To\vers
Retorts
MINING
Carbon Columns
Dcarators
Zinc Cones
Strip Vessels
Acid Wash Vessels
Flotation Cells
Sieve Bend Screens
Mixer Settlers
Fertilizer Talks
Molasses Tanks
Water Tanks
Grain Bins
Dain-Tanks
SYSTEMS
Modular Process Units
Skid Mounted Plants
Gold Reco\:ery Plants
Con~pressorPackages
Melering Stations
Chemical Injection Systems
MerrillCroweUnits
Pilot Plants
3
1
ENVIRONMENTAL
REMEDIATION
1
Mercun Retorts
Soil Processing
GENERAL INDUSTRY
PROCESSING
Food Mixers
BrewingTanks
3 A Processiilg
EQUIPMENT
Filter Presses
Sieve Bend Screens
Melting Furnaces
Carbon Regenerators
Scrubbers
Rotan Kilns
PROCESS
FABRICATORS
INC.
Vertical Tanks
Horkontal Tanks
Air Receivers
Blowdown Tanks
Storage Water Heaters
Flash Talks
TrailerTanks
Double Wall Tanks
Secondan Containment Tanks
A b e Ground Fuel Storage Tanks
Bins
Silos
Mixing Tanks
Blenders
Portable Tanks
Hoppers
Truck Talks
/7
'd
,
'-
PROCESS
I FABRICATORS...
INC.
............................................
m m m m m w m ~ m m w m m w m m m m m m m m w w m m m m m w w w m w m m m m m w w m w w w m m
I FABRICATORS
approximate
Increaseper
foot 1 length
36
53
72
94
119
146
211
288
376
475
587
710
846
992
1053
1151
1236
1321
PROCESS
FABRICATORSmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm
INC.
Skid Tanks
Durable skid tanks are available with heavy-duty
or light-duty skids. Heavy-duty skid tanks combine mobility with structural integrity for highly
flexible, safe storage. Light duty skid tankswith
welded anti-roll supports provide safe, dependable stationary storage.
120
I87
269
479
Plastic Tanks
Process Fabricators, Inc. custom fabricates
tanks from polypropylene, polyethylene, PVC,
CPVC and Kynar. Hot air and extrusion welding
processes are utilized for material joining. Encapsulated steel reinforcement or external steel
support systems are frequently provided.
10
'
m m m m m m m = m m m m m m m m m m m m m m m m m m ~ m m m m m m m m m m m m m m m m m m m q
'
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PROCESS
I FABRICATORS
INC.
Transport Tanks
Process Fabricators, Inc.fabricates transport tanks
in a wide variety of shapes and sizes.
* Obroundtruck tanks
* Cylindrical truck tanks
* Rectangulartruck tanks
* Trailer tanks
* Pallet tanks
* ASME and DOT Standards
,,
INC.
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Optional Features...
* Type A cone bottom
* Type B cone bottom
* Heating coils
* Stairs, walkways, ladders - API or OSHA
* Oil water separator internals
* Internal coatings and linings
* Exterior epoxy coating
Nominal
Capacity
gallons
Design
ApproxiPressure
mate
OZ.per in2 Working
tress./vacuun Capacity
Outside
Diameter
-979
129
166
200
224
266
366
466
479
746
Height
Height of
Overtlow
;onnection
Height of
Walkway
;onnection
7-7"
5'7"
7-7"
12-7"
12-7"
12-7"
17-7"
22-7
13-7"
21'-7"
Size of
ocation of
Fill Line Connections
hnnection >1,G2 M,G5
>3,G7 C6
1'-2"
1'-2"
1'-2"
1'-2"
1'-2"
1'-2"
1'-2"
1'-2"
1'-2"
1'-2"
1'-2"
3"
3"
3"
3"
3
4"
4"
4"
4"
4"
4"
3"
3"
3"
4"
4"
4"
4
4"
4"
4"
4"
NOTE: The approxmate working capacities listed above apply to flat bottom tanks
Type A (unskirted) cone-bottom tanks have 6' more working height than
corresponding flat bottom tanks. The approximate increase in capacities
are 4 bbl. for the 7 - 1 1" diameter tanks, 6 bbl for the 8-6' diameter tanks,
7 bbl. for the 1U-U diameter tanks, 8 bbl. for the 11'4 diameter tanks, 10
bbl. for the 1 Y U ' diameter tanks, and 17 bbl. for the 15-5' diameter tanks.
Type I3 (skirted) cone-bottom tanks have 8" less working height than
corresponding flat bottom tanks. The approximate decrease in capacities are 6 bbl. for the 7 - 1 1" diameter tanks, 8 bbl. for the 8-6' diameter
tanks, 9 bbl. for the 10'4" diameter tanks. 11 bbl. for the 11'4 diameter
tanks, 13 bbl. for the 12'4" diameter tanks, and 15 bbl. for the 15-6'
diameter tanks.
Nominal
Drum Dia.
1'-6"
2'-0"
2-6"
3'-0"
3-6"
4'-ow
4-6"
5'-0"
5-6"
6'-0"
6'4"
7'4"
7'4"
8'0"
ti-6"
9'0"
9-6"
10'-0"
10'4"
11'-0"
11'-6
17-0"
NOTES:...1.Orntcenterribforl'~d'ameter
.....2
14
,,/'m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m ~
'.
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PROCESS
FABRICATORS
INC.
67
"A"
3-6"
60" Hopperwith
1 2 Diameter
Discharge
I
116
"A"
6'-1"
9'-0"
10-0"
11'-0"
12-0"
13-0"
14'-0"
Example: (from tank shown)
A = Height of hopper
Where
Find the working volume of a tank 1 2 0 diameter by 47-4" high
6 = Overall tank he~ght
tank with a 45" hopper and a 1 2 diameter outlet, 2-6' hopper
vol
C = Hopper volume
clearance and assume the product stored produces
D = Inside diameter of tank
an angle of repose of 25".
$ = Angle of repose
E = Subtract for angle of repose
VOI
Step 1: Find H
F = Hopper Clearance
H = 6-(F+A) (see column 4 and note)
G = He~ghtof the angle of repose
= 47-4" 4223' + 5-3')
H = He~ghtof the shell above hopper
H=3ET-4"
step 2: Find total volume of shell (TVS)
TVS = H x cu. ft./ft. of shell (see column 2 )
TVS = 33-4"113 cu. f t
= 4445 cubic feet
Step 3:
Optional Accessories
Complete bulkmaterial handlingunits are offered including the following integrated components.
*fill pipe
* discharge feeder
* live bottom
* dust collection
* level indicators
*vibrators
* air cannons
* heat tracing
* insulation
+ bucket elevator
+
*
*
screw conveyor
ladder
handrails
Lining:....................... 0 none
0 epoxy
0 rubber
0 polyurethane
0 polyethylene
0 other
Exteriorfinishes:........O none
0 prime
0 finish coat
0 other
Accessories:.............. 0 agitator
0 agitator supports
U baffles
0 dip tube
0 level indicator
0 conservationvent
0 cover
0 manway (page 2)
0 nozzles (page 2)
0 caged ladder
0 uncaged ladder
0 walkway
0 stairway
0 handrail
0 other
Code:.........................0 APl 12f / API 650
0 UL 142
0 ASME Sec. VIII, Div. 1
0 other
design
operating
Temperature f'F)
design
operating
Corrosionallowance:
Tank service:
0 no
PROCESS
FABRICATORS
INC.
............................................
size:
type:
Description:
notes:-
size:
type: 0
[
7
Description:
notes:
size:
type: 0
Description:
notes:
size:
type: 0
Description:
notes:
size:
type: 0
[
7
Description:
notes:
size:
type: 0
I
7
.................................................................
Company name:
Project name:
Contact name:
Company address:
City:
Phone number: (
State:
Zip code:
Fax number: (
Although the above chart lists "standard" tank sizes, Process Fabricators Inc. can also design and
fabricate custom tanks of diameters and heights which are not listed. Feel free to contact Process
Fabricators with your specific tank and vessel needs.
PROCESS
FABRICATORS
INC.
'p/' ---
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PROCESS
&- FABRICATORS..
INC.
.............................................
19
20
mmmm....mmmmmmmmmmmmm.mmmm..m........m..mmm.mm
PROCESS
FABRICATORS
INC.
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PROCESS
I FABRICATORS..
INC.
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21
Introduction
Scope and applicability
SubsectionA-Part UG-General requirementsfor all
construction and materials.
Subsection B-Requirementsfor methods of fabrication
Part UW - Welding
Part UF - Forging
Part UB - Brazing
Subsection C - Requirementsfor classes of material
Part UCS - Carbon and low alloy steels
Part UNF - Nonferrous metals
Part UHA - High alloy steels
Part UCI -Cast iron
Part UCL - Clad plate and corrosion resistant liners
Part UCD - Cast ductile iron
Part UHT - Ferritic steels with tensile properties enhanced by heat treatment
Part ULW - Layered construction
......... for allowable stresses
......... appendices- Ithrough XIII
......... manditory appendix - A through Z
Quality Control System
U-2, App. X
Material - General
UG-4, lO,11, 15,App. B
(a)
Plate
UG5
ug-6
(b)
Forgings
(c)
Castings
UG-7, App. VIII
(d) Pipe and Tubes
UG-8
(e)
Welding
UG9
(f)
Bolts and Studs
UG12
(g)
Nutsand Washers
UG13
(h)
Rods and Bars
UG14
(i) Standard Parts
UG-11,44
DesignTemperature
UG-20
Design Pressure
UG-21,App.1
Loadings
UG-22,App.G
Stress - Max. Allowable
UG-23
Manufacturer'sResponsibility
U-2, UG-90
Inspector's Responsibilities
U-2, UG-90
User's Responsibilities
U-2
Pressure Tests UG-99,100,101 ,UW-50, UCI-99, UCD-99
LowTemperatureService
UG-84, UW-2, Part ULT
U-1, UG-35, ULT-2
Quick Actuating Closures
Service Restrictions
UW-2, UB-3, UCL-2,UCD-2
Nameplates, Stamping and Reports
UG-115 to 120,
UHT-115, ULW-115, ULT-115,App. W
Non-DestructiveTesting
UW-51,52
(a)
Radiography
App. XI1
(b)
Ultrasonic
App. VI
(c)
Magneticparticle
(d)
Liquid Penetrant
App. VI II
Porosity Charts
App. IV
Code Jurisdiction Over Piping
U1
Material Tolerances
UG-16
Material Identification, Marking and Certification
UG-77,93,94
Non-CircularVessels
App. XI II
22
....
m..........................................
'@i\ PROCESS
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I
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FABRICATORS
INC.
@
'
PROCESS
F A B R I C A T O R S ~ ~ B B ~ B ~ ~ B ~ ~ B ~ B B B B B B ~ B ~ ~ B B B B B ~ B B B B B B23
B B B B B
'\,,.-a/
INC.
':
mmmmmmmm.mmwmmmmmmm
m m m m m m m m m m m m m m m m m m m m 3
PROCESS
1 FABRICATORS
Pressure
- Thermit Welding
Pressure Design
The pressure fixed upon for the purpose offiguring the thickness of different parts of the vessel.
Radiographing
The process of passing electronic radiations through an object and obtaining a record of its
soundness upon a sensitizedfilm.
Resistance Welding
A group of welding processes wherein coalescence is produced by the heat obtained from resistance of the work of the flow of electric current in a circuit of which the work is a part, and by
the application of pressure.
Thermit Welding
A group of welding processeswherein coalescence is produced by heating with superheated
liquid metal and slag resulting from a chemical reaction between a metal oxide and aluminum
with orwithout the application of pressure. Filler metal, when used, is obtainedfrom the liquid
metal.
Vessel, Clad
A vessel made from plate having a corrosion-resistant material integrally bonded to a base of
less resistant material.
Vessel, Lined
Avessel having a corrosion resistant lining attached intermittentlyto the vessel wall.
Weld, Fillet
A weld, approximately triangular cross section, as used on a lap joint, toe joint or corner joint
joining two surfacesapproximatelyat right angles to each other.
Weld, Plug
A weld made in a hole in one member of a lap joint, joining that member to that portion of the
surface of the other memberwhich is exposed through the hole. The walls of the hole mayor
may not be parallel, and the hole may be partially or completelyfilled with weld metal.
Weld, Seal
Aweld used primarily to obtain tightness and prevent leakage.
/j
28
m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m w m m m m m m m m m m m q
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PROCESS
! FABRICATORS
INC.
Characteristics of Metals
Metal
Aluminum
Bronze
Brass
Carbon
Chromium
Copper
Gold
Iron
Lead
Magnesium
Manganese
Mild Steel
Nickel
.Silver
Titanium
Tungsten
Zinc
4130 Steel
Boiling Point
OC
OF
Metting Point
"C
OF
4442
2450
1083
4703
2595
5380
2971
2786
1063
1530
5430
2999
62 1
1100
327
593
3137
1725
2300
2462-2786
1260
1350-1530
5450
3049
2645
1761
1452
960
4950
4010
2732
1217
658
1566-1832
1652-1724
850-1000
900-940
6512
3600
3034
1615
1981
1946
2210
218
1186
3263
1795
5432
3000
10706
5930
443
786
2550
419
1663
5500
906
3051
495
Cheny Red
kialmon and Scalina
Lemon
Light Yellow
White
Danli ng W h te
900
482
1375
1650
1825
1975
2200
2350
899
996
1079
1204
1288
FUEL
AIR" F
wlOXYGEN0 F
Hydrogen (H2)
4000" F
5400" F
Propane (CaHa)
3800" F
5300"F
Stock Heads
Flanged and Dished
1 -:
L
1-.
Stainless Steel
ELLIPTICAL(2:l)
ASME
FLANGED
AND DISHED
ASME
FLANGED
AND DISHED
304,304L,
316, and 316L
A516-70
Hot Formed
and Normalized
Square
Machined
Edge
37 112" Outside
Bevel with a
1116" Land
ASME
FLANGED
AND DISHED
A285-C and 516-70
Square
Machined
I Edge
48
60
72"
84
96"
108
120
312"
144"
X
X
X
X
X
X
X
X
X
X
X
X
X
Square
Machined
Edge
42"
48
54"
60
66
72
84"
96"
108
120"
X
X
X
X
X
X
X
X
X x x
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
ELLIPTICAL(2:l)
A403 WELD CAP
6 518" 1 314" X
8518" 111116" X
304Land 316L
10 314" 2 118"
12 314" 2 518"
ELLIPTICAL (2: 1)
ASME
SECTIONVIII
304Land 316L
Beveled Edge
X
X
X
X
X
X
X
X
X
X
X
DISHEDONLY
Outside Diameter
Thickness
Overall Height
Straight Flange
Radius of Dish
Inside Corner Radius
Inside Depth of Dish
34
m m m m m m m m m m m mm m m m m m m m m m m . m m m m m m m , m m m m m m m m m m m m m m m ~
' \\ -//'
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PROCESS
FABRICATORS
INC.
OD
THK
OH
SF
RD
ICR
IDD
Outside Diameter
Thickness
Overall Height
Straight Flange
Radius of Dish
lnside Corner Radius
Inside Depth of Dish
Outside Daimeter
Inside Diameter
Thickness
Overall Height
Straight Flange
Radius of Dish
Inside Corner Radius
IncludedAngle
Heat Treating
Cleaning
All solution annealed stainless steel
heads are pickled or sandblasted prior
to shipment. All cold formed heads are
solvent cleaned prior to shipment
36
/^@
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m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m ~ m m m m m m m m m m m q
\
PROCESS
FABRICATORS
INC.
Outside Diameter
Thickness
Overall Height
Straight Flange
Radius of Dish
Inside Corner Radius
Inside Depth of Dish
PROCESS
I F A ~ R I C A T O R S m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m
d L
37
INC.
I.D.
a
e
r 1
6 518"
through
16
13/16"
1 7116"
115116"
2 7116"
2 15/16"
Over 1 6
through
26"
13116"
17/16"
115116"
27/16"
2 15/16"
Over26"
through
36"
Over 36"
through
116"
15/16"
115/16"
2 15/16"
13116
1 7/16"
1 15/16"
27/16"
2 15116"
ASK
13116
1 7/16"
115116"
27/16"
215116"
ASK
15116"
1 15/16"
215116"
ASK
Add Extra
Inches
1/16"
118"
3116"
114"
ASK
1/16"
118"
3116"
114"
112"
ASK
1116"
118"
3116"
114"
318"
ASK
1/ I 6"
118"
3116"
ASK
I CRT I
OH*
121"-144" 118"
145"-Above 3/16"
1%
1%
114"
112"
114"
112"
61"-96"
114"
97"-120
5/16
121"-Above 318"
1%
1%
1%
314"
1"
1"
112"
314"
314"
O.D.
CT
FT
8 518"
through
26
Over26
O.D.
I.D.
THK
OH
SF
Add Extra
Inches
3/16"
318"
518
ASK
3116"
114"
11 2
ASK
Outside Diameter
Inside Diameter
Thickness
Overall Height
Straight Flange
THK.
Thick
Overlw
Thick
Hemispherical Heads
a
e
r
SF*
O.D.
O.D.
CT
ORT
DT
FT
CircumferenceTolerance
Out of RoundTolerance
DiameterTolerance
FlatnessTolerance
38
'%
m m m m m m m m m m m m m m m m m m m m m m m m m m ~ m m m m m m m ~ m m m m m m m m m ~ m ~
' '.,
PROCESS
! FABRICATORS
INC.
-I
i-
OD
THK
OH
SF
RD
ICR
IDD
For herall Height" add length of straight flange to IDD given, plu: hickness of
material.
Use when RD Equals Diameter
Minus 6"
Outside Diameter
Thickness
Overall Height
Straight Flange
Radius of Dish
Inside Corner Radius
Inside Depth of Dish
. PROCESS
,',,
...............................................
39
a,/I FABRICATORS
ASME Flanged and Dished Heads IDD Chart
INC.
OD
THK
OH
SF
RD
ICR
IDD
For "Overall Height" add length of straight flange to IDD given, plus thickness of
material.
Use when RD Equals Diameter
Minus 6"
Outside Diameter
Thickness
Overall Height
Straight Flange
Radius of Dish
Inside Corner Radius
Inside Depth of Dish
/'-7
40
m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m ~
'-
PROCESS
I FABRICATORS
INC.
Est Weight
PSI @ 100F
7.0
640
6"x8"x 1/4"x2"
with Neoprene Gasket
16.0
340
22.5
340
7.0
640
6"x8"x1/4x2"
wth Neoprene Gasket
16.0
340
22.5
340
Stainless Steel
Est Weight
69.0
PSI @ 100F
460
400
460
69.0
352
Manholes include the elliptical ring and cover,
gasket, two yokes and two nuts and bolts.
Separate component partsare available
* All parts are Stainless Steel
+ Gaskets are either neoprene or "non-asbes
tos". Neoprene gaskets are furnished unless
noted.
360
440
PROCESS
F A B R ~ C A T O R S B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B41
BBBBBB
Est Weight
PSI @ 100F
4.5
880
640
19
640
11
400
28
400
Carbon Steel
Est Weight
PSI @ 100F
11"x 15"x3/4"x3"
wl114" cover
56.0
300
11"x 15"x3/4"x3"
W
318"
Icover
73.0
600
66.0
300
11"~15"~3/4"~4"
77.0
300
61.O
400
72.0
400
86.0
400
14"x 18"x3/4"x4"
105.0
440
121.0
440
Carbon Steel
Est Weight
39.0
11"x15"x112"x3"Non-code
elliptical ring with 2 yokes, cover
and neoprene gasket
45.0
PSI @ 100F
PSI @ 100F
@)
T,
+,
; [I* -
Est. Weight
When dimension " X is 2",the
minimum wall thickness of a singlewalled tank is " D
pl
, --
PROCESS
1 FABRICATORS m m m m . . m m m m m m . m m m m m m m m m m m m m m m m m . m m m m m m m m m m m m m m m m
g,
'.,
'.-+
43
INC.
PSI @ 100F
36.7
28.0
35.0
42.8
35.0
41.5
84.6
106.0
117.3
These one-piece,stamped manways (there's no weld seam to leak) have a 7" neckespecially designed
for use in double walled tanks where the neck must penetrate both shells, composite tanks or other
applicationswhere extra clearance is needed underthe horizontalflange. They can also be used in small
diameter tankswhere the curvature is too tight for standard manways.
Est. Weight
When dimension " X is 2", the
minimum wall thickness of a singlewalled tank is "D"
$f$
/---
44
B B B B B B B D D B ~ B B D B B B B B B B B B D ~ B B B B D B D B B B B B B D B D B B B B B
'.-
PROCESS
FABRICATORS
INC.
A3O" diameter and a 7" neck give you considerablymoreroom to install plumbing. Their invertedflange
and smooth corner radius make it much easier to apply a protective coating and virtually eliminate the
possibility of uncoated, unprotected areas. Made in one-piecefromA635 steel. 24-threaded studs on
a 27" bolt circle allow you to use a standard 24" x 1/4", 5116" or 318" cover and gasket
'
.&:
\.-
PROCESS
1 FABRlcAToRs
INC.
...............................................
45
Observation Equipment
Circular Sightglasses
Sanitary Sightglasses
Rectangular Sightglasses
Light 1Sightglasses
Window Wipers
Piping Accessories
hbber P~pe
Expansion Joints
PROCESS
46
m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m
Packed Columns
The Contents of a Packed Column
Beyond the packing itself, a packed column will
always contain a combination of liquid distributors,
liquidcollectors,liquid re-distributors, packing supports, gas distributors and mist eliminators. Each
one of these elements is carefully selected and
designed to be able to achieve maximum packing
performance. Process Fabricators will assist you
in determiningthe internals to match your application.
Typical Applications
Column packings and internals are widelyapplied
in the following processes.
Absorption
Desorption
Distillation
Rectification
Extraction
Drying
Cooling
Humidification
Condensation
Scrubbing
Mixing
Stripping
Aeration
Deaeration
Degassification
Precipitation
Mist Elimination
ParticulateRemoval
Biological Filtration
Desaltification
Oil-Water Separation
The above listed are the most common applications however other applications may also benefit
from the utilization of a packed tower. Contact
Process Fabricators for more information.
FABRICATORS
'\
B,'
-
PROCESS
FABRlcATORs
INC.
...............................................
47
Tower I.D.
6" - 12"
12114"-173/4"
18" - 2 3 314"
Isupport
6 112"
9"
12"
2520
1220
670
3140
1520
830
Notes:
+ Approximateweight
--
'
/\/'V~'.-,"L"\
'
48
m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m ~
%,
\.--
PROCESS
1 FABRICATORS
INC.
upport Rin!@I
Load Capacitv, L b ~ . l F t . ~
Carbon Stl.
Width
314"
1"
1 114"
3980
2220
1420
1 112"
2
2 112"
2 112"
3"
Notes:
+ Thesefiguresaretypicalvalues. Actualvalues\MIIvary
with temperature,diameter,andmaterialtypelthidvless.
+ Larger sizesareavailable.
+ All internalsaresegmentedasrequiredfor installation.
+ Center supportbeams may berequiredfor diametersof
9feetor larger.
/&i.
' PROCESS
1
'
FABRICATORS
INC.
...............................................
49
Tower I.D.
6 - 11 314"
1 2 " - 17314"
18" - 22 314"
24" - 29 314"
30" - 59 112"
60" - 89 112"
90-119112"
1 2 0 - 137 112"
Clips
314"
1"
1 114"
1 112"
2"
2 112"
2 112"
3"
+
+
Notes:
Approximate weight for standard construction in carbon or stainless steel: 12 Ibs./sq. ft.
These figures are typical values. Actual values will vary
with temperature, diameter and material type and thickness.
Larger sizes are available.
All internalsare segmented as requiredfor installation.
Center support beams may be requiredfor diameters of
9 feet or larger.
Plate Distributors
The Model 301A Orifice Plate Distributor is the most
common liquid distributor for general purpose, nonfouling applications. Vapor passesthe platethrough
gas riserswhileliquidflows throughholesonthedeck.
Pressuredropacrossthe distributor istypically0.25"
- 0.5"w.c., and the standard design has a turndown
ratioof2:l. Higherturndownratiosarepossiblewhen
taller vapor risers are used.
Model301A distributorsarefabricated in sectionsfor
installationthroughmanways,andare usuallyclamped
to a support ring. For tower diameters less than 3 0
where clampsare inaccessible, a rim is put aroundthe
peripheryofthedistributor tocontainthe liquid.
Model 301A distributors are commonly used as
redistributors by simply adding hats over the gas
risersto prevent liquidfrom falling through. The Model
301Aalsocanbe usedas a liquidcollector by deleting
the orifice holesandinstallingadowncommerordraw
sump. The same style can be used as a vapor
distributor at the bottom of a column, but the plate is
designedwith a higher pressure drop.
Tower I.D.
C - 17 34"
1 8 - 23 34"
24' - 29 34"
30"-58 112'
60" - 89 11T'
93'- 119 112'
Support Ring
Width
Clips
1"
1 114"
1 112'
2"
2 11T
NO. of Risers
1 -4
4
4
6 - 28
28 - 75
75-128
Net Weight
Carbon or
Stainless Stl.
7 - 30 Ibs.
30 -40 Ibs.
40 - 60 Ibs.
60 - 230 Ibs.
2J)-5001bs.
500-8001bS.
Notes:
+Thesefigures are typical values. Actual values
will vary with temperature, diameter and material
type and thickness.
4 Larger sizes are available.
,All internals are segmented as requiredfor
installation.
4 Center support beams may be required for
diameters of 9 feet or larger.
Tower I.D.
6" - 17 314"
18" - 23 314"
24" - 29 314"
30"-59112"
60" - 89 112"
90"- 119 112"
Net Weight
upport Ring
No. of Risers Car on or
Width
stam essstt
Clips
1 114"
1112"
2112"
Notes:
4 Thesefiguresare typical values. Actual values will
vary with temperature, diameter and materialtype
and thickness.
+ Larger sizes are available.
4 All internalsare segmented as requiredfor installat ion.
Center support beams may be required for diameters of 9 feet or larger.
Notes:
+ Approximateweight for standard construction...
Carbon Steel
21 . 5 # ' ~ l f t . ~
Stainless Steel
13.O#'~lft.~
+ Thesefiguresare typical values. Actual valueswill
vary with temperature, diameter and material type
and thickness.
+ Larger sizes are available.
+ All internals are segmented as requiredfor installatron.
+ Center support beams may be required for diameters of 9 feet or larger.
PL
/--,
'
p
,
\. -
;PROCESS
FABRICATORS..
INC.
.............................................
53
Trough Distributors
The Model 302 through distributor isgenerallyused
in towers with high liquid rates or fouling service.
Turndown characteristics are very good (at least
4:I) because of the tapered notch design.
Liquid is introduced into the parting box, which
properly distributes the liquid into the laterals. Generally, one parting box is required for towers up to
8feet in diameter. Multiple parting boxes are used
for larger diameter towers or high liquid rates.
Model 302 trough distributors are fabricated in
sectionsfor installationthrough manways and are
supported on a support ring (and beams if required). This distributor is also available with an
integral bed limiter as Model 302M.
Tower I.D.
Number of
Troughs
Notes:
or larger.
Actual number of parting boxeswill depend on liquid rates.
,/' \:
54
mm
mm
mm
mm
mm
mm
\,
. PROCESS
1 FAmcAToRs
INC.
Tower I.D.
6" - 17 314"
18" - 23 314"
24" - 29 314"
30"-59112"
60" - 89 112"
90-119112"
Net Weight
upport Ring
No. of Risers Carbon or
Width
Clips
1 114"
1112"
7 - 30 Ibs.
30 -40 Ibs.
40 - 60 1bs.
60 - 230 Ibs.
230 - 500 Ibs.
2112"
Notes:
+ These figures are typical values. Actual valueswill
vary with temperature, diameter and material type
I
1
and thickness.
+ Larger sizes are available.
+ All internalsaresegmentedas requiredforinstallation.
+ Center support beams may be required for diameters of 9 feet or larger.
'
I
-
'pi 1
'
,
-
PROCESS
FArmCATORS
INC.
...............................................
55
Tower I.D.
Number of
Sections
1
1-2
2-3
3-5
5-7
7-9
Load Capacity
Carbon Stl. Stainless St1
380
380
380
380
380
380
320
320
320
320
320
320
Notes:
56
m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m
PROCESS
FABRICATORS
Tower I.D.
'ypical Flow
GPM
Header
Diameter
*
*
*
*
10
17
25
50
65
85
115
140
I60
300
340
450
Notes:
These figures are typical values. Actual values will vary with
temperature, diameter and material type and thickness.
Larger sizes are available.
All internalsare segmented as requiredfor installation.
Center support beams may be required for diameters of 9feet
or larger.
- a
-
PROCESS
FABRlCATORS
INC.
...............................................
57
*
*
*
*
l::zir
No. Laterals
Per side
NO.of w: : ;yT
Nozzles
Notes:
These figures are typical values. Actual valueswill vary with
temperature, diameter and material type and thickness.
Larger slzes are available.
All ~nternalsaresegmented as requiredfor installation.
Center support beams may be required fordlameters of 9feet
or larger.
Bed Limiters
Attached to support rings or bolting clips above the
packedbed,a bed limiter preventsthe lossof packing
if high pressure drop or surge conditions cause sudden bed expansions.
Lightweight mesh is attached to the bed limiter to
prevent carryover of smallersizepacking. Integralbed
limiters may be used with most gravity distributors,
thereby eliminatingthe needfor a separate bed limiter. This reduces cost by eliminatingonedeviceand
itssupportring,andminimizestheriskofmaldistribution
caused by liquidsplashingon a separate bed limiter.
Theoverall height of bed limiters is about 2 inches.
I
L
Tower I.D.
Support Ring
Width
A x. Weight
arbon or
Stainless Stl.
30 Ibs.
I10 lbs.
240 Ibs.
430 Ibs.
570 Ibs.
Notes:
+ Thesefiguresare typical values. Actual valueswill
vary with temperature, diameter and material type
and thickness.
+ Larger sizes are available.
+Allinternals are segmentedas requiredfor installation.
+Centersupport beams may be required for diameters of 9 feet or larger.
1
1
Rests
I 1 0 lbs.
440 Ibs.
1000 Ibs.
1750 Ibs.
2300 Ibs.
Notes:
+Thesefigures are typical values. Actual valueswill
vary with temperature, diameter and materialtype
and thickness.
+ Larger sizes are available.
+Allinternalsaresegmentedas requiredfor installat ion.
9 Center support beams may be required for diameters of 9 feet or larger.
PROCESS
60
I
,
'-
FABRICATORS
m . ~ ~ ~ . B B B B B B ~ ~ ~ B B B B B B B B B B B B B B B B B B ~ B B ~ B B B ~ ~ . B B ~ . '
Standard Grids
Standard Grids
Standard grid design is a real labor saving
device. Standard grids consist of welded sectionswhich can be installed through a manway.
This substantially reduces the time that is required for a wire mesh unit.
Flanged, SBS and SR grid designs vary to
accomodatedifferent load, and pressure requirements.
Flanged Grids
The unique flanged grid minimizes vessel support
structure. Each section is banded with a support
flangewhich extends above the screen surface.
These flanges are structural members which are
bolted together. Standard construction material
for flanged screens is 41OS stainless steel wire
screen with low carbon steel supports. Another
common method of construction usesall low
carbon steel for those applications not requiring
the performance of stainless steel or other alloy
metals. The flanged grid can have a flush top
surface by invertingthe flanges.
SBS Grids
For heavy loads, SBS (side by side) grids are
built with rectangular bars welded to the screen
support rods. Unlike flanged grids which are
restricted to materials available for flange components, SBS grids can be constructed in a wide
varietyof materials.
SR Grids
A variation on the SBS grids, SR (single rod)
grids have a single rod design for use with lighter
loads.
INC.
Flanged Grid
SBS Grid
SR Grid
SR-A
1 118
SR-B
1 518
SRC
1 518
SBS-D
2 118
SBS-Dl
3 3/16
SBSE
3 118
SBS-El
3 3/16
SBS-F
3 118
SBS-G
4 118
SBS-G1
4 3/16
Notes:
1. Material of construction: 304,
316. 32lstainless steels. Other
special alloys also available.
min.dia.open
for install
stimated gri
veight (lbs.)
12 314"
15 314"
13"
15
13"
14 112"
16
14 114"
15 114"
14
15
16"
14 314"
15 112"
14 112"
15 114"
14 112"
15
17 314"
14 314"
15 112"
Notes:
1. Material of construction: screen410S, framecarbon steel
2. Design conditions. temperature65W, load-20 PSI (1.4 bar) and
50 PSI (3.5 bar), stress-16,500 PSI (401s) and 16,900 PSI (c.s.)
3. Actual vessel should not be less than nominal minus 114" to
assure fit of arid.
4. for slot openiigs less than ,025" (0.6mm), special sealing devices
are required at the panel joints, and are available upon request.
5. Contact PFI for intermediate size availabilitv.
Notes:
1. Material of construction: screen410S, frame-carbon steel
2. Design conditions: temperature65W, load20 PSI (1.4 bar) and
50 PSI (3.5 bar), stress-16,500 PSI (401s) and 16,900 PSI (c.s.)
3. Actual vessel should not be less than nominal minus 114" to
assure fit of grid.
4. for slot openings less than .025 (0.6mm), special sealing devices
are required at the panel joints, and are available upon request.
5. Contact PFI for intermediate size availability
I . Header Laterals
Screens are attached perpendicular
to the header pipe. Insert is a vertical
view of laterals from the top of the
vessel. Side or bottom outlets can be
provided
2. Hub Laterals
Screens are attached to a central hub
forming a radial pattern. Single or
multiple tiers of laterals, offset or in a
horizontal plane, can be constructed,
depending upon the level of effective
collectionand distribution efficiency
desired.
3. Radial Laterals
Screens are attached individuallyto
an interior plate within the vessel in a
radial patternwith opening into a
collectionand distributionchamber.
This design may be used in up or
down-flow systems. Vessel design
permits media bed dumping without
opening the vessel.
Monometal Lateral...
3. W.O.P. Lateral
The W.O.P. (wrapped on pipe) lateral consists of a drilled pipe and one layer of "V"
shaped wrap wire. It is most often used as a
collector or with large slot openings, as a
support core for a fine wire mesh.
5. Hela-Flow Lateral
Designed to be used for media retention. It
functions as a collector during the on-stream
cycle and as a distributor during backwash
cycles. Starting from the inside out, hela-flow
screens offer custom drilled hole patterns in
the plastic pipe base, to suit design requirements. Then the first plastic wire wrap is laid
in a helical design around the pipe base with
large spacings to form a continuous helical
flow channel. Next, a longitudinal layer of
support ribs are added to form longitudinal
flow channels. The third, and outerwrap is
applied to form a continuous helix with an
inward opening "V" slot and creates a stable
interface. The outerwire wrap can be spaced
from .006of an inch or largerto satisfy all
media retention requirements.
'"
-
INC.
Millimeters
.001
25
37
.0015
50
,002
.003
.004
1/16
,005
,006
1I 8
,007
.008
,010
Microns
Std. Mesh
400
27 0
75
100
200
125
149
120
100
150
177
80
1I8
200
70
1I4
250
60
,012
305
.014
355
50
45
.016
.020
400
112
,023
.066
.069
840
1000
20
1190
16
1250
14
11R
1410
1500
1680
12
,078
,089
2 114
.I11
. I 18
2 1R
2 314
2500
2750
7
3330
3 1R
3500
.185
.I97
.236
-263
.312
2000
2250
2790
3000
132
.I38
.I57
17 50
2380
-094
.I08
18
1 114
1 314
2
,098
30
25
314
04 7
,049
,055
,059
40
35
71 0
750
,028
.030
,033
,039
500
590
4000
4700
5000
6000
6700
7900
2.5
66
'
p\,
m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m
'
'-
PROCESS
FABRICATORS
INC.
Q = NoN d3
230
where:
Q =pumping rate in gallons per minute
N =mixer speed in RPM
d =Impeller diameter in inches
N,=pumping coefficient for impeller type
where:
HP=horsepowerrequired
N =mixer speed in RPM
d =propellor diameter in inches
P =specific gravity of mixture
N ~ p o w ecoeficient
r
for a class of propellers
(1.Oor"square"pitchmarinepropeller,Np=0.35)
(1.5"steepM
pitchmarinepropeller,Np=O.85)
(1.Oor"square"pitchmarinepropeller,NQ=0.5)
(1.5"steep" pitchmarinepropeller, NQ=0.77)
Description
Illustration
--. --L
. j
-
!
i
1
<
Bar turbme
Anchor
blades bolted1
welded to top and
bottomof support
disk
Description
Propeller
three blades
-_
-7
-Axla1flowfour
blades
SIX
;!, '
Illustration
Name
constant angle
at 45"
<'
\
Double
spiral
b m helicalflights,
pitch = 112D,
--
68
/I&i
m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m
' '-
Standard Section
PROCESS
I FABRICATORS
INC.
Stair Detail
B-,
, PROCESS
70
m m m m m m m m m m m m m m m ~ m m m m m m m m m m m m m ~ ~ ~ m m m m m m m m m m m m m m m
\
FABRICATORS
INC.
'F;
\.
PROCESS
F A B R ~ C A T O R S ~ ~ B ~ ~ ~ ~ B B B B B B ~ B ~ B B ~ B B ~ ~ B ~ B B B B ~71
B B B B
INC.
,
1
Notes:
1.
For reinforcement, the ringwall should be reinforced against temperature and shrinkage
and to resist the lateral pressure of the confinedfill with its surcharge. It is suggested that
the minimum reinforcing in any ringwall be 0.002 times the cross-sectional area of wall
above-grade, with additional reinforcement as may be requiredfor resisting lateral earth
pressure. The latest edition of the American Concrete Institute's Building Code requirements for Reinforced Concrete (ACI 318 and ANSI A89.1) is recommendedfor stress
values and material specifications.
2.
Top of concrete ringwall should be smooth and level. Strength of concrete should be at
least 3,000 PSI after28 days. Lap reinforcement splices to develop full strength in bond.
, PROCESS
72
.....m......m.......m......m.......m...........
'.-
FABRICATORS
INC.
Tensile
Strength
1500
1I2
1875
518
2350
314
3600
5040
518
314
2940
4500
718
6300
6600
8250
10350
1R
718
Bolt
Dia.
Tensile
Strength
Bolt
Dia.
1
1 118
8280
1 118
1 114
10680
1 114
13350
1 318
11R
12700
15360
1 318
11R
15900
19200
1 518
1 314
18360
21 120
1 518
22950
26400
1 718
24360
1 314
1 718
27600
34500
2 114
36300
2 114
45300
2 1R
44600
2 1R
55750
30450
PROCESS
FABRICATORS
INC.
...............................................
73