SERVICE MANUAL CSM-2223 Mm JULY 1997Important Notice In response to a great number of requests from branch and dealer field technicians, Konica's Corporate publishing Services Department has configured this manual so that a quick reference guide (QRG) can be pulled directy from this book Configuring the manual in this way eliminates the need to duplicate the same information in both the service manual and a seperate QRG. Once the QRG has been removed, the size of the ‘manual willbe signifigantly reduced allowing it tobe stored ina smaller binder. An added benefit is that only one book must be updated when revisions are issued. ‘The table below outlines the procedure for pulling the QRG. Section _ Remove pages 7 | Remove tho cover located at the rear of Front matter] Sieur Rovies Hitt onthe Sections have been stapled to the cover | Tae 2 | oa-pa2 | ees «fal 6 fam - fan Po ue le 13-152223 SERVICE MANUAL JUNE 1997IMPORTANT NOTICE Because of the possible hazards to an inexperienced pperson servicing this equipment, as well as the risk of damage to the equipment, Konica Business Machines U.S.A, Inc., strongly recommends that all servicing be perfermed by Konica-trained service technicians only. Changes may have been made to this equipment to improve its performance alter this service manual was Printed. Accordingly, Konica Business Machines U.S.A, Inc., makes no representations or warranties, cither expressed or implied, that the information con: tained in this service manual is complete or accurate. It is understood that the userof this manual must assume all risks or personal injury and/or damage to the equip- ‘ment while servicing the equipment for which this serv- ice manual is intended Corporate Pubieatione Deparment (© 1997, KONICA BUSINESS MACHINES U.S.A, INC. Allright reserve, Prntedin USA,CONTENTS REVISION HISTORY. SAFETY PRECAUTIONS. SAFETY CIRCUTTS, DIFFERENCES BETWEEN 1120 ANO 2223, MAIN BODY SYSTEM OUTUNE PRODUCT CONFIGURATOR PRODUCT SPECIFICATIONS: “ype Functions ‘Cony Paper Options Pareulars a chine Msitanance ‘Copy Matorale Machine Operating Emironment CENTER CROSS SECTION. FIVE SYSTEM DRAWINGS ‘Maiyrum Dive Coptes ine ons Un Ove EXTERNAL SECTION, Conetrcton, Disassomeiy and Assombly DRIVE SECTION Construction, Mechanim, Dicasomby and Assombly ain) Cont! rum Drive) Cone. optics secriON ‘Conatction, Mechanism Dlssembly and Ascoby ‘Optics Dive (Ma) Contat Lens Drive (M3) Contre Exposure Lamp Conta RES Contos PS Conta Radiation solenoid (608) contra [OFUM CARRIAGE UNIT ‘Conercton Mechanism Disassombl and Assembly EL Control POL Cont Separation Caw Conta (CORONA UNTT ‘Consrton Daassombly and Assembly (charging, TansorSe DEVELOPING SECTION, ‘Constiton Mochanim. Disassembly and Base Deveioping Bias Cont Tonor Daety ont TONER SUPPLY UNIT ‘Constructo, Mechanism ona Lee! Detection Cont (CLEANING UNIT/TONER COLLECTING UNIT Contraction chan Diaseomsy and Assembly PAPER FEED SECTION ‘constuction. chan. Disassembly and Ascot Paper Feed Contot Paper Sie Dstecton Gant ABER CONVEYANCE SECTION ‘Consnitio, Mechanism ‘Disassembly and Assomely FUSING UNIT Consrston. Disessambiy and Assombly sing Tomporatue Conte OTHER CONTROL, 149 +50 Pare hat Remain ON when th Man Sitch Is Trad OFF. Pans nat Operate hon th Main Sieh fe Turned ON ‘operat Panel Cont ‘Courter Conta {Goong Fan Conve Option Cont DIAGRAMS. ELECTRICAL PARTS LAYOUT DRAWING ‘CONNECTOR LAYOUT DRAWING ‘OVERALL WARING DIAGRAM 2223 OPTION WIRING DIAGRAW ‘CONTROL BOARD CIRCUIT DIAGRAM (7). ‘CONTROL BOARD CIRCUIT DIAGRAM (2/7), CONTROL BOARD CIRGUTT DIAGRAM (7), ‘CONTROL BOAAD CIRCUIT DIAGRAM (47), ‘CONTROL BOARD CIRCUTT DIAGRAM (57), ‘CONTROL BOARD CIRCUIT DIAGRAM (87), ‘CONTROL BOARD CIRCUIT DIAGRAM (7) POWER SUPPLY BOARD CIRCUIT DIAGRAM (12) POWER SUPPLY BOARD CIRCUIT DIAGRAM (22) LEFT OPERATION BOARD CIRCUIT DIAGRAM, FIGHT OPERATION BOARD CIRCUTT DIAGRAM (CHARGE ELIMINATION LED CIRCUIT DIAGRAM (CHARGE CORRECTION CIRCUIT DIAGRAM, POL CIRCUIT DIAGRAM “7 178 +81 2a 27 22 21 246 27 218 220 221 22 22 2.26 225[AES SENSOR CIRCUIT DIAGRAM. TONER DENSITY SENSOR CIRCUIT DIAGRAM TIMING CHART TIMING CHART (85x11, 1,2 shoots) JAM LISTS AM USTs Paper Jam ions Main Body Abnocmaly ADJUSTMENT HOWTO USE THIS SECTION ADWUSTMENTS WHEN REPLACING PRATS /ADWUSTMENTS WITH THE P BUTTON. P Function Uist P Functon Operating Procesures {checking and Rossing the PM Counter Cheek and Reseting the Oeroping as Shit Chock and Raseting tne Orum Courter. Checking the Copy CounterToal Courtor CChockng the ROM Veron OTHER ADJUSTMENT. Light Oiteuton Adjustment (Conor Acusiment Distortion Adjustment Focus Adjustment - Lor Size Selecton Acjusing ADU goa ting ‘Aaj nip roller elrating cam ming Aajusing ne ADU changeover gate poston Acjosting pape shew. various USTS. = 1 ‘Standard Value for Each Pt. DIAGNosTiCs 25 MODE, Seting procedures ‘Auto sat original Salacon| ‘Countor Selection “ Message Language Selection Prolerentil Paper Sie Saacton Criginal tum back slacion [Auto Low pomer made Tene Seng ‘to shut OFF rade eeacton ‘Auto Start oiase Tene Salacon [ADF Frame Erase Selocbon PM Cyele Speciation "Minimum Orginal Size atecton Selon. Sort nal Mode Seting Closing Fusing Fale. ‘Auto Reset Seting CGtoaing Curent Leskage Main Relay Fire Douse Count Speciation for x17 Copies 2.26 Init Tay Seting for APS Canceling ea ‘Ado Ty Seacon 4 ‘ie Start Buton Function Selection. eal Erg Star nits rode election ea ‘to ton Funston Ato Funan Seting when an ‘Original piaoed inthe ADF and ADF opened, es ‘Key Counter Operation Scitcaion 6s inl Mode Sting os. [AMS Mode Pty Seting es sore Bine Shit Selacion 66 ‘Mea Original Functon Slacton os. ‘uta Shut OFF Tier Seting re (td Number of Original Count Mode Ssocion 6 Poet of Original Taser Sheet Slecon 6-7 ‘Whole image selection or bypase and universal ay 67 Master kay code sang 67 Intra! Heatr ating 67 LCT Paper Size Selection. e7 ‘Switching he Sle SeictoniCansete Seoction 6-8 Inmate Stop Mode Seting ee (Copy uarity Soting Lint Seacion 68 25 Meds Acdese Map, 69 a7 MODE oz Seting te 47 Noe ee (Checking Speraon Claw Clearance e12 AdjstingLDatacon (Tes Dena) eis AES Aausimont cia InpuOuput Check Lit e14 6 MODE ea7 Seting Procedires ear Fung Test Mose 617 ght intent Aausiment. oe. Lead Ege Timing Acta 6-18 orc! Magatizaton Adusmont e109 Horizontal Magitcaton Adjustment 6:10 Lead Ege Erasure With Adjustment 520 ‘Waling Edge Erasure Wish Aqustmont eat Ho to Original Lead Edge Distance Adpsiment 6:21 SERVICE SERVICE SCHEDULE m Service Seneduie "4 Mantenance tome 72 Pere Check Service 1 (COPY MATERIALS. rt Toror Kt mt Pu Parte mH Maistenance Kit 72 SERVICE MATERIALS re ‘SPECIAL TOOLS, ma INSTALLATION, INSTALLATION yes et Instatton requroment. aInstallation space Wirt ‘Accessory parts Inctataton recede How to eat ne PM counter Toner donsty adjustment (L detection ‘agjuaman How to set tha paper a INDEX INDEX BULLETINSTis pagel ak intertonaly.REVISION HISTORY MODEL 2223 ne 1997 AN the ime of release of this service manual, no TECHNICAL BULLETINS have beun issued fortis model ‘The following SAFETY BULLETINS have beon issued which ether apply specifically to this model or address ‘general safety. In addiion to the safety bulletins, review tha Safety Procalions section ofthis manual, BULLETIN € me Date, " Isopropyl Alcohol Incorporated 1st edtton “4 ‘Sharp Edges (All Models) Incorporated ts edtion 170 Policy on Unauthorized Modifications (All Models) Incorporated tt etion 6 Installation Envicrmant (Al Models) Incorporated tt etion‘This pagoftbank intronsSAFETY PRECAUTIONS Installation Environment Safety considerations usually are rected toward me chine design and the possibly of human enor. In ‘adtion, tne environment in which a machines ofe fated must not ba overlooked as a potential say hazard, Most electrical equipment is eafo when installed in a ‘normal environmant. However, ithe envitanmant is siferent rom what most people consideriobenoreal, itis conceivable that the combinaton ofthe machine land the room air coud presenta hazardous combina tion Tis is because Neat (suchas from fusing unts) land elecral ares (wien can ooour inside rtohas) have the ably to ignite flammable substances, n- ‘lung a. ‘When instaling a machine, check to see if there ls anything nearby which suggests that a potential hhazard might exist. For example, alaoratory might se organic compounds which, when they evaporate, ‘make the ream air volatile, Potential dangerous con” ‘ions might be seen or smelled. The presence of substances suchas cleaners, paint thinners, gasoin, alcoho, solvents, explosives, or silar lems shouts because for concern. 1 conditions such as these exist, take appropriate action, such as one ofthe folowing suggestions. + Dotormine that the environment is controll (such as through the use ofan exhaust hood) 0 that an offending substance or its umes cannat reach the machine. ‘+ Remove the offending substance, ‘+ Install the machi ‘The specific remady wll vary rom site ost, but he principles remain the same, To avoid the isk of nny fr damaga, be alot for changes In the environment ‘ben peronming subsequentservce on any machine, and take appropiate action, Ina diferent location, Unauthorized Modifications Konica has gained a reputation for manufacturing reliable products Thishas been stained by the com bination of austanding design and knowledgeable seni forces, ‘The design of the equipment is extremely important. Itsthe design procoss that determines tolerances and safety margins for mechanical, electcal, and elec- tronic aspects. tis nat reasonable to expect nd ais not Involved in predct engineering to know what ‘tect may be caused by alloring any aspect ofthe machine's design. Such changes havsthe potential of degrading product performance and reducing safely margins For these reasons, instalation of any modfcation not ‘speoifaly authorized by Konica Business Machines USA, In. i sicty prohibited. ‘The following lst of prohibited actions isnot alin sive, but demonstrate the intent ofthis paoy. + Using an extension cord or any unauthorized ower cord adapter. ‘+ Instling any fuse whose rating and physical size difers from that viginally insalie. + Using wir, paper cis, solder, et, to replace for eliminate ary fuse (inciuding temperature ‘se. + Removing (except or replacement) any atte. ‘+ Defeating the operation of relays by any means (uch as wedging paper between contacts), ‘Causing the machine to operate in a fashion ‘other than as twas designed. ‘+ Making any change which might have a ehanes ‘of defeating built-in salty features, + Using any unspectied replacement part General Safety Guidelines This machine has been examined in accordance with the laws pereainng to various product safety regula tions prior to leaving the manufacturing faci fo pro- tect the operators and service personnel fom injury. However, as wih any operating davies, components willbreak down through thewearand-tear of everyaay use, as wil adiional safety discrepancies be discov ‘ered, For this reason, itis important thatthe technician perioscaly performs safely checks on the machine a maistain optimum reliably and safety ‘The folowing checks, not alkincusive, shoulé be ‘ade during each seni cal CAUTION: Avoid injury. Ensure thatthe machine is disconnected romits power sourca before continuing,+ Look for sharp edges, burs, and damage on al extemal covers and the machine tame. ‘+ Inepect all cover hinges for wear (oase or bro- ker, ‘+ Inspect cables for wear, ays, or pinched areas. ‘+ Ensure thet the power cord insulation is not damaged (no exposed electrical conductors). ‘+ Ensure thatthe power cord Is propery mounted to the frame by cor clamps. “+ Chock the continuity from the round lug (GND) ofthe power cord tothe ame el the machine — ensure continuity. An improperly grounded ms chine can cause an electcally-charged ma: chine tame, ‘Safeguards During Service Calls Confirm that all serows, pats, and witing which are removed during maintenance are installed in their tginal positions. ‘+ When disconnecting connectors, donot pl the wing, pariculary on AC line wiring and high voltage pats, ‘+ Do not route the power cord where it is hely to be stopped on or crushed. + Carefully remove all toner and dit adhering to any electrical units or electrodes. + Atter part replacement or rpsir work, route the wig in such a way that does not contact any burs or sharp edges. + Do not make any adjustments ouside of the spectied range Applying Isopropyl Alcohol Care shouldbe exercised whan using isopropyl alco- hol due to its flammability. When using alcoho to ‘lean parts, obsorve the folowing precautions ‘+ Remove power from the equipment ‘+ Use alcohol in small quanties to avoid spillage + pudding. Any spilage should be cleaned up ‘with rags and cisposed of propery. ‘+ Be sure tha there is adequate venation, ‘+ Alow a surface which has been in contact with slconal to dy fora tow minutes to ensure that ‘he alcohol has evaporated completely betore applying power or instaling covers. ‘Summary Itis the responsibity of every technician to use pro ‘essionalskils when servicing Konica preduts. There are no short custo high-aualty service. Each mar chine must be thoroughly inspected wih respect to salely considerations as part of every routine service ‘al The operably of tha machine, and more impor ‘anil, the safely of those who operate or service the machine, are directly dependent upon the conscien- tous efor of each and every tectne'an, FRemember..when performing service calls, use good Judgement (hava a watchful eye) to identity safety hazards or potential sally hazards that may be pre Sent, and correct these problem areas as they are identi ~the caety af those who operate the copier as well as those who sence the copier depend oniSAFETY CIRCUITS ‘Tho olestcal ccut of hie machine contain the oloning saltyceuitstoprevertan acientrom acuring nthe oven ‘ofan abnormal, 11) Overal safety cicut protector 12} Exposure lamp (L)cverheatng protectin cout 15} Fusing heater lamp (L2} overhetng protectin circu: “Te fotoning expanaions are provide fo prevent serve enginaots em wnetontonnly esbng the saley eres Overall Safety Circuit Protector SAFETY ciRCUTS Exposure Lamp (L1) Overheating Protec- tion Circuit 9 | [we & | 6 | Lem polls canned ~~ aa | JT __} 1. Protection function provided by ercuit breaker (car) This function broaks the AC ne isartaneously inthe overt tht thre is exces caren ow due to short bine tha AC Ines "Note:The titson of CBR mustnetbedescvated ude any 2, Protection function provided by current leakage dotecting circuit (LR) “This tunein turns tha main relays (RL1 and RL2) OFF and beaks the AC ine neantaneast the ever tha ke age cuent we de 6 aground short none ede of he Note: The uncbon of LAR must nate desetaled undo any 1. Protection function provided by software Wen te L1 CONT signal ouput from the protectin fencton by satware on the contol board (C8) becomes [UL tights. Siutanecusy, the LY ACK sgn, whic Indeates hatte ep romthe CVR onthe power apply board (PSB) othe CB. “he CB montors bth he Lt CONT andLt ACK signa lee aifrtom eachother hemain clay (RL and.) vill tuned OFF en power to Lt wil bs cut OFF [Note:The furcton of RL1 and RL2 most net be desebtas under any crcunstances, 2, Protection function using hardware timer circuit om IL Tomansitfocmorethan approximately 1645 seconde ‘bsauso of some abnarmay the hardware meron he COVR in he PSB wl operate, ob euting of RL and A. Note: Tho fucon of RL and L2 must not be deactivated under any creursaneas, 2. Protection{unetion using optics temperaturetuse a) Ne tomperatre in the init of ess sbove 36°F, 1 sil blow, ating of te ow of erento L loco of wie In place of funder anyFusing Heater Lamp (L2) Overheating Protestion Circuit 1. Protection function provided by softwa ‘This uncon tums OF Fusing heater amp (2, the main relays (FLY, and FL2) int overt hat th opt voeage trom tusinglmperature sensor (TH), teadbytecontat board (0), le abnocal Note: Periodically chock ne suracas of THt and TH that contacter andreplace thom hoy are abnormal under any cecurstaness. 2. Protection function provided by hardware “This function uses a comparator cut which compares ‘he ouput votiage of THT andueng temperature sensor? {TH} wth the abnormal judgment relerence value ‘hat tho output votaga of THI of THE exosde the rete ‘Note! Check the surfaces of TH and TH2 that contact he ‘olor pedal and replace ham i hey are abnor ‘The tune of FLY an RL2 must not be desetsted ser any cumstances. 3. Protection function using thermostat TS1) tthe erace temperature ofthe upper fusing roles ox ‘neds epecied value, TSH wit blow, deol cating of the How of eurent oL2 Note: De not use apiece of wir in place of TS1 under anyDIFFERENCES BETWEEN 1120 AND 2229 DIFFERENCES BETWEEN 1120 AND 2223 ‘This machine has been desgned based on the Konica 1120machine, The main iferance between the Konica 1120 andthe Konica 2223 a ltod beso Product Specifications Type Ta Ba Reasons] Speceatons | 1. Copy apeed 20 shoots Bett 23 hosts 85x11 1 shoots 11817 12eheots 1x17 eM change 2. Fist copy tne | "es soconds ast __|__siseconde sett (oP change | 5 Photograph mode Net used | uses Toinpove function “4 Energy corsonaon Preheat nade Power save mace Torespondto Energy Stae_| 5 Bhnaing margin ot | Lesion Lez and reaction Toimprove tncton 1 Patan auto so Netused se Toimerove hancton Options ed F208 F204, DF-208 sone ‘sT-102, $F:210 st10s.st04,sr-216 | Tostlupoptons (9) raworbaso unt ‘DB-205A (io PFU) (08-2088 mee Pru) 08-907 LeTsPFUYADU) 18.607 LCTsPFU) 8-107(ADU) (4) ana Stand | Maintenance: vor 30,000 cope Ever 45.0 copes “To improve servosaby ‘che enange .Gepy atoals - ‘rum: Common with 1015 common with 1015, 1120 | CMPehange Developer: Excusol for 1120 | Exclusively for 2229, “Toner Excel for 1120 Erosive for2z2aMechanism Te i120 ma essere “Gperaton secten | 1 Operation pant | | ED eaten Lcd panet Toimorove cporatonabity | ‘Biv secon | 1B mathe - | | ‘Whale man metor ive Separated dning ito main | Adoption of rum dive mote rotor and deen ctor \oimprove natal dab - snd abit ‘Opies socten | 1 Opies minors (eto th miro) ‘ren by uppor sing rer Independent ven clarng eer ‘Senitaaton riot hyporenstition minor 2 inside cooing aust cooing by osing fen | Exhaust oolngbyedaten | To¥mprov unetion nator and cooing fn ‘Drmunieecion | Aula separation Toimgrove soparaton - ‘Soparaton claws: 3 Separation clan: 5 pofmarce Fusing seston | 1 Clesnng ce To improve claaing peor. 2, Sansor caring bide Nato Heatreasing nner | Moral? ren “Toreepondte market teh ety _ Electrical Control iim 2 Faasane | 1 Baan aie ‘Conon de papsrtea’ | Nowy aed excsbeum — | To mproe deve and _ eveopngtsng detpng dive nett dium dy ‘piseedon | 1. Opie mio Toimprove megs guy | JN oc bratiose ett ops mot Tosi conta creat | 2 Opts brake Petes overin P| Used tases pee mt sapton Tan yc tan 1 excne Toimpove petomarce | Need Newt tod ‘Topreventnactine nae - - tempera om feng ‘pertain | 1. Operation boar exci Toresponato nena (Fight core boars) __|exparsion Faporlrd scion | 1 eit een _ Exch “Toimeroe sefomanoe Gromcoriogs unt | FOL boo Exchsie “Torespondohighr CPM 2 Charge crests Beckie Torescond to photoaph Fushgeedon | 1 Fiahgsewort xcuive oinprove potomanceElectrical Control (continued) DIFFERENCES BETWEEN 1120 AND 2009, Omer 1. High wotage power up Seve Toresena to higher CPM 2 Power sup boa Seve “Toreepondt higher CPM nd tnetnal xparion| Z ‘a0u). 3 Gonwatboara Excise ‘Toreependt high CPM Teroponatonnetens | + ROMITRONE xchsve Torespond highor CPm Torependo tetera evpesion‘Ths page lof be internal.Replace this page with the tab divider printed: MAIN BODYSYSTEM OUTLINE AF: OF 208Konica Machine and Accessories er Description Tem Number supplies im Description Them Number | PM Kit tem Number 947-434 edi Opt Fee Type | Recepiacle | Holder Hem No onde] Pan No [30%wan 800" PRODUCT SPECIFICATIONS Type ype: Desk op tps Copying method: Ire! tate maths Original able system: xed ype Photo sensitivity mater ore: ‘Senslive method Direct ieaton method Paper fooding| method “Two stacked taj (250 shoei. 208) uso fod (0 chet 20) 10807 (1000 shoes CToasoshoet! FU, 2015) (Option 1DBE07 (7000 shetsh.cT+250 sheet! Pru.20b) (Option) Functions. Kinds of erginals: Shoots, books, sats Ns17 maximo tint7-55085 Magniteation| Fixed magnifction:x00,90.71,x0.82,x086,x.15,x1.22, al ‘Special aio ‘magnification: mode Zoom magnitomion: 180% to x200% (1% sap) Warmup time: Approx. 65 eo. (68°F, aod votago) Fist copy time: ieee [see asi] ManuaiAES rede 68 continuous copy ‘speed: Unt: copyminae a sae Si andi] 1 Senna 12 Continuous copes: 11099 ‘Special unetions: Auto roel ‘Auto ah oft Book cony Image si duction st COMP itresve Photogragh mode Preneat uncon Copy Paper ‘rainary pa f+ High quatty paper (16,1 2416) ‘Special paper: Transparendes (epee), Labels Ble print mastor tobe deleted High quality paper (13.1616) High aualty bape (24 16 35) cautions: When using specs papers + Do nt use weed cong + Asays eed thm using herd bypass feed ty {The teed, conveyance, and copy image partormance of special papers may sometines be inti to thal oer navy paper (161.924), Options a0: F206, OF 208 Some: ‘87-109, S7-104, ST.216 Stapler unt 25a 288 Stand Drawer aso untt DB-S07 (ADUSLCTSPFU) 16-07 (ADU 6-07 (LcT¥PFU) 1015712072008 papor conveyance kt (for ncessary sonar) DF Adapt (oe necessary DF-208 and F208) Fourth miror neater Pedestal heatrSpecifications Power requiremente:120VAC+- 10%, 208, 6oHes!-2.H2 Power consumption: 13 kit Weight ‘oproximatty 1101 Machine dimensions Maintenance Maintenance: Every 4,000 copie Copy Materials rm: (OFC um (160) Comanon hs Korea 015,120 Developer Exetaive fr 2223 Toner! xchsive for 2223 ‘Machine Operating Environment Temperature: SOF 91°F Humid 10% to 80% RH Note: These specications are subject 16 change withoutMan 200" CENTER-CROSS SECTION Cleaning unt Ccherging arena unit toner eating unt a cel Optics section Developing unt Ccoalng tan \ bum Trane corona sepataingcoxora eit Paper ted seconDRIVE SYSTEM DRAWINGSan g0Dy Optics Drive Esposure unt Optics sive motor (M2) Lens Unit Drive Magricaton arm Lone dott Tension spe Lens eve metor M3)EXTERNAL SECTION Construction ‘ ‘Main body separating lever Fina ever per main body Let oper deer ass aa ap hanes Mut bypass ay | reaveance soot | Disassembly and Assembly Procedure Replacing the ozone fiter (1) Press th ft and ght front door reloae butions to Caution: Reistl the ozone fer, securely wth eto open tha ent dot ow, (2) Remove me eran, then remove te le hed. (2) Pulthe ozone titer toward you | Lens older zone titer —_] (4) Reinstall ho pare by reversing the precede do sorbed aboveDRIVE SECTION Construction Aatating ral ive goat Bypass pape food rot Stee gee Fst paper toed ve rte. ‘velgear (Upper paper tesa) Fst pape ood dive rll dive (20 (Lawer paper ised) Paper tod lr dive gear ‘rom ve moor MB) Fusing tive goat Main cor 41) {Seer pops tes) (Upper eaport Mechanism Disassembly and Assembly nea iiaioi——]_Removingteinstaling the main motorérum drive motor a tor raheas OC mot, or —_ ior {0 Tum tho potrsouce OFF when wing on te ‘Dan ve mar Brushless OC motor, oer cng sectors “ tor ype + ) Mak sure tt al comector reser onthe conta Developing ave Gear tain eee Tera coleton dive | Gear ain [ing and paper xt ve | Geri Proceduree Paper ood ve [[Geartan |") Dicennet he connectors for ADF sot, LCT, ADU, (2) Remove the rear cover ater romoving the 7 sro. (3) Romovetho crew, then eomavo te ni roar cover by ling its wor and toward you(3) Oleconnee a connector om he cont boars (CE). (6) Remove te wie from th wie clamping ples (11 te serous, then remove the CB, core, telase the tbo thet roar cover from tho tame, than remove the rer cover ow a (6) Disconeet all eannectrs omthe power supp board 38). (0) Romovethewies connectedtothePSBomtneseven wie eames, (10)Remove tho sik ot screws, thn rmavethe PSB. ‘ire imps PSE\Power Suply Board) (1)Dicconnect th connecter tom Main mater board Connectoran BODY (17) Fines ho parts inte revere ord of removal,Drive secon Main (M1) Control oo wich] © Nain is corral bythe conte boars (C8) the power supply board (5), Operation Misa bushess OC motor ute rotor ps, cen by 24VD6.isusedtocietepaperteedsocton, and paper anveyance eystom, Mt i PLL-contold by a buitin speed sensor, which oops the sped of Mt constant Signals Output signat Mt DRIVE (08 > P88 mt) “This ith de contol signal or Ms [ys mion [Hy M1 OFF M1 ROY (08 + PSB +41) “This tha otaing codon signal or Mt IL) = tis under apectiod speed [HI ts nt spectodspons Drum Drive (M6) Contro! 23-1 vs in 53 ve rerio ‘280 135 ro 18 «3 | rum ev (46) contled the convo boars (C8, Operation 6 Mo isa brushes, outer flor ype OC motor, driven by DDC2Av. ie use to ve the developing un dum it ‘ing unt, and ext oer. Mi is PLLcontoled by a builtin speed sensor, which oops the epoed of MS constant Drum ne speed: 145 Semseconde Signals Output signat MB DRIVE (C8 + Me) “This the ve control gal or Me [Uy MBON IW: Me OFF M6 READY (CB -> m6) “This isthe rotating contion signal for Mi IL) £6 under spactod speed, TH] : M6 not epi speed.8 OPTICS SECTION Construction APSseReOPSI2)- Fiat riror ‘APS soncor (P81) ‘ Coptie ave shat AE onsen, Fourth minor Optics rive — motor ta} optics rive wre — tis Vir Ration sates — ‘Coong tan M8) — oe josef ewe mecer ecraniem lige cee Sapam Raa ies id ee ee ‘Light source | ‘Halogen lamp (280), “These plates are driven by the light distribution regulator ‘Expose ‘Moving Eiht source with off |everthat moves along the light distribution regulator que om oes “Scanning First, second, third mirror aa) " camera — nas saat uae a Fosusing Sovedion whan | Fouth mir sit | adjusting mageations _ gt intensity conpen- | Uh dibaon pao faton for reduction copies ‘Opie and machine side | Exhaust cooing by fan and cooling radaton shter Magnification ‘Tha lens unt changes the magiicton by moving along ‘hemagnicaton dive sha. This movements preducnd Lt strewn utr patos byte lana unt eve mcr (3) and eve Bet srangy. — L__-Onosvetonrogditerplaie 1 the same time, the fouth minor also changes the ‘magnieton by moving along the magnteaten dive ‘haf This movoment is produced by the lane Unt a ‘mages armloeatedunderthe un andongaged wh 1133 Opti and machine Inside coating ‘radiation shuter provided at ho outs or iniaks Redaton shuter MAIN BODY bly and Assembly at must not be removed. forthe lane unit ‘crows that must note removed + 2 stems ana one austing sere forthe fourth ior ‘Screws that must pet be removes+ One ange austin scr forthe fourth mor unit ‘Screw tat must nat ba moved Removing/einstaling the exposure unit ‘Cautions: the poner cor (1) When movg the exposute unt, be sure to Na the pes dive hat sid o move & (2) Wan instaling the exposure unt. shay patra capyimage check (Reertote adjustment secon ot setae) Removal procedure (1) emave the origina ever or ADF (2) Opon tron dor. {@) Remove the 2 screws, thn ove th ssl pl, (6) Laosen te sere orth las pressure pao, remove the ogi ass | eae (6) Remove the 9 cen, then remove the ont over and pper rar cover. ‘Serow Upper ear cover455 fed ay, remove he 5 screws, and Year over and rant sie caver "Note: The igh tear cove i secured by the claw, Theretre, when removing height ear cover, tenould be tstod toad you so that maybe esengaged rem the cl ft) of oar cover ser rmoving the sre (om Saws ign cte cover Fight ear cover (@) Move ne oxpccur unitto e cteut ot heron rar, (8) Remove he 2 screws socutng the exposure unt Exposure unit Chto Note: The wie and doesnot nad o be cl, Main BODY (10)move te exposure unto tho paper eedldo, nna uly canbe ean, (11 Removethe ope wire fromthe uy, andvemove tie exposure unt upward Exposyro unit (12) Remove te seow, anton remove the wie clamping an (19)Remove the wie tom the wire stay, caconnect CNS, {and emove te expoaute unt Conneeto“{Onss) Wire camping bandInstalation procedure (3) Connect CN6to the oxposure unt nahang the opes io on the wie oer the opis eat holder 2 tha aligned. (6) Remove me damper nts rom the paper fod side frame, ton mv th exposure Unt the way tothe paper eed side Esposue unit Damper ubber | (6) Proseingthe exposure unto the ameby hand, hon the 2c natal ato) dammparubberiete the ctotot he ae (9) Secure he wir withthe wire banding he set se. (a) insta tne exposure unttmpocaly using the 2 serous (@) Peinsta he removed parts by reversing the procedure bed above, 7 | ‘Scrons (soured)ain B00 Replacing the exposure lamp Cautions: (3) Unpig the power ors (2) Vinenasconnectng to lamp tominal, be curt hold ‘he teminal, Never pul the cord (9) Derot touche glass a ne exposure amp with bare (@) Se au0 mat connectors are connected ny core rot caught and a stews are tightened ‘cautions: (1) When instating the exposure lamp, ens thatthe ‘manufacture label onthe lam is facing the ont of {he main body ‘Wen instaling the exposure lamp, ensur that tho ripples facing the paper ext side a (9) When intaling the exposure unt, aye perform a cepyimage check (lero thedustment section foe ‘ete (4) Wen moving he expoeure unit, lstonth sideofthe ‘opts ve shat {1} Remove the orignal cover or ADF, sal plat, ihn ‘lass, ont cover an rer cover. (2) Move ne exposure writ tthe cutut of ont rane, Expocur unt (9) Remove th 2 crews, han remove therefor cover Retiestor over (4) Rosse the tee hooks, then remove the teminal over fom the exposure lamp tamil secte, Caution: Do not aamage the hooks. FestsLame terminal (6) Using 2 paper to hold he exposure amp, move t pars Mantacturermarkaces| Exposurelamp (7) Roistall he parts by reversing the procedue de bed above, Fomovingleinstalling the optics V-mirror ‘Caution: Unplug the power cons {Cauion: When mov the optes Viorel on the side athe opti ve shat. Procedure (1) Remove the orignal cover or ADF, ss conginal glass {2} Movothooptes V-mizorto he etoutctthe entrar (6) Romove to 2 ser, then remove the eis Vitor upwara cuout Optic Vmirarunt (4) Reinstall ho parts by raversing the roceaure de 149MAIN B00¥ Removinglteinstalling the fourth mi ‘Caution: Unplg the power cord Procedure (1) Femove th scale plat and ho original lass. [2) Movetheexposure tale way tothe papa entside, (3) Remove tna 2 rows, thon remove the fourth ror coverto the upper slant ection whe releasing he (4) Reinstall he removed party reversing the procedure deserted above ‘+ Puttwotabe ofthe fourh miner over inthe grove of tne ame corti Fret, tighten he sre orcover atthe rot ofthe main ‘ay (screw ti he gue) while pressing the cover ‘agnnet th ame the paper taeda. The, hen the sre al the rear seo ho main body (er 2 in te igre. Removingreinstalling the lens cover “auton: Unplug te power cord Procedure (1) Remove the sale pla and rg glo. rh mitor cover 3 crwth remove he los cover Lons ever (4) Reineta hepa by rversing he procedure described "Noe: Install he shading plate propel into the grooves othe(1) When ceplacing or rewinding the optics wr, always perorma copy mage check. (lar to the adjustment ‘Section forces) (2) When wining wie onthe pully, be sue town it Lightly along he groove witout eroesing tho wi, (9) When moving tho lane unt, hls on the si of re magnification dive shat Removal procedure (1) Fomave th orginal cover or ADF, Sal lt, ogra (ase, tont cover, upporrearcoves eee cover ht ‘io cover, and tea aver (Re tothe dive socten for toa cover removal) (2) Remove the exposure unit and opts Vix (3) Remove the fourth nor cover (6) Mack poeson of he gle stopper pl nthe wppsr sustrent ‘Seat plate Adjustment washers Maring (Gass stopper plate 1a (= ons unit opts postoning pat (1) Vamitor guide(8) Using the 2 serous shown below, Ista the ploy lanai (special tot) one Ham onthe rar sid ot ‘thomambody and hp, tenet pon the man boy. Main s00¥ then remove the optics dive shat tho paper fod ade sloppertotheframe, ghien the et screw wha pressing he stopper rear Paley olin ia Stenger (0) Remove tho 2 sews tough the secest helos as shown (10)Remove the serow securing the ops ir (12}Firt ps the ops dive shat tothe pape feed side, ‘han famove the sal up Note: Ds notin removathe V-murar guide rom the ope shalt remove, intalto 2 fats eorect ah fos set between the gue and shat hoe italing th dre shat ts grooved edge shouldbe {acing te paper food se. (pts ave shat venir guide|(16) Temporary lesen the sero ofthe whe se plate. (171Using ne working hol, asthe wie setae cothat San cenar of he eat pat hale i aigned wth eee of frame hole. Eneure that pin (3) can bo pasced though snooty (18) Tgton the ere of he wie sa pat (13)Romovethe2 crews, than emeve he sensor backe. Setplate hole | at (Remove the 5 sere, ten remove he opti pulley (15)Femove the 3 gears, hen remove he optics wire (19)teat te edge with stance between he end of wee ‘re back gar. Longe eae wed achat(20)Atach he cn ot wit tothe hook on the wt ot pte and throod the wire by follwing the numba bow, "Note: instal the shorter hook oo ta tnsion ping othe nt of 0 tel he hook facing vowara Upper Main BODY (21)Roatl he pars by reversing the procedure. (2) Pass trough tnerear (1) Hangtewireantotie (6) Pass tough the ont ‘yoo, ie gt00%0 a hook the oaeciein grg {Brain apong osteo tho wie end sna wie Noto oe te (3) above: on he paper ent de, + Wind the wir iy. + Wind the wits onthe centr seson of th ply to prevent it om touching he edges “Tis prevents the wre em isng on he pulley sage when the sxpaeure unt may Oven (9) Pass trcugh te tont (3) WindSmaciociea, (4) Pass trough the gem (going ram the rar front groove. thatontProcedure (3) Remove the origin! cover scale ste, orignal la, ‘ont cover upper cove, ght ie over andrearcover(Reortothocia secon fore over reomoval) (2) Movethe exposure utah way oth paper en side (3) Remove the tur muror cover (@) Discennoct ON 7 forth lans civ matortom he CBto prevent dynamictrake ganeratby rotating the mote _ (@) Move foun mir unit atthe way tothe pape feed ‘do. (7) Loosen tne screwotth tension gerplateleatedst the teed ee paver (8) Preset ting pully patho way othe paper oxt tighten the sere " SerenMAIN B00¥ (10) Wie pressing ne magnification arm he paper ex Note: Loosen the ger late screw toad onion othe ln 2, remove he ls unt uptart rom he magni ‘ve Bt, ten tighten he screw agai, tan eve sat Lene uit So - ray 3 “| pTFemovinglreinstalting the cooling fan motor Caution: Unplug te power cord. ‘Caution: When isang te an caso n he uppe boa, _aignine bose ofthe case wth he les oe ‘pper body Procedure (1) Remove tho scale plato, egal gas, tort cover, upper rearcoverletide cover andrear over, (Reet tothe dive easton or sar cover erov). (2) Fomove the 8 scrows, press the main switch, and remove the main ewtch cover an aston aan std cover Sehcrews (9) Whon ADF has boon installed, pross the DF locking nob cotattne manbodysopaatinglovercanbe used ‘o.open the upper Bay. DF loging kn | Main body separating lover (4) Remowethe paprtaythen remove he 2screws. pan ‘a rom cover and vemove thee cover of he wer boa Left over ffm ay (©) Looten the sore forthe lower pvt ofthe igh gas ‘sping unl he ower pot can be removed. (6) Remove the 2g. then remove he ge spring ‘nen ADF has been instal, th 2 gaa Spenge are Installed, They must be removed Eng Seve or vot verMain Bo0Y (7) Disconnect CHAS forthe main sich tom the PSO. (ower svply board (6) Femove th wre for CN rom the wire clamps (1190icconnsct CNS! forthe mln swt, (1a}Removetho2 screws, thn emevetecooing ton case Connector (CNA) ‘Cangas ONS Coding an case (9) Disconnect ON7S and CN7S or the colin an motor ‘nd radon sland located on height i tthe optics met. (10)Remove the screw, then emove te ground wire lth cooing fan motor. ComeseCN78) Sew Grou connect (CN7) (13}Remove tho serowsscungtho wie clamp oration (14)Remove the 2 sens, hen remove he fan cover rom the fan cae, (15}Remove the screw securing the lamp forthe fan motor (15)Remove he seen, hensemoverecoolngtan rom tha fan ca, ‘cooing Wire fan clamps: (7)Feinetal ho parts by reversing the prosodue de- serbea above!Man B00Y Optics Drive (M2) Control ‘AES ccanning ——— Wihen pressing the copy button withthe AES made se acta the exposure unt perfoms RES scanning bolo normal copy sean 8 menses . soe) 3 ree | A scanning see Noma py scones i sanang! Somes a | = —— Optics ome ‘The ope sean perormod by ops ve (M2) whic s ed sivonby 28 VDC. MB's dventy sep sqal rom he cont! (CB), The home poston ofthe expasue un ie aeectd by S« nome poston ‘Scanning speed — "AES scanning Forward scan | 250 nmis0e | MO a 2-phaee sopping rotor. The searing distance is Return “450 mse otarminet bythe number oft stop sna mm the C3 jomma apy aa mand oan a = Normal copy scanning | Fe 5 meisee Exposure unit home postion search (when tte se ‘en the main ewtch sured ON and th exposure unk z= 450 mmfane Isat athe home positon, the home pein the exposure unt wll be automaticaly searched, ‘Stopped poston of xpos unt Psa Opies home poston senaorook copy mode When 8511 or 8.55.5 paper size Is soected "Te est page ofthe books coped contruousy inthe se copy quanity wits he paper edn ordinary ing, “hen, second page i copied according tte fll log sequence. Tho exposure arp ist atthe home raion eo thatthe ft and escond pages wil be Scanned, (Wf the 85x11 size paper is socted, the 19517 se copy is pelomed. tho 85155 so is selocted ha 85x14 20 copy ispeformed}) Howeves, _Spiporis fed at he moment he exposure lap comes ‘ona secondpageso that only secondpago's copied, Tha Busta below tha scanning example using ts {85x11 siz paparin3 copies oss a Bypass food unit used When the contrious copes is slete, the onal ie copied using afllongh sean or hes gape. PS2 (pe Shute Senco) detects heist paper siz otal he ral per length canbe scanned rom the second paper st ter Universal tray used Regardless ofthe siz, tho rg copied using af langth cca for al papas. ‘When paper other than 0.511 or 8.5x5.5 size selected “Te rst page of he book fcoped continual ne ‘ot copy quantity wth th paper fd in arcnary ting. ‘Ath time the teleted pape length copied Than, second page is copiod according the folow ing soqunce. The exposure lamp It at he home pallon to sat seaming, bt smultsneaust the CEL Ieitteracethe charge m 85x55 paper lonth. tor the CEL hasbeen tuned OFF. the seaning conn: od un the selected paper length Is coped. ne ‘x7 eae papers ealaced tha copy of 856 S plus 11217 size length fs planed, however, the return seperation complee when the exposure unit eect the maximum seaming poston, The station below the scanning example using tho 11x17 ezod paper in 3 copies.Man B00 St (P54 CB) This the exposure unit home postion detection signa. [The expocure unt inthe PS fore pion, IH: The exposoreuntisnetintnaPhomepostion ‘Output signa ‘Me DRIVE (CB -» ma} This stop signal hich uns each phage of M2 ON and OFF. ® number of Mo retain proportional to 3 ume’ pulses i detemines weower LS 1S” woomes F LS LS” woowes LS LIL | Lo Lens Drive (M3) Control Tholons unis movedby lone aro (MG), Mi civ by tp signa rom the contel (3). The en 11 pion a detected by PS7 Jens home positon. operation 2-phace sopping moter. The dctance moved by switehed ON Lena unt mages Less ome poston sensor ‘Rodin\When the lon uni eon the alaigement side ane unit ven Per tha lan unt inte 1:1 positon eduction (Operation when @ maghifistion is selected “ho difrence baween the spectiod magntaton and present magnitieaton road, and a numberof pases ( ‘orerpending exact i dilerence fs ouput fom he 8, causing MS ott ‘Wham the lon units onthe right the selected postion Selected potion Snape, acute hon the ans unison thee of the sect pstion Lene unt Selected postion Fae uct seMAIN 800¥ ‘Signal Input signal PS7(PS7 ~» cB) Tiss the ans unt home postion detocton signal [Us The lens unt i the ernrgerent poston, [1 Th fen nt nthe 11 or eduction poston outpu signa MS DRIVE (CB -+ Ma) ‘Thi easep signal whieh ums ach phase of M8 Ot and OFF. Tho moving stance ofthe len unit ropor: tent a rumbor of pulses i detrmined, wowes LT LS L Exposure Lamp (L1) Control aoe ‘The exposure amp (L) supplied wth powerby the constant veltage regulator (VR) nade ne power suey board (PSB) hic is conte by th conto (C8). Operation Light intensty control The ight iorsy of Lt varies aocong to te ouput volage tom te CVR cect in PSB (poner euppy boa) ‘The CVR cecut cupuls 8 vollage proportional tothe votago of he L1 PWM signal rom tho CB. LUght intensity correction During eaemalexpoice, the ouput voltage rom the CVR cteuklsconectedarcorangto the setectedragrtcton, temperature inside he machine, slacton of photograph made, endcopy cout The temperatre is detected he tomporatur sensor en the CEL. [ier WR oan [PWM oa Normal | (valu varies according o frposure | the temperature nid the] 01010 V ‘machine, copy count ‘Setecton of pharaoh ‘ose, and selected ‘magnieaton)ght intensity austment Changngthe ouput voage tthe CVRcan aust tlight Intensity: Using the 9 mae, code 90, he ott valage of OVR cane changes wihn he range of 80 Vio #55 Yims Flor othe lagnstos section tor ats Fault protection = Hardware timer cect IL remain ON coninuoualyforatless 1815 seconds ‘orsoma reasoner other, tears timer of he CUR in PSB wifuncton witching main rely and2 (RL land Fz} OFF. Coneequenty, power fo the AC loads ineuding Lt wa be cut OF. + Temperature tues IhetomporturoofLt ess toacontainvalue, tt (Optics temperature use) wil om, eutng of he power tL. 1 meting temperature: 396°F Signals Input signals LACK (P58 CB) “Ths signal ls sede inom tha C8 a he ON or OFF state of Lt TY :t1 OFF (iy-u1 on ‘TEMP SENSOR (CEL 08) ‘This analog signal used fe lforn the C8 of the {enpersur nse the machine datctd by the ter portize sansor onthe CEL, output signale Li cONT (cB - P58) “hi contol signal ¢ ueodto ta LI ON oF OFF, Ty:t10N [H:LiOFe Li pwn (cB -+ P58) ‘This anaiog signal © use Yo determine the etput voago (CVF output votage: Lt DRIVE} tL ‘The iluteaton below inceats the rlatonip be- LL PW signal and C¥R output wooo. 8 (OVR ouput vatage (9) Pa ty 8) | FL CONT (CB > P88) ‘This gnalie used to contol main slays tan 2(RLA and FL2} inthe PB, itbecomes (Hin he event that an abnormality oss Inthomactin, causing RL! andRL2tobe rnedOFF,MAN BODY AES Control mona yh oat grt rea [ Darke Z Lighter ee ee ee Pee om eS BBP 2 =a vert [efi ter te oa ieee a wel wep —fee LS [Sa [ones * . vow Fafa fea Ea Ast net amet | “Smet nae om va sty cn | miei ‘AES contl i performed when the conta board (CB) po ‘oesosthe signal road byte AES cancor when he AE acane pesormed Operation [AE tection operation When the AES mode a elected andthe copy baton rested tha optes unt sans the AES sean. Al th ne, Tho AES consorreastholghtrofectodffte orginal and acorreponding analog votage foutputo he CB. Tho CB Jusgosthe onal deny om he ouput votge, sects ‘ooptimum ae vag, and sends ths bis gral othe igh volage unt (4). This signa ao he HV fo ouput the bias votage 1 the developing unt “This AES soneormeasureshe denety ofthe orignal inthe Jozation seated inte hatraton bow | — a ] ; ov," ica [AES scanning speed) Fonward sean 280 mmisec tum: 450 mee Signals Input signat "AES (AESB > C8) ‘Analog votage signal changing depending ona ight amount of reficted bgt ecovedAPS Control ‘The olaon botwoon each sensor and the papor sizes as sar | [eso | psa | esit sa) my pap sia i - veson| rab ——[ para ‘on ow on soxt7 OFF ON. ON. OFF ON. orr | ‘Bade ON OFF ON. | ‘5d ON ‘ON. OFF ‘3565 | on | ofr | oFF ‘aaxiih | ofr | OFF | on = 8555 [OFF | —orF | or [APS ie ear out when the signa 888 by the APS sonsor \whon tha angal cove is panes or ose ar processed by onl boar (C8). Felted sgl ncludes PS12 (APS tein) Operation [APS detection operation “The pape sz is detected by ONOFF combination of PSS {APS (win wit), PSTO (APS (outside wiah). PSI (APS (wai eng) anc P52 (olsen in APS ‘election, The APS sensor Ie camposes of LED and 2 photosenar, Detecton ofthe paper size Ie cared cut Shon ight emited Fem each LED Is rllected on tho tnigralandinretectodightierecovedty tne patneneae 1 Pt re opie eg PS10 @: Photosensor O:Leo * Selac ther #20 wth DIP suteh on 25 made [APS detection timing ‘Wen tho exiginal cover (ltowADF is closed PS1S is tured ON andthe sae ofthe original ets detected by Ps9- P5t2 Note (1) Establed dts are stored in the Backep memory (von-olsle memory). Theor, the orginal se omaton btore power supply OFF can bo retained deepo ONOFF of power supply on the machine, provided hat the fing Yermeraturs i nt lower han fear When the orginal cover not apened o los at sierthepowerauppiy lerihemachneic med ON, ho fignal 2 udgod a the maximum origina ize. a Signals Input signal PS (P39 + CB) Paper size (win wth) detecton signal [U; Paporis dtectes IW: Papa i ot detected P10 (Psi0— ca) Papar size (outsi with) dotoctin signal [Uf Paper is detecte, [Hi: Papers not detected psi1estt cB) Peper sie (ongtudna doteston signal [U: Paporis detected IH: Paper i ot detected Poizirsi2» ca) {UE Paporis detected. IM) Paperie not detected Ps13 PS13 CB) Detection signal for openingltosing of original cover [ON (APS exzouton) IHi-OFF (APS cancoina)Main BODY Radiation Solenoid (SD6) Control cocttve| 1311 a soe ‘The asation shut i¢ apenas and ceeodby the SDS (radi tion sland). SDS f contd by the ive sina om control board (C8). Operation During iting Dut ing, SOB ic OFF and the radiation shuter © opaned, uring Mt (main moter 18 ON ‘When M1 isturned ON, 808s energlzedbythedive sil trom te CB 0 close the raciaton etn Signal Output signal 'SOBDFIVE (CB ~ SD6) ‘Thi the ONOFF signa fr 8. (us sos oN (Hi S08 OFF 197DRUM CARRIAGE UNIT Construction Charging covena unt (Charing corona unt CEL Ooveloping unt Ctearingtner foiecing seston POL ——Metiod Separation ei 7 Fixed ra solenls(805) ro 1D +3 aan separation Separation i ‘on te dan unt, the rum is eureunded by the flowing tar charging corona/CEUPCL na, developing unt ea ing un, toner colton unl, and seconded paper fed von oer unt ‘The ve separation claws prevent paper jms by sepaat- ng the paper rom the dum ter te wane process. ‘Thecis represcedcrreloaseaiomtna ramen ho parting law sano (SDB) tums ON or OFF, respec: v0 ‘No, chum seraiches are prevanted by changing the Separation caw postion with tho separation claw shit Tove at every PM (Claw dperation averain BoD Disassembly and Assembly Removingleinstalling the drum tnt caution 1. Always cover the drum wih rum cover andteroina Gar place whenever removing the dum caro. 2, When instalig the rum unt, enaure at he charge ie leaning kn e pushes thoroughly ino the un {Instat of rmove by holding bth eages ofthe pedetal to proven outing the rum, Procedure {() Oponthe rentdoo, thn gil us tha mainbody sepa: Inglever to open tre upper body (2) Open te toner supply cover of th toner box {@) Romave te dum unt st sere, then soy pu the chm unto (4) Reinet ats by reversing the procedure de Removingheinstalling the PCL aut ‘ihe rating the PCL board, allow he notes below. 1. Leck he Bora using the honk. 2 Reto te wie though he we hook of he PCL. over. {8 Algn the tabs of he cover wit he hls af he und Procedure (1) Opentho uppermain bod, hen remove the dum unt (2) Dscannect ON9S em tha PCL boar (9) Remove the wre tom the wiehcok one PCL cove. {@) Remove the sce then remove the PCL cover in an Upward decton CL bara PCL Boat (©) Peinsta ne removed pans by reversing ne procedure sescrbed aboveRemovingleinstalling the CEL, emovingleinstalling the drum Procedure Cnstion: (0) Open uppermainbody thenremovethe drum unt, When temoving he dram ante laaning blade, ont | (2 Disconnect N02 tye ham wth bara hands or src them, {G) Remove he wies Hom the hook ofthe CEL. over 2, When he dram 8 ouside ofthe drut nt, always cover {@) Remove the CEL cover see, then remove he CELn itt ace cover and tore ina rk pace S. When istaing a new dram, always rset the um ‘counter using mode 47-1, Also parton scopy image chesk torte adustment section for cea), corona unt cleaning biae, ana developing unt. (Rel To each init eon for removal nsuctena) (5) Rema te pats by teversing the procedure do ‘sebod above, nating the flowing, ‘lg ho fcatin groove cf ho CEL cover and tho ensign corona unt Lecaten groove 10MAN 800" (4) Pulte crum sat ou ofthe unit (6) Hekabotn ends of he um wth your ger ips ana it upward Tako care notte srateh ha ra, (6) Finca mo pars by reversing the procedure do _setbed above ating he feng 1. Asply cong ponder tothe drum le suace hon replacing, one when resting) and eae tithe opposta ection ‘Then, cate inthe normal deecton ad nse tha -soting ponder ofthe surlaco i as shown bow. ‘Sating waar ‘Seting powder | so0d No'geod 2, When ntalng he cum hat ensure hat he grove sid saci the oppate side of te toner box. {Aer the cram has been reinstall, vary that both fg ofthe rocoling PET ofthe sparaton ene holdgpece are contacted wih he um srace. nl, tenor leakage may occu. ‘Shows bp oontated uy Feceiing PET gyn “Separation caw holding piece ‘Removing/einstalting the separation claws cat: 1. hon removing the seperation claws the dum mast be removed ts For exaone when handing the er ‘olr othe dam remeual secon 2, Make sur restathe seperation claw nthe proper Sirection, 3, Do mot touch he clearing blade with bare hands Procedure (3) Open uppermain body then remove the cum unt {2} Remove tho dram om tne dram unt, @ caw holding poo, raion ls ‘Separation claws Holding pisce © Fersal the parte by reversing the procadure de erbed above, 1Changing the separation claw installation position "Note Pert tis eperton every PM, Procedure (1) Opentte ronterthonullupthe mainbody separa Ing lave to open the upper ba. (2) Remavete serow thenmove te separation it shit ‘overtone oppose sido and secure wth he sre. [rosomone Separation law shitiever {Curentpostion) after changing) (9) Close he upper main body and rot doo CEL Control ceutn ew Fes | wwolew | Jee i @ ‘The CEL (charge alminatn ame) consists a 52 LEDS. Each lthese LED i tehed ON oF OFF according tthe seal ata eutpu rom tho conel Roar (8), nora oraa he charge ous the effective mage rea 1. Operation a CELONIOFF pater “The CEL has vo ONOFF pater a lows: (CEL ONOFF pate LEDs ifr charge erasure ate climage: (Chagos are eased to form aark mar sna te lead ogo ofthe image. ‘LEDS “Tha charges ar tne image has been scanned are eras to prevent excess toner rom adhering to he um during @ apy process. The charges outdo the area hat are dete y te caret Sze and | magneton 6 es eae LEDS LEDS itor hare oacire Innarenage | 12Man BoD Number of LEDs ut (1) ATLEDs ie ‘AILEDS are (2) LEDs itfor charge erasure in non-mage oes “he number of LEDS It doponds onthe paper clze and magnate, Number of LEDs depending onthe paper size oe Number of ee ‘asthe o Bas no a 3 5 ie a5 ia Fe 7 Thai? ‘ waa i eee tt ‘ Bie i Sim 812 18 ‘SPECIAL oe] Number of LED epening on he magneton ["Wepnicaion | mbar oftizbeie—] 08010052 25 05310056 ——a 05710081 EA | 06210085 | 20 09510080 “8 07010073 16 078.908 2 0219085 7 08510089 3 09019098 6 09810 0.99 2 100 - ° When using he enargerent mode the numberof LEDs that tat varies accorang to he paper se inthe :Torreducton medes, he ighingpalto orth paper ‘20 or magnification lbs elected accrdng whichever 16 grate Signals ‘Output signals (CEL CLOCK (C8 CEL) “Thi dock nal uted to ransor CEL DATA. (CEL DATA (C8 = CEL) “hiss tho LED ON datas input seray in synetno- rem wth CEL CLOCK (EL LATOH (08 - CEL) “This signa fe used 10 oupia CEL DATA, ‘nis 9palcausostneLED, specited bythe CELDATA gna to Hgh