PAH NEWS PIX
1#PAN AMERKAN SLVER CORP
HAS RESOLUTION AT DUKAT
I=KVAERNER AWARDED
FEASIBLITY STUDY ON
[MINDORO NICKEL PROJECT
[2 ALCAN MERGER CREATES
‘GLOBAL PARTNERSHP FOR
ALUMINIUM BASED
‘RODUCTS
'*SKORPION ZINC MINE TO BE
DEVELOPED IN NAMIBIA
CALENDAR
Global Mining
Opportunities 2000
November 13-15, 2000
Vancouver BC, Canada
fandol at Vancouver
e-ma: hansvon@atiglobalnet
PAH Booth #77
‘aWestern Investment
Conference, 2000
November 26-27, 2000
San Francisco, California
Intemational investment
Conferences
Tel. 1-305-669-1963
‘aNorthwest Mining Asso
106th Annual Meeting
December 48, 2000
Spotane, Washington
emai: numa@noma.org
PAH Booth #108
1872001 - A Mining Odyssey”
SME Annual Meeting
February 26:28, 2001
Coloredo Convention Center
Denver, Colorado
emai. meetings@smenet oro
PAH Booth #516
martes Solution
PINCOCK
ISSUE NO. 12 — November 2000
Project Development Costs—
Estimates Vs. Reality
Summary
How complete are mining project capital
cost estimates? What is the level of
accuracy of the estimate? What is an
appropriate contingency to apply to
capital estimates? Who should prepare
+ the cost estimate?
‘These questions are all very important in
developing capital estimates that are
accurate and achievable in a project
analysis. Of course, the accuracy of the
estimate will vary depending on the
information available for the project and
the intended use of the estimate. The
accuracy of capital estimates becomes
more important as projects move from
the conceptual analysis stage through the
pre-feasibility and feasibility stady stages,
and on to the definitive estimate phase.
‘A review of estimated and actual capital
costs for 21 precious and base metals
projects reveals some conclusions that
may be unexpected and that illustrate the
importance of performing sensitivity
analyses on key project parameters, such
as capital costs. Some of the most
striking conclusions are:
@ Itis rare, not the norm, for the actual
project capital cost to be within 10
percent of the feasibility study capital
estimate,
Rarely does the feasibility study
overestimate the capital cost (only 3
projects).
Ieis common for the owner's costs
to be underestimated or even
neglected in capital cost estimates.
Project financing costs are often
neglected or underestimated.
Working capita is often
underestimated.
Site earthworks are often
underestimated.
Environmental/ permitting costs are
often underestimated.
Location specific considerations must
be adequately addressed due to their
large impact on project development
costs,
Feasibility study cost estimates appear
to be more accurately estimated for
larger projects than for smaller
projects, on a percentage basis.
Continued
Tabsripion salable one year (7 Wve) 05515000, Fr multiple copies adres changes, oF emai subiciptons cal 303986-6580 or ena PANEpincodk con“PAN AMERICAN SKVER CORP.MAS
‘RESOLUTION ATDUKAT
Pan American iver Corp, has announced
that it has formed an agreement withthe
-uslon ming company Poymeta to
form a new company that wil combine the
ining teense and assets ofthe Dukat
ject cated inthe Magadan Region
The agreement wil rsohe the project
suspension that began in December 1998,
‘when Russian company Kasto won by
auction the mi and related infasructue
that Pan American had planned use fr
production of the Duta ore. In Apel
72000, Kaskol transfered these assets 0
Pobmetal. Pan Amerikan wil hold 3
‘ated 20-percent interest nthe new
company with no future capita or
‘management obligations.
[|KVAERNER AWARDED FEASIBUITY
‘STUDY OW MINDORO NICKEL PROJECT
‘Kvaerner £8 Chas Been awarded the
contact provide a bankablefasbity
study over the next 18 months forthe
Mindoro nickel project inthe Phitppines.
The projet owned by Crew Development
Corporation, has a curent resouce base
timated 372.6 millon tonnes of 094
percent nickel and 0.05 percent cobalt
The study wil examine the nickel laterite
project for procesing using high-pressure
‘20t each technalogy. & processing
acy with capac of 40,000 tonnes per
‘years enysaged, and wil include mine
processing, ur pipeline transportation,
ratinery and tiings daposa fates
Kvaerner wil as develop min plans and
production schedules that wil meet fture
upgrading of the resource base
1 ALCAN MERGER CREATES GLOBAL
‘PARTNERSHIP FOR ALUMINIUM-BASED
‘The competion ofthe merger on October
18,2000 of Akan Alumni nite wth
Alusuisse Group Ld (Alroup) has created
2 powerful new pane for automotive
manufactures wortwide. The new Aon
1 2 global ade inthe aluminium and
packaging industries, and is now 2
USS124billon global company. The new
‘Aca has solidified its psion asthe
wo’ acing supplier of aluminium:
based automotive products and services,
snd hos cnated 9 new strategie unit
called Akan Global Automotive Solutions
wich wil provide gloat dstrbution to
automatersseking alminiam’s
performance enhance, high strength
savantages.
‘The cost analysis performed in this
review is based on data that are not
always directly comparable on a
project-to-project basis. Therefore,
the conclusions drawn are general
and the ranges of costs compared
are approximate. Even though the
‘costs are not always directly
‘comparable, the magnitude of the
differences illustrates the difficulties
in accurate project cost estimation.
All costs provided in this review are
in United States dollars.
Project Capital Review Results
PAH analyzed the estimated capital
‘cost for 21 projects located
worldwide and compared the
feasibility capital cost estimates
against the constructed costs. The
projects selected ranged in capital
cost from less than $10 million to
over $1.5 billion.
In analyzing the costs, they were
segregated by size and location'to
see if any trends could be.
observed. A definite trend was
found by project size; smaller
projects tended to overrun more
severely, on a percentage basis, than
larger projects. Somewhat of a trend
was seen by broad geographic area,
but this may also be due to project
size, as North American projects
tended to have larger capital overruns
but generally also had lower capital
costs.
Within the 21 projects, only three
came in under the feasibility study
cost estimate.
‘The following tables compare the
constructed cost with the feasibility
study capital cost estimate escalated at
3.5 percent per year to the time of
construction. This adjustment was
made since the time between
feasibility study estimates to
construction of a project varied
significantly (0 to 4 years) between
projects
Ieshould be noted that the feasibility
study is typically the document that is
used to make a project investment
decision and is the supporting basis
for project financing, If the project
capital results were compared on an
uun-escalated basis, the percentage
differences between the feasibility
study estimates and the actual costs
would be about 5 to 10 percent
TABLE 1 - Comparison by Size
Number
of Projects
$0 - $50 Million uw
$50 - $100 Million 4
$100 - $1,000 Million 3
(Over $1,000 Million 3
(1), Feasibility study capital estimate was escalated to the construction date in order to
reduce timing effects of different projects in the comparison. When the actual costs
are compared to the un-escalated feasibility study capital estimate, the average cost
overrun typically is about 5 to 10 percent higher than the percentages inthe table.
2) The large variance is due to a project that had substantial overruns because of
country specific problems, and a project with very large earthworks overruns.
Without those projects, the differenceis only 102 percent.
Cost as Percentage of
Feasibility Study Estimate (1)
118%
102%
137%)
110%greater than the figures in the tables
below.
When an independent cost review
‘was made, typically within 1 or 2
years of completion of the feasibility
study, the independent estimate was
generally found to be closer to the
constructed cost than the feasibility
study estimate. The independent
estimates reviewed were between 5
percent and 20 percent closer to the
constructed costs than the feasibility
estimates.
Comparison by Project Size
‘The projects were broken down by
capital size into four groups. The
pertinent statistics for each group are
shown in Table 1.
Since the sample size was limited, it is
difficult to make conclusive
statements from the data used,
although generally the smaller size
projects tended to have larger
overruns, on a percentage basis, than
the larger projects. The smaller
projects tend to have the following
characteristics that lead to larger
underestimation problems.
4 The projects are typically
controlled by smaller companies
with smaller budgets, which may
sesult in cutting costs to prepare
the estimates as wel as using low-
end project costs.
‘ Smaller companies tend to
perform some of the project
feasibility study work themselves
when they may not have the
expertise to do so.
+ Smaller companies tend to overlook
some of the capital requirements that
are not direct construction items such
as owners’ costs and sufficient
working capital
Comparison by Project Location
To evaluate the accuracy of estimates
by project geographic location, the
projects were broken down into
three geographic groups. The
pertinent statistics for each group are
shown in Table 2.
‘The large overrun percentage for
North American projects is probably
due to the fact that most of the
projects were smaller and follow the
size trend noted in Table 1.
General
Location
North, America 9
Latin America 8
Other 2) 4
Number
of Projects
TABLE 2 - Comparison by Location
Cost as Percentage of
Feasibility Study Estimate (1)
124%
113%
108%
(1) Feasibility study capital cost estimate escalated to the construction date
@ Otherincludes projects in Russia, Australia and Indonesia
|" SKORPION ZINC MINE TO BE
DEVELOPED WNAMIBA
Anglase Namibia Py. Ltd, 2 unit of
‘Anglo American PLC as announced that
ft wil develop the Skorpion zinc mine
and refinery neat Rosh Pina in Namibia
‘A joint venture Between Bateman Project
Holéings Umited and SNC-Lavain bas
been awarded the contract to execute
base engineering, engineeig,
procurement and construction
‘management forthe project which has
an estimated capital cost of $454 milion,
Operations ae expected 19 commence in
‘the second quarter of 2003, with an
average annul rodction of 150,000
Tonnes of zine per year and an expected
mie ie of atleast 15 years. The
projet wil use new technology in the
inc recovery process, with zine being
extracted by leaching, sobeat extraction
and lectrowinning, making the project
one of the lowest cst zinc producers in
the worl
INDUSTRY UPDATE—
The President ofthe Nationa Mining
Association in the US, Richard Lawson,
recent saved a challenge to those
lentes that would fie to negate the
value and importance of coal ard other
fossl ful,
‘Me Lamson pointed out that in the next
20 years, the world population wil
increase to 75 bitlon people causing +
paralel increase in the demand for energy
of 60 percent. Coal is the ont fue source
thats capable of providing fue needs
cover along period of time fover 200
year). The increase inthe demond for
fecic power places coal asthe essential
fow