BASE METALS

Specification
Type or Grade
AWS Group No.
Base Material
A572
65 III
Welded To
A572
65 III
Backing Material
Other : Lakukan Tack Weld ketika persiapan pengelasan las, setelah proses las
GMAW selesai, bersihkan Tack Weld menggunakan gerinda

JOINT DETAILS
Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method

Double V Groove Butt Joint

60
1-1
None
-

POSTWELD HEAT TREATMENT

Temperature
Time at Temperatur
Other
PROCEDURE
Weld Leyer (s)
Weld Pass(es)
Process
Type (Semiautomatic, Mechanized, etc.)
Position
Filler Metal (AWS Spec.)
AWS Classification
Electrode Diameter
Electrode/Flux Classification
Manufacturer/Trade Name
Shielding Gas
Flow Rate
Preheat Temperature
Interpass Temperature
Electrical Characteristics
Current Type & Polarity
Transfer Mode
Amps
Volts
Wire Feed Speed
Travel Speed

1-2
Multi Pass
GMAW
Semi-Autometic
Flat (1G)

3-4
Multi Pass
SAW
Autometic

Ar 82% + Co2 18% 15-17 L/menit

DC+
480-550
28-35
1-2
35-80

NOTE

5-6
Multi Pass
GMAW
Semi-Autometic

7-8
Multi Pass
SAW
Autometic

Ar 82% + Co2 18% 15-17 L/menit

DC+
550-600
28-35
1-2
35-80

WELDING PROCEDURE
SPECIFICATION

WELDING CLASS :
TYPE OF WELD :
BUTT WELD (CJP)
BASIC MATERIAL
TYPE
:
A572 Gr.65
WELDING PROCESS :
GMAW
FILLER METAL
: AWS A5.23 ER 70S-6 DIAMETER:
1.2 mm
TYPE
:
AR 82% + CO2 18%
GAS
FLOW
:
15 - 17 L / Menit
NUMBER OF PASSES :
MULTI PASS
PRE HEATING TEMP.
120 - 150
TREATMENT
INTERPASS TEMP.
150 - 250
TYPE
:
DC +
PASSES
1
2
VOLTAGE
VOLT
26
30
27
30
ELECTRIC
CHARACTERISTIC CURRENT
Amp
250 - 270 250 - 270

DOCUMENT NUMBER :
WPS - 00433-PE

SIZE OF WELD :
THICKNESS
:
SAW
AWS A5.23 EB3 (F9P0-EB3-B3)
FLUX (AWS A5.23:F8P0-B2-B2)

25 mm
50 mm ;

POSITION
:
RE HEATING TEMP. :
COOLING SPEED
:
DC +
2
3-4
1
28 - 35
28 - 35
28 - 35
450 - 550 550 - 600 550 - 600

FLAT (1G)

DIA. :

5 - 10
28 - 35
550 - 600

ELECTRIC
CHARACTERISTIC
WELD SPEED
Cm/Mnt
20 - 30
20 - 30
35 - 80
WIRE SPEED
M/Mnt
6-8
6-8
1-2
SPECIAL INSTRUCTION :
- Sebelum dilakukan pengelsan, lakukan pemanasan awal pada temperatur 150C
- Interpass temperatur antara 150 - 250 C
Pengujian menggunakan AWS D1.1 Standart.
Verified by QC.

Rev.

Date :

35 - 80
1-2

35 - 80
1 - 2,5

Prepared by :

35 - 80
1 - 2,5

Approved by :

KARNO
SUPARMAN WELDING
WELDING INSPECTOR
ENGINEER
FORM NO. IV-01.052. REV : B

UMBER :

33-PE

25 mm
50 mm

LAT (1G)

4.00mm

Approved by :

UPARMAN WELDING
ENGINEER

WELDING PROCEDURE
SPECIFICATION

WELDING CLASS :
TYPE OF WELD :
BUTT WELD (CJP)
BASIC MATERIAL
TYPE
:
A572 Gr.65
WELDING PROCESS :
GMAW
FILLER METAL
: AWS A5.23 ER 70S-6 DIAMETER:
1.2 mm
TYPE
:
ARGON 82% + CO2 18%
GAS
FLOW
:
15 - 17 L / Menit
NUMBER OF PASSES :
MULTI PASS
POSITION
PRE HEATING TEMP.
120 - 150
RE HEATING TEMP. :
TREATMENT
INTERPASS TEMP.
150 - 250
COOLING SPEED
:
TYPE
:
1
2
3-4
PASSES
VOLTAGE
VOLT
26 - 30
27 - 30
28 - 30
ELECTRIC
CURRENT
Amp
250 - 270 250 - 270 250 - 270
CHARACTERISTIC
WELD SPEED
Cm/Mnt
20 - 30
20 - 30
20 - 30
WIRE SPEED
M/Mnt
6-8
6-8
6-8
ENERGY
J/Cm
SPECIAL INSTRUCTION :
- Sebelum dilakukan pengelsan, lakukan pemanasan awal pada temperatur 150C
- Interpass temperatur antara 150 - 250 C
Pengujian menggunakan AWS D1.1 Standart.
Verified by QC.

FORM NO. IV-01.052. REV : B

Rev.

Date :

DOCUMENT NUMBER :
WPS - 00433-PE

SIZE OF WELD :
THICKNESS
:

OSITION
RE HEATING TEMP. :
OOLING SPEED
:
5 - 10
29 - 30
250 - 270
20 - 30
6-8

25 mm
50 mm ; 50 mm

FLAT (1G)

TOLERANCE

Prepared by :

Approved by :

KARNO
SUPARMAN WELDING
WELDING INSPECTOR
ENGINEER

WELDING PROCEDURE
SPECIFICATION

WELDING CLASS :
TYPE OF WELD :
BUTT WELD (CJP)
BASIC MATERIAL
TYPE
:
A572 Gr.65
WELDING PROCESS :
SUBMERGED (SAW)
FILLER METAL
: AWS A5.23 /ASME 5.23 EB3 (F9P0-EB3-B3)
DIAMETER:
TYPE
: FLUX (AWS A5.23:F8P0-B2-B2)
GAS
FLOW
:NUMBER OF PASSES :
MULTI PASS
POSITION
PRE HEATING TEMP.
120 - 150
RE HEATING TEMP. :
TREATMENT
INTERPASS TEMP.
150 - 250
COOLING SPEED
:
TYPE
:
1
2
3-4
PASSES
VOLTAGE
VOLT
28 - 35
28 - 35
28 - 35
ELECTRIC
CURRENT
Amp
450 - 550 550 - 600 550 - 600
CHARACTERISTIC
WELD SPEED
Cm/Mnt
35 - 80
35 - 80
35 - 80
WIRE SPEED
M/Mnt
1-2
1-2
1 - 2.5
ENERGY
J/Cm
SPECIAL INSTRUCTION :
- Sebelum dilakukan pengelsan, lakukan pemanasan awal pada temperatur 150C
- Interpass temperatur antara 150 - 250 C
Pengujian menggunakan AWS D1.1 Standart.
Verified by QC.

FORM NO. IV-01.052. REV : B

Rev.

Date :

DOCUMENT NUMBER :
WPS - 00433-PE

SIZE OF WELD :
THICKNESS
:

25 mm
50 mm ; 50 mm

4.00 mm

OSITION
RE HEATING TEMP. :
OOLING SPEED
:
5 - 10
28 - 35
550 - 600
35 - 80
1 - 2.5

FLAT (1G)
TOLERANCE

50C

Prepared by :

Approved by :

KARNO
SUPARMAN WELDING
WELDING INSPECTOR
ENGINEER

WELDING PROCEDURE
SPECIFICATION

WELDING CLASS :
TYPE OF WELD :
BUTT WELD (CJP)
BASIC MATERIAL
TYPE
:
A572 Gr.65
WELDING PROCESS :
SUBMERGED (SAW)
FILLER METAL
: AWS A5.23 /ASME 5.23 EB3 (F9P0-EB3-B3)
DIAMETER:
TYPE
: FLUX (AWS A5.23:F8P0-B2-B2)
GAS
FLOW
:NUMBER OF PASSES :
MULTI PASS
POSITION
PRE HEATING TEMP.
120 - 150
RE HEATING TEMP. :
TREATMENT
INTERPASS TEMP.
150 - 250
COOLING SPEED
:
TYPE
:
1
2
3-4
PASSES
VOLTAGE
VOLT
28 - 35
28 - 35
28 - 35
ELECTRIC
CURRENT
Amp
450 - 550 550 - 600 550 - 600
CHARACTERISTIC
WELD SPEED
Cm/Mnt
35 - 80
35 - 80
35 - 80
WIRE SPEED
M/Mnt
1-2
1-2
1 - 2.5
ENERGY
J/Cm
SPECIAL INSTRUCTION :
- Sebelum dilakukan pengelsan, lakukan pemanasan awal pada temperatur 150C
- Interpass temperatur antara 150 - 250 C
Pengujian menggunakan AWS D1.1 Standart.
Verified by QC.

FORM NO. IV-01.052. REV : B

Rev.

Date :

DOCUMENT NUMBER :
WPS - 00434-PE

SIZE OF WELD :
THICKNESS
:

30 mm
50 mm ; 30 mm

4.00 mm

OSITION
RE HEATING TEMP. :
OOLING SPEED
:
5 - 10
28 - 35
550 - 600
35 - 80
1 - 2.5

FLAT (1G)
TOLERANCE

50C

Prepared by :

Approved by :

KARNO
WELDING SUPARMAN WELDING
INSPECTOR
ENGINEER

WELDING PROCEDURE
SPECIFICATION

WELDING CLASS :
TYPE OF WELD :
BUTT WELD (CJP)
BASIC MATERIAL
TYPE
:
A572 Gr.65
WELDING PROCESS :
GMAW
FILLER METAL
: AWS A5.23 ER 70S-6 DIAMETER:
1.2 mm
TYPE
:
ARGON 82% + CO2 18%
GAS
FLOW
:
15 - 17 L / Menit
NUMBER OF PASSES :
3 Pass
POSITION
PRE HEATING TEMP.
RE HEATING TEMP. :
TREATMENT
INTERPASS TEMP.
COOLING SPEED
:
TYPE
:
1
2
3
PASSES
VOLTAGE
VOLT
26 - 30
27 - 30
28 - 30
ELECTRIC
CURRENT
Amp
250 - 270 250 - 270 250 - 270
CHARACTERISTIC
WELD SPEED
Cm/Mnt
20 - 30
20 - 30
20 - 30
WIRE SPEED
M/Mnt
6-8
6-8
6-8
ENERGY
J/Cm
SPECIAL INSTRUCTION :
- Sebelum dilakukan pengelsan, lakukan pemanasan awal pada temperatur 150C
- Interpass temperatur antara 150 - 250 C
Pengujian menggunakan AWS D1.1 Standart.
Verified by QC.

FORM NO. IV-01.052. REV : B

Rev.

Date :

DOCUMENT NUMBER :
WPS - 00435-PE

SIZE OF WELD :
THICKNESS
:

OSITION
RE HEATING TEMP. :
OOLING SPEED
:

a6 mm
50 mm ; 30 mm

FLAT (2F)
TOLERANCE

Prepared by :

Approved by :

KARNO
SUPARMAN WELDING
WELDING INSPECTOR
ENGINEER