7 : Lee I gins cstl> - Passage of material 18 mm max, turning length 100 mm 12 Spindle speeds 360, 475, 570, 720, 940, 1140, 1425, 1865, 2285, 2860, 3740, 4560 r.p.m. No. of turning tools 5 to diams. of turning tools 1ox10x160 mm. EY adjustment by micrometer spindle 0,01 mm(radial and axial) No. of camshaft speeds/spindle speed 27 Working duration of one piece 5.2 - 603 sec. Power required 2.5 KW. motor r.p-m. 1400 diams. 2200x900x1650 weight of M/C 1650 Kg. H. @. Cam : 0.9 5 1-312 (120-30) rI B, T, Cen © 5-1 (60-30) rl R, 3. Gam ; 2:1 (60-40) rII Slide tools 2:1 (60-35) ri, rit boring and threading attachment threading in steel up to M 10 threading in brass up to M 12 thread length up to 60 mm diameter of boring up to 8.6 mm boring depth up to 60 mm Constant parts 5 release collet 2 parts clamp collet 5 parts slide tools : forward 15 parts backward 6 parts threading spindle forward 8 parts drill forward 12 parts 3 parts drill back i over-running of camshaft at 7 r.p.m. (for clamp-release collet, boring and threading spindle forward, other non-cutting motions). over passing ratio : 1.26:1 , 1.15:1, (1.1:1) threading spindle r.p.m, 1865General instructions : play bet. R.T. (or sweeping lever tool) and w.p. 0.2 mm overcutting 0.5 mm 120 part = 360° for starting threading, add S threads For H.ST. and R.T. : roller follower (d = 13.5 mm) For F.T. and slide tools : kuife edge follower rest (after cutting operations) : 1 part Slotting is includediin the M/Cing of a second w.p., hence, tine of slotting is not added to the cycle time The following order of procedure should be followed: 1s Determine the spindle speed for the mat. and diameter of the job, choose the nearest speed in the range available Determine the sequence of operations-hence decide on the role of each tool Determine the travel of each tool Determine the feed/rev. for each tool Determine the number of spindle turns for each operation Fix on any overlapping operation possible Determine the no. of non-cutting parts, and hence calculate the remaining parts for cutting Calculate the spindle turns for the cutting and non-cutting parts (feed change speed,...etc). Calculate the total spindle turns to finish one w.p.Heeds in nmmdredth part of millimeter : 0:0 fmm /rene marning selew. 6) Material Course middle fine very fine Tight metal 30 - 15 25 - 10 Braue : ay - 1b iy = 10 Steel up to 40 g/t? 10) 0] MO - 5) Steel up to 55 ké/mn: 7 4 Steel up to YO ke/ums 6 3 Feel up to 95 ix 25 jbveel-up to 1. 2: Woks], 2.5 ouvting vf Material pnd Light’ wetal = 20) Brass 8 , Steel yp to 3 Steel up to : Steel up to 70 ke/umg 2.5 Steel up to 95 ke/im as Steel, up to 110 kg/mi> S Nickel e . - = Boring and sinking a CEOS T.6 eae a Material, is pee 3 {2 (3 Tdgne netal 35/45 | 5,5 65 | 8 238 oui 5 7 Steel up to 40 kg/mm | 0.9 2.2 [2.8 -~ teel up to 55 kg/mm | 0.7 2 2.4 steel up to 70 ke/mms | 0.5 1.8. [2.2 Btvel up to 95 Keun] 0.3 16 } 2 Steel up to 110 ky/ui) 0.2 1.1 11.8 Niskel [0.8 ee aes Homans) dans \ Hard material 1/6 - 1/12 of turning Soft mat I turning feed - off tools mtr Ww wader calla oe in mm 5 O and 11} 12-14] 15 16 and 18 Wath of outting-off 2 ” = " tools in m jp: 1.8 2 {2.2 2.5 2 .eted Shek Com RT. Camwent. Tarte for bate rts Ports i] eevaotioe cn 6 agetner UL Tepter | enfin [or iis Ts fartsIPERS Ee eo aT AAA SELEY STS LET eLaL teeta oat arta et abate Seats ESSE TEES ESET SLE rat tars ati atat at ahatihetate at rapa aot atsta No, of ioal Part SL SLES Paretetetetrt rater steht ett apabeelar ts ahabetary set atstarerat etetetr rte at etal lapatatatat pata Bb ara an lz }2;a]s[arststeystr [rye] els) [a 3 ala) a raat 71 8) As: 1g. dat statstatatetstetetrt terete rietala saat HSE REE EHEEE TES CE eas ata attatststeotststetet rifts retrtafatatate te a eat ar sPSts Leper y, FropsoL se Tat ap rz} 02] 12193] 7 Cam drawing satatatatststaretstetetel tre ratte tg amma ea [| PR eae ae Spa ri Festatatatatatatatetstetstetrtrtetetetstetateaintaia ty peepol— atta atatatatetetstetetetrtrtet tet tet srotet tnt Se Peo /20 SL Stetat at stat ete evateter errr setet este er at eae rea atatetaterapetererirt peter at set tetera tetatatetatetersttateprretat saa aa atatetatstetetstel rr Hehe Bi EE itrsrstetste> HEEB aires pststetstse THEE fatstetetate sts HERES EBB Etre Soha EB pEEyIGam (120 parte = 360 degree) laist & R.t Car: Rolle folowe (2= 18.5 mm) [F4& S.7 Cam: Knife wage folower 7 aa weigne nL Seva Teal le aoa luo ale esos sfee E] SST ST seo [sweet ss shel steletatstats]atstspsfsistsrsta are z Baise ry peo Bom WSLS a] sofa fatatay et atsratataratarar at at at at at aa Sata att at aaa listo ro [ol eres erate tststsraysfsretateterateet ata ara FEE GHHEET aso aL SL aL al of st fetal ef et et ef eas] aT sf SPST aT at at ata Shaatabaray sae Te [aLerel ol sl etstststst eter stele ela af eff ap taf aa ata at a ata Feb ot ato tat oft ef sLetelstststststsl stat a atta atrata aa apart at at at at at at rf Paar eter retest ete stat st tater BEE! fbove TO] ST SL SL SLL aT aT aT aL aT aT STSTST ST STS TST TEE Nos of Idle arts sean TTS Ter et ete ata FE teterers te ta ara Zotar elf aol of ol olsl sls] sl sis] s/t al «lala, wpwefel alse ole oot rrr elelelelelelsl ssa sa a Descondin fate td at at at at eter ator at arate are tet etef ef ata s170}-F55-[ayal_at-at-at-at atta at- att feel sf sper el a] a aa wee] soo of 9] oa af al asl ereri lie ca cies seve fot aT aot 771 E ssa ES ffi sofTof OT a alt aa a 1 ag fafitiattispt aba sta wro2s | 20 Tapio & feafia} ra] ie] 2] 2] 0] 70} 70] 70] 79) . 26-50 | Spinale Speeds: 260,475, $7, 720, 040, 1740 425, 1868 a7 | 2288, 2860, 3740, 450 pm j | 71-80 | 100 lnstcam (1.1) (10090904 lecam Gn (soaaie { lRt.cam: (21) {e0.0i72 i Sidetocls: (21) (D5), 2 | IRelese colt: 2pars ; [Campcolet: Spars Ste tol torwars: 38 pars H Ste tool backware: 6 pas Rest: 1 pa Pay ETERT: 02mmSWISS TYPE AUTOMATIC SST (ATi ee ————= 4 XANPLE:- i J. 40 — 2a —| ones i mat 20 St DIMS. IN. MMS Data; S pandh ppm = Ve 70 = Vez 80 mt/mn fo. St to D2t6 am ste 42s Pm Se fehn of fob: i Ll Laesey Ueedd fee 45 rn fi (| Hama Sheabol = 0:04 70 [tev a foe colle, ft = coll anf ji r21 aot too8 siting Handdd pin - 3 houlebe te Rear bab :- Perilig off + honing of vot pin a A th: Chogfhaing m Head “CAMS” HERD STOCK CAM: K Wead stock move-muntys- Hhnsadid Pix Jo s hulle 28 Bead a Pacino! 2.5 frum Able, 42.5 = 400-350 = FO mm Aa Tasal of fotloans Rey — x Rely = 29. = 1.6 WF a sme tf Cam Hetgh is / Base Rachin = 100~ 42.5" 57.6 © fn Hoachd Pin O75 efor! fans fo sholde, C15 pe 2s 905 fn beded 1 poilirs off 90.5'y (7e2.5)tt = 100FRONT Toh CAM: Movant of FT L fiToP Beck 2 1 wa “Pin” 2. FeTool Back = 5 nu "S feuldan” a fi Tot Back = oR ‘Pty ” 4.2 Hin Ra clin 2 60 - ABX3 = AFM 90 Cam Meght rE At4i4 43) = 50.4 “Pin” [504¢s03]] = 594 ‘shafeln” SPA OMS 2 66 “phy® OP Fasyr SAowtola) onmbbed of rocben 3. REAR TOOL CAaM:- x Movement of R.T Pp bug O2 perlig off Be oven. Cling os aoe “Rmen = 40 M Remap 2 Aor BFkh = S74 9 FRONT. Took Teear. Tool ae 10* TOOL CAM:- eae ; Fae = biol aa Row = SF 00 Cam heights R min = BF Rema woking BF r RE = FB Rinuye <= GREE = 60 49 4. foth tab Backund = 60-25 = 3% gusck epprosih 35422 oe Chane Ged back = 60-25 oe 6742 Reworteisg past) = CO- Ut = 5B re oe ee@ of woking Revotilin or each operalin = fog t- Ahvecchd pin 2 40 ZB = 200 Per. a- Stublra = aa = 57s Pe 3- Pailing ff = 2. 705 per 2% Sam of workiig Pers = [500 Perm Ht the odd 254 fn tdlel pan CAead) = 1500 416004421875 Yor He opp rottimals cych tne = LEIS E? 79 See. wt MB spindh PiPms 1425 br Oe of dard working Lbompbeitd] Ao} Rok tee fon idel Tee.2S. DEP PARTS:- 2 58 mm Pe 40 mm b= to Tif Pools = 7 FAS tog id puk = 24 pot NB: inchededl fle Parks are mt acl. Ltd ta gf workivs Pa = f20-24= 96 Pak 96 Pet Cornvyroncliny tr 1500 waking Pear / 2 Se tree 2 15, 6 Few. 96 4 path fn scooting Fe Hleusded pio = foo = 15 Pant SAehln = 615. 2 BF Pant aE Ie = 743) 2 aad ae ae ach aula 96 Pot, é d f reaching spindle: oe over Paying Rills 2 26 Aheesclin Spills Pats JARS ALLE 21795 bom awe Pooning ee 1425 = 33 [rev Pod Tesch 2 wa Ag - #2 = 8 il. KK add 5 Mhaah he stat. Hets Cresson late Pabe Teese we] PN Bela cobb | 2 a- = — Bi | Hel shiek Back zs fae donde d dss wn |chap alld Reales i jp tent Bec lense atese an os = fete — |ensestee| — -|(ge—82)