11, ‘Tension test results are used: a, Soundness of the materials being tested @) To select material for engines 1g applications ¢, Fracture toughness of the materials being tested d. Fatigue capability of the material being tested 12, — Which of the following may contribute to the formation of porosity in the weld deposit: @) Allof the answer provided fs a contributing factor b. Low welding current ¢, Contamination of the weld joint surfaces d, Use of contaminated electrodes 13, When using the GMAW process for the welding of aluminium, the liner should made oft @) Nylon b. Graphite Steel 4d. A liner should not be used14, When preparing bend test specimens i is important to: a, Use a proper etching QB) Prevent stress raisers by radiusing all edges of the specimen c. Ensure the reduced section is of the correct dimensions d. Accurately place the notch in the correct position 18. Steels that have intentional additions of sulphur, lead or selenium to improve ‘machinability : @) Can develop juation crack in the HAZ after being welded. Are used for trucks axles only ¢. Do not require approved procedures to be welded ad, Can not be welded 16, In the TG process an are is formed between: a, ‘The filler metal rod and the workpeice b. ‘The tungsten electrode and the filler inetal rod c. Noare is present @ The tungsten electrode and the workpelee17, Oxygen and suphur in steels form non-metallic inclusions during the rollin process and can lead to what during and after welding? Lamellar tearing b, Stress corr c. Suphide precipitation d. Oxygen rich welds 18. Smaller of fin ‘grain structures in stcel usually provide a. Low formability b. @ Higher strength 4, Low strength levels 19, Ave energy or weld heat isa function of + a, Travel speed only ‘The welders ability and does not depend on the welding parameters © Arevoltage and electrode type @ Ave voltage, are current, and travel speed20, ‘The fully transformed heat affected zone located next to the fusion boundary in a weldment is the area a. Where cracking does not occur b, With a lowest tendeney to form cold cracks © With the highest tendency to form hydrogen cracks d. Where cold cracks will not occur 21, Hent-treating steel consists of three basic steps. Which of the following is not a description of the basic steps to heat-treating? 8, Heating the steel to a specifie temperature 1b, Maintaining the steel at the specified temperature for a certain period time & ling the steel at a specified rate Controlling the weld sequence during weld fabr stresses prior fo heat treating 22, In MMA the molten metal is protected by: a, The molten metal is wot protected External carbon dioxide shielding gas c. External argon shielding gas @ Gases created from the decomposition of the electrode covering23, 24, In the Gas Metal Are Welding process, the electrical current is transferred to the electrode via the: a. Weed rolls ‘The effective throat thickness of iss incomplete joint penetration groove weld a, Considered to be equal to the thickness of the base metal thickness Hess 3 mm b, Equal to the thickness of the base metal thickness if welded from both sides €. Considered to be equal to the thickness of the base metal thickness Jess 1 mm G Less than the thickness of the base metal ‘When base metal is melted away and not replaced with weld metal this is referred to as: @® Undereut b, Excessive convexity 6 Lack of fusion @. Weld crater