IRIN (RU 3 TRU wg JIS G 2106 : 2004 Rolled steels for welded structure Introduction This Standard isthe Japanese Industrial Standard specified by making TeuiSons on the text of the original Japanese Industsiel Standard revised in 1009 Such as Ute expansion of the seope of flats, and by specifying 180 680 Structural Tieels Plates, wide flats, bars, sections and profiles published in 1995 as annex 2 ‘without modifying the technical contents 1 Scope This Standard specifies the hot rolled steels (hereafter referred to as “steel products?) to be used for bridges, ships, rolling stocks, petroleum storage tanks, con: fainers and other constructions that have superior weldabslity, Remarks: In using this Standard, either its text or annex 2 shall te applied. ‘The International Standard corresponding to this Standard is as follows In addition, aymbuls which denote the degree of correspondence in the contents between the relevant Interaational Standerd and JIS tre IDT (identical), MOD (modified), and NEQ (not equivalent) ac- Cording to ISOMEC Guide 21. 150 630: 1995 Structural stels—Plates, wide flats, bars, sections and profiles (MOD) 2 Normative references The standards listed in attached table 1 eatain provi- ions whieh, through reference in this Standard, constitute provisions of this Stan- lard, The most recent editions of the standards (including amendments) indicated below shall be applied 3 Grade and designation The steel produets shall be classified into 11 grades, land taeir designation shall be as given in table 1 aeTable 1 Designation of grade ‘Bevigaton of rade aplasia =] ‘SHAGOA | Sts lei Hissin al section and a 200 or ler eaoos ‘acaooe | Becca sacirp mci apd sonion 100 rune Hee ‘sre | TaiaooA | Bee pnt aan sph oeton and at 0 ore ry Sooo | Seed pales ssipin aad ocion 1000 adler Fiat Sor under TRUGOA | Sted pata sl Hip Ine wetion and at 100or arden Sor ‘sons | Sea late ip nv section and Dat 109 rude “uIsa00 | Ste late, tel ep fs eolland scion 10D rue rs ‘Worancer ‘avo ‘Baek plc sel sip in llandsecion——_—10Dor wx Fist ‘Daruader Po ee Remarks 1 The ste! plate which is uot 150 mum in thickness of SM!20B, SMS20C and SM570 say be produced in scardance with seree- tment between the purchaser and supplier 2 Flats up to 76 mm thick for SM00C and SM490C and up to ‘Sd mm thick for SMS2OC may be produced in accordance with the “tgreetent between tho purchaser and sppier 4 Chomical composition The steel products shall be tested in accardance with {Yo.1 and the ladle analysis value shall be in accordance with table 2.63108 ‘Table 2. Chemical composition ais apm]? ]s ee aml epee eo Fa [siamo seria nes amen om [ono Jo [0 eee crak Demis tmame oom | a [oe |= Sa | 100 eri cara] 008 | ao [oes 8m 23 | nme | mae [micas [sransrir ae aosar ose | 12 [2085 | 855] \ ce cats mania Ozam| we || [anor [sm ora asimr] om | a [ales eee ei meneame omee| | = “rrss0e [200 am or andar nicks Sipean| 055 | 100 |ooxs [0.038 “Seat | 100 i or oder ices Timea] oss | 260 joes | 0.036 SB \ i —Sasaae [00 wm owner cs canmax | oss | 260 joass [css oo Gan |iommamrm oe Siw] ss [ae a8 005 ARIEses | atc i pd ef ol ie eee 1 Aoying elements ober han sow given in e200) De ded as 202056809 1 Alon amos fe tal neo RS Rn Sopa be The dn ey mami hens 0 SERN, SMS2OC oo shall be tea scan ngrerent between the porches and est «carbon equivalent or chemical composition on sensitivity of welding erack sot carbon equivalent or choral composition om wont Sy Cars eaten cn uae ox chil comosson ot S887 i Cae oe oe SMSTO aba be a8 follows: ne erecta shal pic queda ma mre Al products Pe un eursen shall be clad from oe fleing RS SME he cron gual aD fn sll bn acordanse with 08S carbon equivalent (% ov Ma SM Me on we A (1)— 6 2108 ‘Table 3 Carbon equivalent Se Caen cquvales @ | 048 mer Oat mae “as agreed wp between the pusher tad pele. +b) Chemical composition on sensitivity of welding crack may be applied instead of Carbon equivalent subject to the agreement between the purchaser and supplier fatale choc, the chemical composition on sensitivity of welding crack aball be ‘Calculated from the fallowing formula by using the ladle analysis value of 10.1 fand shall be in accordance with table 4 ‘Chemical composition on sensitivity of welding erack (3) = Mn, Cu, Ni, Cr, Mo, V Gm, ME GE, MO 4B ae 20° 60 20° 15 10 ee ” ‘Table 4 Chemical composition on sensitivity of welding crack Tiededpont wa] Ga [Owrteeptetind wo] Owrieo | Ceeiclonpationen mans [Osim | ——eSOmmx «| mech ten Sipcwaaeg © [Sear 52. Carbon equivalent or chemical composition on sensitivity of welding track for thermomechanically controlled steel plate The carbon equivalent ‘fut steel plate which is thermomechanically controlled processed under the agreement fetwean the purchaser and supplier and the chemical composition on sensitivity of Reding crack applied as substitute for the carbon equivalent under the agreement between the purchaser and supplier shall be as follows: a) The carbon equivalent The carbon equivalent shall be caleulated from the formula (1) of 5-1 by using the ladle analysis value of 10.1 and shall be im ac- ccrdance with table 5 ‘Table 5 The carbon equivalent Unit: & ‘Designation of grade ‘Susan SNaRIVA | SMGOR SOIIR0C SMe00R sar soe amor ander| Osa me ow ase, ‘rer Semupwoandinc 100mm | 00 man, owe | Remarks’ Tho ravbnn aquivalat of the steal plate over 100 om in applied thickness TERI Gein sosmdance withthe agreement between the purchaser and the supplier b) Weld cracking susceptibility of material Weld cracking susceptibility of Zaterial shall be calealated from the formula (2) of 5.1 by using the ldle analysis value of 10.1 and shall be in accordance with table 6.‘Table 6 ‘The weld cracking susceptibility of material ‘Designation of rade ‘Saison Sva@o¥A] satexow =5200 SMioon SSeS “pple | 60am ar under 021 ma Om ike Over ina Wo) 02 20 6) mm wp ad nel 100 20 = oo ‘lone with the agreement betnenn the TRemarka’ The weld cracking suscopaty ot in applied thickness aba be in aceae porebager and the supplier 6 Mechanical property tensile strength and elongation The steel fh 10.2 and the yield point or proof stress, 6. Yield point or proof stress, ve with table 7 products shall be tested in accordance wit proc strength and elongation shall be in aecordanct 9= 6 3106 sasocrns oa | ow | cay | ope ses | oe | ose | see |_vaooms cerns sr-urpmeondngaiio | ore | ot [aw som | com | agar {soon wovonsog| nace [erase | sez se | se | sce | vanes on usp oy do = oor st parpaey dag i OFS sor oom os Par fat 60 torso | ts000 | 30st seat | m wor (aout ane ye se ceeedontt nr 008 ER, eae uonwiluoys paw wide ofsuay ssom7s Joosd 20 140d PID noes,6 3106 — 62. Charpy absorption energy The stool products over 12:mm in thickness shall te tested in accordance with 10.2 and the Charpy absorption energy shall be as given th table & The Charpy sbsorption energy in this case shall be expressed by the average et imeasured values of three test pisces and shall be judged by 9.6 of JIS G 0404, ‘Table 8 Charpy absorption eneray ‘Posgnation af grode| Test omporatare | Charpy sbsurption energy | Test pace ] ane | == ae on ; _ | ‘SMAD0C o 47 min, a San ; = a ; == 7 Shape, dimension, mass and the tolerance thereon ‘The shape, dimension, dad pace of the steel produets and the tolerance shall be in accordance with the following standards; JIS G $192, JIS G 9193, JIS G 3194 Tin this case, the width tolerances for the stee! plate and cut-edged coil as well as the length tolerances for the steel plate shall be in accordance with the tolerance A in JIS G 8193 unless particularly specified 8 Appearance ‘The appearance of the steel products shall be in accordance with paused in JIS G S192, clause 6 in JIS G 8199 or clause 8 in JIS G 8194. Farther, the repair by welding of the steel plate of SMB70 shall te previously agreed between the purchaser and the supplier. 9 Heat treatment and symbol ‘9.1 Heat treatment ‘The steel products may be subjected to normalizing, queneh- pardening and tempering, or tempering, as necessary. For all desxmat.ons of grade, part treatment such as thermomechanical control process may be applied under the agreement between the purchaser and the supplier. ‘9.2 Symbol of heat treatment When the steel products have beer subjected to heat treatment, the symbol of heat treatment shall be as follows: Further, in appending the symbol of heat treatment according to the following ‘manner, the aymbol shall additionally be written to the end of the symbol of grade sgiven in table 1 aL~ G.3108 - 5) fa the case where normalizing is applied for the steel products by agreement between the parchaser and manufacturer: N 1b) Inthe case where tempering is applied for the steel products by agreement be- twoen the purchaser and manufacturer: T ©) Ta the cate where quench-hardening and tempering is applied for the steel products: Q 44) Inthe case where thermomechanical control is applied for the steel products: TMC ‘@)_ Inthe case where appropriate heat treatment is applied forthe steel praduets: By agreement Example of symbols: SM 490 CN, SM 570 TMC 10 Tests 10.1 Chemical analysis Chemical analysis shall be as follows, 10.1.1 Generals requirements for chemical tests The chemical composition of the sted! products shall be determined by ladle analysis, and general requirements for chenieal analysis and the sampling method of specimen for analysis shall be as specified in clause 8 in JIS G 0404. 10.1.2 Analytical method The method for chemical analysis shall be in aecor- Gance with any one of the following standards: {JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1216, Sis G 1217, JIS G 1218, JIS G 1219, JIS G 1221, JIS G 1227, 18 G 1238, JIS G 1259, JIS G 1256, JIS G 1257, JIS G 1258 102 Mechanical test 10.2.1 ‘Test in general General requirements for mechanical testing ehall be as Jpovified in slanse 9 of JIS G O404. In this rospect, the sampling method of speci~ ion stall conform to class A, and number of test pieces and sampling positions shall be as flows: a) Number of tensile test pieces The number of tensile vst pieces shall be as follows 1) Steel plate and flat A test lot shall consist of the steel prolucts, from fone heat where the maximum thickness is within twiee the minimum thick: ness, and one tensile test pieee shall be taken therefrom. When the mass of one test lat, however, exceeds 50 t, two tensile test pieces shall be taken, ‘With this respect, if single steel plate excoods 50 t, one test piece shall be taken from the said plate 2: Steel strip in coil and cut-to-lengths A test lot shall consist of the stvel Droducts, rom one heat, rolled to the same thickness, and one tensile test Piece shall be taken therefrom. When the mass of one test let, however Exceeds 50, two tensile test pieces shall be taken.6 3106 3) Steel seetion A test lot shall consist ofthe steel products, fom one heat, Folled 9 the same sectional profile group where the maximum thickness is ‘within twice the suinimam thicknose, and one tensile test pisce shall be Yaken therefrom, When the mass of one test lot, however, exceeds 50 t, two tensile test pieces shall be taken. 4) Number of test pieces for heat treated steel products The number of test pieces for the heat treated stec) products, from the same heat, rollod to the same sectional profile group, subjected to heat treatment under the Tike eatment conditiono, shall be determined jn aronrsance with 1), 2) for 8) in this item, b) Number of impact test pieces For the steel products that have not been heat treated, one specimen shall be taken from the maximum thickness product of a {ist lot, from one heat, rolled to the same sectional profile group. For the heat {reated steel products, one specimen shall be taken from the maximum thickness Sroduet ofa test lot, from one heat, rolled to tho came sectional profile group, Ecbjected to heat treatment under the same treatment conditions. Thee test picees Shall be taken from each specimen parallel to the rolling direction ©) Sampling position of the tensile test piece Sampling position of the teo- file test piece sball be in accordance with JIS G 0416. However, annex 1 may te applied. Test pieces of steel strip in col shall be sampled from the position taljacent to the material section to be evaluated. 4) Sampling position of the impact test piece Sampling position of the im: pact test piece shall be in accordance with JTS G 0416, For the thickness of Tomm or less, annex A figure A.11.a) of JIS G 0416 shall apply and for the thickness of over 40 mm, annex A figure A.11 b) of JIS G 0416 shall apply. ‘Annex 1 may be applied. Test pieces of stool strip in coil shall be sampled from the position adjacent to the material section to be evaluated, 2.2 Test piece The tensile test piece and impact test piece shall be as follows: a) No. 1A, No.4 or No. test piece specified in JIS % 2201 bb) The V-noteh test piece specified in JIS Z 2202, In this case, the longitudinal rection of the notch of the test piece shall be perpendicular to the rolled sur 1023. ‘Test method The methods for tensile test and impact test shall be as fol loves a) JIS Z 2241 b) JIS z 2242 10.24 ‘Tensile test in the case where tensile test piece having specified di- ‘monsions can not be taken In the case whore itis infeasible to secure the test Plese heviog specified dimensions, matters an execution of tensile testing, test re Piit values or the like shall be agreed upon hetween the purchaser and supplier.Gs106 10.25 Omission of tensile test and impact test of stcel coil The tensile test ‘and mpact test of the steel coil may be omitted when approved by the purchaser. 11 Inspection 11.1 Inspection The inspection shall be carried out as follows: a) General requirements for inspection shall be as specified in JIS G 0404. bb) The chemical composition shall conform to the requirements specified in clause 4 © The carbon equivalent of chemical composition on sensitivity of welding crack shall conform to the requirements specified in clause 5, The mechanical properties shall conform to the requirements specified in clause 6 ©) The shepe, dimensions and mass shall conform to the requirements specified in slause 7 1 The appearance shall conform to the requirements specified in clause 8 15) The purchaser may specify the ultrasonic testing specified in JIS G 0801 or ‘IIS G 0901 or the like in addition to the inspection items given in a) to). Tn this case, the test method, acceptance criteria, ete. shall be agreed previously between the purchaser and manufacturer. 112 Reinspeetion The reinspection shall be as follows: 4a) The steel products which have not passed the tensile test may te retested in accordance with 9.8 in JIS G 0404 and then whether it is accepted or not may be determined. bb) The steel producte which have failed in the impact tost specified in 9.6 of JIS. G 0404 may be retested in accordance with 9.8 of JIS G 004 and determined to bbe acceptable or not. ©} The steel products which have not passed the mechanical test, may be again subjected to the mechanical test after heat treatment or reheat treatment. Then, ‘whether itis accepted or not may be determined. 12 Marking The steel products which have passed the inspection shall be marked fon exch piace or each bundle with the following items by a suitable method. How- er a part of the items may be omitted subject to the agreement between the pur- ‘chaser and supplier 48) Symbol of grade (including the symbol which stands for symbol of heat treat- ment specified in 9.2) »b) Heat number or inspection number ©) Dimensions 4) Quantity oF mass of each bundle (for steel plato and col) ©) Manufacturer's name or identifying brand18 Report. The test report shall be in accordance with cl In case required, the manufacturer shall submit the symbol 2.3 or 3.1.B specified in table 1 of JIS @ 0415 to the purchaser. Where the provision of remarks 1 of table 2 is applied, clemente added shall be noted in the test report. the content of alloyingaS G 0404 BIS G 0815 JIS G 0416 aS G 0801 IS G 0901 vis G 1211 as G 1212 ais G 1213, ais @ 1214 ais G 1215 ais G 1216 ais 1217 ais G 1218, ais ¢ 1219 SIS G 1221 IS G 1227 1S 6 1238 JIS © 1253 JIS 6 1256 ais ¢ 1287 ISG 1258 wis G 2192 wis @ 3193, JIS 6 3194 IS % 2201 18 3 2202, sis 22241 IS 2.2242 Attached Table 1 Normative references ‘Steet and steel produets—General technical delivery requirements ‘Steed and steel products—Inspection documents ‘Steel ond steel produets—Location and preparation of samples and test pieces for mechanical testing Ultrasonic examination of steel plates for pressure vessels Classification of structural rolted ste place and wie flat for bull ing by ultrasonic test Iron and steel—Methode for determination of carbon content Iron and steel—Methods for determination of silicon content Tron and siee!—Methods for determination of manganese content ron and steel—Methods for determination of phosphorus content Tron and steel—Methods for determination of sulfur contest Tron and steel—Methods for determination of nickel contest Methods for determination of chromium in iron and steel Tron and steel—Methods for determination of molybdenum con- tent Tron and steel—Methods for determination of copper content Tron and steel—Methods for determination of vanadium content Iron and steel—Methods for determination of boron context ‘Steel and iron—Determination of chromium content-—Potentcmetric or visual titration method Iron and steel—Method for spark discharge atomic emission spec: trometric analysis Tron and stee!—Method for X-ray fluorescence spectrometric azalysis Tron and steel—Methods for atomic absorption spectrometric analy Iron and steel—Methads for inductively coupled plasma stomie ‘emission spectrometry Dimensions, mass and permissible variations of hot rolled steet Dimensions, mass and permissible variations of hot rolled steel plates, sheets and strip Dimensions, mass and permissible variations of hot rlied flat steel ‘Test pieces for tensile test for metallic materials Test pieces for impact test for metallic materials Method of tensile test for metallic materials Method of impact test for metallic materials3106 ~ Annex I (normative) Sampling position of the test piece 1 Scope This annex epecifies the sampling position of the test piece ‘or tensile fests ard impact tests, 2 Applicable date This annex applies until Dee. 31, 2008. 5 Sampling position of the test piece for tensile tests Sampling position of the test piece for tensile tests shall be as follows: a} Steel plate, steel strip in coil and flat The contre ofthe test piece shall be ‘Sta quarter-width position from a side edge, and further in the care of No. ¢ tit pleco, i shall be at a quarter-thickness position from a surface as well as (ifusrterswidth pocition from a side edge. When itis infeasible te allow the salt of the test piece to be at a quarter-width position from a side edge or at sMlusrtersthickness position from a surface, however, the sampling should be ‘erformed as close to the aforementioned position as possible >) Steet section ‘The sampling position shall be as shown ia annex t figure 1 hon itis infeasible to take a specimen as shown in annex 1 figure 1, the sam- Jing position should be as close tothe aforementioned position as possible. In {hr fave of the steel H section from which a specimen is unable to cake in the {iame manner as shown in annex 1 figure 1, the sampling position for the T section Should be applied mutatis mutandis, For cther steel sections, it should be agreed between the purchaser and the supplier 4. Sampling position of the test piece for impact tests Sampling position of the test piece for impact tests shall as follows: 1a) Steel plate, steel strip in coil and flat The centre of the tes piece shall be eG quarter-thickness position from a surface, and it shall be at a quarter-width esitton from 9 side vage as well as a quarter-thickness position rom a sur Rise, When itis infeasible to allow the contre of the test piece to be at a qusr- ferthickness position from a surface and at a quarter-width position from a side age, however, che sampling should be performed as close to the aforementioned position as posible. b) Steel section The centre of the test piece shall be at a quarter-thickness po- tion from a turftee (see annex 1 igure 1). When itis infeasible to allow the inure of the test piece to be at a quarter-thickness position from a surface, fivover, the sampling should be performed as close to the aforementioned po- Niue ae possible. In the case of the stee! H section from which a specimen is ceeilc toltake io the same manner as ahown in annex 1 figure 1, the sampling saarie aur the I section should be applied mutatis mutandis. ‘Fos other steel PRstione, it should be agreed between the purchaser and the supplier: - 37G 3106 — < is 2 ee [22 "wal ane nega angle Angle with unege Rat unequal thicknes Bath at Channet ‘Tecetion esetion Hsoction Annex 1 Figure 1 Sampling position of the test plece for tensile tests and bend tests for steel section63106 — Annex 2 (normative) Structural steels—Plates, wide flats, bars, section and profiles Introduction This annex is the Japanese Industrial Standard preparec based on 180 980 Structural steels Plates, wide flats, bors, sections and profiles published J 1995 ag the tecond edition without modifying its technical content. tn this annex, the portions »nderlined with dot line are the matters added in the original International Standard ‘Furthermore, the following annexes are contained in this annexes. ‘Annex A (normative) Position and Orientation of tost pieces ‘Amex B (normative) Energy Valves for impact test pieces of reduced size ‘Annex C (informative) List of International Standards on talerances for steel products ‘Annex D (informative) Notes on weldability 1. Scope This annex specifies qualities forthe general purpose structural steels listed In table? of the body. This annex applies to steel plates with thicknesses of 3 mm or ae de strip in enils with widths 600 mm ar over, and more than 6 mm in thick: ees mide fats, bars and hot-refold sections generally used in the as-delivered condi- Row ond normally intended for bolted, riveted or welded structures(). 1 does not include the following steels, certain of which are covered ty other In- ternational Standards: _— steels for boilers and pressure vessels (ISO 9928-2), — plates of drawing quality (ISO 8573 and 180 3574); — heat-treated (quenched and tempored) structural steels: — bars for the reinforcement of concrete; — strip of width 600 mm of over and thickness not exceeding 6 mm (SO 4955) [Note (}) For precautions to be taken when welding, the guide for the welding and Teldability of CMa and C-Mn micro-alloy stocls published by Sub-com- ‘Reston 18-6 of the International Welding Institute (document ISS/I IW 348.87), together with the notes given in annex D should be referred to In particular, for the grade E 856, it should be noted that ISO 4950-2 specifies am equivalent grade with better welding characteristics 2 Normative references The fllowing standards contain provisions which, through Fofevonee in this text, constitute provisions of this Standard, At the time of publi. referents Saditions Indicated were valid: All standards ara subject fo revision, and SarRt, fo agreements based on this Standard are encouraged to investigate the pemtitiiy of applying the most recent editions of the standards indicated below. Stoners of IEC and ISO maintain registers of currently valid International Stan- dards aG 3106 — 1S0 148; 1983 Steel —Charpy impact test (V-noteh) 180 27-1: 1989 Selection and preparation of samples and test pieces of wrought stocls—Part 1 Samples and test pieces for mechanical test ‘This Standard haa been revised os ISO 877 : 1997. Iniormation:_ JIS G 0416 Steel and steel products—Location and preparation of samples and test pieces for mechanical testing is identical with the eaid standard, 180 377-2: 1989 Selection and preparation of sampler und tent pices of wrought stoels—Part 2: Samples for the determination of the chemical composition ‘This Standard has been revised ax ISO 14284 : 1996, Information : JIS G 0417 Stee! and iron-Sampling and preparation of samples for the determination of chemical eomposition is identical with the snid standard TSO 404; 1992 Steet and steel produets—General technical delivery require: ments 180 2566-1: 1984 Steei—Conversion of elongation values-—Part 1 :Carbor and low ‘alloy steels 1S0 3573 ; 1986 Hotrod carbon stel sheet of commercial and drawing qualities 1S0 3574; 1986 Cold-redueed carbon steel sheet of commercial and drawing ISO 4948-1: 1982 Steels —Classfication—Part 1 Classification of ste into une llloyed and alloy steels based on chemical composition 1S0 4950-2: 1985 High yield strength flat ste! products—Part 2: Products sup: plied in the normalized or controlled roiled condition 150 4955: 1994 Heat-resisting stets and ailoys 1S0 4995: 1993 Hot-rolfed atcel sheet of structural quality 150 6802; 1984 Metallic materials—Tensile testing 1806929; 1987 Stee! products—Defintions and classification 18017881985. Steel—Surface finish of hot-rolted plates and wide flats—De. ery requirements 150 9928-2: 1991 Stee! plates ond strips for pressure purposes-Technioa! delivery conditions—Part 2 Unalloyed and low-allayed steels with spec [ed room temperature and elevated temperature properties 150 10474: 1991 Steel and steel produete—Inapection documents Information: JIS G 0415 Stee! and steel products—Inapection documents is ‘dentienl with the said standard 3 Definitions Definitions of the terms “plate", “wide strip’, ‘narrow strip" and “wide fa” are given in 180 6829.~ 6 3106 — 4. General requirements 4.1 Steelmaking process Unless otherwise agreed at the time of enquiry and Grder, the steel marking process is left to the discretion of the manufacturer: except for quality 0, the purchaser shall be informed of the process at the time of delivery. 42 Delivery condition 4.2.1 ‘The products are generally delivered in the as-rolled condition. Other deliv Gry conditions may form the subject of agreement when ordering, 4.2.2 Plat products of quality D may be ordered in two categories — Guolity D1: It shall be delivered in the normalized or equivalent ccndition. The tmechanical properties given in annex 2 table 3 are applicable in both the deliv. red condition and after normalizing by separate heat treatment after delivery, — Quality D2: The mechanical properties given in annex 2 table 3 are only appli- Cable in the delivery condition. The delivery condition is left to the discretion of ‘he manufacturer 43. Surface appearance—Defects 43.1 Surface appearance The products shall have a smooth surface :oresponding {6 the rolling method used; they shall have to defects that are prejudicial to their Subssquent processing oF appropriate use. 4.8.2 Flat products Tho requirements of ISO 7788 shall apply. 43 Long products 18) Minor defects may be removed by the manufacturer with grinding, provided that the thickness stays within the lower tolerance limite specified in the appropri- ate International Standards (refer to list in annex C) or, in the absence of In- ternational Standards, is not reduced locally by more than 6 % in relation to its nominal value bb) Unless otherwise specified in the order, imperfections that are greater in depth than the limit specified in a) may be removed and deposited by welding eubject to the following conditions. — The reduetion of thickness of the material, resulting from remaval of imper- fections prior to welding, shall not exceed 2 % of the nominal thickness at the location of the imperfection. — All welding shall be performed by competent welders, using welding elec: ‘trodes appropriate for the grade being repaired and following welding pro- cndures approved by the purchaser. 5 Characteristies of grades and qualities 5.1 Chemical composition The steels specified are carbon steels in accordance with TS0 4948-1— 6 3106 — 5.1 Ladle analysis "The maximum values ofthe compesition limits for Indle analy sis are given in annex 2 table 1 5.1.2 Product analysis Annex 2 table 2 gives the permitted devistions on analy- the releeive to the values for ladle analysis which are given in annex 2 table 1 52. Mechanical properties The steels, in the delivery condition defined in 4.2: hall comply with the mechanical propertics speified in annex 2 table 3 when these fe determined on tet pieeoe prepared In accordance with But For produets over 200 mm in thickness, che mechanical properties shall be the subject of an agreement between the purchaser snd the supplier, 6 Inspection and testing 6.1 General Rolled products covered by this annex may be the subject of an in- pection und testing in accordance with the conditions specified in 8.8 of ISO 404 o02, relating to the mechanical properties and chemical analysis of the product However, grade E 185 is only supplied with non-specific inspection and testing. Veri- feation of chemical composition on the product and of the impact energy values at duibient temperature is only carried out by agreement at the time of enquiry snd Sider. fan inspection and testing has been specifi in the order, it saall be car- ied out in accordance with 6.2 to 6.5, unless otherwise agreed when ordering, 62 ‘Test unit Batching shall be by cast 6.2.1 The test unit shall be 50 t or its fraction taken from one cast 6.2.2 For cach test unit and thickness range, as defined in annex 2 table 3, the se- reo ofthe following tests shall be carried out — one tensile test [or additional test, in accordance with 6.24 a) for products of theknese 16 mm or under]; — one set of three impact tests at 0°C for quality C and one set of taree test at “on for quality D: If specified on the order, — one produet analysis; — one set of three impact tests at +20°C for quality B. 6.2.3 The purchaser or his representative may witness the selection ofthe product catnple from which the samples shall be taken for the verifieation of properties (re- for to 180 404), 6.2.4 Unless otherwise agreed by the purchaser, the procedure still be as follows. 1a) Tensile test One test sample shall be taken for cach thickness range given in anex 2 table 3, with a supplementary requirement that, for the thickness 16 mm Gr under, the thickness of praduets shall be such that the maximum thickness {S not greater than twice the minimum thickness. es‘Annex 2 Table 1 Chemical composition (ladle analysis) si) mm |e | s Grad | Qualty | Thies Meimaot [© zw | 0 eas | * = [oa — [onan | e080 ese] teeemtee | oar | oo | 220 | 004s | ous overtéupteandine.25| — | 420 | oo | 140 | 006s | 0045 ‘Wer under xe | o1r | oa | 140 | 0088 | 0.045 ‘verso ne | 020 | 040 | 140 | o0s5 | .0cs © se | ax7 | 040 | 140 |o0s0 | ou > cr [art | oo | 140 [008s | nas Ems | A — oar | — | — |oneo fooso ream] 3 oor under se | 021 | o40 | 150 |o0%s | 0.00 Overt sz | 022 | 040 | 150 |o0%s | 0.04 e sp | ag0 | oo | 150 |o0« | 0.040 > oF | op | 040 | 150 | aoas |.00s eas | Dow under NE | ea0 | os | 100 [00% | oo wes10 verso ne | 032 | 0.85 | 150 | oso | 0.000 D snr undor cor — | 020 | 05s | 160 |ooas | o.oas ‘ver 30 car | ose | oss | xan [cows | os Note 0) NE=Nos-rimming (GY =Thove steels shall havea sulfcenty high content of elements to produce a fine- rained structure (for example total Al 0.02 % oF over. the former designation of the stel graduets, Information ; The letters shown in ( ) a ‘Annex 2 Table 2 Permissible deviation for the product analysis relative to the specified ladle analysis [refer to 6.4.3 a) Fioment | Seelied mata | Permissible deviation © | [2 ator der 2008 | s 8sarsnder +005 ata | Labor under sax0 > 0 a unr n010 Los 050 or der somG06 — k lon 09 <7 ‘ose rate © eae wm veneer —| "mnt sone senjsodoad yworaeyoon forges, & xounyG 3106 — >) Impact test One test sample shall be taken for each thickness range speci. Hed in annex 2 table 3, For flat products of quality D, if agreed at the time of anquity and order, a test sample shall be taken from each rolled product (par: ant plate of coil 63. Position and orientation of test sample (refer to ISO 277 and ISO_14284) 6.3.1 Plates, wide steel strip in coil and wide flats of width 600mm or over ‘The test samples shall be taken a quarter-width from a side edge. 1a) The longitudinal axes of tensile test piece shall be perpendicular to the direc- tion of rolling. bb) The longitudinal axes of impact test piace shall always be parallel to the direc- tion of rolling, 6.3.2 Sections, girders and wide fats of width less than 600mm The longi- tudinal axes of the test pieces shall be parallel to the direction of rolling, Howeve ifagreed, transverse test piece may be used for widths between 450 mm and 600 mm. For sections, the test samples shall be taken such that the axis of the teat piece is 18 from the outer edge of the half-lange (refer to H and U sections, 180 6929) or ‘of the lange {for other sections) or, fr the small sections, as near as pussible to this position (refer to annex A figure A.1). For the tapered-flange, sections, the test samples may be taken at the outer 1/4 position of the web. 6.8.8 Rounds, squares, flat bars, hexagons and other similar products The longitudinal axee of test pieces shall be parallel to the direction of rollin, For small sizes, the produet itgeif shall be taken as a test pice. In other cases, the test piece shall be taken the axis ofthe test picec so as to be the following position, — for squares and flat bars, at 1/6 of the width (from the outer face) or of the di- agonal. — for rounds and hexagons, at 16 from the outside ofthe di (refer to annex A figure A.) sonal or the diameter 64 Test methods—Types of test pieces GAL Tensile test (refer to ISO 6802) Normally, the test piece used shall be plate type or rod type of proportional shape and have an original gauge length Zo given by the formula, 1o=5.65 5 where Se is the cross-sectional area ofthe gauge length of the test piece ‘The test piece of plate type with rectangular cross-section shall have a maximum width om the gauge length portion of 40 mmm, and its thickness shall be that of the procuct: however, ifthe product thickness exceeds 30 mm, it may be reduced to 30 mm by slaning or milling on one face only. oesA test piece of rod type may be used for produets more than 40 mm thick; it shall be 10 mm to 30 mm in diameter and its original gauge length shall be determined by the above formula; the axis ofthe test piee shall be positioned at 1/4 of the thickness of the product. A non-proportional test piece with a fixed initial gauge length may be used, In this ease, reference sball be made to a conversion table (refer to ISO 2566-1). However, in case of dispute, only the results obtained on a proportional test piece shall be taken into consideration. ‘The yield stress specified in annex 2 table of this Standard is the apper yield stress ReH, ifthe yield phenomenon is not visible, oither the 0.2 % proof stress (Rpes) ‘or the 0.5 % proof stress (total elongation) (Rtgs) may be used. The specification of the material is complied with in this respect if one or other of these values satisfies the specified yield stress value. 2 Impact test 2) The impact test shall normally be carried out on products having a thickness more than 12 mm or diameter more than 16 mm, The test piece shall be riachined so that the face nearest to the rolled surfaco is not more than 1 mm frem it For produete of thickness greater than 40 mm, the test piece shall be taken in such a way that ite axis is positioned at 1/4 of the thickness from the surface. ‘The notch shall be perpendicular to the rolled surface. If agreed at the time of ordering, impact tests may be carried out on produets having a thickness less than 12 mm: the dimensions of the test pieces shall be in accordance with the requirements of 1S 148, i2, 10 mm % 7.5 mm snd 10 mm 5 mm, er shall cor- respond to 10 x « (e: being the product thickness). The specified energy values are given in annex B, bb) The test shall be carried out using a V-noteh test piece supported at both ends (refer to ISO 148), the value to be taken into account being the average of the results obtained from three test pieces eut adjacent to each other from the same product, unless there are reasons for a retest (rafer to 6.5) 6.43 Chemical analysi 1a) Ifa products analysis is specified on the order, the number of samples to be taken shall be in accordance with agreement between the purchaser and the supplier. ‘The camples may be taken from the test pieces used to check the mechanical properties or from the full thickness of the product at the same rlace as the test pieces. In case of dispute, only the analysis of material from the full thick- nets of the product shall be taken into eansideration or the selection and preparation of samples for chemiesl snalysis, the re. ‘quirements of ISO, 14284 shall be applied 1b) Incase of dispute, the method used for chemical analysis shall be in accordance ‘with the requirements epeeified in the corresponding International Standard. Ifan International Standard does not exist, the method to be used shall be agreed ‘between the parties concerned,—Gs106 Gd Faulty test and defective test pieces When a test does not give the re Cakred cooults because ofan error in carrying out the test, it shall be cancelled, Error {hr carrying out the test means incorrect machining, incorrect mounting in the test- ing machine, malfunction of this machine or any other anomaly independent of the etal itself Ifa defective test picee gives satisfactory results, the batch shall be accepted but the corresponding item (from which the test sample was taken) may be subjected to fan individual examination for soundness, GALS Retests If during inspection, a test does not give the required results, addi- tonal testa, unless otherwise agreed, may be carried out as follows: a) Tensile test Procedures defined in 83.4.3.2 “Non-sequential tests" of ISO 404 1992 shall apply. >) Impact test The assessment of impact test results shall be made following @ Nenuentisl method as described in 8.4.3.2 of ISO 404: 1992 and if retests are Secessary, they shall be carried out according to B.3.A.8.3 of ISO 404. 65 Inepection documents The type of inspection documents vequired shall be Chosen among those defined in ISO 10474 and specified sn the order. ‘In any case, this inspection document shall state the manufacturer’ results for the ludle analysis of all chemical elements specified for the steel grade concerned | Sorting and reprocessing The requirements of clause 9 of 150 404: 1992 shall ani 8 Nondestructive tests Ifthe purchaser roquires non-destructive tests to check. the soundness of the products by means of ultrasonic, magnetic or liquid penetrant Gamioation methods, these taste shall be agreed upon at the time of enquiry and Shier This agroement shall include details of the test methods and iaterpretation of results 9 Marking Unless otherwise agreed at the time of ordering, produets other than thous of E185 shall be legibly marked with the followings. 1) the identification symbole for the grade and quality of the steel; ) brand of the manufacturer; ©) i necessary, symbols, letters or numbers which allow the inspection document, test samples and products to be identified In the ease of products of small unit mass which are consigned in bundle the above information may be marked on a tag securely attached to each bundle (or it may be marked on the upper plate). 10 Order The order shall specify. — ita particular stee! making process is required (4.1) ifthe purchaser wishes to be informed of the steel making process (the choice of Drocess being left to the manufacturer) (4.1) "=- 6 2108 — — sf a particular delivery condition is required (4.2) — the type of quality D required (4.2.2) — if repair by welding is not permitted (4.8.8 b)) — if product analysis is required (6.1.2) and the numberof samples requirel (6.43 all — it impact tests for quality B are required (6.1) — if impact tosts for each rolled product aro required for quality D (6.24 Bt — i impact tests for products less than 12 mm thick are required (6.4.2 a] — if retesta are not permitted (64.5) — the type of inspection document required (6.5) — if non-destructive tests are required (8) — it other types of marking are required (9) Points that are not specified shall not be taken into account by the manufacture aeG2106 Annex A (normative) Position and orientation of test pieces 1s is the Japanese Industrial Standard prepared based on ie ane seiige flats, bars, sections and profiles published its techaical content, Introduction This anne. 180 680 Structural steels T2Go95 os the second edition without modifyin | 2 ae st, sec alto 6.4.2 ott TRemorks: Refer to 6.42 (forthe smpact ts ‘Annex A Figure Al. Position and orientation of test pieces—G3106~ “Annex B (normative) Energy values for impact test pieces of reduced size Introduction This annex is the Japanese Industrial Standard prepared based on annex B normative) to ISO 680 Structural stels—Plates, wide flats, bars, sections Gnd profiles published in 1995 as the second edition without modifying its ‘echnical Kee cpm aA fl Wilh of tt pe, [Annex B Figure B.1 Minimum impact energy values for test pices with a width between 5 mm and 10mmGa106 ‘Annex € (informative) “List of International Standards on tolerances for steel products Introduction This annex is the Japanese Industrial Standard prepared based on TSO 030 Structural seels--Plates, wide flats, bars, sections and profiles published pe Gloeb as the second edition without modifying its technical content. ‘This annex shall not a parts ofthis Standard, provided only a oupplement for the items related to the provision of the body of this Standard 180 657-5 :1976 Hot rolled stel sections —Part 5: Bqual-teg anaes cn unequal Jeg angles Tolerances for metric and inch series 180 667-18: 1981 Hot-rolled tee! sections—Part 19: Tolerances on sloping flange beam, calumm and channel sections Information: 180, 657-13 : 1981 was withdrawn, in 2002. 180 657-18: 1980 Hot-olted steel sections—Part 181; sections for shipbuilding (metric serie) Dimensions, sectional properties and tolerances 180 657-19: 1980 Hot-rolied steel seetiane—Part 19: Bulb fate (metric series) — Dimensions, sectional properties and tolerances 190 1035-4: 1982 Hot-rolled steel bars—Part 4: Tolerances 180 7452; 1984 Hot-rolled structural steel plates—Tolerances on dimensions fend shape =iG 3106 — Annex D (informative) Notes on weldability Introduction This annex is the Japanese Industrial Standard prepared based on tarts 180 630 Structural steele—Plates, wide flas, bors, sections and profiles s2pfihed in 1996 as tho second edition without modifying its technical emtent. ‘This annex shall not a parts of this Standard, provided only a supplement for the items related to the provision of the body of this Standard. ‘The steele specified in this annex do not have unlimited suitability for the vari- ous walling processes, since the behaviour of a steel during and after welding de aoe de nat anky on the material but also on the dimensions and shape, as well a= on Phe manufacture and service conditions of the components. ‘Ther is no information eonceraing the weldability ofthe grade E 185 end quality A available ne no requirements are specified concerning the chemical composition oF na satisfactory way in terms of weldability ‘Steels of qualities B, C and D are generally suitable for all welding processes. ‘The weldability increases from quality B to D. For grade E 235 B, killed steels UNE og Si) are preferable to steels without specified deoxidation, particulary if seg~ {egation zones could be encountered during welding. With increasing product thiekness and increasing strength level, the main risk is the ocearrence of eold cracking in the welded zone, Cold cracking is caused by a combination of the following factors: — the amount of diffusible hydrogen in the weld metal: — a brittle structure of the heat-affested zone: — a significant concentration of tensile stress in the welded joint,- 6 3106 — an oper noo | 069 081 aroma | ome woman S| soma | ee. sees mamannton “cyl pn mgme pn 9-089 OSL re ls pone pORR OE D SIE (oanwunzosuy ¢ xouay yeasayuy Sugpuodsasio9 pun SIP wooss9q 91401 Los| tudo= 6 3100 — | iP 30 LBD SIF ste gin. ope Seam eo es a. sm Spade eorododi sa “OR pao x a some a ote is, ‘tayo 50st ® . perenne sworaeg | aig song | snerg sup ssusag oo es Tame (ab Joa ert woe rrooneeret at ante ee— 3106 — oe on sogpace sey ost | __ baN cwnerap | £809 reomparje end | SEO pr rx monn a sou see qeoasstt 7.~ 6 3106 — ads oun saanty :wones9N8/IOW — yaaa yore) ut sppy :wontppe/aoN — uoneagsede sor9|aq wONBIARIION. — semng | ea. rewnnensay wy aaans sue m scenario)— G 3106 ~ ban | sevens por cones | 9059 ss cy somite pore pero ost a1¥0 9 sir yorvoro9 sie eodard yuan | geen asou meyer | aOR sweep emma | oo " ‘ost vom sear pos | wonipee | nan Aes pe oes sur rodent yon | Sootesson ery ste | JGR Tune | 6 a me enn | aoe reopened | umn woe | re. ur me PSY pee vragen (AD respec uy ous